Gilbarco LFSQR User Manual

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Certification Exhibit

FCC ID: N6SLFSQR

IC: 827B-LFSQR

FCC Rule Part: 15.209

IC Radio Standards Specification: RSS-210

ACS Project Number: 13-0072

Manufacturer: Gilbarco, Inc.

Model: LFSQR

5015 B.U. Bowman Drive Buford, GA 30518 USA Voice: 770-831-8048 Fax: 770-831-8598

The Advantage® Series, MPD® -3, Encore®, and Eclipse

Units

TRIND® Start-up, Service, and Parts Manual

MDE-3664B

Computer Programs and Documentation

Gilbarco is an ISO 9001:2008 regis tered c omp any. Underwriters Laboratories (UL):

U L File# Products listed with U L

MH1941

All Gilbarco pumps and dispensers that bear

the UL listing mark. MH8467 Transac Sys t e m 1000 and PAM 1000 E105106 Dell DH M M i n i t o w e r E165027 G-SITE a n d P a s s p o r t S y s t e m s

National Conference of Weights and Measures (NCWM) - Certificate of Conformance (CoC):

Gilbarco pumps and dispensers are evaluated by NCWM under the National Type Evaluation Program (NTEP). NCWM has issued the following CoC:

CoC# Product Model # CoC# Product Model #

02-019 Encore Nxx 02-036 Legacy Jxxx 02-020 Eclipse Exx

02-037

G-SITE Printer (Epson) PA0307

02-025

Meter - C Series PA024NC10 G-SITE Distribution Box PA0306 Meter - C Series PA024TC10 G-SITE Keyboard PA0304

02-029 CRIND — G-SITE Mini Tower PA0301

02-030

TS-1000 Console — G-SITE Monitor PA0303 TS-1000 Controller PA0241 G-SITE Printer (Citizen) PA0308 Distribution Box PA0242 02-038 C+ Meter T19976 Meter - EC Series PA024EC10 02-039 Passport PA0324 VaporVac Kits CV 02-040 Ecometer T20453

05-001 Titan KXXY Series

California Air Resources Board (CARB):

Executive Order # Product

G-70-52-AM Balance Vapor Recovery G-70-150-AE VaporVac

Registered trademarks

CRIND

InfoScreen

Transac

Dimension® Series Legacy

Transac® System 1000

e-CRIND

Making Things Better®Trimline

Eclipse

MPD

TRIND

Encore

Passport

Vap o r Va c

G-SITE

Performer

Gilbarco

The Advantage® Series

Additional US and foreign trademarks pending.

Other brand or product names shown may be trademarks or registered trademarks of their respective holders.

Non-registered trademarks

Applause™ Media System G-SITE® Lite™SMART Meter

™

CIM

™

Highline

™

SmartPad

™

C-PAM

™

Horizon

™

Surge Management System

™

ECR

™

MultiLine

™

Tank Monitor

™

EMC

™

Optimum™ Series TCR

™

FlexPay

™

PAM™ 1000 Titan

™

G-CAT

™

PAM

™

Ultra-Hi

™

Gilbert

™

SMART Connect™ValueLine

™

G-SITE® Link

™

SMART CRIND

™

All Gilbarco Inc. and/or Veeder Root Company computer programs (including software on diskettes and within memory chips) and documentation are copyrighted by, and shall remain the property of, Gilbarco Inc. and/or Ve eder Root Company. Such computer programs and documents may also contain trade secret information. The duplication, disclosure, modification, or unauthorized use of computer programs or documentation is strictly prohibited, unless otherwise licensed by Gilbarco Inc. and/or Veeder Root Company.

Federal Communications Commission (FCC) Warning

This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy, and if not installed and used in accordance with the instruction manual, may cause harm ful interfe rence to radio c ommunications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. Changes or modifications not expressly approved by the manufacturer could void the user’s authority to operate this equipment.

Industry Canada Warning

This device complies with Industry Canada licence-exempt RSS standard(s). Operation is subject to the following two conditions:

• this device may not cause interference, and

• this device must accept any interference, including interference that may cause undesired operation of the device. Le présent appareil est conforme aux CNR d’Industrie Canada applicables aux appareils radio exempts de licence. L’exploitation est autorisée aux deux conditions suivantes :

• l’appareil ne doit pas produire de brouillage, et

• l’utilisateur de l’appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d’en compromettre le fonctionnement. Under Industry Canada regulations, this radio transmitter may only operate using an antenna of a type and maximum (or lesser) gain approved for the transmitter by Industry

Canada. To reduce potential radio interference to other users, the antenna type and its gain should be so chosen that the equivalent isotropically radiated power (e.i.r.p.) is not more than that necessary for successful communication.

Conformément à la réglementation d’Industrie Canada, le présent émetteur radio peut fonctionner avec une antenne d’un type et d’un gain maximal (ou inférieur) approuvé pour l’émetteur par Industrie Canada. Dans le but de réduire les risques de brouillage radioélectrique à l’intention des autres utilisateurs, il faut choisir le type d’antenne et son gain de sorte que la puissance isotrope rayonnée équivalente (p.i.r.e.) ne dépasse pas l’intensité nécessaire à l’établissement d'une communication satisfaisante.

Approvals

Trademarks

Table of Contents

1 – Introduction 1-1

TRIND® Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

About TRIND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

How TRIND Works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Related Documents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Abbreviations and Acronyms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

TRIND Kit Coverage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

2 – Important Safety Information 2-1

3 – Systems Overview 3-1

Full Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Hand-held Only Tag System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

4 – Major Hardware Components 4-1

Card Cage Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

T20229-G1 Card Cage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

T20606-G2 Card Cage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

T20606-G3 Card Cage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

T20606-G5 Card Cage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Disassembly and Installation for MPD-3 Units with SID Displays . . . . . 4-5

Disassembly and Installation for All MPD-3 Units . . . . . . . . . . . . . . . . . 4-5

AC EMI Line Filter (Q10895) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

R20600 and R20719 Transformers . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

T20138 and T20314 Power Supply Boards . . . . . . . . . . . . . . . . . . . . . . 4-6

Q13563 Data Control Boards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

UHF Receiver Board (Q13564) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

Q13579 Transmitter Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

T20128 and T20678 Gateway Boards . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

Card Cage Cable Harness (T20662-G2) . . . . . . . . . . . . . . . . . . . . . . . 4-11

Full System TRIND Transmitter Cable (R20520-G1). . . . . . . . . . . . . . 4-11

Full System TRIND RS-485 Communication Cable (R20525-G1). . . . 4-12

Full System TRIND Power Supply Cables (R20763-GX). . . . . . . . . . . 4-12

Hand-held TRIND System Ribbon Cable (M00507) . . . . . . . . . . . . . . 4-13

Hand-held TRIND System Power Cable (M01366) . . . . . . . . . . . . . . . 4-13

TRIND Overhead Antennas. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14

Mobil Overhead Antenna Assembly (T20231). . . . . . . . . . . . . . . . . . . 4-14

Single-loop Overhead Antenna Assembly (T20632) . . . . . . . . . . . . . . 4-17

UHF Antenna (Q13851-01 and Q13851-02) . . . . . . . . . . . . . . . . . . . . 4-21

Antenna Tuning Board (T20579-GX). . . . . . . . . . . . . . . . . . . . . . . . . . 4-21

TRIND Option Doors with Antennas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21

MPD-3 Bezel Assemblies (T20616). . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22

Advantage Wide Frame Option Door Assemblies . . . . . . . . . . . . . . . . 4-25

Advantage Narrow Frame Option Door Assemblies . . . . . . . . . . . . . . 4-27

Encore CIM Door Option Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-29

Eclipse Ovendoor Option Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page i

Table of Contents

Light/Micro Reader PCB (T20446-G1, T20601-GX, M01580A001, 

and M01580A002). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-31

M01218A001 and M01218A002 Light/Micro Reader PCB . . . . . . . . . 4-32

Hand-held Antenna PCB (T20143-G1) . . . . . . . . . . . . . . . . . . . . . . . . 4-33

TRIND Antenna PCA (T20524-G1). . . . . . . . . . . . . . . . . . . . . . . . . . . 4-33

System Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34

L/HF Antenna Cable (M00878). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34

Power and Data Option Door Cable (R20773) . . . . . . . . . . . . . . . . . . 4-34

R20437-G01 TRIND to CRIND Logic Cable (The Advantage Series 

and MPD-3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-35

M00515A002 TRIND to CRIND Logic Cable for Encore 500 

and Eclipse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-35

M001804A001 TRIND to CRIND Logic Cable for Encore 300 . . . . . . 4-36

AC Power Cables (R20580 and M00811A001) . . . . . . . . . . . . . . . . . 4-36

Full System Cable Connections on Legacy Advantage Series 

Dispensers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-37

Full System Cable Connections on MPD-3 Dispensers . . . . . . . . . . . 4-38

Full System Cable Connections on The Advantage Series and MPD-3 

Dispensers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-39

Hand-held System Cable Connections on Th e Advan ta g e Ser ies 

and MPD-3 Dispensers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-40

Full System Cable Connections on Encore 500 Dispensers. . . . . . . . 4-41

Hand-held System Cable Connections on Encore 500 and 

Eclipse Dispensers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-42

Antenna Cable Pin-to-Pin Connections (M00878A001 

and M00878A002) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-43

Ribbon Cable Pin-to-Pin Connections (M00515A002) . . . . . . . . . . . . 4-43

Antenna Cable, Low Frequency Pin-to-Pin Connections 

(R20509-G1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-43

Light/Micro Reader Cables Pin-to-Pin Connections (R20519-G1, 

R20519-G2, and R20519-G3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-44

R20521-G1 and R20521-G2 Interface Micro Reader Cables Pin-to-Pin 

Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-44

R20522-G1 Interface Hand-held Antenna Cable Pin-to-Pin 

Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-44

R20522-G2 Interface Hand-held Antenna Cable Pin-to-Pin 

Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-44

R20526 TI/RFID Dummy Load Transmitter Cable Pin-to-Pin 

Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-44

R20437-G01 TRIND to CRIND Logic Cable Pin-to-Pin Connections . 4-45 R20773-G2 Advantage Option TRIND Data and Power Cable 

Pin-to-Pin Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-45

R20773-G2 Encore Option TRIND Data and Power Cable Pin-to-Pin 

Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-46

T20662-G2 TRIND Card Cage Cable Harness Cable Pin-to-Pin 

Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-46

5 – System Accessories 5-1

ASC TRIND Tool Kit (K94577-01) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Kit Contents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Standalone Jumper Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Standalone Jumper Cable (R20602-G1) for LF/UHF Full System . . . . 5-1

Standalone Jumper Cable (R20602-G2) for Enhanced Gateway. . . . . 5-3

Dummy Load Transmitter (R20526). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

Page ii MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013

Table of Contents

Co-axial Cable Tool (Q13628-01) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

Field Strength Sensor Board (Q13626-01) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

Q13630-01 and Q13630-02 Test Tags. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

Tuning Tool (Q13631-01 and Q13631-02) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

6 – Procedures for Factory Installed TRIND 6-1

Positioning Overhead Antennas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

7 – Dispenser Setup 7-1

Addressing Dither Sync Address for LF/UHF Full System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

Setting Baud Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

Addressing Gateway/Enhanced Gateway Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

CRIND Address Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

Preparation for Tuning Antennas. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5

Tuning Antennas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5

Tuning Single-loop Antennas. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5

Mobil Antennas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7

8 – Testing and Troubleshooting 8-1

Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

Gateway Board (T20128) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

Enhanced Gateway Board (T20678) . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

Data Control Board (Q13563) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3

T20601/M01560 Light/Micro Reader Boards. . . . . . . . . . . . . . . . . . . . . 8-5

Isolating TRIND from CRIND. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6

Tag Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6

Car Mounted Test Tags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6

Hand-held Test Tags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7

Alternative Testing Using Laptop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8

Troubleshooting T20229-G1 PCB on Card Cage Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9

T20295-G1 Light/Micro Reader Board. . . . . . . . . . . . . . . . . . . . . . . . . . 8-9

Gateway PCB (T20128-G1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10

Transmitter PCB (Q13579-01) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10

DCB (Q13563-01) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11

TI/RFID Power Supply (T20138-G1) . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11

Troubleshooting Flowcharts for T20606 Card Cage System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12

Field Problem Survey . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16

9 – Glossary 9-1

Appendix A - Radio Frequency Identification Defined A-1

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

What is RFID? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3

Wireless Communication and Air Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-4

Data Transfer Rate and Bandwidth . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5

Range and Power Levels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6

Transponders/Tags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7

Basic Features of RFID Transponder . . . . . . . . . . . . . . . . . . . . . . . . . . A-7

Powering Tags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8

Data Carrying Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page iii

Table of Contents

Data Read Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-9

Data Programming Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-9

Physical Form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-9

Costs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-10

Reader/Interrogator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-10

RF Transponder Programmers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-10

RFID System Categories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-11

Appendix B - Cable Block Diagrams and Interconnects B-1

R20515 Cable Block Diagram, Revision F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1

R20516 Interconnect Diagrams, Sheet 1 of 3, Revision E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2

R20516 Interconnect Diagrams, Sheet 2 of 3, Revision C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3

R20516 Interconnect Diagrams, Sheet 3 of 3, Revision E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4

R20762 Cable Block Diagrams, Sheet 1 of 2, Revision J . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-5

R20762 Cable Block Diagrams, Sheet 2 of 2, Revision J . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-6

T20607 Interconnect Diagrams, Sheet 1 of 4, Revision H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-7

T20607 Interconnection Diagrams, Sheet 2 of 4, Revision H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-8

T20607 Interconnection Diagrams, Sheet 3 of 4, Revision H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-9

T20607 Interconnection Diagrams, Sheet 4 of 4, Revision H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-10

R20775 Cable Block Diagrams, Sheet 1 of 2, Revision D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-11

R20775 Cable Block Diagrams, Sheet 2 of 2, Revision D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-12

T20663 Interconnect Diagrams, Sheet 1 of 3, Revision C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-13

T20663 Interconnection Diagrams, Sheet 2 of 3, Revision C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-14

T20663 Interconnection Diagrams, Sheet 3 of 3, Revision C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-15

Page iv MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013

TRIND® Overview Introduction

1 – Introduction

TRIND® Overview

The Transmitter/Receiver IN Dispenser (TRIND) system is similar to the technology successfully used by many toll ways. It uses an electronic system located in the pump or register to “talk” with a miniature radio-like device (a tag). Together, these electronic devices provide “cashless” access to gasoline, food, and merchandise by charging purchases to a credit card, check card, or other account you already have. The TRIND system operates on a dedicated tag identification code. Your credit card or check card account numbers are not typically used with the tag signal system, which protects your account from unauthorized use. And if your tag is ever lost or stolen, your liability is limited to the amount set by your financial institution.

The TRIND device is an option available as a retrofit kit or factory installed device for The

Advantage connected to the Card Reader IN Dispenser (CRIND) board. In this application, the TRIND device is a software slave to the CRIND and the associated Point of Sale (POS) Controller/Host. This means that a properly working TRIND system will look for and read tags, but only when “told” to by the controller, through the CRIND application.

Series, MPD®-3, Eclipse®, and Encore® lines of fuel dispensers. The device is

device via a Gateway or serial interface

About TRIND

The TRIND devices are developed to utilize Texas Instruments Radio Frequency Identification (RFID) technology. These devices provide two-way communications between an interrogator system in the fuel dispenser and the consumer’s hand-held or car mounted transponder tag. This two-way communication authorizes and records sales, eliminating the need for the consumer to engage in a cash or credit card transaction.

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 1-1

Introduction How TRIND Works

Eclipse

Target Graphic

Encore

MPD-3

Advantage Narrow Frame (36”)

Advantage Wide Frame (48”)

Target Graphic

How TRIND Works

TRIND utilizes Radio Frequency (RF) waves to communicate with a customer’s transponder. Transmitters located on overhead assemblies transmit radio waves that serve as a “wake up” call. As a car mounted transponder or hand-held transponder enters the transmitter’s effective read zone, the transponder is activated. The transponder then transmits a code which is received by the TRIND antennas mounted overhead or on the option doors.

This transmitted code is communicated from the TRIND to the CRIND unit, and from there to the POS. The POS

Car mounted transponders are activated when they are within six feet of the front of the dispenser perpendicular to front of dispenser. Hand-held transponders, usually on a key chai n, function when pointed at a target graphic on the option door. Two-way communication is indicated when the option door target graphic light comes on, whether by car mount or  hand-held transponder signal.

Figure 1-1: Encore and Eclipse Target Graphic Location

system communicates with a host to obtain authorization.

Page 1-2 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013

Abbreviations and Acronyms

Term Description

AIM Association for Automatic Identification and Mobility ASC Authorized Service Contractor ASK Amplitude Shift Keying

™

CIM CPU Central Processing Unit CRIND Card Reader IN Dispenser DCB Data Control Board DC Direct Current DIP Dual Inline Package EAN European Article Numbering EAS Electronic Article Sur EEPROM Electrically Erasable Programmable R EIRP Effective Isotropic Radiated Power EMI Electromagnetic Interference ETSI European Telecommunications Standards Institute FCC Federal Communications Commission FSK Fr equency Shift Keying GSM Gilbarco HF High Frequency I/O Input Output

Customer Interface Module

eillance

Security Module

ead-only Memory

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 1-3

Introduction Abbreviations and Acronyms

Term Description

ISM Industrial, Scientific, and Medical LED Light Emitting Diode LF Low Frequency MOC Major Oil Company MOSFET Metal-oxide-semiconductor F MPD Multi Product Dispensers PCA Printed Circuit Assembly PCB Printed Circuit Board POS Point of Sale PSK Phase Shift Keying RAM Random Access Memory RFDC Radio Frequency Data Communication RFID Radio Frequency Identification RFM Radio Frequency Model RF Radio Frequency ROM Read-only Memory SMA Sub Miniature A TIRIS Texas Instruments Registration and Identification Systems TRIND Transmitter/Receiver IN Dispenser TTL Transistor-Transistor Logic UCC Uniform Code Council UHF Ultra High Frequency UL

Underwriters’ Laboratories VDC Voltage Direct Current WORM Write Once Read Many

ield-effect Transistor

Page 1-4 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013

TRIND Kit Coverage Introduction

TRIND Kit Coverage

Following table provides TRIND kit numbers and the relative system coverage that applies to each:

Kit Number Product Coverage Frequencies Interface Type Tag System

C00011-001 The Advantage

Series, MPD-3

C00011-002 The Advantage

Series, MPD-3

C00011-005 The Advantage

C00011-004 Encore 500 LF/UHF T20606-G2 Card Cage Hand-held/Car Mounted C00011-006 Encore 500, Eclipse LF T20606-G3 Card Cage Hand-held C00011-007 The Advantage

C00011-008 Encore 500 LF/UHF (ETSI) T20606-G2 Card Cage Hand-held/Car Mounted C00011-009 The Advantage

C00011-010 The Advantage

C00012-00X The Advantage

Notes:

1. LF = Low Frequency [LF (134 kHz)] send and receive for Hand-held Tags.

2. LF/UHF = LF (134kHz) send, and Ultra-Hi Frequency [UHF (902 MHz)] r

3. LF/UHF (ETSI) = LF (134 kHz) send and UHF (868 MHz) receive for Car Tags. LF (134 kHz) for Hand-held Tags.

4. HF = High Frequency [HF (13.56 MHz)] send and receive for Hand-held Tags.

Series, MPD-3

es, MPD-3

Seri

Series, MPD-3

F T20229-G1 Card Cage Hand-held/Car Mounted

LF/UH

F (see note 2) T20606-G2 Card Cage Hand-held/Car Mounted

LF (

see note1) T20606-G3 Card Cage Hand-held

LF/UH

F [ETSI (see note 3)] T20606-G5 Card Cage Hand-held/Car Mounted

LF/UH

F T20606-G5 Card Cage Hand-held/Car Mounted

LF/UH

F T20606-G2 Card Cage Hand-held/Car Mounted

HF (

see note 4) T20538-G1/G2 Card Cage Hand-held

eceive for C

ar Tags. LF (134 kHz) for Hand-held Tags.

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 1-5

Introduction TRIND Kit Coverage

This page is intentionally left blank.

Page 1-6 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013

2 – Important Safety Information

The EMERGENCY STOP, ALL STOP, and PUMP STOP buttons at the cashier ’s station WILL NOT shut off electrical power to the  pump/dispenser. This means that even if you activate these stops, fuel may continue to flow uncontrolled.

You must use the TOTAL ELECTRICAL  SHUT-OFF in th e cas e of an emerge nc y a nd not the console’s ALL STOP and PUMP STOP or similar keys.

WARNING

Important Safety Information

Notes: 1) Save this Important Safety Information section

in a readily accessible location.

2) Although DEF is non-flammable, Diesel is flammab

le. Therefore, for DEF cabinets that are attached to Diesel dispensers, follow all the notes in this section that pertain to flammable fuels.

This section introduces the hazards and safety precautions associated with installing, inspecting, maintaining or servicing this product. Before performing any task on this product, read this safety information and the applicable sections in this manual, where additional hazards and safety precautions for your task will be found. Fire, explosion, electrical shock or pressure release could occur and cause death o r serious injury, if these safe service procedures are not followed.

Preliminary Precautions

You are working in a potentially dangerous environm ent of flammable fuels, vapors, and high voltage or pressures. Only trained or authorized individuals knowledgeable in the related procedures should install, inspect, maintain or service this equipment.

Emergency Total Electrical Shut-Off

The first and most important information you must know is how to stop all fuel flow to the pump/dispenser and island. Locate the switch or circuit breakers that shut off all power to all fueling equipment, dispensing devices, and Submerged Turbine Pumps (STPs).

Read the Manual

Read, understand and follow this manua l and any other labels or related materials supplied with this equipment. If you do not understand a procedure, call a Gilbarco Authorized Service Contractor or call the Gilbarco Support Center at  1-800-800-7498. It is imperative to your safety and the safe ty of othe

rs to understand the procedures before beginning wo rk.

Follow the Regulations

Applicable information is available in National Fire Protection Association (NFPA) 30A; Code for Motor Fuel Dispensing

Facilities and Repair Garages, NFPA 70; National Electrical Code (NEC), Occupatio nal Safety and Health Administr ation

(OSHA) regulations and federal, state, and local codes. All these regulations must be followed. Failure to install, inspect, maintain or service this equipment in accordance with these codes, regulations and standards may lead to legal citations with penalties or affect the safe use and operation of the equipment.

Replacement Parts

Use only genuine Gilbarco replacement pa rts and retrofit kit s on your pump/dispenser. Using parts other than genuine Gilbarco replacement parts could create a safe ty hazard and violate local regulations.

Safety Symbols and Warning Words

This section provides important information about warning symbols and boxes.

Alert Symbol

Total Electrical Shut-Off Before Access

Any procedure that requires access to electrical component s or the electronics of the dispenser requires total electrical shut off of that unit. Understand the function and location of this switch or circuit breaker before inspecting, installing, maintaining, or servicing Gilbarco equipment.

Evacuating, Barricading and Shutting Off

Any procedure that requires access to the pump/dispenser or STPs requires the following actions:

• An evacuation of all unauthorized persons and vehicles from the work area

• Use of safety tape , con es or barricades at the affected unit(s)

• A total electrical shut-off of the affected unit(s)

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 2-1

This safety alert symbol is used in this manual and on warning labels to alert you to a precaution which must be followed to prev safety directives that follow this symbol to avoid possib le inj ury or death.

ent potential personal safety hazards. Obey

Signal Words

These signal words used in this manual and on warning labels tell you the seriousness of particular safety hazards. The precautions below must be followed to prevent death, injury or damage to the equipment:

DANGER: Alerts y

which will result in death or serious injury.

WARNING: Alert

that could result in death or serious injury.

CAUTION with Alert symbol: Designates a hazard or

safe practice which may result in minor injury. CAUTION wi unsafe practice which may result in property or equipment damage.

ou to a hazard or unsafe practice

you to a hazard or unsafe practice

thout Alert symbol: Designates a ha zard or

Working With Fuels and Electrical Energy

Prevent Explosions and Fires

Fuels and their vapors will explode or burn, if ignited. Spilled or leaking fuels cause vapors. Even filling customer tanks will cause potentially dangerous vapors in the vicinity of the dispenser or island.

DEF is non-flammable. Therefore, explos warnings do not apply to DEF fluid lines.

ion and fire safety

Important Safety Information

The pump/dispenser contains a chemical known to the State of California to cause cancer.

WARNING

The pump/dispenser contains a chemical known to the State of California to cause birth defects or other reproductive harm.

WARNING

Gasoline/DEF ingested may cause unconsciousness and burns to internal organs. Do not induce vomiting. Keep airway open. Oxygen may be needed at scene. Seek medical advice immediately.

DEF generates ammonia gas at high er temperatures. When opening enclosed panels, allow the unit to air out to avoid breathing vapors. If respiratory difficulties develop, move victim away from source of exposure and into fresh air. If symptoms persist, seek medical attention.

WARNING

Gasoline inhaled may cause unconsciousness and burns to lips, mouth and lungs. Keep airway open. Seek medical advice immediately.

WARNING

Gasoline/DEF spilled in eyes may cause burns to eye tissue. Irrigate eyes with water for approximately  15 minutes. Seek medical advice immediately.

WARNING

Gasoline/DEF spilled on skin may cause burns. Wash area thoroughly with clear water. Seek medical advice immediately.

WARNING

DEF is mildly corrosive. Avoid contact with eyes, skin, and clothing. Ensure that eyewash stations and safety showers are close to the work location. Seek medical advice/recommended treatment if DEF spills into eyes.

WARNING

No Open Fire

Open flames from matches, lighters, welding torches or

other sources can ignite fuels an

d their vapors.

No Sparks - No Smoking

Sparks from st arting vehicles, starting or using power tools, burning cigarettes, cigars or pipes can also ignite fuels and their vapors. Static electricity, including an electrostatic charge on your body, can cause a spark sufficient to ignite fuel vapors. Every time you get out of a vehicle, touch the metal of your vehicle, to discharge any electrostatic charge before you approach the dispenser island.

Working Alone

It is highly recommended that someone who is capable of rendering first aid be present during servicing. Familiarize yourself with Cardiopulmonary Resuscitation (CPR) methods, if you work with or around high voltages. This information is available from the American Red Cross . Alw ay s advise the station personnel about where you will be working, and caution them not to activate power while you are working on the equipment. Use the OSHA Lockout/Tagout procedures. If you are not familiar with this requirement, refer to this information in the service manual and OSHA documentation.

In an Emergency

Inform Emergency Personnel

Compile the following information and inform emergency personnel:

• Location of accident (for example, building, and so on)

• Nature of accident (for example, over by car, burn s, and so on)

• Age of victim (for example, baby, teenag er, middle-age,

derly)

• Whether or not victim has received first aid (for example, st

opped bleeding by pressure, and so on)

• Whether or not a victim has vomited (for exam ple, if swal

lowed or inhaled something, and so on)

address, front/back of

possible heart attack, run

Working With Electricity Safely

Ensure that you use safe and established practices in working with electrical devices. Poorly wired devices may cause a fire, explosion or electrical shock. Ensure that grounding connections are properly made. Take care that sealing devices and compounds are in place. Ensure that you do not pinch wires when replacing covers. Follow OSHA Lockout/Tagout requirements. Station employees and service contractors need to understand and comply with this program completely to ensure safety while the equipment is down.

Hazardous Materials

Some materials present inside electronic enclosures may present a health hazard if not handled correctly . Ensure that you clean hands after handling equipment. Do not place any equipment in the mouth.

Page 2-2 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013

IMPORTANT: Oxygen may be needed at scene if gasoline ha s been ingested or inhaled. Seek medical advice immediately.

Lockout/Tagout

Lockout/Tagout covers servicing and maintenance of machines and equipment in which the unexpected energization or st art-up of the machine(s) or equipment or release of stored energy could cause injury to employees or personnel. Lockout/Tagout applies to all mechanical, hydraulic, chemical, or other energy, but does not cover electrical hazards. Subpart S of 29 CFR Part 1910 - Electrical Hazards, 29 CFR Part 1910.333 contains specific Lockout/Tagout provision for electrical hazards.

Hazards and Actions

WARNING

Spilled fuels, accidents involving pumps/dispensers, or uncontrolled fuel flow create a serious hazard. Fire or explosion may result, causing serious injury or death. Follow established emergency procedures.

DEF is non-flammable. However it can create a slip hazard. Clean up spills promptly.

Collision of a Vehicle with Unit Fire at Island Fuel Spill

The following actions are recommended regarding these hazards:

Important Safety Information

• Do not go near a fuel spill or allow anyone else in the area.

• Use station EMERGENCY CUTOFF immediately. T urn of

• Do not use console E-STOP, ALL STOP, and PUMP STOP to shut off power. These keys do not remove AC power and do not always stop product flow.

• Take precautions to avoid igniting fuel. Do not allow starting of vehicles in the area. Do not allow open flames, smoki

• Do not expose yourself to hazardous conditions such as fire, spilled fuel or exposed wiring.

• Call emergency numbers.

ng or power tools in the area.

f all system

circuit breakers to the island(s).

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 2-3

Important Safety Information

This page is intentionally left blank.

Page 2-4 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013

Full Systems Systems Overview

Overhead Antenna Assembly

Side A

T20231-G1

LF Transmitter (134kHz Intentional

Radiator)

Q13579-01

Control Data

UHF Receiver Module

902 - 928 MHz

115 VAC

(FROM Dispenser

AC POWER

DISTRIBUTION)

RS-232 RS-232

Gateway Board

T20128

SERIAL DATA

to CRIND logic boards

(Dispenser Electronics)

J7 J8

P187

P250

P185

22VDC,

5VDC, GND

5VDC,

GND

22VDC,

5VDC, GND

22VDC, 5VDC, GND

J5 J5

J2A J2B JA JB

LF TX

UHF RX

Overhead Antenna Assembly

Side B

T20231-G1

UHF RX

LF TX

POWER REGULATING

Circuit Board

T20138-G1

P177P179P176

P175

P178

Light Board Assembly

(T20295, T20446)

on Dispenser Bezel Face

(Side A)

P181

P180,

P182

RS-232, Digital

Control and Light

Control Circuit

P180,

P182

P181

RS-232, Digital

Control and Light

Control Circuit

When overhead antennas are not part of the product, Dummy Load R20526-G1 plugs into JA and JB. J2A and J2B are left unconnected.

DATA CONTROL BOARD

Q13563-01 or -02

60VAC

Power Supply

R20600-G1

AC Po wer

EMC Filter Q10895-01

Micro-Reader

Q13551-01

(134 KHz

Intentional)

Micro-Reader

Q13551-01

(134 KHz

Intentional)

T20143

Bezel

Antenna

R20522-G2

Cable

T20143

Bezel

Antenna

R20522-G2

Cable

Light Board Assembly

(T20295, T20446)

on Dispenser Bezel Face

(Side B)

RS-232

LF TX/RX

RS-485

3 – Systems Overview

Full Systems

The Full System product is an option available as a retrofit kit or factory installed equipment on The Advantage Series, Multi Product Dispenser (MPD-3), Encore, and Eclipse lines of fuel dispensers. The TRIND device is connected to the CRIND through a gateway or serial interface board. In this application TRIND is a software slave to the CRIND and the associated POS controller/host. This means that a properly working TRIND system will look for and read tags, but only when told to by the controller, through the CRIND application.

This system is to be installed in accordance with all Underwriters’ Laboratory (UL), Federal Communications Commission (FCC), federal, state, and local regulations associated with it. The following illustrations depict the system component used in the Original, The Advantage Series, MPD-3, and Encore Full Systems.

Figure 3-1: Original Full System Block Diagram

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 3-1

Systems Overview Full Systems

(

)

(

)

(

)

(

)

(

)

(

)

(

)

(

)

(

)

(

)

(

)

Figure 3-2: The Advantage Series Full System Block Diagram

Page 3-2 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013

Full Systems Systems Overview

Overhead Antenna Assembly

Side A

LF Transmitter (134kHz Intentional

Radiator)

Q13579-01

Control Data

UHF Receiver Module

RI-RFM-HRUA 902 - 928 MHz

115 VAC

(FROM Dispenser

AC POWER

DISTRIBUTION)

RS-232

Gateway Board

T20128

SERIAL DATA

to CRIND logic boards

(Dispenser Electronics)

P187

P250

P185

22VDC, 5VDC,

GND

5VDC,

GND

22VDC,

5VDC, GND

22VDC, 5VDC, GND

J2A J2B

LF Transmit Antenna

UHF Receive Antenna

Overhead Antenna Assembly

Side B

LF Transmit Antenna

UHF Receive Antenna

Light Board Assembly

M01218A00X

on Dispenser Bezel Face

(Side A)

POWER REGULATING

Circuit Board

T20314-G1

P177P179P176

P175

P178

Light Board Assembly

M01218A00X

on Dispenser Bezel Face

(Side A)

P182

RS-232, Digital

Control and Light

Control Circuit

P182

RS-232, Digital

Control and Light

Control Circuit

J1A

J3A

J3B

J1B

M00878A001

Cable

Tuner Board T20579

Q13851-01

WO3889

When overhead antennas are not part of the product, Dummy Loa d R2052 6-G1 plugs into JA and JB. J2A and J2B are left unconnected.

R20773-G2, door cable,

provides power and RS232

communications

R20773-G2, door cable,

provides power a nd R S 232

communications

X is color of LEDs

DATA CONTROL BOARD

Q13563-02 or -04

5 MHz (UHF Clock - selected

by jumper)

10 MHz (Local Clock - not

selected for this application)

24 VAC

Power Supply

AC Power

EMC Filter Q10895-01

Micro-Reader

Q13551-01

(134 KHz

Intentional)

Micro-Reader

Q13551-01

(134 KHz

Intentional)

M00878A001

Cable

Encore

Antenna

(on board

Encore keytag

Antenna

(on board

RS-232

RS-485

UHF RCVUHF RCV

LF TX

Figure 3-3: Encore Full System Block Diagram

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 3-3

Systems Overview Hand-held Only Tag System Overview

Hand-held Only Ta g System Overview

This product is an option available as a retrofit kit or factory installed equipment in The Advantage Series, MPD-3, and Encore lines of fuel dispensers. The TRIND Enh ance d Gateway Board (T20678) manages RFID processing and provides simple, generic event messages to the pump electronics via Transistor-Transistor Logic (TTL). In this application, TRIND is a software slave to the CRIND and the associated POS controller/host. This means that a properly working LF TRIND system will look for and read tags, but only when told to by the controller, through the CRIND application.

This system is to be installed in accordance with all UL, FCC, federal, state, and local regulations. The following block diagram depicts the components for the Hand-held Only Tag System.

Figure 3-4: Hand-held Only Tag System Block Diagram

Page 3-4 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013

Card Cage Assemblies Major Hardware Components

Power Supply PCB

UHF Receiver Assembly on DCB

DCB

Gateway Board

UHF Receiver Assembly on DCB

4 – Major Hardware Components

Card Cage Assemblies

There are four main Card Cage versions used for the TRIND system. These four Card Cages are T20229-G1, T20606-G2, T20606-G3, and T20606-G5. The T20229 Card Cage is no longer available and is discussed in this manual simply for the service and support of the installed base. There are other G-levels of the T20606 Card Cage, but these are variations of the -G2 and -G3. Therefore, being familiar with these base Card Cages and their parts will provide the technician with valuable information in servicing the other G-levels, if encountered.

Note: Many parts look similar in the T20229 and T20606 Card Cages, but they are not the

same. Always UL listings, FCC certifications, warranty, if applicable.

T20229-G1 Card Cage Assembly

The T20229 Card Cage was the installed Card Cage for the original Mobil Speedpass program. With a few cable changes, this Card Cage can be replaced by the T20606-G2 Card Cage, which contains the new Multi-port Data Control Board (DCB) from Texas Instruments.

replace the removed part with the same part number or risk voiding the

Figure 4-1: T20229-G1 Card Cage Assembly

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 4-1

Major Hardware Components Card Cage Assemblies

TRIND Gateway PCB

24 VAC Transformer

Recessed Power Receptacle

10 A EMI Filter

TRIND PCB Shield Bracket

Low Frequency Transmitter Module

PCB Insulator Board

Radio PCB Shield

Multi-port DCB

TRIND PCB Bracket

Circuit Board Support

Regulator PCB Shield

Regulator PCB

T20229-G1 Card Cage Assembly Parts List

Following table lists the T20229-G1 Card Cage Assembly parts:

Item Description Part Number

1 Power Supply PCB T20138-G1 2 Transmitter PCB Assembly Q13579-01 3 DCB Q13563-01 4 UHF Receiver Assembly on DCB Q13564-01 5 Gateway Board T20128-G1

T20606-G2 Card Cage Assembly

T20606-G2 Card Cage is the updated version of the T20229-G1 Card Cage. It features a multi-port DCB, LF Transmitter, and a high-gain UHF receiver. It also has a Card Cage Harness, which reduces the number of field connections that must be made (compared to T20229). This Card Cage comes ready to mount in an Encore unit, and also easily modified to work in Eclipse, The Advantage Series, and MPD-3 units.

Figure 4-2: T20606-G2 Card Cage Assembly

Page 4-2 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013

Card Cage Assemblies Major Hardware Components

Regulator PCB

Enhanced Gateway PCB

Shield, Regulator, PCB

Filter, EMI, 10 A

Transformer, 24 VAC

T20606-G2 Card Cage Assembly Parts List

Following table lists the T20606-G2 Card Cage Assembly parts:

Item Description Part Number

1 TRIND Gateway PCB T20128-G3 2 Circuit Board Support Q10651-16 3 TRIND PCB Bracket M00624A001 4 Multi-port DCB Q13563-04 5 Radio PCB Shield R20545-G1 6 PCB Insulator Board R20590-01 7 Low Frequency Transmitter Module Q13579-01 8 24 VAC Transformer R20719-G1 9 Recessed Power Receptacle R20206-G14 10 10 A EMI Filter Q10895-01 11 TRIND PCB Shield Bracket M00621A001 12 Regulator PCB Shield T20198-01 13 Regulator PCB T20314-G1

T20606-G3 Card Cage Assembly

T20606-G3 Card Cage supports “keytag only” operation and features an Enhanced Gateway Board, which serves as the local controller for the RF modules (taking the place of the DCB) and the protocol handler for payment messaging (to CRIND or ot her Host Controller device). This Card Cage comes ready to mount in Encore, The Advantage Series, Eclipse and MPD-3, with no modifications required.

Figure 4-3: T20606-G3 Card Cage Assembly

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 4-3

Major Hardware Components Card Cage Assemblies

TRIND Gateway PCB

24 VAC Transformer

Recessed Power Receptacle

10 A EMI Filter

TRIND PCB Shield Bracket

Low Frequency Transmitter Module

PCB Insulator Board

Radio PCB Shield

ETSI DCB

TRIND PCB Bracket

Circuit Board Support

Regulator PCB Shield

Regulator PCB

T20606-G3 Card Cage Assembly Parts List

Following table lists the T20606-G3 Card Cage Assembly parts:

Item Description Part Number

1 Regulator PCB T20314-G1 2 Regulator PCB Shield T20198-01 3 24 VAC Transformer R20719-G1 4 Enhanced Gateway PCB T20678-G1 5 10 A EMI Filter Q10895-01

T20606-G5 Card Cage Assembly

T20606-G5 Card Cage is a variation of the T20606-G2 Card Cage required for many international “full system” TRIND applications (Europe and southeast Asia). It features a European T elecommunications S tandards Institute (ETSI) DCB, LF T ransmitter, and a highgain UHF receiver. It also has a Card Cage Harness, which reduces the number of field connections that must be made (compared to the original T20229). This Card Cage comes ready to mount in an Encore unit, and is easily modified to also work in Eclipse, The Advantage Series, and MPD-3 units.

Figure 4-4: T20606-G5 Card Cage Assembly

Page 4-4 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013

Card Cage Assemblies Major Hardware Components

Screw

Tie-wraps

T20606-G5 Card Cage Assembly Parts List

Following table lists the T20606-G5 Card Cage Assembly parts:

Item Description Part Number

1 TRIND Gateway PCB T20128-G3 2 Circuit Board Support Q10651-16 3 TRIND PCB Bracket M00624A001 4 ETSI DCB Q13563-07 5 Radio PCB Shield R20545-G1 6 PCB Insulator Board R20590-01 7 Low Frequency Transmitter Module Q13579-01 8 24 VAC Transformer R20719-G1 9 Recessed Power Receptacle R20206-G14 10 10 A EMI Filter Q10895-01 11 TRIND PCB Shield Bracket M00621A001 12 Regulator PCB Shield T20198-01 13 Regulator PCB T20314-G1

Disassembly and Installation for MPD-3 Units with SID Displays

In some older installations, a screw and two nuts were installed under the Card Cage on Side B of a unit. This causes the installed Card Cage to rest at an angle, higher on Side B. This hardware must remain in place to prevent contact between the Card Cage and the SID boards when the bezel door is closed.

Disassembly and Installation for All MPD-3 Units

In field retrofits, the TRIND units top (center) screw from the Card Cage was removed, and replaced by tie-wraps at either side after the Card Cage was installed in the cabinet. The Card Cage can only be removed or installed when separated into two pieces (see Figure 4-5).

Figure 4-5: Screw and Tie-wrap Locations

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 4-5

Major Hardware Components Card Cage Assemblies

5 V

GND

22 V

GND

5 V

22 V

GND

Note: P176, P177, and P178 are identical.

JP1 through JP4: must be unique address for each dispenser at site

22 V

5 V

AC EMI Line Filter (Q10895)

AC Electromagnetic Interference (EMI) Line Filter, is a Corcom dual T section RFI power line filter . These filters are well suited for low impedance loads where noisy RFI environments are present. They control pulsed, continuous and/or intermittent interference, insuring protection of the TRIND equipment from power line noise in addition to protecting the line from equipment noise.

R20600 and R20719 Transformers

R20600-G1 Transformer is used in the T20229-G2 Card Cage Assembly. R20719-G1 Transformer is used in the T20606-G2 LF/UHF Full System, and Enhanced Gateway System Card Cages. Each transformer performs step down of 120 VAC to a usable level for the RFID Power Supply. The R20600 steps 120 VAC down to 60 VAC, which is used by the

T20138-G1

Power Supply Board. The R20719 steps 120 VAC down to 24 VAC, which is used by the

T20314-G1 Power Supply Board.

T20138 and T20314 Power Supply Boards

T20138-G1 Power Supply Board is used in the T20229 -G1 Full System Card Cage Assembly. T20314-G1 Power Supply Board is used in T20606 line of Card Cages. The supplies take the output of their respective AC to AC transformers and make the proper Direct Current (DC) voltages for use by the TRIND system components. Both supplies utilize a gate-driven Metaloxide-semiconductor Field-effect Transistor [MOSFET (for +22 VDC)] and a buck switched mode power supply (for +5 VDC). Both supplies monitor the current on the output to turn off the gate drive, rather than fail permanently, should one of the TRIND system components develop a voltage problem. This arrangement allows for any of the outputs to be shorted directly to ground with out harming the power supply because it turns itself off until the problem is discovered and removed, and AC power is cycled.

T20138 Power Supply Board

This board has jump-jack locations to set the dither sync (refer to “Glossary” on page 4-1) address for the TRIND unit, with a 10-position ribbon cable (at P173) that goes to the DCB (J6). These addresse

Figure 4-6: T20138 Power Supply Board

s only matter to the site itself, not the pump or CRIND.

Page 4-6 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013

Card Cage Assemblies Major Hardware Components

5 V

GND

22 V

GND GND

5 V

22 V

GND

Note: P176, P177, and P178 are identical.

22 V

5 V

CR5 - pulsing (heartbeat)

CR11 - RS485 - TX

CR10 - RS485 - RX

Note: In normal operation CR10-RS485-RX and CR11 - RS485 - TX will be in sync.

CR3 - 12 V

CR2 - 5 V

On Continuously

T20314 Power Supply Board

This board must be used in conjunction with the R20719 Transformer.

Figure 4-7: T20314 Power Supply Board

Q13563 Data Control Boards

Q13563-01 and Q13563-02 Data Control Boards are used in T2 0229-G1 Full System Card Cage assembly. The Q13563-04 Board is used in T20606-G2 Full System Card Cage assembly. These DCBs handle tag reader control and pass the system status, and tag data up to the Gateway Board. The earlier versions (-01, -02) of this board made use of jump jacks on the Power Supply Board for dither sync addressing, subsequent versions (-04 and above) contain Dual Inline Package (DIP) switches for this site-specific addressing.

Figure 4-8: Q13563-01 and Q13563-02 DCBs

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 4-7

Major Hardware Components Card Cage Assemblies

Heart Beat

RS-485 TX

Read ANT 1 Read ANT 3 Bezel I/0 Error

Bit Restore Bit Fail RS-485 RX +12 VDC +5 VDC

Figure 4-9: Q13563-04 DCBs and Above

UHF Receiver Board (Q13564)

Mounted on the DCB, the UHF Receiver Board receives 12 VDC from the DCB. The board also receives information from UHF antennas over J2A or J2B and processes the UHF signal. This receiver has to comply with FCC and in-country communication protocols such as ETSI. For this application the ETSI protocol is required for Asia and Europe.

Figure 4-10: UHF Receiver Board

Page 4-8 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013

Card Cage Assemblies Major Hardware Components

The UHF Receiver Module contained on the DCB, handles the uplink signal from the vehicle tag. It receives the signal from the vehicle tag that transmits data on a UHF carrier, and down converts and demodulates this signal to binary data. The UHF Receiver also includes the master oscillator for the DCB and provides all clock signals for other elements within the DCB to keep signal paths as short as possible. The UHF receive antenna connections are made via Sub Miniature A (SMA) connectors on Antenna Cables (M00878A001, M00878A002, and Q13578-01).

Q13579 Transmitter Board

Q13579-01 Transmitter Board is used in the T20229-G1 and T20606-G2 Full System Card Cages. The Transmitter Board is actually a three-board assembly containing two identical transmitter modules (one each for Sides A and B) mounted on a larger Printed Circuit Board (PCB). The Q13579-01 Transmitter Board contains all the functions to activate vehicle tags. The module includes a carrier board onto which are mounted two transmit-only Radio Frequency Modules (RFMs), the power supply, oscillator and tuning connector for the RFMs, logic circuitry to determine RFM selection, power level adjustment capability, and a pulse width modulation circuit. This board receives +22 VDC, +5 VDC and GND through J6. If this board is replaced, overhead antennas need to be retuned. The transmitter provides an approximate 134 kHz signal for TRIND antennas, through JA for Side A and JB for Side B of the dispenser.

Figure 4-11: Transmitt er Board

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 4-9

Major Hardware Components Card Cage Assemblies

TX = To Side A CRIND RX = From Side B CRIND

PWR = 5 V

Must match corresponding CRIND address

CPU = Software Running

PWR = 5 V

RX = From Side A CRIND

TX = To Side A CRIND

RX = From Side B CRIND

TX = To Side B CRIND

TX = To Side A CRIND

T20128-GX

T20678-GX

T20128 and T20678 Gateway Boards

T20128-GX Gateway Board is used in the Full System T20229-G1 and T20606-G2 Card Cages. The T20678 Gateway Board is used in the T20606-G3 Card Cage. These boards manage events and message processing to/from the Controller (CRIND, POS, host controller) and the readers. On the full systems, the Gateway Board manages RFID processing through the DCB (which communicates with the vehicle tags via overhead antennas and with hand-held tags via bezel readers). On Enhanced Gateway systems, the board manages hand-held RFID processing through direct communication with the bezel readers.

Figure 4-12: Gateway Boards

Page 4-10 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013

Card Cage Assemblies Major Hardware Components

Card Cage Cable Harness (T20662-G2)

The Card Cage Cable Harness Assembly provides power and data distribution to/from the Card Cage and the Light/Micro Reader Printed Circuit Assembly (PCA). It comes already installed on the T20606-G2 Card Cage from the factory.

Figure 4-13: Card Cage Cable Harness

Full System TRIND Transmitter Cable (R20520-G1)

The Transmitter Cable is a 26-pin connector cable that is routed between the Low Frequency Transmitter Board (Q13579) and DCB (Q13563).

Figure 4-14: Transmitter Cable

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 4-11

Major Hardware Components Card Cage Assemblies

To Gateway Board

To Data Control Board

R20763-G1

R20763-G2

R20763-G3

Full System TRIND RS-485 Communication Cable (R20525-G1)

The Communication Cable is a 4-pin and 5-pin connector cable that is connected between the Q13563 DCB and T20128 Gateway Board.

Figure 4-15: RS-485 Communication Cable

Full System TRIND Power Supply Cables (R20763-GX)

The Power Supply Cables connect the LF Transmitter (-G1), the DCB (-G2), and the  Gateway (-G3) Boards to the T20314 Power Supply.

Figure 4-16: Power Supply Cables

Page 4-12 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013

Card Cage Assemblies Major Hardware Components

Hand-held TRIND System Ribbon Cable (M00507)

The Ribbon Cable is a 14-pin cable routed between T1267 8 Gateway Board and R2 07 73 TRIND Option Door Data and Power Cable. The R20773 Cable leads to the Light/Micro Reader Board (T20601). The -A001 Cable is used for Side A (or Side 1 based on the dispenser). The -A002 Cable is used for Side B (or Side 2 based on the dispenser).

Figure 4-17: Hand-held TRIND System Ribbon Cable

Hand-held TRIND System Power Cable (M01366)

The TRIND Power Cable is a three-wire cable routed between the T20314 Power Supply Assembly and the T20678 Gateway Board.

Figure 4-18: Hand-held TRIND System Power Cable

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 4-13

Major Hardware Components TRIND Overhead Antennas

Tuner Gasket

Tuner Cover

Tuning Board

Molded Antenna

902.858 MHz HF Antenna,

868.4 MHz HF Antenna

TRIND Overhead Antennas

Full System TRIND has six antennas, four active and two passive. The active antennas can further be divided as transmit only (overhead antennas), and tr an smit and receive [option  door/Customer Interface Module (CIM) door antennas]. All four operate in the LF band at

134.2 kHz. The two passive antennas receive in the UHF Band at 902 MHz (in the US) and at 868 MHz (Asia and Europe), and are used in conjunction with the overhead antennas to utilize the car tags. There are two basic variations of the full system TRIND. The fundamental differences are based on the Card Cage and the overhead antennas used. The antennas can be divided into two sections, the original Mobil antennas (no longer available) and the  single-loop antennas, which are currently being shipped with full system TRIND.

Mobil Overhead Antenna Assembly (T20231)

The Mobil overhead antenna assembly consists of a multiple loop (47 uH) coil for LF transmission, a tuning board, and sheet metal slot antenna for UHF receive. This assembly is no longer available, but is still a part of the installed base at Mobil Stations. These antennas have been replaced by the T20632 family of Overhead Antennas.

Figure 4-19: Mobil Overhead Antenna Assembly

Mobil Overhead Antenna Assembly

Following table lists the Mobil Overhead Antenna Assembly parts:

Item Description Part Number

1 902.858 MHz HF Antenna Q13580-01 2 868.4 MHz HF Antenna Q13580-02 3 Molded Antenna Q13582-01 4 Tuning Board Q13582-02 5 Tuner Gasket Q13582-04 6 Tuner Cover Q13582-03

Page 4-14 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013

TRIND Overhead Antennas Major Hardware Components

Bracket, Universal Antenna

Conduit, Flexible Black Plastic

Connector, Tube Fitting

Over Head Antenna Cables

1/4-20 Nut, Black

1/4-20 Bolt X 4” Black

Antenna Assembly

Screw, 10-32 Black

Bracket, Antenna Mounting

Antenna Top Cover

Note: For units with logo display cabinets, universal antenna brackets are installed with flat side up.

Figure 4-20: Mobil Overhead Antenna Bracket Assemblies and Hardware

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 4-15

Major Hardware Components TRIND Overhead Antennas

Mobil Overhead Antenna Bracket Assemblies (T20231) and Hardware for The Advantage Series

Following table lists the Mobil Overhead Antenna Bracket Assemblies and hardware for The Advantage Series:

Wide Frame

Item Description

1 Antenna Top Cover T20213-01 T20213-01 T20215-01 T20215-01 2 Bracket, Universal Antenna T20212-01 T20212-01 T20212-01 T20212-01 3 Bracket, Antenna Mounting T20211-01 T20211-01 T20211-01 T20211-01 3a Bracket, Antenna Mounting (see note) T20211-02 - T20211-02 4 Screw, 10-32 Black K85736-45 K85736-45 K85736-45 K85736-45 5 Antenna Assembly T20231-G1 T20231-G1 T20231-G1 T20231-G1 6 1/4-20 Bolt x 4” Black K01914-70 K01914-70 K01914-70 K01914-70 7 1/4-20 Nut, Black Q11890-08 Q11890-08 Q11890-08 Q11890-08 8 Over Head Antenna Cables R20509-G1

9 Connector, Tube Fitting Q13591-01 Q13591-01 Q13591-01 Q13591-01 10 Conduit, Flexible Black Plastic Q13592-02 Q13592-02 Q13592-02 Q13592-02

Note: Not shown on page 4-16, single-sided antenna bracket has no antenna mounting arms.

Single-sid

Q13578

-01

Wide Frame Double-sided

R20509-

Q13578-01

Narrow Frame Single-sided

R20509-G1

Q13578-01

Narrow Frame Double-sided

R20509-G1 Q13578-01

Mobil Overhead Antenna Bracket Assemblies and Hardware for MPD-3

Following table lists the Mobil Overhead Antenna Bracket Assemblies and hardware for MPD-3:

PMI Bezel

Item Description

1 Antenna Top Cover T20214-01 T20214-01 T20214-01 T20214-01 2 Bracket, Universal Antenna T20212-01 T20212-01 T20212-01 T20212-01 3 Bracket, Antenna Mounting T20211-01 T20211-01 T20211-01 T20211-01 3a Bracket, Antenna Mounting (see note) T20211-02 - T20211-02 4 Screw, 10-32 Black K85736-45 K85736-45 K85736-45 K85736-45 5 Antenna Assembly T20231-G1 T20231-G1 T20231-G1 T20231-G1 6 1/4-20 Bolt x 4” Black K01914-70 K01914-70 K01914-70 K01914-70 7 1/4-20 Nut, Black Q11890-08 8 Over Head Antenna Cables R20509-G1

9 Connector, Tube Fitting Q13591-01 Q13591-01 Q13591-01 Q13591-01 10 Conduit, Flexible Black Plastic Q13592-02 Q13592-02 Q13592-02 Q13592-02

Note: Not shown on page 4-16, single-sided antenna bracket has no antenna mounting arms.

Single-sided

Q13578-01

PMI Bezel Double-sided

Q11890-08 Q11890-08 Q11890-08

20509-G1

Q13578-01

Mack Bezel Single-sided

R20509-G1

Q13578-01

Mack Bezel Double-sided

R20509-G1

Q13578-01

Page 4-16 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013

TRIND Overhead Antennas Major Hardware Components

SMA connections should be treated with care and not overtightened. The maximum torque rating on these connectors is usually measured in inch pounds

Too severe a turn or bend in the cable may damage the center conductor or compromise the shield/drain portion of the cable.

This can result in an observance of intermittent reads or other problems. The poor performance will in turn generate a premature field service call. Replacing this cable is labor intensive after the system is installed the first time.

Turns or bends in co-axial cable must be gradual loops, no sharper than a 1-inch radius (2-inch diameter).

CAUTION

It is critical that the proper tool is used when tuning the overhead antennas on TRIND systems. Only the Q13631-02 [part of Authorized Service Contractor (ASC) Tool Kit K94577-01] plastic tuning tool (or similar plastic 0.10-inch hex tool) should be used for tuning overhead antennas.

Using a metal screwdriver or Allen

wrench has two negative effects. First, a proper tuning is impossible as the metal of the tool used changes the properties of the variable inductor used for tuning. Second, the ferrite slug used in the variable inductor is extremely brittle and is broken or stripped easily by metal tools, preventing the proper tuning of the antenna.

If the antenna is not properly tuned the read range can be significantly reduced.

Single-loop Overhead Antenna Assembly (T20632)

The Single-loop Overhead Antenna Assemblies (T20632-GX) are made up from a single turn (loop) antenna; a high-efficiency tuning board, and a UHF receive antenna. These parts are all mounted in a molded polycarbonate set of boxes and then mounted wi th brackets on top of the dispenser. These parts are discussed in further in the following sections.

Note: There ar e eight differ ent “G” levels of this antenna assembly, due to

the different widths

and heights of the dispensers.

T20632 “G” Level Dispenser Antenna is used

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 4-17

G1/G5 Advantage Wide Frame and MPD-3 G2/G6 Advantage Narrow Frame G3/G7 Encore G4/G8 Advantage Wide Frame with Exxon

Light Box

Major Hardware Components TRIND Overhead Antennas

Top Left Antenna Box

Lock Washer

Antenna Tuner PCA

Screw Thread Form # 6-19

Bottom Left Antenna Box

Antenna

Bottom Right Antenna Box

T op Right Antenna Box

Hex Nut

UHF Receiver Antenna

Neoprene Adhesive Tape

Figure 4-21: Single-loop Overhead Antenna Assembly

Single-loop Overhead Antenna Assembly (Domestic)

Following table lists the Single-loop Overhead Antenna Assembly (Domestic) pa rts:

Item Description T20632-G1 T20632-G2 T20632-G3 T20632-G4

1 Bottom Right Antenna Box T20615-04 T20615-04 T20615-04 T20615-04 2 Top Right Antenna Box T20615-02 T20615-02 T20615-02 T20615-02 3 Antenna W03889-01 W03889-02 W03889-03 W03889-04 4 Bottom Left Antenna Box T20615-03 T20615-03 T20615-03 T20615-03 5 Screw Thread Form # 6-19 Q12011-17 Q12011-17 Q12011-17 Q12011-17 6 Antenna Tuner PCA T20579-G1 T20579-G2 T20579-G3 T2057 9-G4 7 Lock Washer K46212 K46212 K46212 K46212 8 Top Left Antenna Box T20615-01 T20615-01 T20615-01 T20615-01 9 Hex Nut Q11890-04 Q11890-04 Q11890-04 Q11890-04 10 UHF Receiver Antenna Q13851-01 Q13851-01 Q13851-01 Q13851-01 11 Neoprene Adhesive Tape Q11899-12 Q11899-12 Q11899-12 Q11899-12

Page 4-18 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013

TRIND Overhead Antennas Major Hardware Components

Bottom Right Antenna Box

Antenna

Screw Thread  Form # 6-19

Screw Thread Form # 6-19

Antenna Tuner PCA

Top Right Antenna Box

Bottom Left Antenna Box

Antenna

Single-loop Overhead Antenna Assembly (International)

Following table lists the Single-loop Overhead Antenna Assembly (International) parts:

Item Description T20632-G5 T20632-G6 T20632-G7 T20632-G8

1 Bottom Right Antenna Box T20615-04 T20615-04 T20615-04 T20615-04 2 Top Right Antenna Box T20615-02 T20615-02 T20615-02 T20615-02 3 Antenna W03889-01 W03889-02 W03889-03 W03889-04 4 Bottom Left Antenna Box T20615-03 T20615-03 T20615-03 T20615-03 5 Screw Thread Form # 6-19 Q12011-17 Q12011-17 Q12011-17 Q12011-17 6 Antenna Tuner PCA T20579-G1 T20579-G2 T20579-G3 T20579-G4 7 Lock Washer K46212 K46212 K46212 K46212 8 Top Left Antenna Box T20615-01 T20615-01 T20615-01 T20615-01 9 Hex Nut Q11890-04 Q11890-04 Q11890-04 Q11890-04 10 UHF Receiver Antenna Q13851-02 Q13851-02 Q13851-02 Q13851-02 11 Neoprene Adhesive Tape Q11899-12 Q11899-12 Q11899-12 Q11899-12

Figure 4-22: Single-loop Antenna Brackets and Hardware

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 4-19

Major Hardware Components TRIND Overhead Antennas

Single-loop Antenna Assembly Bracket Kits for The Advantage Series

Following table lists the Single-loop Antenna Assembly Bracket Kits for The Advantage Series parts:

W/F & N/F RID

Plus Exxon

Item Description

1 Antenna Bracket, Left T20623-01 T20624-01 - 2 Antenna Bracket, Right T20623-02 T20624-02 - 1 Antenna Bracket, W/F & N/F - - T20625-01 2 Antenna Bracket, W/F & N/F - - T20625-02 1 Antenna Bracket, ADV & MPD-3 - - - T20628-01 2 Antenna Bracket, ADV & MPD-3 - - - T20628-02 3 Gasket, Mounting Bracket N23958-01 N23958-01 N23958-01 N23958-01 4 Gasket, Antenna Wire Bracket N23959-01 N23959-01 N23959-01 N23959-01 5 Screw, Hex Head Q11889-104 Q11889-104 Q11889-104 Q11889-104 6 Fastener, Self-Drilling - - - Q13897-01

96647-01)

With Canopy

(K96647-02)

With

Or With

Blue Hats

Out

(K96647-03)

With Milwaukee

Light Box

(K96647-06)

Single-loop Antenna Assembly Bracket Kits for MPD-3 Series

Following table lists the Single-loop Antenna Assembly Bracket Kits for MPD-3 Series parts:

ith Out

With Canopy

Item Description

1 Antenna Bracket, Left T20626-01 T20627-01 2 Antenna Bracket, Right T20626-02 T20627-02 1 Antenna Bracket, ADV and MPD-3 - - T20628-01 2 Antenna Bracket, ADV and MPD-3 - - T20628-02 3 Gasket, Mounting Bracket N23958-01 N23958-01 N23958-01 4 Gasket, Antenna Wire Bracket N23959-01 N23959-01 N23959-01 6 Screw, Hex Head Q11889-104 Q11889-104 Q11889-104 6 Fastener, Self-Drilling - - Q13897-01

(K96647-04)

nopy

(K96647-05)

With Milwaukee

ht Box

Lig

(K96647-06)

Single-loop Antenna Assembly Bracket Kit for Encore Unit

Following table lists the Single-loop Antenna Assembly Bracket Kits for Encore units parts:

Item Description K96647-07

1 Antenna Bracket, Encore T20630-01 2 Antenna Bracket, Encore T20630-02 3 Gasket, Bracket Mounting N23958-01 4 Gasket, Antenna Wire Bracket N23959-01 5 Screw, Hex Head

Page 4-20 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013

Q11889-104

TRIND Option Doors with Antennas Major Hardware Components

The “G” level of this board must match the “G” level of the final assembly. Capacitance values are different between the boards due to the different sizes of the single loop antenna itself.

IMPORTANT INFORMATION

UHF Antenna (Q13851-01 and Q13851-02)

This antenna is specifically used to receive the UHF response from the vehicle mount tag. It has a “pigtail” RG-316 co-axial cable with a SMA jack on the other end connected to it for ease of manufacture and installation purposes. Q13851-01 is intended for domestic use and is found in the T20632-G1 Card Cage through Single Loop Antenna Assemblies (T20632-G4). Q13851-02 is intended for international use and is found in the T20632-G5 Card Cage through Single-loop Antenna Assemblies (T20632-G8).

Antenna Tuning Board (T20579-GX)

The Antenna Tuning Board (T20579-GX) allows the resonance tuning of the low frequency downlink antenna to match with the Transmitter Module to compensate for product tolerances at manufacturing, and to achieve the maximum field strength. The antenna circuit is tuned to resonance by adjusting the ferrite core of the on-board coil with a 0.10-inch hex tuning tool located in ASC TRIND Tool Kit.

TRIND Option Doors with Antennas

This section provides descriptions and parts information for TRIND options contained in the doors of The Advantage Series, MDP-3, Encore, and Eclipse dispensers. This version of TRIND consists of RFID components, including the antenna, mounted on the door. The antennas used for the option doors on The Advantage Series and Encore/Eclipse, perform transmit and receive functions and interact directly with a Micro Reader that’s contained on a light board located in the door. The inductive antennas utilize the magnetic near field (air interface) generated by the Micro Reader to interact with the hand-held tags.

The Light Micro Reader PCA (T20601-G1/G2) is used on the The Advantage Series and  MPD-3 dispensers. The T20601-G1 Board has red Light Emitting Diode (LEDs), the  T20601-G2 Board has orange LED’s. The LEDs light to provide an indication to the consumer that the key tag has been read. In addition, the board processes data received from the key tag antenna, and sends the processed data to the DCB or Enhanced Gateway Board.

The Key-tag Antenna (T20524-G1) is used on The Advantage Series and MPD-3 dispensers. It connects to the T20601-GX PCA, and is used as an antenna for the key tag portion of the system. An R20522-G2 Cable provides a connection between the T20524 and T20601 PCAs.

The Light Micro Reader/Antenna PCA (M01218A001/M01218A002) is used on the  Encore/Eclipse dispensers. The M01218A001 Board has red LEDs, M01218A002 Board has orange LED’s. The board provides indication to the consumer that the tag has been read. In addition, the board processes data received from the key tag antenna, and sends the process data to the DCB or Enhanced Gateway Board. The antenna for key-tag portion of the system has been integrated into this assembly. This board also has the ability to be reconfigured from red to orange LEDs, and vice versa, in the field.

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 4-21

Major Hardware Components TRIND Option Doors with Antennas

MPD-3 Housing

Neoprene Sponge Tape

TI/RFID Antenna Assembly

Light Micro Reader PCA

Inside Cover Gasket

Inside Cover, MPD-3 Housing

Bezel Panel Assembly

Cable Access Gasket

Lock Plate

Interface hand-held Antenna Cable

TRIND Option Door Data and Power Cable

MPD-3 Bezel Assemblies (T20616)

The following sections provide parts information for the MPD-3 Bezel Assemblies.

Figure 4-23: MPD-3 Bezel Assembly (T20616-G1)

MPD-3 Bezel Assembly

Following table lists the MPD-3 Bezel Assembly parts:

Item Description Part Number

1 Housing, MPD-3 T20417-G1 2 Tape, Single Coated Neoprene Sponge Q11899-02 3 TI/RFID Antenna Assembly T20524-G1 4 Light Micro Reader PCA T20601-G1 5 Inside Cover Gasket R20584-01 6 Inside Cover, MPD-3 Housing T20216-01 7 Bezel Panel Assembly T17446-G8 8 Interface Hand-held Antenna Cable R20522-G2 9 TRIND Option Door Data and Power Cable R20773-G2 10 Cable Access Gasket N23881-01 11 Plate, Lock N23873-G1

Page 4-22 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013

TRIND Option Doors with Antennas Major Hardware Components

TRIND Option Door Data and Power Cable

Interface Hand-held

Antenna Cable

MPD-3 Housing

Cable Access Gasket

Self Locking Hex Nut

Washer

Gasket

Split Space

Bezel Panel Assembly

MPD-3 Housing Inside Cover

Inside Cover Gasket

Light Micro Reader PCA

TI/RFID Antenna Assembly

Neoprene Sponge Tape

Figure 4-24: MPD-3 Bezel Assembly (T20616-G2)

MPD-3 Bezel Assembly

Following table lists the MPD-3 Bezel Assembly parts:

Item Part Description Part Number

1 Housing, MPD-3 T20179-01 2 Tape, Single Coated Neoprene Sponge Q11899-02 3 TI/RFID Antenna Assembly T20524-G1 4 Light Micro Reader PCA T20601-G1 5 Inside Cover Gasket R20584-01 6 Inside Cover, MPD-3 Housing T20216-01 7 Bezel Panel Assembly (see note 1) T17534-G05 8 Interface Hand-held Antenna Cable R20522-G2 9 TRIND Option Door Data and Power Cable R20773-G2 10 Cable Access Gasket N23881-01 11 Spacer, Split (see note 2) K87404-01 12 Gasket, 0.88 O.D. (see note 2) Q11659-01 13 Washer (see note 2) N16599-78 14 Nut, Self Locking Hex (see note 2) Q10218-01

Notes:

1. Bolt-on Panel for Mack Bezels.

2. Bezel Assembly requires a quantity of six (6).

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 4-23

Major Hardware Components TRIND Option Doors with Antennas

MPD-3 Housing

Lens Retainer Bracket

TI/RFID Antenna PCB Assembly

TI/RFID Light/Micro Reader PCB

Inside Cover Gasket

MPD-3 Housing Inside Cover

Bezel Panel Assembly

Cable Access Gasket

Neoprene sponge Tape

Light Micro Leader Cable

Cable Interface/Micro Reader

Lock Plate

O-ring

Mobil Lens

Diffuser

Hand-held Antenna Interface Cable

Figure 4-25: MPD-3 Bezel Assembly

MPD-3 Bezel Assembly

Following table lists the MPD-3 Bezel Assembly parts:

Item Part Description Part Number

1 Housing, MPD-3 T20179-01 2 Tape, Single Coated Neoprene Sponge Q11899-02 3 O-ring, 4.25 X 4.28 Q13575-02 4 Lens, Mobil Q13575-01 5 Diffuser Q13575-03 6 Bracket, Lens Retainer Q13575-04 7 TI/RFID Antenna PCB Assembly T20143-G1 8 TI/RFID Light/Micro Reader PCB T20446-G1 9 Gasket, Inside Cover R20584-01 10 Inside Cover, MPD-3 Housing T20216-01 11 Bezel Panel Assembly T17446-G8* 12 Gasket, Cable Access N23881-01 13 Plate, Lock N23873-G1 14 Cable, Hand-held Antenna Interface R20522-G1 15 Cable, Light Micro Reader R20519-G3 16 Interface/Micro Reader, Cable R20521-G3

*Slide-in panel for PMI bezels.

Page 4-24 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013

TRIND Option Doors with Antennas Major Hardware Components

Lens Retainer Bracket

Logo Lens

O-ring

Door Gasket

Right Option Door

TI/RFID Door Antenna

Antenna Interface Cable

Light Micro Reader PCB

Antenna Shield

Wayne

Diffuser

Advantage Wide Frame Option Door Assemblies

This section provides parts data for The Advantage Series Wide Frame Option Doors Assemblies.

Figure 4-26: Advantage Wide Frame (48 inches) Option Door Assembly

Advantage Wide Frame Option Door Assembly

Following table lists The Advantage Series Wide Frame Option Door Assembly parts:

Item Part Description Part Number

1 TI/RFID Door Antenna T20143-G1 2 Light Micro Reader PCB* T20446-G1 3 Antenna Shield T20210-01 4 Lens Retainer Bracket Q13575-04 5 Diffuser, Wayne Q13575-03 6 Logo Lens Q13575-01 7 O-ring Q13575-02 8 Door Gasket R20424-01 9 Option Door, Right T17499-06 10 Antenna Interface Cable R20522-G1

*Replaced T20182-G1 and T20295-G1.

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 4-25

Major Hardware Components TRIND Option Doors with Antennas

Wide Frame Shield

Right Option Door

Door Gasket

TRIND Antenna PCB

RFID Light/Micro Reader PCA

Solid Strip Grommet

Figure 4-27: Advantage Wide Frame (48 inches) Option Door Assembly

Advantage Wide Frame Option Door Assembly Parts List

Following table lists the Advantage Wide Frame Option Door Assembly parts:

Item Part Description Part Number

1 Wide Frame Shield T20570-G1 2 Solid Strip Grommet Q10315-06 3 RFID Light/Micro Reader PCA (see note 1) M01580A00X 4 TRIND Antenna PCB T20524-G1 5 Door Gasket R20424-01 6 Right Option Door (see note 2) T20415-0X

Notes:

1. Order entry item available as -A001 and -A002.

2. Order entry item available as -01 through -08.

Page 4-26 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013

TRIND Option Doors with Antennas Major Hardware Components

N/F Option Door

Access Door Gasket

Display PCB Assembly

TRIND Antenna Assembly PCB

RFID Light/Micro Reader

N/F Door Shield

Solid Strip Grommet

Advantage Narrow Frame Option Door Assemblies

This section provides parts data for The Advantage Series Narrow Frame Option Doors.

Figure 4-28: The Advantage Series Narrow Fr ame (36 inches) Option Door Assembly

Narrow Frame Option Door Assembly

Following table lists the Narrow Frame Option Door Assembly parts:

Item Part Description Part Number

1 Solid Strip Grommet Q10315-06 2 N/F Door Shield T20571-G1 3 RFID Light/Micro Reader* M01580A00X 4 TRIND Antenna Assembly PCB T20524-G1 5 Display PCB Assembly T20262-G1 6 Access Door Gasket R20424-01 7 N/F Option Door T20416-01

*Order entry item available as -A001 and -A002.

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 4-27

Major Hardware Components TRIND Option Doors with Antennas

Access Door Gasket

N/F Option Door

O-ring

Mobil lens

Diffuser

Lens Retainer Bracket

TI/RFID Light/Micro Reader PCB

Antenna Shield

Cable, Hand-held Interface

TI/RFID Antenna PCB

Display PCB Assembly

Display Lens

Display Lens Mounting Bracket

Display Lens Gasket

Figure 4-29: The Advantage Series Narrow Frame (36 inches) Option Door Assembly

Narrow Frame Option Door Assembly

Following table lists the Narrow Frame Option Door Assembly parts:

Item Part Description Part Number

1 N/F Option Door (see note 1) T20125-0X 2 O-ring Q13575-02 3 Mobil lens Q13575-01 4 Diffuser Q13575-03 5 Lens Retainer Bracket Q13575-04 6 TI/RFID Light/Micro Reader PCB (see note 2) T20446-G1 7 Antenna Shield T20210-02 8 Cable, Hand-held Interface R20522-G1 9 Display PCB Assembly T20262-G1 10 TI/RFID Antenna PCB T20143-G1 11 Display Lens Mounting Bracket R20586-01 12 Display Lens R20585-01 13 Display Lens Gasket N23879-01 14 Access Door Gasket R20424-01

Notes:

1. Order entry item available as -01 and -02.

2. Replaced T20295-G1.

Page 4-28 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013

TRIND Option Doors with Antennas Major Hardware Components

Hex Head 6-20 Screw

Phillips Screw

TRIND Display Window Lens

TRIND Panel Gasket

CIM Door with CRIND Assem bl y

TRIND Light and Indicator Assembly

Encore CIM Door Option Assembly

This section provides the parts for the Encore CIM Door Option Assembly.

Figure 4-30: Encore CIM Door Option Assembly

Encore CIM Door Option Assembly Parts List

Following table lists the Encore CIM Door Option Assembly parts:

Item Part Description Part Number

1 Screw, Hex Head 6-20 Q11677-24 2 TRIND Light and Indicator Assembly M01218A00X* 3 CIM Door with CRIND Assembly M01208A001 4 TRIND Panel Gasket M01160B001 5 TRIND Display Window Lens M01234B001 6 Screw, Phillips

*Order entry item available as red (-A001) or orange (-A002).

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 4-29

M00419B117

Major Hardware Components TRIND Option Doors with Antennas

TRIND Light and Indicator

Assembly

Slotted 6-20 X 0.3125 Screw

Eclipse TRIND/Cash Acceptor Ovendoor

Eclipse Ovendoor TRIND Assembly

TRIND PCB Cover

Eclipse Ovendoor Option Assembly

This section provides the parts for the Eclipse Ovendoor Option Assembly.

Figure 4-31: Eclipse Ovendoor Opt ion Assembly

Eclipse Ovendoor Option Assembly Parts List

Following table lists the Eclipse Ovendoor Option Assembly parts:

Item Part Description Part Number

1 Eclipse TRIND/Cash Acceptor Ovendoor M01509A001 2 Eclipse Ovendoor TRIND Assembly M01661A001 3 TRIND PCB Cover M01408B001 4 Slotted 6-20 X 0.3125 Screw Q11677-23 5 TRIND Light and Indicator Assembly M01218A00X*

*Order entry item available as red (-A001) or orange (-A002).

Page 4-30 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013

TRIND Option Doors with Antennas Major Hardware Components

Note: Used with T20229 Card Cage in C00011-001 Kit.

Note: Used with T20606-GX Card Cage in C00011-002 Kit and above.

Light/Micro Reader PCB (T20446-G1, T20601-GX, M01580A001, and M01580A002)

Note: T20446 replaced Light/Micro Reader PCB T20182-G1 and T20295-G1. M01580A001

and M01580A002 replaced Light/Micro Reader PCB T20601-G1 and G2.

The PCB is mounted on the right options door on The Advantage Series units or in an

enclos

ure mounted on the bezel for MPD hand-held transponder and provides tag read indicator lights for the TRIND system. The PCB requires both 5 VDC and 22.5 VDC supplied at P182 plug. The PCB also provides hand-held transmitter information to the DCB or Enhanced Gateway Board. In addition, the PCB receives information regarding light control from the DCB. These activities are also done through P182 plug.

Figure 4-32: T20446-G1 Light/Micro Reader PCB

3 units. The PCB processes data received from the

Figure 4-33: T20601-G1 Light/Micro Reader PCB

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 4-31

Major Hardware Components TRIND Option Doors with Antennas

Note: Used with T20606-GX Card Cage in C00011-002 Kit and above.

Figure 4-34: M01580A00X Light/Micro Reader PCB

M01218A001 and M01218A002 Light/Micro Reader PCB

Mounted on the CIM Door on Encore and Eclipse units, this PCB processes information received from hand-held transponder (only), as well as provides indicator lights for the TRIND system. The PCB requires both 5 VDC and 22.5 VDC supplied at P182 plug. The PCB provides transmitter activity data to the DCB, and receives light control information from the DCB. These activities are done through P182 plug. The antenna is integrated into this assembly.

Figure 4-35: M01218A00X Light/Micro Reader PCB

Page 4-32 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013

TRIND Option Doors with Antennas Major Hardware Components

Hand-held Antenna PCB (T20143-G1)

Hand-held PCB is used on the original system and is connected to Light/Micro Reader PCB  (T20182) at P181 plug and mounted on options or bezels

Figure 4-36: Hand-held Antenna PCB

doors.

TRIND Antenna PCA (T20524-G1)

The PCAs are 47uH antennas that work with the Micro Reader. They are energized by the Micro Reader at 132 kHz to generate the exciter frequency of 134.2 kHz .

Figure 4-37: TRIND Antenna PCA

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 4-33

Major Hardware Components System Cables

M00878A001

M00878A002

To DCB or Enhanced Gateway Board

To TRIND Light Board

System Cables

This section provides a description and parts information for the TRIND system cables. These cables are used to make connections between the various TRIND and dispenser components that comprise the TRIND system.

Note: To ensur e compliance with EMC

assemblies provided with them.

L/HF Antenna Cable (M00878)

The Overhead Antenna Cable Assemblies (M00878A001 and M00878A002), connect the overhead antennas to the TRIND UHF receiver and LF transmitter . The M00878A001 Cable is used for the Encore units, the M00878A002 is used for The Advantage Series and MPD-3 units.

Note: If the unit has an Exxon Lightbox, an overhead Antenna Cable Extension

(M01

380A001) used for this configuration.

Figure 4-38: L/HF Antenna Cable

standards, do not r emove the ferrite beads from cable

Power and Data Option Door Cable (R20773)

The Power and Data Option Door Cable connects the Light/Micro Reader PCA to the TRIND Card Cage.

Note: This cable exists in some quantities as 55 inches long. This was event

70 inches long (Revision C and above). If you encounter the shorter version, you need an Extender Cable (M01557A001) for each side of the dispenser.

Figure 4-39: Power and Data Option Door Cable

Page 4-34 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013

ually changed to

System Cables Major Hardware Components

R20437-G01 TRIND to CRIND Logic Cable (The Advantage Series and  MPD-3)

The R20437-G01 TRIND to CRIND Logic Cable connects the TRIND Gateway Boards (T20128 and T20678) to CRIND Logic Boards.

Figure 4-40: R20437-G01 TRIND to CRIND Logic Cable

M00515A002 TRIND to CRIND Logic Cable for Encore 500 and Eclipse

The M00515A002 TRIND to CRIND Logic Cable for Encore 500 and Eclipse connects the Gateway Boards to the CRIND Logic Boards.

Figure 4-41: M00515A002 TRIND to CRIND Logic Cable

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 4-35

Major Hardware Components System Cables

R20580

M00811A001

M001804A001 TRIND to CRIND Logic Cable for Encore 300

The M001804A001 TRIND to CRIND Logic Cable for Encore 300 conn ects the Gateway Boards to the CRIND Logic Boards.

Figure 4-42: M001804A001 TRIND to CRIND Logic Cable

AC Power Cables (R20580 and M00811A001)

The AC Power Cables are used to provide system power to the TRIND Card Cage assembly. Connections for these cables are unit specific. Use appropriate connector to intercept power on existing unit power cable.

Figure 4-43: AC Power Cables

Page 4-36 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013

System Cables Major Hardware Components

Full System Cable Connections on Legacy and Advantage Series Dispensers

For all single-sided units, install Dummy Load Connector (R20526-01) on JB on transmitter PCB and skip all Side B connections.

Note: If power is applied to Car d Ca ge without the ant enna cables or d ummy load connected ,

the transmitter boar

On Cable Connect To On

R20509-G2 (marked for Side A) P1/2 J1 Side A Overhead Antenna (low frequency)

PA/B *JA Transmitter PCB Q13564

R20509-G2 (unmarked for Side B) P1/2 J2 Side B Overhead Antenna (low frequency)

PA/B *JB Transmitter PCB Q13564

R20519-G1 J182 P182 Light/Micro Reader PCB Assembly T20182 on Side A Options Door

P7 *J7 DCB PCB Q13563

R20519-G2 J182 P182 Light/micro Reader Pcb Assembly T201

P8 *J8 DCB PCB Q13563

R20521-G1 J180 P180 Light/Micro Reader PCB Assembly T20182 on Side A Options Door

J177 *P177 Power supply PCB T20138 GRD *Ground Stud Card Cage

R20521-G2 J180 P180 Light/Micro Reader PCB Assembly T20182 on Side B Options Door

J176 *P176 Power Supply PCB T20138 GRD *Ground Stud Card Cage

Q13578-01 -01 (marked for Side A) P1 J1 Side A Overhead Antenna (HF)

P1 *J2B Receive PCB

Q13578-01 (unmarked for Side B) P1 J2 Side B Overhead Antenna (HF)

P1 *J2A Receive PCB

R20437-G01 J250 *P250 TI Gateway PCB T20128-G1

J258A P258 Side A CRIND Logic PCB T17764 J258B P258 Side B CRIND Logic PCB T17764

R20580-G1 (per unit) 3 prong F 3 prong M Card Cage, Rear

Notes:

1. Asterisk (*) indicates connection point is on C

2. Route R20521-G1, R20521-G2, and R20437-G01 Cables through bottom of Car

3. Check whether brand panel lighting ballast is connected to power supply. If so, disconnect ballast fro ends according to NFPA 70, the National Electric Code and applicable local codes.

ard C

d will be damaged.

age assembly.

82 on Side B Opt

d Cage to Side B for connections.

m power supply and terminate wires

ions Door

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 4-37

Major Hardware Components System Cables

Full System Cable Connections on MPD-3 Dispensers

For all single-sided units, install Dummy Load Connector (R20526-01) on JB on transmitter PCB and skip all Side B connections.

Note: If power is applied to Card Cage without the an

the transmitter board will be damaged.

On Cable Connect To On

R20509-G2 (marked for Side A) P1/2 J1 Side A Overhead Antenna (low frequency)

PA/B *JA Transmitter PCB Q13564

R20509-G2 (unmarked for Side B) P1/2 J2 Side B Overhear Antenna (low frequency)

PA/B *JB Transmitter PCB Q13564

R20519-G3 (marked for Side A) J182 P182 Light/Micro Reader PCB Assembly T20182 on Side A Faceplate

sembly

P7 *J

R20519-G3 (unmarked for Side B) J182 P182 Light/Micro Reader PCB assembly T20182 on Side B Faceplate

P8 *J

R20521-G3 (marked for Side A) J180 P180 Light/Micro Reader PCB Assembly T20182 on Side A Faceplate

J177 *P GRD *Ground Stud Card Cage

R20521-G3 (unmarked for Side B) J180 P180 Light/Micro Reader Pcb Assembly T20182 on

J176 *P176 Power Supply PCB T20138 GRD *Ground Stud Card Cage

Q13578-01 -01 (marked for Side A) P1 J1 Side A Overhead Antenna (high frequency)

P1 *J2B Receive PCB

Q13578-01 (unmarked for Side B) P1 J2 Side B Overhead Antenna (high frequency)

P1 *J2A Receive PCB

R20437-G01 J250 *P250 TI Gateway PCB T20128-G1

J258A P258 Side A CRIND Logic PCB T17764 J258B P258 Side BCRIND Logic PCB T17764

R20580-G1 P601

J601 3 prong F 3 prong M Card Cage, Rear

*Indicates connection point is on Car

Cage assembly.

7 DCB PCB Q13563

sembly

8 DCB PCB Q13563

sembly

177 Power Supply PCB T20138

tenna cables or dummy load connected,

Side B Faceplate Assembly

Page 4-38 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013

System Cables Major Hardware Components

Full System Cable Connections on The Advantage Series and MPD-3 Dispensers

For all single-sided units, install Dummy Load Connector (R20526-01) on JB on transmitter PCB and skip all Side B connections.

Note: If power is applied to Car d Ca ge without antenna cables or du mmy load conn ected, the

transmitter boar

On Cable Connect To On

M00878A002 PA JA Transmitter PCB Q13579-01

R20509-G2 (marked for Side A) P1/2 J1 Side A overhead antenna (low frequency)

R20509-G2 (unmarked Side B) P1/2 J2 Side B Overhead Antenna (low frequency)

R20519-G1 J182 P182 Light/Micro Reader PCB Assembly T20182 on Side A

R20519-G2 J182 P182 Light/Micro Reader PCB Assembly T20182 on Side B

R20521-G1 J180 P180 Light/Micro Reader PCB Assembly T20182 on Side A

R20521-G2 J180 P180 Light/Micro Reader PCB Assembly T20182 on Side B

Q13578-01 -01 (marked for Side A) P1 J1 Side A Overhead Antenna (HF)

Q13578-01 (unmarked for Side B) P1 J2 Side B Overhead Antenna (HF)

R20437-G01 J250 *P250 TI Gateway PCB T20128-G1

R20580-G1 (per unit) 3 prong F 3 prong M Card Cage, Rear

Notes:

1. *Indicates connection point is on Card Cage assembly.

2. Route R20521-G1, R20521-G2, and R20437-G01 Cables through bottom of Car

3. Check whether brand panel lighting ballast is connected to power supply terminate wires ends according to NFPA 70, the National Electric Code and applicable local codes.

d will be damaged.

PB JB Transmitter PCB Q13579-01 P1A J1 Side A Low Frequency Overhead Antenna P1B J1 Side B Low Frequency Overhead Antenna P2A J2A UHF Receive PCB Q13564 P2B J2B UHF Receive PCB Q13564 P3A J2 Side A HF Overhead Antenna P3B J2 Side B HF Overhead Antenna

PA/B *JA Transmitter PCB Q13564

PA/B *JB Transmitter PCB Q13564

Options Door

P7 *J7 DCB PCB Q13563

Options Door

P8 *J8 DCB PCB Q13563

Options Door J177 *P177 Power supply PCB T20138 GRD *Ground Stud Card Cage

Options Door J176 *P176 Power Supply PCB T20138 GRD *Ground stud Card Cage

P1 *J2B Receive PCB

P1 *J2A Receive PCB

J258A P258 Side A CRIND Logic PCB T17764 J258B P258 Side B CRIND Logic PCB T17764

d Cage

to Side B for connections.

. If so, disconnect ballast from power supply and

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 4-39

Major Hardware Components System Cables

Hand-held System Cable Connections on The Advantage Series and MPD-3 Dispensers

For all single-sided units, install Dummy Load Connector (R20526-01) on JB on transmitter PCB and skip all Side B connections.

Note: If power is applied to Car d Ca ge without antenna cables or du mmy load conn ected, the

transmitter boar

On Cable Connect To On

R20509-G2 (marked for Side A) P1/2 J1 Side A Overhead Antenna (low frequency)

PA/B *JA Transmitter PCB Q13564

R20509-G2 (unmarked for Side B) P1/2 J2 Side B Overhead Antenna (low frequency)

PA/B *JB Transmitter PCB Q13564

R20519-G1 J182 P182 Light/Micro Reader PCB Assembly T20182 on Side A Options Door

P7 *J7 DCB PCB Q13563

R20519-G2 J182 P182 Light/Micro Reader PCB Assembly T20182 on Side B Options Door

P8 *J8 DCB PCB Q13563

R20521-G1 J180 P180 Light/Micro Reader PCB Assembly T20182 on Side A Options Door

J177 *P177 Power Supply PCB T20138 GRD *Ground

R20521-G2 J180 P180 Light/Micro Reader PCB Assembly T20182 on Side B Options Door

J176 *P176 Power Supply PCB T20138 GRD *Ground

Q13578-01 -01 (marked for Side A) P1 J1 Side A Overhead Antenna (HF)

P1 *J2B Receive PCB

Q13578-01 (unmarked for Side B) P1 J2 Side B Overhead Antenna (HF)

P1 *J2A Receive PCB

R20437-G01 J250 *P250 TI Gateway PCB T20128-G1

J258A P258 Side A CRIND Logic PCB T17764 J258B P258 Side B CRIND Logic PCB T17764

R20580-G1 (per unit) 3 prong F 3 prong M Card Cage, Rear

Notes:

1. *Indicates connection point is on Card Cage assembly.

2. Route R20521-G1, R20521-G2, and R20437-G01 Cables through

3. Check whether brand panel lighting ballast is connected to power supply ends according to NFPA 70, the National Electric Code and applicable local codes.

d will be damaged.

Card Cage

stud

Card Cage

stud

bottom of Car

. If so, disconnect ballast from power supply and terminate wires

d Cage to Side B for connections.

Page 4-40 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013

System Cables Major Hardware Components

Full System Cable Connections on Encore 500 Dispensers

For all single-sided units, Dummy Load Connector (R20526-01) is installed on JB on transmitter PCB and eliminates all Side B connections.

Note: If power is applied to Card Cage without antenna cables or dummy load connected the

transmitter boar

On Cable Connect To On

M00515A002 J3110 P3110 CRIND Control Node PCA M00089

J250 P250 Gateway PCB T20678

M00878A001 PA JA Transmitter PCB Q13579-01

PB JB Transmitter PCB Q13579-01 P1A J1 Side A Low Frequency Overhead Antenna P1B J1 Side B Low Frequency Overhead Antenna P2A J2A UHF Receive PCB Q13564 P2B J2B UHF Receive PCB Q13564 P3A J2 Side A High Frequency Overhead Antenna P3B J2 Side B High Frequency Overhead Antenna

M00811A001 P1 J1 M00806A001 Power Distribution Cable

3 Prong M P3 3 Prong F, R20206 Power Input Cable

R20509-G2 (marked for Side A) P1/2 J1 Side A Overhead Antenna (LF)

PA/B *JA Transmitter PCB Q13564

R20509-G2 (unmarked for Side B) P1/2 J2 Side B Overhead Antenna (LF)

PA/B *JB Transmitter PCB Q13564

R20519-G1 J182 P182 Light/Micro Reader PCB Assembly T20182 on Side A Options Door

P7 *J7 DCB PCB Q13563

R20519-G2 J182 P182 Light/Micro Reader PCB Assembly T20182 on Side B Options Door

P8 *J8 DCB PCB Q13563

R20521-G1 J180 P180 Light/Micro Reader PCB Assembly T20182 on Side A Options Door

J177 *P177 Power supply PCB T20138 GRD *Ground stud Card Cage

R20521-G2 J180 P180 Light/Micro Reader PCB Assembly T20182 on Side B Options Door

J176 *P176 Power supply PCB T20138 GRD *Ground stud Card Cage

Q13578 01-01 (marked for Side A) P1 J1 Side A Overhead Antenna (HF)

P1 *J2B Receive PCB

Q13578-01 (unmarked for Side B) P1 J2 Side B Overhead Antenna (HF)

P1 *J2A Receive PCB

R20437-G01 J250 *P250 TI Gateway PCB T20128-G1

J258A P258 Side A CRIND Logic PCB T17764 J258B P258 Side B CRIND Logic PCB T17764

R20580-G1 (per unit) 3 prong F 3 prong M Card Cage, Rear

Notes:

1. *Indicates connection point is on Card Cage assembly.

2. Route R20521-G1, R20521-G2, and R20437-G01 Cables through

3. Check whether brand panel lighting ballast is connected to power supply. If so, disconnect ballast fro ends according to NFPA 70, the National Electric Code and applicable local codes.

d will be damaged.

bottom of Car

d Cage to Side B for connections.

m power supply and terminate wires

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 4-41

Major Hardware Components System Cables

Hand-held System Cable Connections on Encore 500 and Eclipse Dispensers

Following table lists the Hand-held System Cable Connections on Encore 500 and Eclipse Dispensers:

On Cable Connect To On

M00515A002 J3110 P3110 CRIND Control Node PCA M00089

J250 P250 Gateway PCB T20678

M00811A001 P1 J1 M00806A001 Power Distribution Cable

3 Prong M P3 3 Prong F, R20206 Power Input Cable

R20509-G2 (marked for Side A) P1/2 J1 Side A Overhead Antenna (LF)

PA/B *JA Transmitter PCB Q13564

R20509-G2 (unmarked for Side B) P1/2 J2 Side B Overhead Antenna (LF)

PA/B *JB Transmitter PCB Q13564

R20519-G1 J182 P182 Light/Micro Reader PCB Assembly T20182 on Side A Options Door

P7 *J7 DCB PCB Q13563

R20519-G2 J182 P182 Light/Micro Reader PCB Assembly T20182 on Side B Options Door

P8 *J8 DCB PCB Q13563

R20521-G1 J180 P180 Light/Micro Reader PCB Assembly T20182 on Side A Options Door

J177 *P177 Power supply PCB T20138 GRD *Ground stud Card Cage

R20521-G2 J180 P180 Light/Micro Reader PCB Assembly T20182 on Side B Options Door

J176 *P176 Power supply PCB T20138 GRD *Ground stud Card Cage

Q13578-01-01 (marked for side A) P1 J1 Side A Overhead Antenna (HF)

P1 *J2B Receive PCB

Q13578-01 (unmarked for Side B) P1 J2 Side B Overhead Antenna (HF)

P1 *J2A Receive PCB

Notes:

1. *Indicates connection point is on Card Cage assembly.

2. Route R20521-G1, R20521-G2, and R20437-G01 Cables through

3. Check whether brand panel lighting ballast is connected to power supply. If so, disconne ends according to NFPA 70, the National Electric Code and applicable local codes.

bottom of Car

d Cage to Side B for connections.

ct ballast from power supply and terminate wires

Page 4-42 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013

System Cables Major Hardware Components

Antenna Cable Pin-to-Pin Connections (M00878A001 and M00878A002)

P1B To J1 Pin # on Side 1 Overhead LF Antenna

1 1 1 1 1 N.C. 1 1 1 2 2 - - 2 N.C. 2 - -

- - - - 3 - 3 - -

P1A To J1 Pin # on Side 2 Overhead LF Antenna

P3B To J2 Pin # on Side 1 Overhead HF Antenna

P3A To J2 Pin # on Side 2 Overhead HF Antenna

PB To JB for Side 1 Pin # on Q13579 Transmitter Board

PB To JB for

le-side

Sing Units Only With R20526-G1 Power Resistor

PA To JA for Side 2 Pin # on Q1357 Transmitter Board

P2A To J2A for Side A Pin # on

Q13 Receive Board

564 UHF

Ribbon Cable Pin-to-Pin Connections (M00515A002)

J/PA To P250 Pin # On Gateway PCB (T20128)

1 12 RX_A 2 13 GND_A 3 14 TX_A 4 11 +5V_A 5 - SPARE_IN_A 6 - N.C. 7 - SPARE_OUT_A 8 5 RX_B 9 6 GND_B 10 - TX_B 11 4 +5_B 12 - SPARE_IN_B 13 - N.C. 14 - SPARE_OUT_B

To P31 10 Pin # on CRIND Control Node (M00089) Function

P2B To J2B

e B

for Sid Pin # on Q13564 UHF Receive Board

Antenna Cable, Low Frequency Pin-to-Pin Connections (R20509-G1)

For single-sided units R20526 (see below) replaces R20509-G1 Cable used on Side B.

To JA/JB Pin # on Low Frequency Transmitter Board (Q13579)

1 1 2 2 3* unused

Note: *indicates to Ground.

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 4-43

To J1/J2 Pin # on Over Head Low Frequency Antenna

Major Hardware Components System Cables

Light/Micro Reader Cables Pin-to-Pin Connections (R20519-G1, R20519-G2,  and R20519-G3)

To J7/J8 Pin # on Data Control Board (Q13563)

1 1 TX 232 2 2 GPO 232 3 3 AX 232 4 4 Light 232 5 5 RDEN 6 6 GND

To P182 on Light/Micro Reader PCB (T20182) Function

R20521-G1 and R20521-G2 Interface Micro Reader Cables Pin-to-Pin Connections

To P176/P177 Pin # on Power Supply Board

1 1 +22v 2 2 +5v 3 3 GND

To P180 Pin # on Light/ Micro Reader PCB (T20182) Function

R20522-G1 Interface Hand-held Antenna Cable Pin-to-Pin Connections

To P190 Pin # on Hand-held Antenna T20143

1 1 2 2

To P181 Pin # on Light/ Micro Reader PCB T20182

R20522-G2 Interface Hand-held Antenna Cable Pin-to-Pin Connections

To P190 Pin # on Hand-held Antenna T20524

1 1 2 2

To P181 Pin # on Light/Micro Reader PCB T20601

R20526 TI/RFID Dummy Load Transmitter Cable Pin-to-Pin Connections

Used for single-sided units in place of Side B R20509-G1 Cable to provide dummy load. If TRIND unit is powered without load on both Side A and B of Low Frequency Transmitter Board (Q13579) will be damaged.

To JB Pin # on Low Frequency

R20526 Pin #

1 1 2 2 3 3

ansmitter Board (Q13579)

Page 4-44 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013

System Cables Major Hardware Components

R20437-G01 TRIND to CRIND Logic Cable Pin-to-Pin Connections

Pin # on T20128 Gateway PCB

1 1 - RX-A 2 2 - GND-A 3 3 - TX-A 4 4 - +5V-A 5 5 - Spare-In-A 6 6 - N.C. 7 7 - Spare-Out-A 8 - 1 RX-B

9 - 2 GND-B 10 - 3 TX-B 11 - 4 +5V-B 12 - 5 Spare-In-B 13 - 6 N.C. 14 - 7 Spare-Out-B

Pin # Side A P258 of CRIND Logic Board

Pin # on Side B P258 of CRIND Logic Board Function

R20773-G2 Advantage Option TRIND Data and Power Cable Pin-to-Pin Connections

To Pin # on Side 1 and Side 2 Micro Reader PCB Plug P182 (M01218A001/A002)

1 1 TX 2 2 RX 3 3 GPO 4 4 GND 5 5 VCC 6 6 N.C. 7 7 8 8 ILLUM

9 9 GND 10 10 +22V 11 11 RDEN 12 12 N.C.

To Pin # on TRIND Card Cage Harness Cable (T20662-G2) Plug P1 and P2 Function

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 4-45

Major Hardware Components System Cables

R20773-G2 Encore Option TRIND Data and Power Cable Pin-to-Pin Connections

To Pin # on Side A a n d Sid e B T20601 Light/Micro Reader PCB Plug P182

1 1 TX 2 2) RX 3 3 GPO 4 4 GND 5 5 VCC 6 6 N.C. 7 7 8 8 ILLUM 9 9 GND

10 10 +22V

11 11 RDEN

12 12 N.C.

To Pin # on TRIND Card Cage Harness

T20662-G2 Plug P1 and P2 Function

Cable (

T20662-G2 TRIND Card Cage Cable Harness Cable Pin-to-Pin Connections

To J1/J2 From P1 Pin # on T20662 TRIND Card Harness Cable

Pin # on

Side 1

R20773

IND Data and Power Cable

1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2

3 3 3 3 3 3 3 3 3 3 3 3 4 4 4 4 4 4 4 4 - - - 5 5 5 5 5 5 5 5 - - - 6 6 6 6 6 6 6 6 - - - -

7 7 7 7 - - - - 8 8 8 8 - - - - - - - 9 9 9 9 - - - - - - - -

10 10 10 10 - - - - - - - -

11 11 11 11 - - - - - - - -

12 12 12 12 - - - - - - - -

From P2 Pin # on T20662 TRIN Card Harness Cable

To J1/J2 Pin # on Side 2

20773

R TR

IND Data and Power Cable

From P7

n # on

Pi T20662 TRIND Card Harness Cable

To J7 Pin #

3563

Q1 DCB

From P8 Pin # on T20662 TR

IND Card Harness Cable

To J8 Pin

# Fo Q13563 DCB

From J176 Pin # on T20662 Card Harness Cable

From

J177 To P176 Pin # on Power Supply PCB

# on

T20662

Card

Harness

Cable

- - -

To P177 Pin # on

Pow Supply PCB

Page 4-46 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013

ASC TRIND Tool Kit (K94577-01) System Accessories

5 – System Accessories

ASC TRIND Tool Kit (K94577-01)

The ASC TRIND Tool Kit contains specialized tools required for installation and service of TRIND equipped units.

Kit Contents

The Tool Kit contains the following items

Description Part Number Quantity

Cable, Standalone Jumper R20602-G1 1 Cable, Standalone Jumper R20602-G2 1 Co-axial Cable Tool Q13628-01 1 Field Strength Sensor Board Q13626-01 1 Test Tag, TI/RFID Car Mount Q13630-01 1 Test Tag, TI/RFID Hand-held Q13630-02 1 Threaded Rod, 3/8-16 X 4” N23880-01 4 Tuning Tool, Plastic Tipped Q13631-01 1 Tuning Tool, Plastic Tipped Q13631-02 1

Standalone Jumper Cables

Standalone Jumper Cable (R20602-G1) for LF/UHF Full System

This cable is used for MPD-3 installation or troubleshooting on any unit that requires placing the unit the standalone mode. After powering down unit, either Side A or B Light Micro Reader Cable (R20519-G3) is disconnected from either J8 (Side B) or J7 (Side A) on DCB in the TRIND Card Cage, and Standalone Jump er Cable is connected in-line (between J8 and P8 or between J7 and P7). A standard alkaline 9 V battery (not supplied with kit) must be connected to Standalone Jumper Cable.

Figure 5-1: R20602-G1 Standalone Jumper Cable

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 5-1

System Accessories Standalone Jumper Cables

J8 and J7 on TRIND Card Cage

Wiring Diagram

Note: If Standalone Jumper or 9 V battery is not available, unit can be put in standalone using

the jump jack on JP3.

Connector on R20602-G1 Connects To On

J7/J8 Either J7 or J8 DCB PCB on Card Cage P182 Either P7 or P8 Side A or B Light Micro Reader Cable (R20519-G3) Battery connectors Battery terminals Standard 9 V alkaline battery

Figure 5-2: R20602-G1 Card Cage Connections and Wiring Diagram

Page 5-2 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013

Standalone Jumper Cables System Accessories

Standalone Jumper Cable (R20602-G2) for Enhanced Gateway

This cable is used for installation or troubleshooting, and for placing a unit in the “standalone” mode. The hand-held key tag units contain the T20606-G3 Card Cage Assembly and the Enhanced Gateway PCB (T20678-G1). After powering down unit, the P1 end of the M00507A001 Cable coming out of the Card Cage on Side A is disconnected. The P1/P2 end of the Standalone Jumper Cable is connected to the P1 end of the M00507A001 Cable, and the 

ected

J1/J2 end of the Standalone Jumper Cable is conn Cable that is connected to the Light Board Assembly (M01218A001). TRIND is in the “standalone” mode when power is restored to the unit.

Connector on R20602-G2 Connects To On

P1/P2 P1 M00507A001 Cable (Side A) J1/J2 J1/J2 R20773-G2 Cable

Figure 5-3: R20602-G2 Standalone Jumper Cable and Wiring Diagram

to the J1/J2 end of the R20773-02

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 5-3

System Accessories Dummy Load Transmitter (R20526)

To JB

Dummy Load Transmitter (R20526)

Dummy Load Transmitter must be installed on JB of Transmitter PCB.

Figure 5-4: Dummy Load Transmitter

Co-axial Cable Tool (Q13628-01)

Co-axial Cable Tool is a hex-socket tool with a slit down its length. Co-axial cables are (M00878A001, M00878A002, and Q13578-01) are used for transmission from TRIND overhead antennas and come with hex connectors at either end. The Co-axial Cable Tool allows the installer to tighten cable connections in tight areas of the TRIND Card Cage and overhead connection box.

Note: Co-axial cable fits in to the slotted side of the

to surround the hex-head of the cable connector. This allows connections to be made and tightened straight on, rather than from the side.

Figure 5-5: Co-axial Cable Tool

Co-axial Cable

Tool, allowing the socket

Page 5-4 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013

Field Strength Sensor Board (Q13626-01) System Accessories

Red and Black Leads

Car-mount Test Tag (Q13630-02)

Hand-held T est T ag (Q13630-01)

Field Strength Sensor Board (Q13626-01)

TRIND installation manuals and this document details the installation test for positioning of the Field Strength Sensor Board during antenna field tuning.

Figure 5-6: Field Strength Sensor Board

Set the multimeter to DC voltage. Connect the red and black leads of the standard multimeter to the field strength sensor board leads. As the antennas are tuned by incremental adjustments to the antenna’s variable inductor (similar to a tuning pot), voltage reading increases or decreases. The field strength sensor board allows you to find the voltage peak, which is the tuning target.

Q13630-01 and Q13630-02 Test Tags

Hand-held T est Tag (Q1363 0-01) simulates a hand-held transponder and has the appearance of a key holder. Car-mount Test Tag (Q13630-02) simulates a customer’s car mounted transponder. These tags are used to test operation of the TRIND system at installation.

Figure 5-7: Test Tags

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 5-5

System Accessories Tuning Tool (Q13631-01 and Q13631-02)

Only the Plastic Tuning Tool [Q13631-01 (or similar plastic 0.10-inch hex tool)], which is a part of ASC Tool Kit (K94577-01) must be used for tuning overhead antennas. Using a metal screwdriver or Allen wrench has two negative effects. First, proper tuning is impossible as the metal of the tool used changes the properties of the variable inductor used for tuning. Secondly, the ferrite slug used in the variable inductor is extremely brittle and is broken or stripped easily by metal tools, preventing the proper tuning of the antenna. If the antenna is not properly tuned, the read range can be significantly reduced.

CAUTION

Q13631-01

Q13631-02

Variable Inductor

Q13582-02

T20579-GX

Hand-held Test Tag

During testing, the Hand-held tag is placed against the TRIND target on either the right options door on The Advantage Series, or on the faceplate target located on the right side of MPD-3 bezel doors.

Note: Use of the test tags will cause a pr operly installed and operating TRIND system’s t

arget logo to light, indicating successful reading. An actual sale is not possible with these tags.

Car-mount Test Tag

Car-mount test tag is positioned properly when it is 6 feet from the overhead antennas and in a position that approximates that of a car’s dashboard at the fuel island.

Note: The car tag has a replacable battery that has a life of

two to three years.

Tuning Tool (Q13631-01 and Q13631-02

In conjunction with Field Strength Sensor Board (Q13626-01), tuning tools are used to make variable inductor adjustments to tune the overhead antennas. The tools are plastic and  non-reactive to the variable inductor or board on the overhead antennas, and should only be used to adjust variable inductor.

Figure 5-8: Tuning Tools

)

The Q13631-01 plastic flat-blade is used the same as a screwdriver. It is used with Q13582-02

Page 5-6 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013

and fits the slotted head of the variable inductor located on the overhead antenna PCB.

The Q13631-02 plastic blade is used the same as an Allen wrench. The wrench is used with Antenna Tuning Board (T20579-GX) and fits the Allen head of the variable inductor located on the Overhead Antenna PCB (T20579-GX, located in T20632-GX Assemblies).

Positioning Overhead Antennas Procedures for Factory Installed TRIND

Molded Tab

Bolt Slot

Wires

Bolt

6 – Procedures for Factory Installed TRIND

Positioning Overhead Antennas

TRIND overhead antennas are shipped mounted to the unit in the down position. Figure 6-1 shows the TRIND antenna hardware and final antenna positioning on the unit.

Figure 6-1: Positioning TRIND Antenna

Perform the following procedures to position each overhead antenna:

Note: If installing the Mobil Display Cabinet (Blue Hat), leave the antennas i

n the down position until the display cabinet is installed. For display cabinet installation instructions, refer to “Dispenser Setup” on page 7-1.

See Figu

re 6-1 and perform the following steps to position the overhead antenna into its final

position. Perform these steps for each side of the unit:

1 Loosen the bolts on the each side of the unit that secure the antenna boxes to the antenna

brackets using a 3/8-inch nut driver.

2 Slide the antenna forward and away from the fueling unit in the bracket slots.

3 Rotate the antenna to the upright position parallel to the ground.

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 6-1

Procedures for Factory Installed TRIND Positionin g Overh ead Antennas

4 Slide the antenna back towards the unit until the bolts stops in the slots and the molded part of

the antenna bracket is secure inside the bracket fork.

Note: Before tightening the bolts, ensure that the ca

bles coming from the antenna are securely positioned inside the stamped groove part of the bracket and are not trapped under the bracket.

5 Tighten the bolts that secure the antenna into position using the 3/8-inch nut driver or

equivalent.

Page 6-2 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013

Addressing Dither Sync Address for LF/UHF Full System Dispenser Setup

Switch Numbers = Value

1 = Standalone Mode 2 = 1 3 = 2 4 = 4 5 = 8

1 2 3 4 5

Dip Switch Down

Dip Switch Up

DCB

7 – Dispenser Setup

Addressing Dither Sync Address for LF/UHF Full System

Each dispenser on the G-SITE® system controller must be addressed differently; no two dispensers may have the same address. Addresses are at discretion of the installer.

Note: Before installing the Car d Cage inside the dispenser, locate the dip switches

Figure 7-1: DCB and Dip Switch Location

on the DCB

inside the Card Cage assembly (see Figure 7-1).

1 From Side A of unit, locate the dip switches on the DCB inside the Card Cage.

2 Using switches 2, 3, 4, and 5, address each dispenser so that no two dispensers at one side are

identical.

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 7-1

Dispenser Setup Setting Baud Rate

Jump Jack Locations on Enhanced Gateway Board (T20678)

Jump Jack Locations on Gateway Board (T20128)

Setting Baud Rate

For Major Oil Company (MOC) TRIND installations, there is no requirement to set or change baud rate.

Addressing Gateway/Enhanced Gateway Board

Addresses for the TRIND device must match the addresses on CRIND Logic Board.

1 Access the unit’s CRIND Logic Board. Refer to MDE-2562 CRIND Service Manual.

2 Locate jump jacks on A and B side CRIND Logic Boards [T17764-XX (see Figure 7-3 on

page 7-3)].

3 Note position of jump jacks and set jump jacks on Gateway/Enhanced Gateway Board 

(see Figure 7-2) to match address on CRIND Logic Boards (see Figure 7-3 on page 7-3) for both Sides A and B.

Note: The Gateway Boards are assessable at the upper left hand cor

Card Cage.

Figure 7-2: Gateway Boards Jump Jack Locations

ner at the front of the

Page 7-2 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013

Addressing Gateway/Enhanced Gateway Board Dispenser Setup

Chip Orientation Notch

T17764-XX CRIND Logic Board (-G3 shown)

JP1-16

Figure 7-3: CRIND Logic Board (T17764-XX)

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 7-3

Dispenser Setup Addressing Gateway/Enhanced Gateway Board

CRIND Address Table

Following table provides a cross-reference between addresses on the T17764 CRIND Logic Board and the Gateway Boards.

MOC and Generic CRIND Addresses Address On CRIND Logic Board T17764-XX JP8 JP7 JP6 JP5 JP4 = Address on Gateway Board ‘A’ Side JP6 JP7 JP8 JP9 JP10 = Address on Gateway Board ‘B’ Side JP14 JP15 JP16 JP17 JP18

1 IN OUT OUT OUT OUT 2 OUT IN OUT OUT OUT 3 IN IN OUT OUT OUT 4 OUT OUT IN OUT OUT 5 IN OUT IN OUT OUT 6 OUT IN IN OUT OUT 7 IN IN IN OUT OUT 8 OUT OUT OUT IN OUT 9 IN OUT OUT IN OUT 10 OUT IN OUT IN OUT 11 IN IN OUT IN OUT 12 OUT OUT IN IN OUT 13 IN OUT IN IN OUT 14 OUT IN IN IN OUT 15 IN IN IN IN OUT 16 OUT OUT OUT OUT IN 17 IN OUT OUT OUT IN 18 OUT IN OUT OUT IN 19 IN IN OUT OUT 20 OUT OUT IN OUT IN 21 IN OUT IN OUT IN 22 OUT IN IN OUT IN 23 IN IN IN OUT IN 24 OUT OUT OUT IN IN 25 IN OUT OUT IN IN 26 OUT IN OUT IN IN 27 IN IN OUT IN IN 28 OUT OUT IN IN IN 29 IN OUT IN IN IN 30 OUT IN IN IN IN 31 IN IN IN IN IN 32 OUT OUT OUT OUT OUT

Page 7-4 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013

Preparation for Tuning Antennas Dispenser Setup

Tuning Pot Access Port Location In Overhead Antenna Connection Box

Field Strength Sensor

Underside of Antenna View

Preparation for Tuning Antennas

Antenna tuning requires use of Field Strength Sensor Board supplied with the ASC TRIND Tool Kit. For information on using Field Strength Sensor Board, refer to “Field Strength

Sensor Board (Q13626-01)” on page 5-5.

1 For units without G-SITE, put unit in ‘standalone’ mode. Refer to 

“Standalone Jumper Cable (R20602-G1) for LF/UHF Full System” on page 5-1 and “Standalone Jumper Cable (R20602-G2) for Enhanced Gateway” on page 5-3.

2 Restore power to unit(s).

3 After restoring power to the unit, verify that the unit is in “standalone” mode by observing that

the LEDs on the light board are flashing.

Tuning Antennas

Following sections provide instructions on tuning the Single-loop and Mobil antennas.

Tuning Single-loop Antennas

Perform the following steps in to tune a Single-loop Antenna.

1 Locate the access port for the tuning pot in the overhead antenna connection box on Side A.

Note: Use Tuning Tool (Q13631-XX) from the ASC TRIND To

For instructions, refer to MDE-3640 ASC TRIND Tool Kit. Hex end of tuning tool matches hex shape of tuning pot.

2 Lay field strength sensor on the antenna as shown in Figure 7-4. Exact location is not critical.

Figure 7-4: Field Strength Sensor Positioning

ol Kit to make pot adjustments.

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 7-5

Dispenser Setup Tuning Antennas

Tune Toggle Switch Location

3 On the Card Cage, move the three position “tune” toggle switch (see Figure 7-5) from center

position to “A”.

Figure 7-5: Tuning Toggle Switch Locations

4 Connect the leads to field strength sensor. Position the multimeter selector switch to DC

voltage.

5 By fine adjustments to tuning pot, set to highest DC voltage reading.

6 Voltage will peak at a point, and then decrease with turns in either direction. Set at peak.

7 Repeat steps 1 on page 7-5 through 5 for position “B” and then return tune toggle switch to

center position.

Page 7-6 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013

Tuning Antennas Dispenser Setup

Variable inductor location in overhead antenna connection box

Variable Inductor , use Tuning Tool to adjust.

Position Field Strength Sensor Board (Q13626-01)

Note: For consistent readings, always place sensor board in the same spot during testing.

Mobil Antennas

To tune a Mobil Antenna, proceed as follows:

1 Locate variable inductor on PCB in the over-head antenna connection box. The variable

inductor, similar to a tuning pot, has a slot for the tuning tool. For more information on Mobil Antennas, refer to “Mobil Overhead Antenna Assembly (T20231)” on page 4-14.

2 The variable inductor on the Side A overhead antenna connection box should be turned out

five to six turns as a starting point.

Note: Use tuning tool from the ASC TRIND T

Figure 7-6: V ariable Inductor Location

ool Kit to make adjustments.

3 Lay field strength sensor flat at a position (see Figure 7-7) on the Side A plastic antenna

housing, to the right of connection box.

Figure 7-7: Field Strength Sensor Location on Side A

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 7-7

Dispenser Setup Tuning Antennas

“Tune” toggle switch location

4 On Card Cage, move the three position “tune” toggle switch from the center position to “A”.

Figure 7-8: Tune Toggle Switch Location

5 Connect the leads on the multimeter to field strength sensor. Set the meter to the DC voltage

range.

6 By fine adjustments to variable inductor, set to the highest DC voltage reading.

Note: Voltage will peak at a point between 12 VDC and 20 VDC, and then decr

ease with turns

in either direction. Set at peak.

7 Repeat steps 1 on page 7-7 through 6 for Side B.

8 When finished, return the tune toggle switch to the center position.

Page 7-8 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013

Status Indicators Testing and Troubleshooting

CR9

CR8

CR6

CR5

CR4

CR10

CR7

8 – Testing and Troubleshooting

Following sections provide testing and troubleshooting information for the TRIND system. The status indicator section describes the characteristics of key TRIND indicators when the TRIND system is operating properly. The troubleshooting flow chart section provides a graphical guide to assist in troubleshooting the TRIND system.

Note: The majority of failures that occur are attributed to insuff

Proper Gateway Board addressing and accurate cable connections are crucial to the effective operation of the TRIND system.

Status Indicators

Following sections describe the display characteristics of key indicators when the TRIND system is functioning properly.

icient initial setup detail.

Gateway Board (T20128)

Figure 8-1 shows Status indicators for the Gateway Board.

Figure 8-1: Gateway Board

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 8-1

Testing and Troubleshooting Status Indicators

CR9

CR8

CR6

CR5

CR4

CR10

CR7

The Gateway Board will have the following indicator characteristics when operating properly:

• +5 VDC LED on solid (CR8).

• Blinking Central Processing Unit (CPU) LED (CR6). A dimly lit LED can

also indicate proper operation because the blink rate becomes so fast that the LED appears dimmer than the +5 VDC LED (CR8).

• Rapidly Blinking CRIND A and B LEDs. Side A is CR4 (TX), CR5 (RX), Side B is CR9 (TX). These LEDs indicate good communic

ation with the CRIND. They mimic the LEDs on the series of T17764 CRIND Boards. The Encore 500 Series CRIND node has two TRIND LEDs, D12 and D13, present in board under the TRIND connector.

Enhanced Gateway Board (T20678)

Figure 8-2 shows Status indicators for the Enhanced Gateway Board.

Figure 8-2: Enhanced Gateway Board

Page 8-2 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013

Status Indicators Testing and Troubleshooting

Heart Beat (CPU)

RS-485 (TX)

Read Ant 1

Read Ant 3

Bezel I/O Error

RS-485 (RX)

12 VDC Vcc (+5 VDC)

J8 Bezel B

J7 Bezel A

Enhanced Gateway Board will have the following indicator characteristics when operating properly:

• +5 VDC LED on solid (CR8).

• Blinking CPU LED (CR6). A dimly lit LED can also indicate proper operation

because

the blink rate becomes so fast that the LED appears dimmer than the +5 VDC LED (CR8).

• Rapidly Blinking CRIND A and B LEDs. Side A is CR4 (TX), CR5 (RX), Side B is CR9 (TX). These LEDs indicate good communic

ation with the CRIND. They mimic the LEDs on the T17764 series of CRIND Boards. The Encore 500 Series CRIND node has two TRIND LEDs, D12 and D13, present in board under the TRIND connector.

Data Control Board (Q13563)

Status indicators for the Q13563 -01 DCB are shown in Figure 8-3 and the status indicators for the Q13563-04 DCB are shown in Figure 8-4 on page 8-4.

Figure 8-3: Q13563-01 DCB Indicators

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 8-3

Testing and Troubleshooting Status Indicators

Heart Beat (CPU)

RS-485 (TX)

Read Ant 1 (Overhead) Read Ant 3 (Overhead)

Bezel I/O Error

RS-485 (RX)

+12 VDC

Vcc (+5 VDC)

J8 Bezel B

J7 Bezel A

Figure 8-4: Q13563-04 DCB Indicators

The Q13563 DCB will have the following indicator characteristics when operating properly:

• VCC and +12 VDC LEDs on solid (D14 and D13, respectively).

• Heartbeat LED (CPU) blinking (D9).

• RS-485 LED’s strobbing rapidly (D2 and D3).

Note: One may watch the communicatio

ns begin between the Gateway Board and the DCB with these LEDs. The first several sequences are the waking up of the DCB and then commands sent down. This LED activity looks spurious. After a few rounds of that behavior, the RS-485 LEDs will begin firing at a regular pace, indicating that a link has been established. The RS-485 LEDs fire at a regular pace only when the Gateway Board is looking for tags. When the CRIND does not want the Gateway to look for tags (or has never initiated communication with the Gateway), the RS-485 LEDs fire once every 10 seconds after any initial wakeup.

• W hen a car tag has been presented, the READ ANT 1 (D8) or READ ANT 3 (D7) LED ight, depending upon t

will l

• If the Bezel Input Output (I/O) error LED (D6) is on, th

he side.

en one of the Light/Micro Reader

Boards is not connected or has lost communication.

Page 8-4 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013

Status Indicators Testing and Troubleshooting

SYNC

OKT

STAT

SYNC

OKT

STAT

T20601

M01560

T20601/M01560 Light/Micro Reader Boards

The Light/Micro Reader Boards (see Figure 8-5) will exhibit the following characteristic when operating properly:

Note: The M01560 is a subassembly of Light and Inductor PCB

• SYNC LED blinking (CR1).

• OKT LED on solid (CR2) until a tag is presented, then i the field.

• STAT LED (CR3) blinking in unison with

• If these LEDs are solid, then the TRIND has not

the SYNC LED.

been told to look for tags, and

consequently will never light the LEDs on the Light/Micro Reader Board.

Figure 8-5: RFID Light/Micro Reader Boards

Assembly (M01218).

t will flicker while a key tag is in

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 8-5

Testing and Troubleshooting Isolating TRIND from CRIND

Isolating TRIND from CRIND

To isolate the TRIND system from CRIND, proceed as follows:

1 Shut off all power to unit.

2 Disconnect either Side A or B Light Micro Reader Cable (R20519-G3) from either J8 

(Side B) or J7 (Side A) on the DCB in the TRIND Card in-line (between J8 and P8 or between J7 and P7). For jumper details, refer to “Standalone

Jumper Cable (R20602-G1) for

LF/UHF Full System” on page 5-1.

Cage, and insert the standalone jumper

3 Remove J4 from DCB.

4 Restore power to unit, and test TRIND operation (for information on test TRIND operation,

Tag Testing

Note: If Standalone Jumper Cable (R20602-G1) or 9

can be put in standalone mode by installing jump jack on JP3 on Light/Micro Reader Board (for information on Isolating TRIND from CRIND, r efer to “ Light/Micro Reader

PCB (T20446-G1, T20601-GX, M01580A001, and M01580A002)” on page 4-31).

Perform for Side A only for the Card Cage Assembly.

refer to “Dummy Load Transmitter (R20526)” on page 5-4. If TRIND functions properly the problem is with CRIND or CRIND related equipment, Manual.

Perform the following procedures to begin TRIND tag testing. To test the full controller drive capability , do not place TRIND i n the standalone mode. Allow the dispenser network to detect the other subsystems (pump, CRIND, TRIND, etc.). The standalone procedure will verify that TRIND hardware is good (or not). The standalone procedure isolates TRIND from CRIND.

V alkaline battery is not available, unit

refer to MDE-2562 CRIND Service

Car Mounted Test Tags

1 Place the unit into the standalone mode. For the appropriate standalone cable connection, refer

to “Standalone Jumper Cable (R20602-G1) for LF/UHF Full System” on page 5-1.

2 From Side A of the unit, hold the Car Mount Test Tag, from the ASC TRIND Tool Kit in front

of the unit at a distance of approximately 6 inches from the face of unit. Observe that the door or faceplate TRIND indicator lights.

3 Repeat steps 1 and 2 for Side B.

Page 8-6 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013

Tag Testing Testing and Troubleshooting

Target Graphic

POINT MUST BE WITHIN 3 TO 6 INCHES OF TARGET GRAPHIC

IMPORTANT!

Hand-held Test Tags

To test the Hand-held Tags, proceed as follows:

1 Place the unit into the standalone mode. For the appropriate standalone cable connection, refer

to “Standalone Jumper Cable (R20602-G2) for Enhanced Gateway” on page 5-3.

2 From Side A of the unit, point the Hand-held Test Tag, from the ASC TRIND Tool Kit at the

TRIND target graphic (see Figure 8-6). The TRIND indicator lights when the tag is approximately 3 inches or less away from the targ

Note: If the indicator fails to light, check whether th

indicates a crossing of Side A and B cables. Check the connections.

Figure 8-6: Positioning TRIND Hand-held Test Tag

et graphic. Repeat for Side B.

e light on the other side is on; if so, it

3 Repeat steps 1 and 2 for Side B.

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 8-7

Testing and Troubleshooting Tag Testing

Alternative Testing Using Laptop

To implement the TRIND testing using the Laptop Tool, proceed as follows:

1 Connect laptop to RS-232 port on DCB.

Note: The directory paths shown in steps 2 through 4, are representative of a directory

structure that may be found on a laptop or pe may differ depending upon the computers software setup and hardware configuration.

2 Go to:

“C:\window

3 Set for:

s program(hyperterminal)\Accessories\Terminal\Settings\Communications”

• 9600 baud

•8 bit

• No parity

• Comm 1

4 Then go to:

• Help scree n\Antenna scan

• Next, at “Antenna scan”, select 1, 2, 3,

Note: This tests both antennas.

and 4.

rsonal computer. Some directory paths

5 From Side A of unit, position the Hand-held Test Tag, from the ASC TRIND Tool Kit in front

of the TRIND target graphic. Observe that the door or faceplate TRIND indicator glows.

6 From Side A of unit, hold the Car Mount Test Tag from the ASC TRIND Tool Kit in front of

unit, at a distance of approximately 6 feet from overhead antenna. Observe that the door or faceplate TRIND indicator glows.

7 Repeat steps 5 and 6 for Side B.

Page 8-8 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013

Troubleshooting T20229-G1 PCB on Card Cage Assembly Testing and Troubleshooting

Troubleshooting T20229-G1 PCB on Card Cage Assembly

Following tables provide indications and steps to verify board operation and troubleshoot problems.

Light/Micro Reader Board (T20295-G1)

Light/Micro-reader PCA LEDs provide the best starting point for TRIND troubleshooting  (see following table), whether TRIND is in standalone mode or connected to CRIND and  G-SITE.

The Light/Micro Reader PCA performs two functions:

• Provides the customer with an indication of authorization to begin fueling.

• Communicates hand-held tag information to DCB board.

Connection Function

P180 Receives +5 V, +22 V and GRD from TI/RFID Power Supply. P181 Hand-held tag information is passed to Micro Reader mounted on Light/Micro Reader. Micro

Reader processed information is passed to DCB for further processing through CRIND to MOC authorization network.

P182 When authorization is given DCB signals Light/Micro Reader Board to light LEDs through this

connection.

LED Function Indication

CR1 SYNC CR1 and CR3 indicate communications with DCB: CR3 STAT

CR2 OKT Normal operation will be solid until hand-held tag is presented, at which point it will begin to

• Pulsing in sync operation is normal.

• Solid on, power is present but communication is not. Check whether both Side A and B Boards give same indication. If both sides are on solid on, check Gateway and DCB LEDs as detailed in previous sections.

• If LEDs are out, 5 V power is lost. Check connections to TI/RFID Power Supply and voltages.

faintly flicker. This is observable in daylight, but best observed in low-light situations.

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 8-9

Testing and Troubleshooting Troubleshooting T20229-G1 PCB on Card Cage Assembly

Gateway PCB (T20128-G1)

Normal Operation Abnormal Operation/Failure Cause/Action Required

PWR LED (CR8) constant on; indicates 5 V su

CPU LED (CR6) continuous rapid pulse. Blinking CPU L A dimly lit LED can also indicate proper operation because the blink rate has become so fast that the LED appears dimmer than the +5 VDC LED (CR8).

TX (CR4, CR9) and RX (CR5,

at powe

CR10) asynchronous activity (date transfer between Gateway and CRIND), followed by synchronous activity. TX LEDs indicate data to CRIND; RX LEDs data from CRIND.

pplied

ED (CR6).

r up display

No LED activity. Check TI/RFID Power Supply

No LED activity (indicates

tware not running).

sof

Either or both RX LEDs on

steady

Either or both RX LEDS blinking

LEDs off indicates

and T Gateway not responding to CRIND poll.

PCB for 5 V output. Do the following:

• CRIND reset of Gateway may be stalled. and up and verify whether problem is corrected.

• If not, replace Gateway PCB.

If there is serial connection between CRIND and Gateway is suspect, do the following:

• P250 on Gateway PCB.

• P258 on CRIND Logic Board.

• R20437-G01 Cable

Do the following:

• Check address jump jack setting Gateway boards for identical settings (A=A; B=B).

• If address jump jack settings are PCB.

Power TRIND down

s on C

RIND and

cor

rect, replace Gateway

Transmitter PCB (Q13579-01)

If tags are not being read, Transmitter PCB may be the cause. To verify that transmitter is functioning, perform steps in “Tuning Antennas” on page7-5.

Normal Operation Abnormal Operation/Failure Cause/Action Required

3 LEDs (one green, two yellow) lit.

bient noise conditions allow,

(If am can also hear repetitive clicks of transmitter switchers firing).

• LED 1 (green) indicates 5 V p

lied.

sup

• LED 2 (yellow) indicates Side A

side switch power @

• LED 5 (yellow) indicates Side B

itcher

power @ 18 V.

18 V.

LED 1 is out or dim. Do the following:

• Check for +5 V power supply at J6 (pin 1 = +22 V; pin 3 = GND).

• If voltage low or non-existent, unplug J6, cycle TRIND and recheck voltage with J6 unplugged.

• If voltage is present and correct,

ace Transmitter PCB.

rep

LED 2 or 5 out (only one). Side A or B module failure.

Replace Tr

ansmitter PCB.

pin 2 = +5 V:

power o

Page 8-10 MDE-3 664B TRIND® Start-up, Service, and Parts Manual · June 2013

Troubleshooting T20229-G1 PCB on Card Cage Assembly Testing and Troubleshooting

DCB (Q13563-01)

Normal Operation Abnormal Operation/Failure Cause/Action Required

• LED CR2 (+5 V) on solid.

• LED CR3 (+12 V) on solid.

• CR10 (RS-485 RX) and CR11 485 TX)

(RSsynchronously.

• CR5 (heartbeat) pulsing.

• CR6 (Read ANT) will light when

ag is r

*This is ser

sys

tem.

pulsing

ead.

ial connection for DCB and Gateway Boards and means by which TRIND talks to G-SITE POS

CR10 and CR11 not pulsing. Check RS-485 serial connection (J4)*. CR7 lit (Bezel I/O error). Will only light when a Light/Micro

CR2/CR3 not lit. Check TI/RFID Power Supply Board. CR6 not lighting. Refer to “Tuning Tool (Q13631-01 and

CR5 not pulsing. Replace DCB.

Reader PCB has a communication

oblem.

Q13631-02)” on page 5-6.

TI/RFID Power Supply (T20138-G1)

Power supply is gated, a current sensing circuit will turn off the “power rail” if a harmful situation is detected. A problem on another board will cause a shut-off of power output from the TI/RFID Power Supply PCB.

To troubleshoot TI/RFID Power Supply:

1 V e rify the voltage output from TI/RFID (refer to “T20138 and T20314 Power Supply Boards”

on page 4-6).

Note: Voltages are bussed, meaning that output can be checked at a single point on the board.

2 If voltage not present or reduced, verify that TI/RFID Power Supply is receiving 60 V from

Transformer at P174.

3 If 60 V is present, power down TRIND, remove connector at P173, power up, and recheck

voltage with connector still off.

4 If voltage is normal, problem is on DCB (see following table). If problem persists, reconnect

P173, and repeat step 3 for each of the following in sequence (except P173) or until problem board is located:

Connector Problem Identified (if voltage returns to normal)

P173 DCB P175 DCB P176 Light/Micro Reader PCB Side B P177 Light/Micro Reader PCB Side A P178 Transmitter PCB P179 Gateway PCB

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 8-11

Testing and Troubleshooting Troubleshooting Flowc harts for T20606 Card Cage System

INITAL SETUP

OR SERVICE

CALL ON TRIND

IS THE PROBLEM WITH

THE ENTIRE SITE OR

ONE DISPENSER?

ENTIRE SITE ONE DISPENSER

ADVANTAGE OR

ENCORE?

ENSURE CRIND LOGIC

BOARDS HAVE

PROPER BIOS AND

JP16 IS IN

ENSURE TRINDS ARE

ENABLED VIA THE

DIAGNOSTIC MENU ON

CRIND

ENSURE PROPER G-SITE

SOFTWARE HAS BEEN

LOADED AND PROPERLY

SETUP

ENCORE ADVANTAGE

ADVANTAGE OR

ENCORE?

ENSURE CRIND LOGIC

BOARDS HAVE

PROPER BIOS AND

JP16 IS IN

ENSURE TRINDS ARE

ENABLED VIA THE

DIAGNOSTIC MENU ON

CRIND

ENCORE ADVANTAGE

WHICH PORTION OF TRIND IS NOT

WORKING?

IS ENTIRE SITE

WORKING?

Yes

DONE

ENSURE PROPER CRIND APPLICATION HAS BEEN

LOADED

KEY TAG AND CAR TAG

REFER TO SHEET 3

REFER TO SHEET 2

REFER TO SHEET 4

KEY TAGCAR TAG

Troubleshooting Flowcharts for T20606 Card Cage System

Following flowcharts are used to assist in troubleshooting TRIND Systems. Use these flowcharts as an aid in performing maintenance on TRIND devices.

Figure 8-7: TRIND Troubleshooting Flowchart (Sheet 1 of 4)

Page 8-12 MDE-3 664B TRIND® Start-up, Service, and Parts Manual · June 2013

Troubleshooting Flowcharts for T20606 Card Cag e Sys te m Testing and Troubleshooting

KEY AND CAR TAG

PROBLEMS

KEY AND CAR

TAG NOT

WORKING

ARE GATEWAY BOARD

A-SIDE/B-SIDE T X/RX

LED's STROBING

PROPERLY? (REFER

TO MDE-3664)

Yes No

ARE DCB LED'S

STROBING

PROPERLY?

(REFER TO MDE-

3664)

IS THE GATEWAY

BOARD ADDRESSED PROPERLY?

(REFER TO MDE-

3917, MDE-3664)

Yes No

ARE LIGHT/

MICROREADER

BOARD LED'S

STROBING

PROPERLY?

(REFER TO MDE-

3664)

IS R20525-G1

CABLE

UNPLUGGED

OR DAMAGED?

(J4 ON DCB,

P187 ON

GATEWAY)

IS CRIND TO TRIND CABLE DAMAGED OR

UNPLUGGED?

ADDRESS

GATEWAY

BOARD

REPLACE OR PLUG IN CRIND TO TRIND

CABLE

Yes

REPLACE

OR PLUG IN

R20525-G1

CABLE

Yes

DOES SYSTEM READ KEY OR CAR TAGS ON EITHER SIDE?

Yes

REFER TO SHEET

3 OR 4 OF THIS

FLOW CHART,

DEPENDING ON

TAG TYPE THAT IS

INOPERATIONAL

CHECK TAG

PRESENTATION,

IS R20763-G2

CABLE

UNPLUGGED

OR DAMAGED? (J3 ON DCB,

P175 ON POWER SUPPLY)

REPLACE OR PLUG IN R20763-G2

CABLE

Yes

REPLACE

OR PLUG IN R20763G3 CABLE

IS R20520-G1

CABLE

UNPLUGGED OR

DAMAGED? (J5 ON

DCB, J5 ON LF

TRANSMITTER

BOARD)

REPLACE OR PLUG IN R20520-G1

CABLE

Yes

IS TOGGLE

SWITCH (SW1)

ON LF TRANSMITTER BOARD IN THE

CENTER

POSITION?

MOVE

SW1 TO CENTER

POSITION

Yes

REPLACE

DCB

TEST SYSTEM (REFER TO MDE- 3664, MDE-3917) DOES IT WORK?

Yes

DONE

RETURN TO

SHEET 1

REPLACE

GATEWAY

BOARD

IS GATEWAY

POWER CABLE

(R20763-G3)

CABLE DAMAGED OR UNPLUGGED?

Yes

Figure 8-8: TRIND Troubleshooting Flowchart (Sheet 2 of 4)

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 8-13

Testing and Troubleshooting Troubleshooting Flowc harts for T20606 Card Cage System

CAR TAG PROBLEMS

CAR TAG

NOT

WORKING

DO ANTENNAS

RESPOND TO PROPER CAR

MOUNT TAG

PRESENTATION?

TUNE

ANTENNAS

DID

ANTENNAS

TUNE?

IS THERE

ANY

VOLTAGE

PRESENT ON

FIELD

STRENGTH

SENSOR?

Yes

REPLACE Q13579-01

LF TRANSMITTER

BOARD

ARE SYNC AND STATUS LIGHTS

STROBING ON

T20601 LIGHT/

MICROREADER

BOARD? (REFER TO

MDE-3664)

Yes

CHECK POWER

CONNECTION(J6) FOR

PROPER VOLTAGES

ARE CORRECT

VOLTAGES PRESENT?

Yes

ARE

SYNC

AND

STATUS

LED's

SOLID?

Yes

IS D6 (BEZEL I/O

ERROR) LED (ON

DCB)

ILLUMINATED?

Yes

DOES POWER CYCLING THE

TRIND CARD

CAGE REMOVE

THE ERROR?

Yes

RESEAT OR

REPLACE

R20763-G1

CABLE

REPLACE LIGHT BOARDS, ONE AT A TIME. IF THIS DOES

NOT CLEAR ERROR,

REPLACE DCB.

TRIND IS NOT

ACTIVE DUE

TO SETUP, REFER TO

SHEET 1

ARE

SYNC

AND

STATUS

LED'S OUT?

Yes

IS LIGHT/

MICROREADE

R CABLE

(R20773-G2)

CABLE

PLUGGED IN

ON BOTH

ENDS?

PLUG IN R20773-G2

CABLE

Yes

ARE

VOLTAGES

AT P177, P176

CORRECT? (REFER TO MDE-3664)

Yes

REPLACE

T20601

LIGHTBOARD

REMOVE J173,

J175, J176, J177,

J178, J179 FROM

T20314-G1

POWER SUPPLY.

POWER CYCLE

CARD CAGE.

ARE

VOLTAGES

PRESENT AT

P177, P176?

Yes No

PLUG POWER SUPPLY

CONNECTIONS BACK ON ,

ONE AT A TIME, UNTI L

FAULT CONDITION IS

OBSERVED. THE LAST

CONNECTION MADE

BEFORE FAULT

CONDITION OBSERVED

IS CULPRIT. REPLACE

THE BOARD CONNECTED

TO IT.

IS 24VAC

PRESENT AT

POWER SUPPLY

INPUT?(P174)

Yes

REPLACE

POWER SUPPLY

(T20314-G1)

CHECK FOR

115VAC IN TO

TRANSFORMER,

IF PRESENT,

CHANGE

TRANSFORMER

DONE

Figure 8-9: TRIND Troubleshooting Flowchart (Sheet 3 of 4)

Page 8-14 MDE-3 664B TRIND® Start-up, Service, and Parts Manual · June 2013

Troubleshooting Flowcharts for T20606 Card Cag e Sys te m Testing and Troubleshooting

KEY TAG PROBLEMS

KEY TAG NOT

WORKING

ARE LIGHT/MICROREADER

(T20601) SYNC AND STATUS

LED's STROBING PROPERLY?

(REFER TO MDE-3664)

Yes No

IS KEY TAG

BEING PRESENTED PROPERLY?

Yes

ARE DCB LED'S

STROBING

PROPERLY?

(REFER TO MDE-

3664)

ARE GATEWAY BOARD A-SIDE/BSIDE TX/RX LED's

STROBING

PROPERLY?

(REFER TO MDE-

3664)

IS R20773-G2

CABLE OR

THE T20662G2 HARNESS UNPLUGGED

DAMAGED?

Yes

REPLACE

T20601

LIGHTBOARD

PLUG IN OR

REPLACE

DAMAGED

CABLING.

YesNo

IS THE GATEWAY

BOARD ADDRESSED PROPERLY?

(REFER TO MDE-

3917, MDE-3664)

IS CRIND TO

TRIND CABLE DAMAGED OR UNPLUGGED?

ADDRESS

GATEWAY

BOARD

REPLACE OR PLUG IN CRIND TO TRIND

CABLE

Yes

REPLACE OR PLUG

IN R20763-

G3 CABLE

TEST SYSTEM (REFER TO MDE- 3664, MDE-3917) DOES IT WORK?

Yes

DONE

RETURN TO

SHEET 1

REPLACE

GATEWAY

BOARD

IS GATEWAY

POWER CABLE

(R20763-G3)

CABLE DAMAGED OR UNPLUGGED?

Yes

IS ANTENNA CABLE

(R20522-G2 DAMAGED

OR DISCONNECTED?

(ADVANTAGE/MPD-3

ONLY)

Yes

PLUG IN OR

REPLACE

R20522-G2

CABLE

REPLACE LIGHT/

MICROREADER

BOARD (T20601/

M01218)

Figure 8-10: TRIND Troubleshooting Flowchart (Sheet 4 of 4)

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 8-15

Testing and Troubleshooting Field Problem Survey

Field Problem Survey

In the event of a problem requiring technical support from Gilbarco, make a copy of this form, gather the following survey information before calling (1-800-743-7501), and fax the form to 336-547-5359. This will facilitate delivery of the assistance you need. Do not write on this form. Make copies to ensure that a clean copy is available for future field problem surveys.

ASC Name Company Number Station Name POC Number

* G-SITE/CRIND Information C2____

# of Dispensers at site ________ # of Dispensers with problem ________

Detailed description of problem(s)/symptom(s):

Problem Dispenser

* Gateway Board LEDs On Of ‘A’ TX & RX ’Heartbeat’ CR5 ‘B’ TX & RX RS-485 TX CR11 CPU RS-485 RX CR10 PWR VCC CR2 EPP 12V CR3

t/Micro Reader Board LEDs A on A of

* Ligh

Stat Okt Sync

_ PC_____ InfoScreen®_____ Monochrome_____ Single-line_____

f Pulsing * Data Control Board LEDs On Off Pulsing

f A Pulsing B on B off B pulsing

Address of CRIND Logic Boards A__________ B__________

Address of Gateway Board A__________ B__________

Address of TRIND Regulator (Old System) JP4(8)__________ JP3(4)__________ JP2(2)__________ JP1(1)__________

Dip Switches (New System) JP2(1)__________ JP3(2)__________ JP4(4)__________ JP5(8)__________

CRIND Boards -G and Revision Level

Gateway Board -G and Revision Level

* Check on

Page 8-16 MDE-3 664B TRIND® Start-up, Service, and Parts Manual · June 2013

9 – Glossary

Alignment - The orientation of the tag to the reader in pitch, roll, and yaw.

Antenna - Any structure or device used to collect or radiate electromagnetic waves.

Car Key Tag - The transmitter/receiver pair or transceiver plus the information storage

mechanism attached to the object is referred to as the tag, transponder, electronic label, code plate and various other terms.

Dipole Antenna - Usually a straight, center-fed, one-half wavelength antenna.

Glossary

DIP Switch - A group of subminiature switches mounted in a package compatible with standard integrated-circuit sockets.

Electromagnetic Wave - Wave that is propagated by the mutual interaction of electric and

magnetic fields. Radiant heat, light and radio waves are electromagnetic waves.

EMI - Electromagnetic Interference - unwanted signals that interfere with the equipment or system that is in use.

ETSI - European Telecommunications Standards Institute.

Gate - In analog circuitry, an electronic switch which is held open by a control signal.

HF - High Frequency - portion of the electromagnetic spectrum from 3MHz to 30MHz.

Inductive Coupling - Systems that use the inducing of a current in a coil as a means of

transferring data or power are said to use inductive coupling.

LED - Light Emitting Diode

MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013 Page 9-1

Gilbarco LFSQR User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Table of Contents

1 – Introduction

TRIND® Overview

About TRIND

How TRIND Works

Figure 1-1: Encore and Eclipse Target Graphic Location

Related Documents

Abbreviations and Acronyms

TRIND Kit Coverage

2 – Important Safety Information

3 – Systems Overview

Full Systems

Figure 3-1: Original Full System Block Diagram

Figure 3-2: The Advantage Series Full System Block Diagram

Figure 3-3: Encore Full System Block Diagram

Hand-held Only Ta g System Overview

Figure 3-4: Hand-held Only Tag System Block Diagram

4 – Major Hardware Components

Card Cage Assemblies

T20229-G1 Card Cage Assembly

Figure 4-1: T20229-G1 Card Cage Assembly

T20229-G1 Card Cage Assembly Parts List

T20606-G2 Card Cage Assembly

Figure 4-2: T20606-G2 Card Cage Assembly

T20606-G2 Card Cage Assembly Parts List

T20606-G3 Card Cage Assembly

Figure 4-3: T20606-G3 Card Cage Assembly

T20606-G3 Card Cage Assembly Parts List

T20606-G5 Card Cage Assembly

Figure 4-4: T20606-G5 Card Cage Assembly

T20606-G5 Card Cage Assembly Parts List

Disassembly and Installation for MPD-3 Units with SID Displays

Disassembly and Installation for All MPD-3 Units

Figure 4-5: Screw and Tie-wrap Locations

AC EMI Line Filter (Q10895)

R20600 and R20719 Transformers

T20138 and T20314 Power Supply Boards

T20138 Power Supply Board

Figure 4-6: T20138 Power Supply Board

T20314 Power Supply Board

Figure 4-7: T20314 Power Supply Board

Q13563 Data Control Boards

Figure 4-8: Q13563-01 and Q13563-02 DCBs

Figure 4-9: Q13563-04 DCBs and Above

UHF Receiver Board (Q13564)

Figure 4-10: UHF Receiver Board

Q13579 Transmitter Board

Figure 4-11: Transmitt er Board

T20128 and T20678 Gateway Boards

Figure 4-12: Gateway Boards

Card Cage Cable Harness (T20662-G2)

Figure 4-13: Card Cage Cable Harness

Full System TRIND Transmitter Cable (R20520-G1)

Figure 4-14: Transmitter Cable

Full System TRIND RS-485 Communication Cable (R20525-G1)

Figure 4-15: RS-485 Communication Cable

Full System TRIND Power Supply Cables (R20763-GX)

Figure 4-16: Power Supply Cables

Hand-held TRIND System Ribbon Cable (M00507)

Figure 4-17: Hand-held TRIND System Ribbon Cable

Hand-held TRIND System Power Cable (M01366)

Figure 4-18: Hand-held TRIND System Power Cable

TRIND Overhead Antennas

Mobil Overhead Antenna Assembly (T20231)

Figure 4-19: Mobil Overhead Antenna Assembly

Mobil Overhead Antenna Assembly

Figure 4-20: Mobil Overhead Antenna Bracket Assemblies and Hardware

Mobil Overhead Antenna Bracket Assemblies (T20231) and Hardware for The Advantage Series

Mobil Overhead Antenna Bracket Assemblies and Hardware for MPD-3

Single-loop Overhead Antenna Assembly (T20632)

Figure 4-21: Single-loop Overhead Antenna Assembly

Single-loop Overhead Antenna Assembly (Domestic)

Single-loop Overhead Antenna Assembly (International)

Figure 4-22: Single-loop Antenna Brackets and Hardware

Single-loop Antenna Assembly Bracket Kits for The Advantage Series

Single-loop Antenna Assembly Bracket Kits for MPD-3 Series