Other brand or product names shown may be
trademarks or registered trademarks of their
respective holders.
Non-registered trademarks
Applause™ Media SystemG-SITE® Lite™SMART Meter
™
CIM
™
Highline
™
SmartPad
™
C-PAM
™
Horizon
™
Surge Management System
™
ECR
™
MultiLine
™
Tank Monitor
™
EMC
™
Optimum™ Series TCR
™
FlexPay
™
PAM™ 1000Titan
™
G-CAT
™
PAM
™
Ultra-Hi
™
Gilbert
™
SMART Connect™ValueLine
™
G-SITE® Link
™
SMART CRIND
™
All Gilbarco Inc. and/or Veeder Root Company computer programs (including software on diskettes and within memory chips) and documentation are copyrighted by, and shall
remain the property of, Gilbarco Inc. and/or Ve eder Root Company. Such computer programs and documents may also contain trade secret information. The duplication, disclosure,
modification, or unauthorized use of computer programs or documentation is strictly prohibited, unless otherwise licensed by Gilbarco Inc. and/or Veeder Root Company.
Federal Communications Commission (FCC) Warning
This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency
energy, and if not installed and used in accordance with the instruction manual, may cause harm ful interfe rence to radio c ommunications. Operation of this equipment in a residential
area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. Changes or modifications not expressly approved by
the manufacturer could void the user’s authority to operate this equipment.
Industry Canada Warning
This device complies with Industry Canada licence-exempt RSS standard(s). Operation is subject to the following two conditions:
• this device may not cause interference, and
• this device must accept any interference, including interference that may cause undesired operation of the device.
Le présent appareil est conforme aux CNR d’Industrie Canada applicables aux appareils radio exempts de licence. L’exploitation est autorisée aux deux conditions suivantes :
• l’appareil ne doit pas produire de brouillage, et
• l’utilisateur de l’appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d’en compromettre le fonctionnement.
Under Industry Canada regulations, this radio transmitter may only operate using an antenna of a type and maximum (or lesser) gain approved for the transmitter by Industry
Canada. To reduce potential radio interference to other users, the antenna type and its gain should be so chosen that the equivalent isotropically radiated power (e.i.r.p.) is not more
than that necessary for successful communication.
Conformément à la réglementation d’Industrie Canada, le présent émetteur radio peut fonctionner avec une antenne d’un type et d’un gain maximal (ou inférieur) approuvé pour
l’émetteur par Industrie Canada. Dans le but de réduire les risques de brouillage radioélectrique à l’intention des autres utilisateurs, il faut choisir le type d’antenne et son gain de
sorte que la puissance isotrope rayonnée équivalente (p.i.r.e.) ne dépasse pas l’intensité nécessaire à l’établissement d'une communication satisfaisante.
Approvals
Trademarks
This document is subject to change without notice.
E-mail: literature@gilbarco.com · Internet: http://www.gilbarco.com 2013 Gilbarco Inc. All Rights Reserved
Page iv MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013
TRIND® OverviewIntroduction
1 – Introduction
TRIND® Overview
The Transmitter/Receiver IN Dispenser (TRIND) system is similar to the technology
successfully used by many toll ways. It uses an electronic system located in the pump or
register to “talk” with a miniature radio-like device (a tag). Together, these electronic devices
provide “cashless” access to gasoline, food, and merchandise by charging purchases to a credit
card, check card, or other account you already have. The TRIND system operates on a
dedicated tag identification code. Your credit card or check card account numbers are not
typically used with the tag signal system, which protects your account from unauthorized use.
And if your tag is ever lost or stolen, your liability is limited to the amount set by your
financial institution.
The TRIND device is an option available as a retrofit kit or factory installed device for The
®
Advantage
connected to the Card Reader IN Dispenser (CRIND)
board. In this application, the TRIND device is a software slave to the CRIND and the
associated Point of Sale (POS) Controller/Host. This means that a properly working TRIND
system will look for and read tags, but only when “told” to by the controller, through the
CRIND application.
Series, MPD®-3, Eclipse®, and Encore® lines of fuel dispensers. The device is
®
device via a Gateway or serial interface
About TRIND
The TRIND devices are developed to utilize Texas Instruments Radio Frequency
Identification (RFID) technology. These devices provide two-way communications between
an interrogator system in the fuel dispenser and the consumer’s hand-held or car mounted
transponder tag. This two-way communication authorizes and records sales, eliminating the
need for the consumer to engage in a cash or credit card transaction.
MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013Page 1-1
IntroductionHow TRIND Works
Eclipse
Target Graphic
Encore
MPD-3
Advantage Narrow Frame (36”)
Advantage Wide Frame (48”)
Target Graphic
How TRIND Works
TRIND utilizes Radio Frequency (RF) waves to communicate with a customer’s transponder.
Transmitters located on overhead assemblies transmit radio waves that serve as a “wake up”
call. As a car mounted transponder or hand-held transponder enters the transmitter’s effective
read zone, the transponder is activated. The transponder then transmits a code which is
received by the TRIND antennas mounted overhead or on the option doors.
This transmitted code is communicated from the TRIND to the CRIND unit, and from there to
the POS. The POS
Car mounted transponders are activated when they are within six feet of the front of the
dispenser perpendicular to front of dispenser. Hand-held transponders, usually on a key chai n,
function when pointed at a target graphic on the option door. Two-way communication is
indicated when the option door target graphic light comes on, whether by car mount or
hand-held transponder signal.
Figure 1-1: Encore and Eclipse Target Graphic Location
system communicates with a host to obtain authorization.
Page 1-2 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013
Related DocumentsIntroduction
Related Documents
Document
NumberTitleGOLD Library
MDE-2530Pump and Dispenser Installation ManualAdvantage & Legacy
MDE-2531Start-up and Service Manual for The Advantage SeriesService Manual
MDE-2540The Advantage, Legacy & MPD Series Owners ManualAdvantage & Legacy Models
MDE-2562CRIND Service ManualCRIND and TRIND
MDE-3425CRIND Retrofit Kit and CRIND Kit Selection GuideCRIND and TRIND
MDE-3591TRIND Retrofits Kits C00011-002-XXXXCRIND and TRIND
MDE-3801TRIND Multi 1 Retrofits Kits ManualCRIND and TRIND
MDE-3883TRIND TIRIS C00011-005 Kit Installation ManualCRIND and TRIND
MDE-3917TRIND TIRIS Encore 500 Retrofit Kit Installation ManualCRIND and TRIND
MDE-3920Encore 300 & 500 TRIND Retrofit Kit InstallationCRIND and TRIND
MDE-4063TRIND TIRIS Advantage and MPD-3 Retrofit Kit
MDE-4073TRIND TIRIS C00011-006 Retrofit Kit InstallationCRIND and TRIND
PT-1728The Advantage Illustrated Parts ManualParts Manual
PT-1736The Advantage/MPD/CRIND Illustration Parts ManualPar ts Manual
n
stallation Manual
I
®
Models
CRIND and TRIND
Abbreviations and Acronyms
TermDescription
AIMAssociation for Automatic Identification and Mobility
ASCAuthorized Service Contractor
ASKAmplitude Shift Keying
™
CIM
CPUCentral Processing Unit
CRINDCard Reader IN Dispenser
DCBData Control Board
DCDirect Current
DIPDual Inline Package
EANEuropean Article Numbering
EASElectronic Article Sur
EEPROMElectrically Erasable Programmable R
EIRPEffective Isotropic Radiated Power
EMIElectromagnetic Interference
ETSIEuropean Telecommunications Standards Institute
FCCFederal Communications Commission
FSKFr equency Shift Keying
GSMGilbarco
HFHigh Frequency
I/OInput Output
Customer Interface Module
eillance
v
®
Security Module
ead-only Memory
MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013Page 1-3
IntroductionAbbreviations and Acronyms
TermDescription
ISMIndustrial, Scientific, and Medical
LEDLight Emitting Diode
LFLow Frequency
MOCMajor Oil Company
MOSFETMetal-oxide-semiconductor F
MPDMulti Product Dispensers
PCAPrinted Circuit Assembly
PCBPrinted Circuit Board
POSPoint of Sale
PSKPhase Shift Keying
RAMRandom Access Memory
RFDCRadio Frequency Data Communication
RFIDRadio Frequency Identification
RFMRadio Frequency Model
RFRadio Frequency
ROMRead-only Memory
SMASub Miniature A
TIRISTexas Instruments Registration and Identification Systems
TRINDTransmitter/Receiver IN Dispenser
TTLTransistor-Transistor Logic
UCCUniform Code Council
UHFUltra High Frequency
UL
®
Underwriters’ Laboratories
VDCVoltage Direct Current
WORMWrite Once Read Many
ield-effect Transistor
Page 1-4 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013
TRIND Kit CoverageIntroduction
TRIND Kit Coverage
Following table provides TRIND kit numbers and the relative system coverage that applies to
each:
Kit NumberProduct CoverageFrequenciesInterface TypeTag System
1. LF = Low Frequency [LF (134 kHz)] send and receive for Hand-held Tags.
2. LF/UHF = LF (134kHz) send, and Ultra-Hi Frequency [UHF (902 MHz)] r
3. LF/UHF (ETSI) = LF (134 kHz) send and UHF (868 MHz) receive for Car Tags. LF (134 kHz) for Hand-held Tags.
4. HF = High Frequency [HF (13.56 MHz)] send and receive for Hand-held Tags.
Series, MPD-3
es, MPD-3
Seri
Series, MPD-3
Series, MPD-3
Series, MPD-3
FT20229-G1 Card CageHand-held/Car Mounted
LF/UH
LF/UH
F (see note 2)T20606-G2 Card CageHand-held/Car Mounted
LF (
see note1)T20606-G3 Card CageHand-held
LF/UH
F [ETSI (see note 3)]T20606-G5 Card CageHand-held/Car Mounted
LF/UH
F T20606-G5 Card CageHand-held/Car Mounted
LF/UH
FT20606-G2 Card CageHand-held/Car Mounted
HF (
see note 4)T20538-G1/G2 Card CageHand-held
eceive for C
ar Tags. LF (134 kHz) for Hand-held Tags.
MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013Page 1-5
IntroductionTRIND Kit Coverage
This page is intentionally left blank.
Page 1-6 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013
2 – Important Safety Information
The EMERGENCY STOP, ALL STOP, and
PUMP STOP buttons at the cashier ’s station
WILL NOT shut off electrical power to the
pump/dispenser. This means that even if you
activate these stops, fuel may continue to flow
uncontrolled.
You must use the TOTAL ELECTRICAL
SHUT-OFF in th e cas e of an emerge nc y a nd not
the console’s ALL STOP and PUMP STOP or
similar keys.
!
WARNING
!
Important Safety Information
Notes: 1) Save this Important Safety Information section
in a readily accessible location.
2) Although DEF is non-flammable, Diesel is
flammab
le. Therefore, for DEF cabinets that are
attached to Diesel dispensers, follow all the
notes in this section that pertain to flammable
fuels.
This section introduces the hazards and safety precautions
associated with installing, inspecting, maintaining or servicing
this product. Before performing any task on this product, read
this safety information and the applicable sections in this
manual, where additional hazards and safety precautions for
your task will be found. Fire, explosion, electrical shock or
pressure release could occur and cause death o r serious injury,
if these safe service procedures are not followed.
Preliminary Precautions
You are working in a potentially dangerous environm ent of
flammable fuels, vapors, and high voltage or pressures. Only
trained or authorized individuals knowledgeable in the related
procedures should install, inspect, maintain or service this
equipment.
Emergency Total Electrical Shut-Off
The first and most important information you must know is how
to stop all fuel flow to the pump/dispenser and island. Locate
the switch or circuit breakers that shut off all power to all fueling
equipment, dispensing devices, and Submerged Turbine
Pumps (STPs).
Read the Manual
Read, understand and follow this manua l and any other labels
or related materials supplied with this equipment. If you do not
understand a procedure, call a Gilbarco Authorized Service
Contractor or call the Gilbarco Support Center at
1-800-800-7498. It is imperative to your safety and the safe ty of
othe
rs to understand the procedures before beginning wo rk.
Follow the Regulations
Applicable information is available in National Fire Protection
Association (NFPA) 30A; Code for Motor Fuel Dispensing
Facilities and Repair Garages, NFPA 70; National Electrical
Code (NEC), Occupatio nal Safety and Health Administr ation
(OSHA) regulations and federal, state, and local codes. All
these regulations must be followed. Failure to install, inspect,
maintain or service this equipment in accordance with these
codes, regulations and standards may lead to legal citations
with penalties or affect the safe use and operation of the
equipment.
Replacement Parts
Use only genuine Gilbarco replacement pa rts and retrofit kit s on
your pump/dispenser. Using parts other than genuine Gilbarco
replacement parts could create a safe ty hazard and violate
local regulations.
Safety Symbols and Warning Words
This section provides important information about warning
symbols and boxes.
Alert Symbol
Total Electrical Shut-Off Before Access
Any procedure that requires access to electrical component s or
the electronics of the dispenser requires total electrical shut off
of that unit. Understand the function and location of this switch
or circuit breaker before inspecting, installing, maintaining, or
servicing Gilbarco equipment.
Evacuating, Barricading and Shutting Off
Any procedure that requires access to the pump/dispenser or
STPs requires the following actions:
• An evacuation of all unauthorized persons and vehicles from
the work area
• Use of safety tape , con es or barricades at the affected unit(s)
• A total electrical shut-off of the affected unit(s)
MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013Page 2-1
This safety alert symbol is used in this manual and on
warning labels to alert you to a precaution which must be
followed to prev
safety directives that follow this symbol to avoid possib le inj ury
or death.
ent potential personal safety hazards. Obey
Signal Words
These signal words used in this manual and on warning labels
tell you the seriousness of particular safety hazards. The
precautions below must be followed to prevent death, injury or
damage to the equipment:
DANGER: Alerts y
!
which will result in death or serious injury.
WARNING: Alert
!
that could result in death or serious injury.
CAUTION with Alert symbol: Designates a hazard or
!
un
safe practice which may result in minor injury.
CAUTION wi
unsafe practice which may result in property or
equipment damage.
ou to a hazard or unsafe practice
s
you to a hazard or unsafe practice
thout Alert symbol: Designates a ha zard or
Working With Fuels and Electrical Energy
Prevent Explosions and Fires
Fuels and their vapors will explode or burn, if ignited. Spilled or
leaking fuels cause vapors. Even filling customer tanks will
cause potentially dangerous vapors in the vicinity of the
dispenser or island.
DEF is non-flammable. Therefore, explos
warnings do not apply to DEF fluid lines.
ion and fire safety
Important Safety Information
The pump/dispenser contains a chemical known to the
State of California to cause cancer.
WARNING
!
The pump/dispenser contains a chemical known to the
State of California to cause birth defects or other
reproductive harm.
WARNING
!
Gasoline/DEF ingested may cause
unconsciousness and burns to internal organs.
Do not induce vomiting. Keep airway open.
Oxygen may be needed at scene. Seek medical
advice immediately.
DEF generates ammonia gas at high er temperatures.
When opening enclosed panels, allow the unit to air out to
avoid breathing vapors.
If respiratory difficulties develop, move victim away from
source of exposure and into fresh air. If symptoms persist,
seek medical attention.
WARNING
!
WARNING
!
Gasoline inhaled may cause unconsciousness
and burns to lips, mouth and lungs.
Keep airway open.
Seek medical advice immediately.
WARNING
!
Gasoline/DEF spilled in eyes may cause burns to
eye tissue.
Irrigate eyes with water for approximately
15 minutes.
Seek medical advice immediately.
WARNING
!
Gasoline/DEF spilled on skin may cause burns.
Wash area thoroughly with clear water.
Seek medical advice immediately.
WARNING
!
DEF is mildly corrosive. Avoid contact with eyes, skin, and
clothing. Ensure that eyewash stations and safety
showers are close to the work location. Seek medical
advice/recommended treatment if DEF spills into eyes.
WARNING
!
No Open Fire
Open flames from matches, lighters, welding torches or
other sources can ignite fuels an
d their vapors.
No Sparks - No Smoking
Sparks from st arting vehicles, starting or using power tools,
burning cigarettes, cigars or pipes can also ignite fuels and their
vapors. Static electricity, including an electrostatic charge on
your body, can cause a spark sufficient to ignite fuel vapors.
Every time you get out of a vehicle, touch the metal of your
vehicle, to discharge any electrostatic charge before you
approach the dispenser island.
Working Alone
It is highly recommended that someone who is capable of
rendering first aid be present during servicing. Familiarize
yourself with Cardiopulmonary Resuscitation (CPR) methods, if
you work with or around high voltages. This information is
available from the American Red Cross . Alw ay s advise the
station personnel about where you will be working, and caution
them not to activate power while you are working on the
equipment. Use the OSHA Lockout/Tagout procedures. If you
are not familiar with this requirement, refer to this information in
the service manual and OSHA documentation.
In an Emergency
Inform Emergency Personnel
Compile the following information and inform emergency
personnel:
• Location of accident (for example,
building, and so on)
• Nature of accident (for example,
over by car, burn s, and so on)
• Age of victim (for example, baby, teenag er, middle-age,
l
derly)
e
• Whether or not victim has received first aid (for example,
st
opped bleeding by pressure, and so on)
• Whether or not a victim has vomited (for exam ple, if
swal
lowed or inhaled something, and so on)
address, front/back of
possible heart attack, run
Working With Electricity Safely
Ensure that you use safe and established practices in working
with electrical devices. Poorly wired devices may cause a fire,
explosion or electrical shock. Ensure that grounding
connections are properly made. Take care that sealing devices
and compounds are in place. Ensure that you do not pinch wires
when replacing covers. Follow OSHA Lockout/Tagout
requirements. Station employees and service contractors need
to understand and comply with this program completely to
ensure safety while the equipment is down.
Hazardous Materials
Some materials present inside electronic enclosures may
present a health hazard if not handled correctly . Ensure that you
clean hands after handling equipment. Do not place any
equipment in the mouth.
Page 2-2 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013
IMPORTANT: Oxygen may be needed at scene if gasoline ha s
been ingested or inhaled. Seek medical advice immediately.
Lockout/Tagout
Lockout/Tagout covers servicing and maintenance of machines
and equipment in which the unexpected energization or st art-up
of the machine(s) or equipment or release of stored energy
could cause injury to employees or personnel. Lockout/Tagout
applies to all mechanical, hydraulic, chemical, or other energy,
but does not cover electrical hazards. Subpart S of 29 CFR Part
1910 - Electrical Hazards, 29 CFR Part 1910.333 contains
specific Lockout/Tagout provision for electrical hazards.
Hazards and Actions
WARNING
Spilled fuels, accidents involving pumps/dispensers, or uncontrolled fuel flow create a
serious hazard.
Fire or explosion may result, causing serious injury or death.
Follow established emergency procedures.
DEF is non-flammable. However it can create a slip hazard. Clean up spills promptly.
!
Collision of a Vehicle with UnitFire at IslandFuel Spill
The following actions are recommended regarding these hazards:
Important Safety Information
• Do not go near a fuel spill or allow anyone else in the area.
• Use station EMERGENCY CUTOFF immediately. T urn of
• Do not use console E-STOP, ALL STOP, and PUMP STOP to shut off power. These keys do not
remove AC power and do not always stop product flow.
• Take precautions to avoid igniting fuel. Do not allow starting of vehicles in the area. Do not allow
open flames, smoki
• Do not expose yourself to hazardous conditions such as fire, spilled fuel or exposed wiring.
• Call emergency numbers.
ng or power tools in the area.
f all system
circuit breakers to the island(s).
MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013Page 2-3
Important Safety Information
This page is intentionally left blank.
Page 2-4 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013
Full SystemsSystems Overview
Overhead Antenna Assembly
Side A
T20231-G1
LF Transmitter (134kHz Intentional
Radiator)
Q13579-01
Control Data
UHF Receiver Module
902 - 928 MHz
115 VAC
(FROM Dispenser
AC POWER
DISTRIBUTION)
RS-232RS-232
Gateway Board
T20128
SERIAL DATA
to CRIND logic boards
(Dispenser Electronics)
J7J8
J4
P187
P250
P185
22VDC,
5VDC, GND
5VDC,
GND
22VDC,
5VDC, GND
J6
J3
22VDC, 5VDC, GND
22VDC, 5VDC, GND
J5J5
J2AJ2BJAJB
LF TX
UHF RX
Overhead Antenna Assembly
Side B
T20231-G1
UHF RX
LF TX
POWER REGULATING
Circuit Board
T20138-G1
P177P179P176
P175
P178
Light Board Assembly
(T20295, T20446)
on Dispenser Bezel Face
(Side A)
P181
P180,
P182
RS-232, Digital
Control and Light
Control Circuit
P180,
P182
P181
RS-232, Digital
Control and Light
Control Circuit
When overhead antennas are not part of
the product, Dummy Load R20526-G1
plugs into JA and JB. J2A and J2B are
left unconnected.
DATA CONTROL BOARD
Q13563-01 or -02
60VAC
Power Supply
R20600-G1
AC Po wer
EMC Filter
Q10895-01
Micro-Reader
Q13551-01
(134 KHz
Intentional)
Micro-Reader
Q13551-01
(134 KHz
Intentional)
T20143
Bezel
Antenna
R20522-G2
Cable
T20143
Bezel
Antenna
R20522-G2
Cable
Light Board Assembly
(T20295, T20446)
on Dispenser Bezel Face
(Side B)
RS-232
LF TX/RX
LF TX/RX
RS-485
3 – Systems Overview
Full Systems
The Full System product is an option available as a retrofit kit or factory installed equipment
on The Advantage Series, Multi Product Dispenser (MPD-3), Encore, and Eclipse lines of fuel
dispensers. The TRIND device is connected to the CRIND through a gateway or serial
interface board. In this application TRIND is a software slave to the CRIND and the associated
POS controller/host. This means that a properly working TRIND system will look for and read
tags, but only when told to by the controller, through the CRIND application.
This system is to be installed in accordance with all Underwriters’ Laboratory (UL), Federal
Communications Commission (FCC), federal, state, and local regulations associated with it.
The following illustrations depict the system component used in the Original, The Advantage
Series, MPD-3, and Encore Full Systems.
Figure 3-1: Original Full System Block Diagram
MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013Page 3-1
Systems OverviewFull Systems
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Figure 3-2: The Advantage Series Full System Block Diagram
Page 3-2 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013
Full SystemsSystems Overview
Overhead Antenna Assembly
Side A
LF Transmitter (134kHz Intentional
Radiator)
Q13579-01
Control Data
UHF Receiver Module
RI-RFM-HRUA
902 - 928 MHz
115 VAC
(FROM Dispenser
AC POWER
DISTRIBUTION)
RS-232
RS-232
Gateway Board
T20128
SERIAL DATA
to CRIND logic boards
(Dispenser Electronics)
P187
P250
P185
22VDC, 5VDC,
GND
5VDC,
GND
22VDC,
5VDC, GND
22VDC, 5VDC, GND
22VDC, 5VDC, GND
J2AJ2B
LF Transmit Antenna
UHF Receive Antenna
Overhead Antenna Assembly
Side B
LF Transmit Antenna
UHF Receive Antenna
Light Board Assembly
M01218A00X
on Dispenser Bezel Face
(Side A)
POWER REGULATING
Circuit Board
T20314-G1
P177P179P176
P175
P178
Light Board Assembly
M01218A00X
on Dispenser Bezel Face
(Side A)
P182
RS-232, Digital
Control and Light
Control Circuit
P182
RS-232, Digital
Control and Light
Control Circuit
J1A
J3A
J3B
J1B
M00878A001
M00878A001
M00878A001
Cable
Cable
Cable
Tuner Board T20579
Tuner Board T20579
Q13851-01
Q13851-01
WO3889
WO3889
When overhead antennas are not part of
the product, Dummy Loa d R2052 6-G1
plugs into JA and JB. J2A and J2B are
left unconnected.
R20773-G2, door cable,
provides power and RS232
communications
R20773-G2, door cable,
provides power a nd R S 232
communications
X is color of LEDs
DATA CONTROL BOARD
Q13563-02 or -04
5 MHz (UHF Clock - selected
by jumper)
10 MHz (Local Clock - not
selected for this application)
24 VAC
Power Supply
AC Power
EMC Filter
Q10895-01
Micro-Reader
Q13551-01
(134 KHz
Intentional)
Micro-Reader
Q13551-01
(134 KHz
Intentional)
M00878A001
Cable
Encore
Antenna
(on board
Encore
keytag
Antenna
(on board
RS-232
RS-485
UHF RCVUHF RCV
LF TX
LF TX
Figure 3-3: Encore Full System Block Diagram
MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013Page 3-3
Systems OverviewHand-held Only Tag System Overview
Hand-held Only Ta g System Overview
This product is an option available as a retrofit kit or factory installed equipment in The
Advantage Series, MPD-3, and Encore lines of fuel dispensers. The TRIND Enh ance d
Gateway Board (T20678) manages RFID processing and provides simple, generic event
messages to the pump electronics via Transistor-Transistor Logic (TTL). In this application,
TRIND is a software slave to the CRIND and the associated POS controller/host. This means
that a properly working LF TRIND system will look for and read tags, but only when told to
by the controller, through the CRIND application.
This system is to be installed in accordance with all UL, FCC, federal, state, and local
regulations. The following block diagram depicts the components for the Hand-held Only Tag
System.
Figure 3-4: Hand-held Only Tag System Block Diagram
Page 3-4 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013
Card Cage AssembliesMajor Hardware Components
Power Supply
PCB
UHF Receiver Assembly on DCB
DCB
Gateway Board
UHF Receiver Assembly on DCB
4 – Major Hardware Components
Card Cage Assemblies
There are four main Card Cage versions used for the TRIND system. These four Card Cages
are T20229-G1, T20606-G2, T20606-G3, and T20606-G5. The T20229 Card Cage is no
longer available and is discussed in this manual simply for the service and support of the
installed base. There are other G-levels of the T20606 Card Cage, but these are variations of
the -G2 and -G3. Therefore, being familiar with these base Card Cages and their parts will
provide the technician with valuable information in servicing the other G-levels, if
encountered.
Note: Many parts look similar in the T20229 and T20606 Card Cages, but they are not the
same. Always
UL listings, FCC certifications, warranty, if applicable.
T20229-G1 Card Cage Assembly
The T20229 Card Cage was the installed Card Cage for the original Mobil Speedpass
program. With a few cable changes, this Card Cage can be replaced by the T20606-G2 Card
Cage, which contains the new Multi-port Data Control Board (DCB) from Texas Instruments.
replace the removed part with the same part number or risk voiding the
Figure 4-1: T20229-G1 Card Cage Assembly
MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013Page 4-1
Major Hardware ComponentsCard Cage Assemblies
TRIND Gateway PCB
24 VAC Transformer
Recessed Power Receptacle
10 A EMI Filter
TRIND PCB Shield Bracket
Low Frequency
Transmitter Module
PCB Insulator Board
Radio PCB Shield
Multi-port DCB
TRIND PCB Bracket
Circuit Board Support
Regulator
PCB Shield
Regulator
PCB
T20229-G1 Card Cage Assembly Parts List
Following table lists the T20229-G1 Card Cage Assembly parts:
T20606-G2 Card Cage is the updated version of the T20229-G1 Card Cage. It features a
multi-port DCB, LF Transmitter, and a high-gain UHF receiver. It also has a Card Cage
Harness, which reduces the number of field connections that must be made (compared to
T20229). This Card Cage comes ready to mount in an Encore unit, and also easily modified to
work in Eclipse, The Advantage Series, and MPD-3 units.
Figure 4-2: T20606-G2 Card Cage Assembly
Page 4-2 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013
Card Cage AssembliesMajor Hardware Components
Regulator PCB
Enhanced Gateway PCB
Shield, Regulator, PCB
Filter, EMI,
10 A
Transformer, 24 VAC
T20606-G2 Card Cage Assembly Parts List
Following table lists the T20606-G2 Card Cage Assembly parts:
T20606-G3 Card Cage supports “keytag only” operation and features an Enhanced Gateway
Board, which serves as the local controller for the RF modules (taking the place of the DCB)
and the protocol handler for payment messaging (to CRIND or ot her Host Controller device).
This Card Cage comes ready to mount in Encore, The Advantage Series, Eclipse and MPD-3,
with no modifications required.
Figure 4-3: T20606-G3 Card Cage Assembly
MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013Page 4-3
Major Hardware ComponentsCard Cage Assemblies
TRIND Gateway PCB
24 VAC Transformer
Recessed Power Receptacle
10 A EMI Filter
TRIND PCB Shield Bracket
Low Frequency
Transmitter
Module
PCB Insulator Board
Radio PCB Shield
ETSI DCB
TRIND PCB Bracket
Circuit Board
Support
Regulator PCB Shield
Regulator
PCB
T20606-G3 Card Cage Assembly Parts List
Following table lists the T20606-G3 Card Cage Assembly parts:
T20606-G5 Card Cage is a variation of the T20606-G2 Card Cage required for many
international “full system” TRIND applications (Europe and southeast Asia). It features a
European T elecommunications S tandards Institute (ETSI) DCB, LF T ransmitter, and a highgain UHF receiver. It also has a Card Cage Harness, which reduces the number of field
connections that must be made (compared to the original T20229). This Card Cage comes
ready to mount in an Encore unit, and is easily modified to also work in Eclipse, The
Advantage Series, and MPD-3 units.
Figure 4-4: T20606-G5 Card Cage Assembly
Page 4-4 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013
Card Cage AssembliesMajor Hardware Components
Screw
Tie-wraps
Tie-wraps
T20606-G5 Card Cage Assembly Parts List
Following table lists the T20606-G5 Card Cage Assembly parts:
Disassembly and Installation for MPD-3 Units with SID Displays
In some older installations, a screw and two nuts were installed under the Card Cage on Side B
of a unit. This causes the installed Card Cage to rest at an angle, higher on Side B. This
hardware must remain in place to prevent contact between the Card Cage and the SID boards
when the bezel door is closed.
Disassembly and Installation for All MPD-3 Units
In field retrofits, the TRIND units top (center) screw from the Card Cage was removed, and
replaced by tie-wraps at either side after the Card Cage was installed in the cabinet. The Card
Cage can only be removed or installed when separated into two pieces (see Figure 4-5).
Figure 4-5: Screw and Tie-wrap Locations
MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013Page 4-5
Major Hardware ComponentsCard Cage Assemblies
5 V
GND
22 V
GND
GND
5 V
22 V
GND
Note: P176, P177, and P178 are identical.
JP1 through JP4:
must be unique
address for each
dispenser at site
22 V
5 V
5 V
AC EMI Line Filter (Q10895)
AC Electromagnetic Interference (EMI) Line Filter, is a Corcom dual T section RFI power
line filter . These filters are well suited for low impedance loads where noisy RFI environments
are present. They control pulsed, continuous and/or intermittent interference, insuring
protection of the TRIND equipment from power line noise in addition to protecting the line
from equipment noise.
R20600 and R20719 Transformers
R20600-G1 Transformer is used in the T20229-G2 Card Cage Assembly. R20719-G1
Transformer is used in the T20606-G2 LF/UHF Full System, and Enhanced Gateway System
Card Cages. Each transformer performs step down of 120 VAC to a usable level for the RFID
Power Supply. The R20600 steps 120 VAC down to 60 VAC, which is used by the
T20138-G1
Power Supply Board. The R20719 steps 120 VAC down to 24 VAC, which is used by the
T20314-G1 Power Supply Board.
T20138 and T20314 Power Supply Boards
T20138-G1 Power Supply Board is used in the T20229 -G1 Full System Card Cage Assembly.
T20314-G1 Power Supply Board is used in T20606 line of Card Cages. The supplies take the
output of their respective AC to AC transformers and make the proper Direct Current (DC)
voltages for use by the TRIND system components. Both supplies utilize a gate-driven Metaloxide-semiconductor Field-effect Transistor [MOSFET (for +22 VDC)] and a buck switched
mode power supply (for +5 VDC). Both supplies monitor the current on the output to turn off
the gate drive, rather than fail permanently, should one of the TRIND system components
develop a voltage problem. This arrangement allows for any of the outputs to be shorted
directly to ground with out harming the power supply because it turns itself off until the
problem is discovered and removed, and AC power is cycled.
T20138 Power Supply Board
This board has jump-jack locations to set the dither sync (refer to “Glossary” on page 4-1)
address for the TRIND unit, with a 10-position ribbon cable (at P173) that goes to the DCB
(J6). These addresse
Figure 4-6: T20138 Power Supply Board
s only matter to the site itself, not the pump or CRIND.
Page 4-6 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013
Card Cage AssembliesMajor Hardware Components
5 V
GND
22 V
GNDGND
5 V
22 V
GND
Note: P176, P177, and P178 are identical.
22 V
5 V
CR5 - pulsing (heartbeat)
CR11 - RS485 - TX
CR10 - RS485 - RX
Note: In normal operation CR10-RS485-RX and CR11 - RS485 - TX will be in sync.
CR3 - 12 V
CR2 - 5 V
On Continuously
T20314 Power Supply Board
This board must be used in conjunction with the R20719 Transformer.
Figure 4-7: T20314 Power Supply Board
Q13563 Data Control Boards
Q13563-01 and Q13563-02 Data Control Boards are used in T2 0229-G1 Full System Card
Cage assembly. The Q13563-04 Board is used in T20606-G2 Full System Card Cage
assembly. These DCBs handle tag reader control and pass the system status, and tag data up to
the Gateway Board. The earlier versions (-01, -02) of this board made use of jump jacks on the
Power Supply Board for dither sync addressing, subsequent versions (-04 and above) contain
Dual Inline Package (DIP) switches for this site-specific addressing.
Figure 4-8: Q13563-01 and Q13563-02 DCBs
MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013Page 4-7
Major Hardware ComponentsCard Cage Assemblies
Heart Beat
RS-485 TX
Read ANT 1
Read ANT 3
Bezel I/0 Error
Bit Restore
Bit Fail
RS-485 RX
+12 VDC
+5 VDC
Figure 4-9: Q13563-04 DCBs and Above
UHF Receiver Board (Q13564)
Mounted on the DCB, the UHF Receiver Board receives 12 VDC from the DCB. The board
also receives information from UHF antennas over J2A or J2B and processes the UHF signal.
This receiver has to comply with FCC and in-country communication protocols such as ETSI.
For this application the ETSI protocol is required for Asia and Europe.
Figure 4-10: UHF Receiver Board
Page 4-8 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013
Card Cage AssembliesMajor Hardware Components
The UHF Receiver Module contained on the DCB, handles the uplink signal from the vehicle
tag. It receives the signal from the vehicle tag that transmits data on a UHF carrier, and down
converts and demodulates this signal to binary data. The UHF Receiver also includes the
master oscillator for the DCB and provides all clock signals for other elements within the DCB
to keep signal paths as short as possible. The UHF receive antenna connections are made via
Sub Miniature A (SMA) connectors on Antenna Cables (M00878A001, M00878A002, and
Q13578-01).
Q13579 Transmitter Board
Q13579-01 Transmitter Board is used in the T20229-G1 and T20606-G2 Full System Card
Cages. The Transmitter Board is actually a three-board assembly containing two identical
transmitter modules (one each for Sides A and B) mounted on a larger Printed Circuit Board
(PCB). The Q13579-01 Transmitter Board contains all the functions to activate vehicle tags.
The module includes a carrier board onto which are mounted two transmit-only Radio
Frequency Modules (RFMs), the power supply, oscillator and tuning connector for the RFMs,
logic circuitry to determine RFM selection, power level adjustment capability, and a pulse
width modulation circuit. This board receives +22 VDC, +5 VDC and GND through J6. If this
board is replaced, overhead antennas need to be retuned. The transmitter provides an
approximate 134 kHz signal for TRIND antennas, through JA for Side A and JB for Side B of
the dispenser.
Figure 4-11: Transmitt er Board
MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013Page 4-9
Major Hardware ComponentsCard Cage Assemblies
TX = To Side A CRIND
RX = From Side B CRIND
PWR = 5 V
Must match corresponding CRIND address
CPU = Software Running
CPU = Software Running
PWR = 5 V
RX = From Side A CRIND
TX = To Side A CRIND
RX = From Side B CRIND
TX = To Side B CRIND
TX = To Side A CRIND
T20128-GX
T20678-GX
T20128 and T20678 Gateway Boards
T20128-GX Gateway Board is used in the Full System T20229-G1 and T20606-G2 Card
Cages. The T20678 Gateway Board is used in the T20606-G3 Card Cage. These boards
manage events and message processing to/from the Controller (CRIND, POS, host controller)
and the readers. On the full systems, the Gateway Board manages RFID processing through
the DCB (which communicates with the vehicle tags via overhead antennas and with
hand-held tags via bezel readers). On Enhanced Gateway systems, the board manages
hand-held RFID processing through direct communication with the bezel readers.
Figure 4-12: Gateway Boards
Page 4-10 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013
Card Cage AssembliesMajor Hardware Components
Card Cage Cable Harness (T20662-G2)
The Card Cage Cable Harness Assembly provides power and data distribution to/from the
Card Cage and the Light/Micro Reader Printed Circuit Assembly (PCA). It comes already
installed on the T20606-G2 Card Cage from the factory.
Figure 4-13: Card Cage Cable Harness
Full System TRIND Transmitter Cable (R20520-G1)
The Transmitter Cable is a 26-pin connector cable that is routed between the Low Frequency
Transmitter Board (Q13579) and DCB (Q13563).
Figure 4-14: Transmitter Cable
MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013Page 4-11
Major Hardware ComponentsCard Cage Assemblies
To Gateway Board
To Data Control Board
R20763-G1
R20763-G2
R20763-G3
Full System TRIND RS-485 Communication Cable (R20525-G1)
The Communication Cable is a 4-pin and 5-pin connector cable that is connected between the
Q13563 DCB and T20128 Gateway Board.
Figure 4-15: RS-485 Communication Cable
Full System TRIND Power Supply Cables (R20763-GX)
The Power Supply Cables connect the LF Transmitter (-G1), the DCB (-G2), and the
Gateway (-G3) Boards to the T20314 Power Supply.
Figure 4-16: Power Supply Cables
Page 4-12 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013
Card Cage AssembliesMajor Hardware Components
Hand-held TRIND System Ribbon Cable (M00507)
The Ribbon Cable is a 14-pin cable routed between T1267 8 Gateway Board and R2 07 73
TRIND Option Door Data and Power Cable. The R20773 Cable leads to the Light/Micro
Reader Board (T20601). The -A001 Cable is used for Side A (or Side 1 based on the
dispenser). The -A002 Cable is used for Side B (or Side 2 based on the dispenser).
Figure 4-17: Hand-held TRIND System Ribbon Cable
Hand-held TRIND System Power Cable (M01366)
The TRIND Power Cable is a three-wire cable routed between the T20314 Power Supply
Assembly and the T20678 Gateway Board.
Figure 4-18: Hand-held TRIND System Power Cable
MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013Page 4-13
Major Hardware ComponentsTRIND Overhead Antennas
Tuner Gasket
Tuner Cover
Tuning Board
Molded Antenna
902.858 MHz HF Antenna,
868.4 MHz HF Antenna
TRIND Overhead Antennas
Full System TRIND has six antennas, four active and two passive. The active antennas can
further be divided as transmit only (overhead antennas), and tr an smit and receive [option
door/Customer Interface Module (CIM) door antennas]. All four operate in the LF band at
134.2 kHz. The two passive antennas receive in the UHF Band at 902 MHz (in the US) and at
868 MHz (Asia and Europe), and are used in conjunction with the overhead antennas to utilize
the car tags. There are two basic variations of the full system TRIND. The fundamental
differences are based on the Card Cage and the overhead antennas used. The antennas can be
divided into two sections, the original Mobil antennas (no longer available) and the
single-loop antennas, which are currently being shipped with full system TRIND.
Mobil Overhead Antenna Assembly (T20231)
The Mobil overhead antenna assembly consists of a multiple loop (47 uH) coil for LF
transmission, a tuning board, and sheet metal slot antenna for UHF receive. This assembly is
no longer available, but is still a part of the installed base at Mobil Stations. These antennas
have been replaced by the T20632 family of Overhead Antennas.
Figure 4-19: Mobil Overhead Antenna Assembly
Mobil Overhead Antenna Assembly
Following table lists the Mobil Overhead Antenna Assembly parts:
Page 4-14 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013
TRIND Overhead AntennasMajor Hardware Components
Bracket, Universal
Antenna
Conduit, Flexible Black Plastic
Connector, Tube Fitting
Over Head Antenna Cables
1/4-20 Nut, Black
1/4-20 Bolt X 4” Black
Antenna Assembly
Screw, 10-32 Black
Bracket, Antenna Mounting
Antenna Top Cover
Note: For units with logo display cabinets, universal antenna brackets are installed with flat side up.
Figure 4-20: Mobil Overhead Antenna Bracket Assemblies and Hardware
MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013Page 4-15
Major Hardware ComponentsTRIND Overhead Antennas
Mobil Overhead Antenna Bracket Assemblies (T20231) and Hardware for
The Advantage Series
Following table lists the Mobil Overhead Antenna Bracket Assemblies and hardware for The
Advantage Series:
Wide Frame
Item Description
1Antenna Top CoverT20213-01T20213-01T20215-01T20215-01
2Bracket, Universal AntennaT20212-01T20212-01T20212-01T20212-01
3Bracket, Antenna MountingT20211-01T20211-01T20211-01T20211-01
3aBracket, Antenna Mounting (see note)T20211-02-T20211-024Screw, 10-32 BlackK85736-45K85736-45K85736-45K85736-45
5Antenna AssemblyT20231-G1T20231-G1T20231-G1T20231-G1
61/4-20 Bolt x 4” BlackK01914-70K01914-70K01914-70K01914-70
71/4-20 Nut, BlackQ11890-08Q11890-08Q11890-08Q11890-08
8Over Head Antenna CablesR20509-G1
9Connector, Tube FittingQ13591-01Q13591-01Q13591-01Q13591-01
10Conduit, Flexible Black PlasticQ13592-02Q13592-02Q13592-02Q13592-02
Note: Not shown on page 4-16, single-sided antenna bracket has no antenna mounting arms.
Single-sid
Q13578
ed
-01
Wide Frame
Double-sided
R20509-
G1
Q13578-01
Narrow Frame
Single-sided
R20509-G1
Q13578-01
Narrow Frame
Double-sided
R20509-G1
Q13578-01
Mobil Overhead Antenna Bracket Assemblies and Hardware for MPD-3
Following table lists the Mobil Overhead Antenna Bracket Assemblies and hardware for
MPD-3:
PMI Bezel
ItemDescription
1Antenna Top CoverT20214-01T20214-01T20214-01T20214-01
2Bracket, Universal AntennaT20212-01T20212-01T20212-01T20212-01
3Bracket, Antenna MountingT20211-01T20211-01T20211-01T20211-01
3aBracket, Antenna Mounting (see note) T20211-02-T20211-024Screw, 10-32 BlackK85736-45K85736-45K85736-45K85736-45
5Antenna AssemblyT20231-G1T20231-G1T20231-G1T20231-G1
61/4-20 Bolt x 4” BlackK01914-70K01914-70K01914-70K01914-70
71/4-20 Nut, BlackQ11890-08
8Over Head Antenna CablesR20509-G1
9Connector, Tube FittingQ13591-01Q13591-01Q13591-01Q13591-01
10Conduit, Flexible Black PlasticQ13592-02Q13592-02Q13592-02Q13592-02
Note: Not shown on page 4-16, single-sided antenna bracket has no antenna mounting arms.
Single-sided
Q13578-01
PMI Bezel
Double-sided
Q11890-08Q11890-08Q11890-08
20509-G1
R
Q13578-01
Mack Bezel
Single-sided
R20509-G1
Q13578-01
Mack Bezel
Double-sided
R20509-G1
Q13578-01
Page 4-16 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013
TRIND Overhead AntennasMajor Hardware Components
SMA connections should be treated with care and not overtightened. The
maximum torque rating on these connectors is usually measured in inch pounds
Too severe a turn or bend in the cable may damage the center conductor or
compromise the shield/drain portion of the cable.
This can result in an observance of intermittent reads or other problems. The poor
performance will in turn generate a premature field service call. Replacing this
cable is labor intensive after the system is installed the first time.
Turns or bends in co-axial cable must be gradual loops, no sharper than a 1-inch
radius (2-inch diameter).
CAUTION
CAUTION
It is critical that the proper tool is used when tuning the overhead antennas on
TRIND systems. Only the Q13631-02 [part of Authorized Service Contractor (ASC)
Tool Kit K94577-01] plastic tuning tool (or similar plastic 0.10-inch hex tool) should
be used for tuning overhead antennas.
Using a metal screwdriver or Allen
®
wrench has two negative effects. First, a
proper tuning is impossible as the metal of the tool used changes the properties of
the variable inductor used for tuning. Second, the ferrite slug used in the variable
inductor is extremely brittle and is broken or stripped easily by metal tools,
preventing the proper tuning of the antenna.
If the antenna is not properly tuned the read range can be significantly reduced.
Single-loop Overhead Antenna Assembly (T20632)
The Single-loop Overhead Antenna Assemblies (T20632-GX) are made up from a single turn
(loop) antenna; a high-efficiency tuning board, and a UHF receive antenna. These parts are all
mounted in a molded polycarbonate set of boxes and then mounted wi th brackets on top of the
dispenser. These parts are discussed in further in the following sections.
Note: There ar e eight differ ent “G” levels of this antenna assembly, due to
the different widths
and heights of the dispensers.
T20632 “G” LevelDispenser Antenna is used
MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013Page 4-17
G1/G5Advantage Wide Frame and MPD-3
G2/G6Advantage Narrow Frame
G3/G7Encore
G4/G8Advantage Wide Frame with Exxon
Page 4-20 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013
Q11889-104
TRIND Option Doors with AntennasMajor Hardware Components
The “G” level of this board must match the “G” level of the final assembly. Capacitance
values are different between the boards due to the different sizes of the single loop
antenna itself.
IMPORTANT INFORMATION
UHF Antenna (Q13851-01 and Q13851-02)
This antenna is specifically used to receive the UHF response from the vehicle mount tag. It
has a “pigtail” RG-316 co-axial cable with a SMA jack on the other end connected to it for
ease of manufacture and installation purposes. Q13851-01 is intended for domestic use and is
found in the T20632-G1 Card Cage through Single Loop Antenna Assemblies (T20632-G4).
Q13851-02 is intended for international use and is found in the T20632-G5 Card Cage through
Single-loop Antenna Assemblies (T20632-G8).
Antenna Tuning Board (T20579-GX)
The Antenna Tuning Board (T20579-GX) allows the resonance tuning of the low frequency
downlink antenna to match with the Transmitter Module to compensate for product tolerances
at manufacturing, and to achieve the maximum field strength. The antenna circuit is tuned to
resonance by adjusting the ferrite core of the on-board coil with a 0.10-inch hex tuning tool
located in ASC TRIND Tool Kit.
TRIND Option Doors with Antennas
This section provides descriptions and parts information for TRIND options contained in the
doors of The Advantage Series, MDP-3, Encore, and Eclipse dispensers. This version of
TRIND consists of RFID components, including the antenna, mounted on the door. The
antennas used for the option doors on The Advantage Series and Encore/Eclipse, perform
transmit and receive functions and interact directly with a Micro Reader that’s contained on a
light board located in the door. The inductive antennas utilize the magnetic near field (air
interface) generated by the Micro Reader to interact with the hand-held tags.
The Light Micro Reader PCA (T20601-G1/G2) is used on the The Advantage Series and
MPD-3 dispensers. The T20601-G1 Board has red Light Emitting Diode (LEDs), the
T20601-G2 Board has orange LED’s. The LEDs light to provide an indication to the consumer
that the key tag has been read. In addition, the board processes data received from the key tag
antenna, and sends the processed data to the DCB or Enhanced Gateway Board.
The Key-tag Antenna (T20524-G1) is used on The Advantage Series and MPD-3 dispensers.
It connects to the T20601-GX PCA, and is used as an antenna for the key tag portion of the
system. An R20522-G2 Cable provides a connection between the T20524 and T20601 PCAs.
The Light Micro Reader/Antenna PCA (M01218A001/M01218A002) is used on the
Encore/Eclipse dispensers. The M01218A001 Board has red LEDs, M01218A002 Board has
orange LED’s. The board provides indication to the consumer that the tag has been read. In
addition, the board processes data received from the key tag antenna, and sends the process
data to the DCB or Enhanced Gateway Board. The antenna for key-tag portion of the system
has been integrated into this assembly. This board also has the ability to be reconfigured from
red to orange LEDs, and vice versa, in the field.
MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013Page 4-21
Major Hardware ComponentsTRIND Option Doors with Antennas
MPD-3 Housing
Neoprene
Sponge Tape
TI/RFID Antenna
Assembly
Light Micro Reader PCA
Inside Cover Gasket
Inside Cover, MPD-3 Housing
Bezel Panel Assembly
Cable Access Gasket
Lock Plate
Interface hand-held
Antenna Cable
TRIND Option Door
Data and Power Cable
MPD-3 Bezel Assemblies (T20616)
The following sections provide parts information for the MPD-3 Bezel Assemblies.
Figure 4-23: MPD-3 Bezel Assembly (T20616-G1)
MPD-3 Bezel Assembly
Following table lists the MPD-3 Bezel Assembly parts:
Item DescriptionPart Number
1Housing, MPD-3T20417-G1
2Tape, Single Coated Neoprene SpongeQ11899-02
3TI/RFID Antenna AssemblyT20524-G1
4Light Micro Reader PCAT20601-G1
5Inside Cover GasketR20584-01
6Inside Cover, MPD-3 HousingT20216-01
7Bezel Panel AssemblyT17446-G8
8Interface Hand-held Antenna CableR20522-G2
9TRIND Option Door Data and Power Cable R20773-G2
10Cable Access GasketN23881-01
11Plate, LockN23873-G1
Page 4-22 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013
TRIND Option Doors with AntennasMajor Hardware Components
TRIND Option
Door Data and
Power Cable
Interface Hand-held
Antenna Cable
MPD-3 Housing
Cable Access
Gasket
Self Locking Hex Nut
Washer
Gasket
Split Space
Bezel Panel Assembly
MPD-3 Housing Inside Cover
Inside Cover Gasket
Light Micro Reader PCA
TI/RFID Antenna Assembly
Neoprene
Sponge Tape
Figure 4-24: MPD-3 Bezel Assembly (T20616-G2)
MPD-3 Bezel Assembly
Following table lists the MPD-3 Bezel Assembly parts:
ItemPart DescriptionPart Number
1Housing, MPD-3T20179-01
2Tape, Single Coated Neoprene SpongeQ11899-02
3TI/RFID Antenna AssemblyT20524-G1
4Light Micro Reader PCAT20601-G1
5Inside Cover GasketR20584-01
6Inside Cover, MPD-3 HousingT20216-01
7Bezel Panel Assembly (see note 1)T17534-G05
8Interface Hand-held Antenna CableR20522-G2
9TRIND Option Door Data and Power Cable R20773-G2
10Cable Access GasketN23881-01
11Spacer, Split (see note 2)K87404-01
12Gasket, 0.88 O.D. (see note 2)Q11659-01
13Washer (see note 2)N16599-78
14Nut, Self Locking Hex (see note 2)Q10218-01
Notes:
1. Bolt-on Panel for Mack Bezels.
2. Bezel Assembly requires a quantity of six (6).
MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013Page 4-23
Major Hardware ComponentsTRIND Option Doors with Antennas
MPD-3 Housing
Lens Retainer Bracket
TI/RFID Antenna PCB Assembly
TI/RFID Light/Micro Reader PCB
Inside Cover Gasket
MPD-3 Housing Inside Cover
Bezel Panel Assembly
Cable Access Gasket
Neoprene
sponge
Tape
Light Micro
Leader Cable
Cable Interface/Micro Reader
Lock Plate
O-ring
Mobil Lens
Diffuser
Hand-held Antenna
Interface Cable
Figure 4-25: MPD-3 Bezel Assembly
MPD-3 Bezel Assembly
Following table lists the MPD-3 Bezel Assembly parts:
*Order entry item available as red (-A001) or orange (-A002).
Page 4-30 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013
TRIND Option Doors with AntennasMajor Hardware Components
Note: Used with T20229 Card Cage in C00011-001 Kit.
Note: Used with T20606-GX Card Cage in C00011-002 Kit and above.
Light/Micro Reader PCB (T20446-G1, T20601-GX, M01580A001, and
M01580A002)
Note: T20446 replaced Light/Micro Reader PCB T20182-G1 and T20295-G1. M01580A001
and M01580A002 replaced Light/Micro Reader PCB T20601-G1 and G2.
The PCB is mounted on the right options door on The Advantage Series units or in an
-
enclos
ure mounted on the bezel for MPD
hand-held transponder and provides tag read indicator lights for the TRIND system. The PCB
requires both 5 VDC and 22.5 VDC supplied at P182 plug. The PCB also provides hand-held
transmitter information to the DCB or Enhanced Gateway Board. In addition, the PCB
receives information regarding light control from the DCB. These activities are also done
through P182 plug.
Figure 4-32: T20446-G1 Light/Micro Reader PCB
3 units. The PCB processes data received from the
Figure 4-33: T20601-G1 Light/Micro Reader PCB
MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013Page 4-31
Major Hardware ComponentsTRIND Option Doors with Antennas
Note: Used with T20606-GX Card Cage in C00011-002 Kit and above.
Figure 4-34: M01580A00X Light/Micro Reader PCB
M01218A001 and M01218A002 Light/Micro Reader PCB
Mounted on the CIM Door on Encore and Eclipse units, this PCB processes information
received from hand-held transponder (only), as well as provides indicator lights for the
TRIND system. The PCB requires both 5 VDC and 22.5 VDC supplied at P182 plug. The PCB
provides transmitter activity data to the DCB, and receives light control information from the
DCB. These activities are done through P182 plug. The antenna is integrated into this
assembly.
Figure 4-35: M01218A00X Light/Micro Reader PCB
Page 4-32 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013
TRIND Option Doors with AntennasMajor Hardware Components
Hand-held Antenna PCB (T20143-G1)
Hand-held PCB is used on the original system and is connected to Light/Micro Reader PCB
(T20182) at P181 plug and mounted on options or bezels
Figure 4-36: Hand-held Antenna PCB
doors.
TRIND Antenna PCA (T20524-G1)
The PCAs are 47uH antennas that work with the Micro Reader. They are energized by the
Micro Reader at 132 kHz to generate the exciter frequency of 134.2 kHz .
Figure 4-37: TRIND Antenna PCA
MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013Page 4-33
Major Hardware ComponentsSystem Cables
M00878A001
M00878A002
To DCB or Enhanced
Gateway Board
To TRIND Light Board
System Cables
This section provides a description and parts information for the TRIND system cables. These
cables are used to make connections between the various TRIND and dispenser components
that comprise the TRIND system.
®
Note: To ensur e compliance with EMC
assemblies provided with them.
L/HF Antenna Cable (M00878)
The Overhead Antenna Cable Assemblies (M00878A001 and M00878A002), connect the
overhead antennas to the TRIND UHF receiver and LF transmitter . The M00878A001 Cable is
used for the Encore units, the M00878A002 is used for The Advantage Series and MPD-3
units.
Note: If the unit has an Exxon Lightbox, an overhead Antenna Cable Extension
(M01
380A001) used for this configuration.
Figure 4-38: L/HF Antenna Cable
standards, do not r emove the ferrite beads from cable
Power and Data Option Door Cable (R20773)
The Power and Data Option Door Cable connects the Light/Micro Reader PCA to the TRIND
Card Cage.
Note: This cable exists in some quantities as 55 inches long. This was event
70 inches long (Revision C and above). If you encounter the shorter version, you need
an Extender Cable (M01557A001) for each side of the dispenser.
Figure 4-39: Power and Data Option Door Cable
Page 4-34 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013
ually changed to
System CablesMajor Hardware Components
R20437-G01 TRIND to CRIND Logic Cable (The Advantage Series and
MPD-3)
The R20437-G01 TRIND to CRIND Logic Cable connects the TRIND Gateway Boards
(T20128 and T20678) to CRIND Logic Boards.
Figure 4-40: R20437-G01 TRIND to CRIND Logic Cable
M00515A002 TRIND to CRIND Logic Cable for Encore 500 and Eclipse
The M00515A002 TRIND to CRIND Logic Cable for Encore 500 and Eclipse connects the
Gateway Boards to the CRIND Logic Boards.
Figure 4-41: M00515A002 TRIND to CRIND Logic Cable
MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013Page 4-35
Major Hardware ComponentsSystem Cables
R20580
M00811A001
M001804A001 TRIND to CRIND Logic Cable for Encore 300
The M001804A001 TRIND to CRIND Logic Cable for Encore 300 conn ects the Gateway
Boards to the CRIND Logic Boards.
Figure 4-42: M001804A001 TRIND to CRIND Logic Cable
AC Power Cables (R20580 and M00811A001)
The AC Power Cables are used to provide system power to the TRIND Card Cage assembly.
Connections for these cables are unit specific. Use appropriate connector to intercept power on
existing unit power cable.
Figure 4-43: AC Power Cables
Page 4-36 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013
System CablesMajor Hardware Components
Full System Cable Connections on Legacy and Advantage Series
Dispensers
For all single-sided units, install Dummy Load Connector (R20526-01) on JB on transmitter
PCB and skip all Side B connections.
Note: If power is applied to Car d Ca ge without the ant enna cables or d ummy load connected ,
the transmitter boar
On CableConnectToOn
R20509-G2 (marked for Side A)P1/2J1Side A Overhead Antenna (low frequency)
PA/B*JATransmitter PCB Q13564
R20509-G2 (unmarked for Side B)P1/2J2Side B Overhead Antenna (low frequency)
PA/B*JBTransmitter PCB Q13564
R20519-G1J182P182Light/Micro Reader PCB Assembly T20182 on Side A Options Door
1. Asterisk (*) indicates connection point is on C
2. Route R20521-G1, R20521-G2, and R20437-G01 Cables through bottom of Car
3. Check whether brand panel lighting ballast is connected to power supply. If so, disconnect ballast fro
ends according to NFPA 70, the National Electric Code and applicable local codes.
ard C
d will be damaged.
age assembly.
82 on Side B Opt
d Cage to Side B for connections.
m power supply and terminate wires
ions Door
MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013Page 4-37
Major Hardware ComponentsSystem Cables
Full System Cable Connections on MPD-3 Dispensers
For all single-sided units, install Dummy Load Connector (R20526-01) on JB on transmitter
PCB and skip all Side B connections.
Note: If power is applied to Card Cage without the an
the transmitter board will be damaged.
On CableConnectToOn
R20509-G2 (marked for Side A)P1/2J1Side A Overhead Antenna (low frequency)
PA/B*JATransmitter PCB Q13564
R20509-G2 (unmarked for Side B)P1/2J2Side B Overhear Antenna (low frequency)
PA/B*JBTransmitter PCB Q13564
R20519-G3 (marked for Side A)J182P182Light/Micro Reader PCB Assembly T20182 on Side A Faceplate
sembly
As
P7*J
R20519-G3 (unmarked for Side B)J182P182Light/Micro Reader PCB assembly T20182 on Side B Faceplate
P8*J
R20521-G3 (marked for Side A)J180P180Light/Micro Reader PCB Assembly T20182 on Side A Faceplate
J177*P
GRD*Ground Stud Card Cage
R20521-G3 (unmarked for Side B)J180P180Light/Micro Reader Pcb Assembly T20182 on
1. *Indicates connection point is on Card Cage assembly.
2. Route R20521-G1, R20521-G2, and R20437-G01 Cables through bottom of Car
3. Check whether brand panel lighting ballast is connected to power supply
terminate wires ends according to NFPA 70, the National Electric Code and applicable local codes.
d will be damaged.
PBJBTransmitter PCB Q13579-01
P1AJ1Side A Low Frequency Overhead Antenna
P1BJ1Side B Low Frequency Overhead Antenna
P2AJ2AUHF Receive PCB Q13564
P2BJ2BUHF Receive PCB Q13564
P3AJ2Side A HF Overhead Antenna
P3BJ2Side B HF Overhead Antenna
PA/B*JATransmitter PCB Q13564
PA/B*JBTransmitter PCB Q13564
Options Door
P7*J7DCB PCB Q13563
Options Door
P8*J8DCB PCB Q13563
Options Door
J177*P177Power supply PCB T20138
GRD*Ground Stud Card Cage
Options Door
J176*P176Power Supply PCB T20138
GRD*Ground stud Card Cage
P1*J2BReceive PCB
P1*J2AReceive PCB
J258AP258Side A CRIND Logic PCB T17764
J258BP258Side B CRIND Logic PCB T17764
d Cage
to Side B for connections.
. If so, disconnect ballast from power supply and
MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013Page 4-39
Major Hardware ComponentsSystem Cables
Hand-held System Cable Connections on The Advantage Series and MPD-3
Dispensers
For all single-sided units, install Dummy Load Connector (R20526-01) on JB on transmitter
PCB and skip all Side B connections.
Note: If power is applied to Car d Ca ge without antenna cables or du mmy load conn ected, the
transmitter boar
On CableConnectToOn
R20509-G2 (marked for Side A)P1/2J1Side A Overhead Antenna (low frequency)
PA/B*JATransmitter PCB Q13564
R20509-G2 (unmarked for Side B)P1/2J2Side B Overhead Antenna (low frequency)
PA/B*JBTransmitter PCB Q13564
R20519-G1J182P182Light/Micro Reader PCB Assembly T20182 on Side A Options Door
P7*J7DCB PCB Q13563
R20519-G2J182P182Light/Micro Reader PCB Assembly T20182 on Side B Options Door
P8*J8DCB PCB Q13563
R20521-G1J180P180Light/Micro Reader PCB Assembly T20182 on Side A Options Door
J177*P177Power Supply PCB T20138
GRD*Ground
R20521-G2J180P180Light/Micro Reader PCB Assembly T20182 on Side B Options Door
J176*P176Power Supply PCB T20138
GRD*Ground
Q13578-01 -01 (marked for Side A) P1J1Side A Overhead Antenna (HF)
P1*J2BReceive PCB
Q13578-01 (unmarked for Side B)P1J2Side B Overhead Antenna (HF)
P1*J2AReceive PCB
R20437-G01J250*P250TI Gateway PCB T20128-G1
J258AP258Side A CRIND Logic PCB T17764
J258BP258Side B CRIND Logic PCB T17764
1. *Indicates connection point is on Card Cage assembly.
2. Route R20521-G1, R20521-G2, and R20437-G01 Cables through
3. Check whether brand panel lighting ballast is connected to power supply
ends according to NFPA 70, the National Electric Code and applicable local codes.
d will be damaged.
Card Cage
stud
Card Cage
stud
bottom of Car
. If so, disconnect ballast from power supply and terminate wires
d Cage to Side B for connections.
Page 4-40 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013
System CablesMajor Hardware Components
Full System Cable Connections on Encore 500 Dispensers
For all single-sided units, Dummy Load Connector (R20526-01) is installed on JB on
transmitter PCB and eliminates all Side B connections.
Note: If power is applied to Card Cage without antenna cables or dummy load connected the
transmitter boar
On CableConnectToOn
M00515A002J3110P3110CRIND Control Node PCA M00089
J250P250Gateway PCB T20678
M00878A001PAJATransmitter PCB Q13579-01
PBJBTransmitter PCB Q13579-01
P1AJ1Side A Low Frequency Overhead Antenna
P1BJ1Side B Low Frequency Overhead Antenna
P2AJ2AUHF Receive PCB Q13564
P2BJ2BUHF Receive PCB Q13564
P3AJ2Side A High Frequency Overhead Antenna
P3BJ2Side B High Frequency Overhead Antenna
M00811A001P1J1M00806A001 Power Distribution Cable
3 Prong MP33 Prong F, R20206 Power Input Cable
R20509-G2 (marked for Side A)P1/2J1Side A Overhead Antenna (LF)
PA/B*JATransmitter PCB Q13564
R20509-G2 (unmarked for Side B) P1/2J2Side B Overhead Antenna (LF)
PA/B*JBTransmitter PCB Q13564
R20519-G1J182P182Light/Micro Reader PCB Assembly T20182 on Side A Options Door
P7*J7DCB PCB Q13563
R20519-G2J182P182Light/Micro Reader PCB Assembly T20182 on Side B Options Door
P8*J8DCB PCB Q13563
R20521-G1J180P180Light/Micro Reader PCB Assembly T20182 on Side A Options Door
1. *Indicates connection point is on Card Cage assembly.
2. Route R20521-G1, R20521-G2, and R20437-G01 Cables through
3. Check whether brand panel lighting ballast is connected to power supply. If so, disconnect ballast fro
ends according to NFPA 70, the National Electric Code and applicable local codes.
d will be damaged.
bottom of Car
d Cage to Side B for connections.
m power supply and terminate wires
MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013Page 4-41
Major Hardware ComponentsSystem Cables
Hand-held System Cable Connections on Encore 500 and Eclipse
Dispensers
Following table lists the Hand-held System Cable Connections on Encore 500 and Eclipse
Dispensers:
On CableConnectToOn
M00515A002J3110P3110CRIND Control Node PCA M00089
J250P250Gateway PCB T20678
M00811A001P1J1M00806A001 Power Distribution Cable
3 Prong MP33 Prong F, R20206 Power Input Cable
R20509-G2 (marked for Side A)P1/2J1Side A Overhead Antenna (LF)
PA/B*JATransmitter PCB Q13564
R20509-G2 (unmarked for Side B)P1/2J2Side B Overhead Antenna (LF)
PA/B*JBTransmitter PCB Q13564
R20519-G1J182P182Light/Micro Reader PCB Assembly T20182 on Side A Options Door
P7*J7DCB PCB Q13563
R20519-G2J182P182Light/Micro Reader PCB Assembly T20182 on Side B Options Door
P8*J8DCB PCB Q13563
R20521-G1J180P180Light/Micro Reader PCB Assembly T20182 on Side A Options Door
Q13578-01-01 (marked for side A)P1J1Side A Overhead Antenna (HF)
P1*J2BReceive PCB
Q13578-01 (unmarked for Side B)P1J2Side B Overhead Antenna (HF)
P1*J2AReceive PCB
Notes:
1. *Indicates connection point is on Card Cage assembly.
2. Route R20521-G1, R20521-G2, and R20437-G01 Cables through
3. Check whether brand panel lighting ballast is connected to power supply. If so, disconne
ends according to NFPA 70, the National Electric Code and applicable local codes.
bottom of Car
d Cage to Side B for connections.
ct ballast from power supply and terminate wires
Page 4-42 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013
System CablesMajor Hardware Components
Antenna Cable Pin-to-Pin Connections (M00878A001 and M00878A002)
P1B To J1
Pin # on
Side 1
Overhead
LF Antenna
11111N.C.111
22--2N.C.2--
----3-3--
P1A To J1
Pin # on
Side 2
Overhead
LF Antenna
P3B To J2
Pin # on
Side 1
Overhead
HF Antenna
P3A To J2
Pin # on
Side 2
Overhead
HF Antenna
PB To JB for
Side 1 Pin #
on Q13579
Transmitter
Board
PB To JB for
le-side
Sing
Units Only With
R20526-G1
Power Resistor
PA To JA for
Side 2 Pin #
on Q1357
Transmitter
Board
Used for single-sided units in place of Side B R20509-G1 Cable to provide dummy load. If
TRIND unit is powered without load on both Side A and B of Low Frequency Transmitter
Board (Q13579) will be damaged.
To JB Pin # on Low Frequency
R20526 Pin #
11
22
33
ansmitter Board (Q13579)
Tr
Page 4-44 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013
System CablesMajor Hardware Components
R20437-G01 TRIND to CRIND Logic Cable Pin-to-Pin Connections
To J1/J2
From P1
Pin # on
T20662
TRIND
Card
Harness
Cable
Pin # on
Side 1
R20773
TR
IND
Data and
Power
Cable
111111111111
222222222222
333333333333
44444444---55555555---66666666----
7777----8888-------9999--------
10101010--------
11111111--------
12121212--------
From P2
Pin # on
T20662
TRIN
Card
Harness
Cable
D
To J1/J2
Pin # on
Side 2
20773
R
TR
IND
Data and
Power
Cable
From P7
n # on
Pi
T20662
TRIND
Card
Harness
Cable
To J7
Pin #
r
Fo
3563
Q1
DCB
From P8
Pin # on
T20662
TR
IND
Card
Harness
Cable
To J8 Pin
r
# Fo
Q13563
DCB
From
J176 Pin
# on
T20662
Card
Harness
Cable
From
Pin
J177
To P176
Pin # on
Power
Supply
PCB
# on
T20662
Card
Harness
Cable
---
To P177
Pin # on
r
e
Pow
Supply
PCB
Page 4-46 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013
ASC TRIND Tool Kit (K94577-01)System Accessories
5 – System Accessories
ASC TRIND Tool Kit (K94577-01)
The ASC TRIND Tool Kit contains specialized tools required for installation and service of
TRIND equipped units.
Kit Contents
The Tool Kit contains the following items
DescriptionPart NumberQuantity
Cable, Standalone JumperR20602-G11
Cable, Standalone JumperR20602-G21
Co-axial Cable ToolQ13628-011
Field Strength Sensor BoardQ13626-011
Test Tag, TI/RFID Car MountQ13630-011
Test Tag, TI/RFID Hand-heldQ13630-021
Threaded Rod, 3/8-16 X 4”N23880-014
Tuning Tool, Plastic TippedQ13631-011
Tuning Tool, Plastic TippedQ13631-021
.
Standalone Jumper Cables
Standalone Jumper Cable (R20602-G1) for LF/UHF Full System
This cable is used for MPD-3 installation or troubleshooting on any unit that requires placing
the unit the standalone mode. After powering down unit, either Side A or B Light Micro
Reader Cable (R20519-G3) is disconnected from either J8 (Side B) or J7 (Side A) on DCB in
the TRIND Card Cage, and Standalone Jump er Cable is connected in-line (between J8 and P8
or between J7 and P7). A standard alkaline 9 V battery (not supplied with kit) must be
connected to Standalone Jumper Cable.
Figure 5-1: R20602-G1 Standalone Jumper Cable
MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013Page 5-1
System AccessoriesStandalone Jumper Cables
J8 and J7
on TRIND Card Cage
Wiring Diagram
Note: If Standalone Jumper or 9 V battery is not available, unit can be put in standalone using
the jump jack on JP3.
Connector on R20602-G1Connects ToOn
J7/J8Either J7 or J8 DCB PCB on Card Cage
P182Either P7 or P8 Side A or B Light Micro Reader Cable (R20519-G3)
Battery connectorsBattery terminalsStandard 9 V alkaline battery
Figure 5-2: R20602-G1 Card Cage Connections and Wiring Diagram
Page 5-2 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013
Standalone Jumper CablesSystem Accessories
Standalone Jumper Cable (R20602-G2) for Enhanced Gateway
This cable is used for installation or troubleshooting, and for placing a unit in the “standalone”
mode. The hand-held key tag units contain the T20606-G3 Card Cage Assembly and the
Enhanced Gateway PCB (T20678-G1). After powering down unit, the P1 end of the
M00507A001 Cable coming out of the Card Cage on Side A is disconnected. The P1/P2 end
of the Standalone Jumper Cable is connected to the P1 end of the M00507A001 Cable, and the
ected
J1/J2 end of the Standalone Jumper Cable is conn
Cable that is connected to the Light Board Assembly (M01218A001). TRIND is in the
“standalone” mode when power is restored to the unit.
Connector on R20602-G2Connects To On
P1/P2P1 M00507A001 Cable (Side A)
J1/J2J1/J2R20773-G2 Cable
Figure 5-3: R20602-G2 Standalone Jumper Cable and Wiring Diagram
to the J1/J2 end of the R20773-02
MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013Page 5-3
System AccessoriesDummy Load Transmitter (R20526)
To JB
Dummy Load Transmitter (R20526)
Dummy Load Transmitter must be installed on JB of Transmitter PCB.
Figure 5-4: Dummy Load Transmitter
Co-axial Cable Tool (Q13628-01)
Co-axial Cable Tool is a hex-socket tool with a slit down its length. Co-axial cables are
(M00878A001, M00878A002, and Q13578-01) are used for transmission from TRIND
overhead antennas and come with hex connectors at either end. The Co-axial Cable Tool
allows the installer to tighten cable connections in tight areas of the TRIND Card Cage and
overhead connection box.
Note: Co-axial cable fits in to the slotted side of the
to surround the hex-head of the cable connector. This allows connections to be made
and tightened straight on, rather than from the side.
Figure 5-5: Co-axial Cable Tool
Co-axial Cable
Tool, allowing the socket
Page 5-4 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013
Field Strength Sensor Board (Q13626-01)System Accessories
Red and
Black Leads
Car-mount Test Tag
(Q13630-02)
Hand-held T est T ag
(Q13630-01)
Field Strength Sensor Board (Q13626-01)
TRIND installation manuals and this document details the installation test for positioning of
the Field Strength Sensor Board during antenna field tuning.
Figure 5-6: Field Strength Sensor Board
Set the multimeter to DC voltage. Connect the red and black leads of the standard multimeter
to the field strength sensor board leads. As the antennas are tuned by incremental adjustments
to the antenna’s variable inductor (similar to a tuning pot), voltage reading increases or
decreases. The field strength sensor board allows you to find the voltage peak, which is the
tuning target.
Q13630-01 and Q13630-02 Test Tags
Hand-held T est Tag (Q1363 0-01) simulates a hand-held transponder and has the appearance of
a key holder. Car-mount Test Tag (Q13630-02) simulates a customer’s car mounted
transponder. These tags are used to test operation of the TRIND system at installation.
Figure 5-7: Test Tags
MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013Page 5-5
System AccessoriesTuning Tool (Q13631-01 and Q13631-02)
Only the Plastic Tuning Tool [Q13631-01 (or similar plastic 0.10-inch hex tool)], which is a
part of ASC Tool Kit (K94577-01) must be used for tuning overhead antennas. Using a
metal screwdriver or Allen wrench has two negative effects. First, proper tuning is
impossible as the metal of the tool used changes the properties of the variable inductor
used for tuning. Secondly, the ferrite slug used in the variable inductor is extremely brittle
and is broken or stripped easily by metal tools, preventing the proper tuning of the
antenna. If the antenna is not properly tuned, the read range can be significantly reduced.
CAUTION
Q13631-01
Q13631-02
Variable
Inductor
Q13582-02
T20579-GX
Hand-held Test Tag
During testing, the Hand-held tag is placed against the TRIND target on either the right
options door on The Advantage Series, or on the faceplate target located on the right side of
MPD-3 bezel doors.
Note: Use of the test tags will cause a pr operly installed and operating TRIND system’s t
arget
logo to light, indicating successful reading. An actual sale is not possible with these
tags.
Car-mount Test Tag
Car-mount test tag is positioned properly when it is 6 feet from the overhead antennas and in a
position that approximates that of a car’s dashboard at the fuel island.
Note: The car tag has a replacable battery that has a life of
two to three years.
Tuning Tool (Q13631-01 and Q13631-02
In conjunction with Field Strength Sensor Board (Q13626-01), tuning tools are used to make
variable inductor adjustments to tune the overhead antennas. The tools are plastic and
non-reactive to the variable inductor or board on the overhead antennas, and should only be
used to adjust variable inductor.
Figure 5-8: Tuning Tools
)
The Q13631-01 plastic flat-blade is used the same as a screwdriver. It is used with Q13582-02
Page 5-6 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013
and fits the slotted head of the variable inductor located on the overhead antenna PCB.
The Q13631-02 plastic blade is used the same as an Allen wrench. The wrench is used with
Antenna Tuning Board (T20579-GX) and fits the Allen head of the variable inductor located
on the Overhead Antenna PCB (T20579-GX, located in T20632-GX Assemblies).
Positioning Overhead AntennasProcedures for Factory Installed TRIND
Molded Tab
Bolt Slot
Wires
Bolt
6 – Procedures for Factory Installed TRIND
Positioning Overhead Antennas
TRIND overhead antennas are shipped mounted to the unit in the down position. Figure 6-1
shows the TRIND antenna hardware and final antenna positioning on the unit.
Figure 6-1: Positioning TRIND Antenna
Perform the following procedures to position each overhead antenna:
Note: If installing the Mobil Display Cabinet (Blue Hat), leave the antennas i
n the down
position until the display cabinet is installed. For display cabinet installation
instructions, refer to “Dispenser Setup” on page 7-1.
See Figu
re 6-1 and perform the following steps to position the overhead antenna into its final
position. Perform these steps for each side of the unit:
1 Loosen the bolts on the each side of the unit that secure the antenna boxes to the antenna
brackets using a 3/8-inch nut driver.
2 Slide the antenna forward and away from the fueling unit in the bracket slots.
3 Rotate the antenna to the upright position parallel to the ground.
MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013Page 6-1
Procedures for Factory Installed TRINDPositionin g Overh ead Antennas
4 Slide the antenna back towards the unit until the bolts stops in the slots and the molded part of
the antenna bracket is secure inside the bracket fork.
Note: Before tightening the bolts, ensure that the ca
bles coming from the antenna are securely
positioned inside the stamped groove part of the bracket and are not trapped under the
bracket.
5 Tighten the bolts that secure the antenna into position using the 3/8-inch nut driver or
equivalent.
Page 6-2 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013
Addressing Dither Sync Address for LF/UHF Full SystemDispenser Setup
Switch Numbers = Value
1 = Standalone Mode
2 = 1
3 = 2
4 = 4
5 = 8
1
2
3
4
5
Dip Switch Down
Dip Switch Up
DCB
7 – Dispenser Setup
Addressing Dither Sync Address for LF/UHF Full System
Each dispenser on the G-SITE® system controller must be addressed differently; no two
dispensers may have the same address. Addresses are at discretion of the installer.
Note: Before installing the Car d Cage inside the dispenser, locate the dip switches
Figure 7-1: DCB and Dip Switch Location
on the DCB
inside the Card Cage assembly (see Figure 7-1).
1 From Side A of unit, locate the dip switches on the DCB inside the Card Cage.
2 Using switches 2, 3, 4, and 5, address each dispenser so that no two dispensers at one side are
identical.
MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013Page 7-1
Dispenser SetupSetting Baud Rate
Jump Jack Locations on Enhanced Gateway Board (T20678)
Jump Jack Locations on Gateway Board (T20128)
Setting Baud Rate
For Major Oil Company (MOC) TRIND installations, there is no requirement to set or change
baud rate.
Addressing Gateway/Enhanced Gateway Board
Addresses for the TRIND device must match the addresses on CRIND Logic Board.
1 Access the unit’s CRIND Logic Board. Refer to MDE-2562 CRIND Service Manual.
2 Locate jump jacks on A and B side CRIND Logic Boards [T17764-XX (see Figure 7-3 on
page 7-3)].
3 Note position of jump jacks and set jump jacks on Gateway/Enhanced Gateway Board
(see Figure 7-2) to match address on CRIND Logic Boards (see Figure 7-3 on page 7-3) for
both Sides A and B.
Note: The Gateway Boards are assessable at the upper left hand cor
Card Cage.
Figure 7-2: Gateway Boards Jump Jack Locations
ner at the front of the
Page 7-2 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013
Following table provides a cross-reference between addresses on the T17764 CRIND Logic
Board and the Gateway Boards.
MOC and Generic CRIND Addresses
Address On CRIND Logic Board T17764-XXJP8JP7JP6JP5JP4
= Address on Gateway Board ‘A’ SideJP6JP7JP8JP9JP10
= Address on Gateway Board ‘B’ SideJP14 JP15 JP16 JP17 JP18
1INOUT OUT OUT OUT
2OUT INOUT OUT OUT
3ININOUT OUT OUT
4OUT OUT INOUT OUT
5INOUT INOUT OUT
6OUT ININOUT OUT
7INININOUT OUT
8OUT OUT OUT INOUT
9INOUT OUT INOUT
10OUT INOUT INOUT
11ININOUT INOUT
12OUT OUT ININOUT
13INOUT ININOUT
14OUT INININOUT
15ININININOUT
16OUT OUT OUT OUT IN
17INOUT OUT OUT IN
18OUT INOUT OUT IN
19ININOUT OUT
20OUT OUT INOUT IN
21INOUT INOUT IN
22OUT ININOUT IN
23INININOUT IN
24OUT OUT OUT ININ
25INOUT OUT ININ
26OUT INOUT ININ
27ININOUT ININ
28OUT OUT INININ
29INOUT INININ
30OUT ININININ
31INININININ
32OUT OUT OUT OUT OUT
IN
Page 7-4 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013
Preparation for Tuning AntennasDispenser Setup
Tuning Pot Access Port Location In
Overhead Antenna Connection Box
Field Strength Sensor
Underside of Antenna View
Preparation for Tuning Antennas
Antenna tuning requires use of Field Strength Sensor Board supplied with the ASC TRIND
Tool Kit. For information on using Field Strength Sensor Board, refer to “Field Strength
Sensor Board (Q13626-01)” on page 5-5.
1 For units without G-SITE, put unit in ‘standalone’ mode. Refer to
“Standalone Jumper Cable (R20602-G1) for LF/UHF Full System” on page 5-1 and
“Standalone Jumper Cable (R20602-G2) for Enhanced Gateway” on page 5-3.
2 Restore power to unit(s).
3 After restoring power to the unit, verify that the unit is in “standalone” mode by observing that
the LEDs on the light board are flashing.
Tuning Antennas
Following sections provide instructions on tuning the Single-loop and Mobil antennas.
Tuning Single-loop Antennas
Perform the following steps in to tune a Single-loop Antenna.
1 Locate the access port for the tuning pot in the overhead antenna connection box on Side A.
Note: Use Tuning Tool (Q13631-XX) from the ASC TRIND To
For instructions, refer to MDE-3640 ASC TRIND Tool Kit. Hex end of tuning tool
matches hex shape of tuning pot.
2 Lay field strength sensor on the antenna as shown in Figure 7-4. Exact location is not critical.
Figure 7-4: Field Strength Sensor Positioning
ol Kit to make pot adjustments.
MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013Page 7-5
Dispenser SetupTuning Antennas
B
A
A
B
Tune Toggle Switch Location
3 On the Card Cage, move the three position “tune” toggle switch (see Figure 7-5) from center
position to “A”.
Figure 7-5: Tuning Toggle Switch Locations
4 Connect the leads to field strength sensor. Position the multimeter selector switch to DC
voltage.
5 By fine adjustments to tuning pot, set to highest DC voltage reading.
6 Voltage will peak at a point, and then decrease with turns in either direction. Set at peak.
7 Repeat steps 1 on page 7-5 through 5 for position “B” and then return tune toggle switch to
center position.
Page 7-6 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013
Tuning AntennasDispenser Setup
Variable inductor location in overhead
antenna connection box
Variable Inductor ,
use Tuning Tool
to adjust.
J1
Position Field
Strength Sensor
Board (Q13626-01)
Note: For consistent readings, always place sensor board in the same spot during testing.
Mobil Antennas
To tune a Mobil Antenna, proceed as follows:
1 Locate variable inductor on PCB in the over-head antenna connection box. The variable
inductor, similar to a tuning pot, has a slot for the tuning tool. For more information on Mobil
Antennas, refer to “Mobil Overhead Antenna Assembly (T20231)” on page 4-14.
2 The variable inductor on the Side A overhead antenna connection box should be turned out
five to six turns as a starting point.
Note: Use tuning tool from the ASC TRIND T
Figure 7-6: V ariable Inductor Location
ool Kit to make adjustments.
3 Lay field strength sensor flat at a position (see Figure 7-7) on the Side A plastic antenna
housing, to the right of connection box.
Figure 7-7: Field Strength Sensor Location on Side A
MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013Page 7-7
Dispenser SetupTuning Antennas
“Tune” toggle switch location
4 On Card Cage, move the three position “tune” toggle switch from the center position to “A”.
Figure 7-8: Tune Toggle Switch Location
5 Connect the leads on the multimeter to field strength sensor. Set the meter to the DC voltage
range.
6 By fine adjustments to variable inductor, set to the highest DC voltage reading.
Note: Voltage will peak at a point between 12 VDC and 20 VDC, and then decr
ease with turns
in either direction. Set at peak.
7 Repeat steps 1 on page 7-7 through 6 for Side B.
8 When finished, return the tune toggle switch to the center position.
Page 7-8 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013
Status IndicatorsTesting and Troubleshooting
CR9
CR8
CR6
CR5
CR4
CR10
CR7
8 – Testing and Troubleshooting
Following sections provide testing and troubleshooting information for the TRIND system.
The status indicator section describes the characteristics of key TRIND indicators when the
TRIND system is operating properly. The troubleshooting flow chart section provides a
graphical guide to assist in troubleshooting the TRIND system.
Note: The majority of failures that occur are attributed to insuff
Proper Gateway Board addressing and accurate cable connections are crucial to the
effective operation of the TRIND system.
Status Indicators
Following sections describe the display characteristics of key indicators when the TRIND
system is functioning properly.
icient initial setup detail.
Gateway Board (T20128)
Figure 8-1 shows Status indicators for the Gateway Board.
Figure 8-1: Gateway Board
MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013Page 8-1
Testing and TroubleshootingStatus Indicators
CR9
CR8
CR6
CR5
CR4
CR10
CR7
The Gateway Board will have the following indicator characteristics when operating properly:
• +5 VDC LED on solid (CR8).
• Blinking Central Processing Unit (CPU) LED (CR6). A dimly lit LED can
also indicate
proper operation because the blink rate becomes so fast that the LED appears dimmer than
the +5 VDC LED (CR8).
• Rapidly Blinking CRIND A and B LEDs. Side A is CR4 (TX), CR5 (RX), Side B is CR9
(TX). These LEDs indicate good communic
ation with the CRIND. They mimic the LEDs
on the series of T17764 CRIND Boards. The Encore 500 Series CRIND node has two
TRIND LEDs, D12 and D13, present in board under the TRIND connector.
Enhanced Gateway Board (T20678)
Figure 8-2 shows Status indicators for the Enhanced Gateway Board.
Figure 8-2: Enhanced Gateway Board
Page 8-2 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013
Status IndicatorsTesting and Troubleshooting
Heart Beat (CPU)
RS-485 (TX)
Read Ant 1
Read Ant 3
Bezel I/O Error
RS-485 (RX)
12 VDC
Vcc (+5 VDC)
J8 Bezel B
J7 Bezel A
Enhanced Gateway Board will have the following indicator characteristics when operating
properly:
• +5 VDC LED on solid (CR8).
• Blinking CPU LED (CR6). A dimly lit LED can also indicate proper operation
because
the blink rate becomes so fast that the LED appears dimmer than the +5 VDC LED (CR8).
• Rapidly Blinking CRIND A and B LEDs. Side A is CR4 (TX), CR5 (RX), Side B is CR9
(TX). These LEDs indicate good communic
ation with the CRIND. They mimic the LEDs
on the T17764 series of CRIND Boards. The Encore 500 Series CRIND node has two
TRIND LEDs, D12 and D13, present in board under the TRIND connector.
Data Control Board (Q13563)
Status indicators for the Q13563 -01 DCB are shown in Figure 8-3 and the status indicators for
the Q13563-04 DCB are shown in Figure 8-4 on page 8-4.
Figure 8-3: Q13563-01 DCB Indicators
MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013Page 8-3
Testing and TroubleshootingStatus Indicators
Heart Beat (CPU)
RS-485 (TX)
Read Ant 1 (Overhead)
Read Ant 3 (Overhead)
Bezel I/O Error
RS-485 (RX)
+12 VDC
Vcc (+5 VDC)
J8 Bezel B
J7 Bezel A
Figure 8-4: Q13563-04 DCB Indicators
The Q13563 DCB will have the following indicator characteristics when operating properly:
• VCC and +12 VDC LEDs on solid (D14 and D13, respectively).
• Heartbeat LED (CPU) blinking (D9).
• RS-485 LED’s strobbing rapidly (D2 and D3).
Note: One may watch the communicatio
ns begin between the Gateway Board and the DCB
with these LEDs. The first several sequences are the waking up of the DCB and then
commands sent down. This LED activity looks spurious. After a few rounds of that
behavior, the RS-485 LEDs will begin firing at a regular pace, indicating that a link has
been established. The RS-485 LEDs fire at a regular pace only when the Gateway
Board is looking for tags. When the CRIND does not want the Gateway to look for tags
(or has never initiated communication with the Gateway), the RS-485 LEDs fire once
every 10 seconds after any initial wakeup.
• W hen a car tag has been presented, the READ ANT 1 (D8) or READ ANT 3 (D7) LED
ight, depending upon t
will l
• If the Bezel Input Output (I/O) error LED (D6) is on, th
he side.
en one of the Light/Micro Reader
Boards is not connected or has lost communication.
Page 8-4 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013
Status IndicatorsTesting and Troubleshooting
SYNC
OKT
STAT
SYNC
OKT
STAT
STAT
T20601
M01560
T20601/M01560 Light/Micro Reader Boards
The Light/Micro Reader Boards (see Figure 8-5) will exhibit the following characteristic when
operating properly:
Note: The M01560 is a subassembly of Light and Inductor PCB
• SYNC LED blinking (CR1).
• OKT LED on solid (CR2) until a tag is presented, then i
the field.
• STAT LED (CR3) blinking in unison with
• If these LEDs are solid, then the TRIND has not
the SYNC LED.
been told to look for tags, and
consequently will never light the LEDs on the Light/Micro Reader Board.
Figure 8-5: RFID Light/Micro Reader Boards
Assembly (M01218).
t will flicker while a key tag is in
MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013Page 8-5
Testing and TroubleshootingIsolating TRIND from CRIND
Isolating TRIND from CRIND
To isolate the TRIND system from CRIND, proceed as follows:
1 Shut off all power to unit.
2 Disconnect either Side A or B Light Micro Reader Cable (R20519-G3) from either J8
(Side B) or J7 (Side A) on the DCB in the TRIND Card
in-line (between J8 and P8 or between J7 and P7). For jumper details, refer to “Standalone
Jumper Cable (R20602-G1) for
LF/UHF Full System” on page 5-1.
Cage, and insert the standalone jumper
3 Remove J4 from DCB.
4 Restore power to unit, and test TRIND operation (for information on test TRIND operation,
Tag Testing
Note: If Standalone Jumper Cable (R20602-G1) or 9
can be put in standalone mode by installing jump jack on JP3 on Light/Micro Reader
Board (for information on Isolating TRIND from CRIND, r efer to “ Light/Micro Reader
PCB (T20446-G1, T20601-GX, M01580A001, and M01580A002)” on page 4-31).
Perform for Side A only for the Card Cage Assembly.
refer to “Dummy Load Transmitter (R20526)” on page 5-4. If TRIND functions properly the
problem is with CRIND or CRIND related equipment,
Manual.
Perform the following procedures to begin TRIND tag testing. To test the full controller drive
capability , do not place TRIND i n the standalone mode. Allow the dispenser network to detect
the other subsystems (pump, CRIND, TRIND, etc.). The standalone procedure will verify that
TRIND hardware is good (or not). The standalone procedure isolates TRIND from CRIND.
V alkaline battery is not available, unit
refer to MDE-2562 CRIND Service
Car Mounted Test Tags
1 Place the unit into the standalone mode. For the appropriate standalone cable connection, refer
to “Standalone Jumper Cable (R20602-G1) for LF/UHF Full System” on page 5-1.
2 From Side A of the unit, hold the Car Mount Test Tag, from the ASC TRIND Tool Kit in front
of the unit at a distance of approximately 6 inches from the face of unit. Observe that the door
or faceplate TRIND indicator lights.
3 Repeat steps 1 and 2 for Side B.
Page 8-6 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013
Tag TestingTesting and Troubleshooting
Target Graphic
POINT MUST BE WITHIN 3 TO 6 INCHES OF TARGET GRAPHIC
IMPORTANT!
Hand-held Test Tags
To test the Hand-held Tags, proceed as follows:
1 Place the unit into the standalone mode. For the appropriate standalone cable connection, refer
to “Standalone Jumper Cable (R20602-G2) for Enhanced Gateway” on page 5-3.
2 From Side A of the unit, point the Hand-held Test Tag, from the ASC TRIND Tool Kit at the
TRIND target graphic (see Figure 8-6). The TRIND indicator lights when the tag is
approximately 3 inches or less away from the targ
Note: If the indicator fails to light, check whether th
indicates a crossing of Side A and B cables. Check the connections.
Figure 8-6: Positioning TRIND Hand-held Test Tag
et graphic. Repeat for Side B.
e light on the other side is on; if so, it
3 Repeat steps 1 and 2 for Side B.
MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013Page 8-7
Testing and TroubleshootingTag Testing
Alternative Testing Using Laptop
To implement the TRIND testing using the Laptop Tool, proceed as follows:
1 Connect laptop to RS-232 port on DCB.
Note: The directory paths shown in steps 2 through 4, are representative of a directory
structure that may be found on a laptop or pe
may differ depending upon the computers software setup and hardware configuration.
2 Go to:
“C:\window
3 Set for:
s program(hyperterminal)\Accessories\Terminal\Settings\Communications”
• 9600 baud
•8 bit
• No parity
• Comm 1
4 Then go to:
• Help scree n\Antenna scan
• Next, at “Antenna scan”, select 1, 2, 3,
Note: This tests both antennas.
and 4.
rsonal computer. Some directory paths
5 From Side A of unit, position the Hand-held Test Tag, from the ASC TRIND Tool Kit in front
of the TRIND target graphic. Observe that the door or faceplate TRIND indicator glows.
6 From Side A of unit, hold the Car Mount Test Tag from the ASC TRIND Tool Kit in front of
unit, at a distance of approximately 6 feet from overhead antenna. Observe that the door or
faceplate TRIND indicator glows.
7 Repeat steps 5 and 6 for Side B.
Page 8-8 MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013
Troubleshooting T20229-G1 PCB on Card Cage AssemblyTesting and Troubleshooting
Troubleshooting T20229-G1 PCB on Card Cage Assembly
Following tables provide indications and steps to verify board operation and troubleshoot
problems.
Light/Micro Reader Board (T20295-G1)
Light/Micro-reader PCA LEDs provide the best starting point for TRIND troubleshooting
(see following table), whether TRIND is in standalone mode or connected to CRIND and
G-SITE.
The Light/Micro Reader PCA performs two functions:
• Provides the customer with an indication of authorization to begin fueling.
• Communicates hand-held tag information to DCB board.
ConnectionFunction
P180Receives +5 V, +22 V and GRD from TI/RFID Power Supply.
P181Hand-held tag information is passed to Micro Reader mounted on Light/Micro Reader. Micro
Reader processed information is passed to DCB for further processing through CRIND to MOC
authorization network.
P182When authorization is given DCB signals Light/Micro Reader Board to light LEDs through this
connection.
LEDFunction Indication
CR1SYNCCR1 and CR3 indicate communications with DCB:
CR3STAT
CR2OKTNormal operation will be solid until hand-held tag is presented, at which point it will begin to
• Pulsing in sync operation is normal.
• Solid on, power is present but communication is not. Check whether both Side A and B
Boards give same indication. If both sides are on solid on, check Gateway and DCB
LEDs as detailed in previous sections.
• If LEDs are out, 5 V power is lost. Check connections to TI/RFID Power Supply and
voltages.
faintly flicker. This is observable in daylight, but best observed in low-light situations.
MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013Page 8-9
Testing and TroubleshootingTroubleshooting T20229-G1 PCB on Card Cage Assembly
Gateway PCB (T20128-G1)
Normal OperationAbnormal Operation/FailureCause/Action Required
PWR LED (CR8) constant on;
indicates 5 V su
CPU LED (CR6) continuous rapid
pulse. Blinking CPU L
A dimly lit LED can also indicate
proper operation because the
blink rate has become so fast that
the LED appears dimmer than the
+5 VDC LED (CR8).
TX (CR4, CR9) and RX (CR5,
at powe
CR10)
asynchronous activity (date
transfer between Gateway and
CRIND), followed by synchronous
activity. TX LEDs indicate data to
CRIND; RX LEDs data from
CRIND.
pplied
ED (CR6).
r up display
No LED activity.Check TI/RFID Power Supply
No LED activity (indicates
tware not running).
sof
Either or both RX LEDs on
.
steady
Either or both RX LEDS blinking
X
LEDs off indicates
and T
Gateway not responding to
CRIND poll.
PCB for 5 V output.
Do the following:
• CRIND reset of Gateway may
be stalled.
and up and verify whether
problem is corrected.
• If not, replace Gateway PCB.
If there is serial connection
between CRIND and Gateway is
suspect, do the following:
• P250 on Gateway PCB.
• P258 on CRIND Logic Board.
• R20437-G01 Cable
Do the following:
• Check address jump jack
setting
Gateway boards for identical
settings (A=A; B=B).
• If address jump jack settings
are
PCB.
Power TRIND down
s on C
RIND and
cor
rect, replace Gateway
Transmitter PCB (Q13579-01)
If tags are not being read, Transmitter PCB may be the cause. To verify that transmitter is
functioning, perform steps in “Tuning Antennas” on page7-5.
Normal OperationAbnormal Operation/FailureCause/Action Required
3 LEDs (one green, two yellow) lit.
bient noise conditions allow,
(If am
can also hear repetitive clicks of
transmitter switchers firing).
• LED 1 (green) indicates 5 V
p
lied.
sup
• LED 2 (yellow) indicates Side A
side switch power @
• LED 5 (yellow) indicates Side B
itcher
sw
power @ 18 V.
18 V.
LED 1 is out or dim.Do the following:
• Check for +5 V power supply at
J6 (pin 1 = +22 V;
pin 3 = GND).
• If voltage low or non-existent,
unplug J6, cycle
TRIND and recheck voltage
with J6 unplugged.
• If voltage is present and correct,
l
ace Transmitter PCB.
rep
LED 2 or 5 out (only one).Side A or B module failure.
Replace Tr
ansmitter PCB.
pin 2 = +5 V:
power o
n
Page 8-10 MDE-3 664B TRIND® Start-up, Service, and Parts Manual · June 2013
Troubleshooting T20229-G1 PCB on Card Cage AssemblyTesting and Troubleshooting
DCB (Q13563-01)
Normal OperationAbnormal Operation/FailureCause/Action Required
• LED CR2 (+5 V) on solid.
• LED CR3 (+12 V) on solid.
• CR10 (RS-485 RX) and CR11
485 TX)
(RSsynchronously.
• CR5 (heartbeat) pulsing.
• CR6 (Read ANT) will light when
ag is r
t
*This is ser
sys
tem.
pulsing
ead.
ial connection for DCB and Gateway Boards and means by which TRIND talks to G-SITE POS
CR10 and CR11 not pulsing.Check RS-485 serial connection (J4)*.
CR7 lit (Bezel I/O error).Will only light when a Light/Micro
CR2/CR3 not lit.Check TI/RFID Power Supply Board.
CR6 not lighting.Refer to “Tuning Tool (Q13631-01 and
CR5 not pulsing.Replace DCB.
Reader PCB has a communication
oblem.
pr
Q13631-02)” on page 5-6.
TI/RFID Power Supply (T20138-G1)
Power supply is gated, a current sensing circuit will turn off the “power rail” if a harmful
situation is detected. A problem on another board will cause a shut-off of power output from
the TI/RFID Power Supply PCB.
To troubleshoot TI/RFID Power Supply:
1 V e rify the voltage output from TI/RFID (refer to “T20138 and T20314 Power Supply Boards”
on page 4-6).
Note: Voltages are bussed, meaning that output can be checked at a single point on the board.
2 If voltage not present or reduced, verify that TI/RFID Power Supply is receiving 60 V from
Transformer at P174.
3 If 60 V is present, power down TRIND, remove connector at P173, power up, and recheck
voltage with connector still off.
4 If voltage is normal, problem is on DCB (see following table). If problem persists, reconnect
P173, and repeat step 3 for each of the following in sequence (except P173) or until problem
board is located:
Connector Problem Identified (if voltage returns to normal)
P173DCB
P175DCB
P176Light/Micro Reader PCB Side B
P177Light/Micro Reader PCB Side A
P178Transmitter PCB
P179Gateway PCB
MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013Page 8-11
Testing and TroubleshootingTroubleshooting Flowc harts for T20606 Card Cage System
INITAL SETUP
OR SERVICE
CALL ON TRIND
IS THE PROBLEM WITH
THE ENTIRE SITE OR
ONE DISPENSER?
ENTIRE SITEONE DISPENSER
ADVANTAGE OR
ENCORE?
ENSURE CRIND LOGIC
BOARDS HAVE
PROPER BIOS AND
JP16 IS IN
ENSURE TRINDS ARE
ENABLED VIA THE
DIAGNOSTIC MENU ON
CRIND
ENSURE PROPER G-SITE
SOFTWARE HAS BEEN
LOADED AND PROPERLY
SETUP
ENCOREADVANTAGE
ADVANTAGE OR
ENCORE?
ENSURE CRIND LOGIC
BOARDS HAVE
PROPER BIOS AND
JP16 IS IN
ENSURE TRINDS ARE
ENABLED VIA THE
DIAGNOSTIC MENU ON
CRIND
ENCOREADVANTAGE
WHICH PORTION
OF TRIND IS NOT
WORKING?
IS ENTIRE SITE
WORKING?
No
Yes
DONE
ENSURE PROPER CRIND
APPLICATION HAS BEEN
LOADED
KEY TAG AND CAR TAG
REFER TO SHEET 3
REFER TO SHEET 2
REFER TO SHEET 4
KEY TAGCAR TAG
Troubleshooting Flowcharts for T20606 Card Cage System
Following flowcharts are used to assist in troubleshooting TRIND Systems. Use these
flowcharts as an aid in performing maintenance on TRIND devices.
Figure 8-7: TRIND Troubleshooting Flowchart (Sheet 1 of 4)
Page 8-12 MDE-3 664B TRIND® Start-up, Service, and Parts Manual · June 2013
Troubleshooting Flowcharts for T20606 Card Cag e Sys te mTesting and Troubleshooting
KEY AND CAR TAG
PROBLEMS
KEY AND CAR
TAG NOT
WORKING
ARE GATEWAY BOARD
A-SIDE/B-SIDE T X/RX
LED's STROBING
PROPERLY? (REFER
TO MDE-3664)
YesNo
ARE DCB LED'S
STROBING
PROPERLY?
(REFER TO MDE-
3664)
IS THE GATEWAY
BOARD
ADDRESSED
PROPERLY?
(REFER TO MDE-
3917, MDE-3664)
YesNo
YesNo
ARE LIGHT/
MICROREADER
BOARD LED'S
STROBING
PROPERLY?
(REFER TO MDE-
3664)
IS R20525-G1
CABLE
UNPLUGGED
OR DAMAGED?
(J4 ON DCB,
P187 ON
GATEWAY)
IS CRIND TO
TRIND CABLE
DAMAGED OR
UNPLUGGED?
ADDRESS
GATEWAY
BOARD
REPLACE
OR PLUG
IN CRIND
TO TRIND
CABLE
Yes
REPLACE
OR PLUG IN
R20525-G1
CABLE
Yes
Yes
DOES SYSTEM
READ KEY OR
CAR TAGS ON
EITHER SIDE?
Yes
REFER TO SHEET
3 OR 4 OF THIS
FLOW CHART,
DEPENDING ON
TAG TYPE THAT IS
INOPERATIONAL
No
No
CHECK TAG
PRESENTATION,
IS R20763-G2
CABLE
UNPLUGGED
OR
DAMAGED?
(J3 ON DCB,
P175 ON
POWER
SUPPLY)
REPLACE
OR PLUG IN
R20763-G2
CABLE
Yes
REPLACE
OR PLUG
IN R20763G3 CABLE
No
IS R20520-G1
CABLE
UNPLUGGED OR
DAMAGED? (J5 ON
DCB, J5 ON LF
TRANSMITTER
BOARD)
REPLACE
OR PLUG IN
R20520-G1
CABLE
Yes
No
No
IS TOGGLE
SWITCH (SW1)
ON LF
TRANSMITTER
BOARD IN THE
CENTER
POSITION?
No
MOVE
SW1 TO
CENTER
POSITION
Yes
REPLACE
DCB
TEST SYSTEM
(REFER TO MDE-3664, MDE-3917)
DOES IT WORK?
Yes
No
DONE
RETURN TO
SHEET 1
REPLACE
GATEWAY
BOARD
IS GATEWAY
POWER CABLE
(R20763-G3)
CABLE
DAMAGED OR
UNPLUGGED?
Yes
No
Figure 8-8: TRIND Troubleshooting Flowchart (Sheet 2 of 4)
MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013Page 8-13
Testing and TroubleshootingTroubleshooting Flowc harts for T20606 Card Cage System
CAR TAG PROBLEMS
CAR TAG
NOT
WORKING
DO ANTENNAS
RESPOND TO
PROPER CAR
MOUNT TAG
PRESENTATION?
TUNE
ANTENNAS
DID
ANTENNAS
TUNE?
No
IS THERE
ANY
VOLTAGE
PRESENT ON
FIELD
STRENGTH
SENSOR?
Yes
No
REPLACE Q13579-01
LF TRANSMITTER
BOARD
ARE SYNC AND
STATUS LIGHTS
STROBING ON
T20601 LIGHT/
MICROREADER
BOARD? (REFER TO
MDE-3664)
Yes
No
CHECK POWER
CONNECTION(J6) FOR
PROPER VOLTAGES
ARE CORRECT
VOLTAGES
PRESENT?
Yes
No
ARE
SYNC
AND
STATUS
LED's
ON
SOLID?
Yes
Yes
Yes
IS D6 (BEZEL I/O
ERROR) LED (ON
DCB)
ILLUMINATED?
Yes
DOES POWER
CYCLING THE
TRIND CARD
CAGE REMOVE
THE ERROR?
Yes
No
No
No
RESEAT OR
REPLACE
R20763-G1
CABLE
No
REPLACE LIGHT
BOARDS, ONE AT A
TIME. IF THIS DOES
NOT CLEAR ERROR,
REPLACE DCB.
TRIND IS NOT
ACTIVE DUE
TO SETUP,
REFER TO
SHEET 1
ARE
SYNC
AND
STATUS
LED'S
OUT?
Yes
No
IS LIGHT/
MICROREADE
R CABLE
(R20773-G2)
CABLE
PLUGGED IN
ON BOTH
ENDS?
No
PLUG IN R20773-G2
CABLE
Yes
ARE
VOLTAGES
AT P177, P176
CORRECT?
(REFER TOMDE-3664)
Yes
REPLACE
T20601
LIGHTBOARD
No
REMOVE J173,
J175, J176, J177,
J178, J179 FROM
T20314-G1
POWER SUPPLY.
POWER CYCLE
CARD CAGE.
ARE
VOLTAGES
PRESENT AT
P177, P176?
YesNo
PLUG POWER SUPPLY
CONNECTIONS BACK ON ,
ONE AT A TIME, UNTI L
FAULT CONDITION IS
OBSERVED. THE LAST
CONNECTION MADE
BEFORE FAULT
CONDITION OBSERVED
IS CULPRIT. REPLACE
THE BOARD CONNECTED
TO IT.
IS 24VAC
PRESENT AT
POWER
SUPPLY
INPUT?(P174)
Yes
REPLACE
POWER
SUPPLY
(T20314-G1)
No
CHECK FOR
115VAC IN TO
TRANSFORMER,
IF PRESENT,
CHANGE
TRANSFORMER
DONE
Figure 8-9: TRIND Troubleshooting Flowchart (Sheet 3 of 4)
Page 8-14 MDE-3 664B TRIND® Start-up, Service, and Parts Manual · June 2013
Troubleshooting Flowcharts for T20606 Card Cag e Sys te mTesting and Troubleshooting
KEY TAG PROBLEMS
KEY TAG NOT
WORKING
ARE LIGHT/MICROREADER
(T20601) SYNC AND STATUS
LED's STROBING PROPERLY?
(REFER TO MDE-3664)
YesNo
IS KEY TAG
BEING
PRESENTED
PROPERLY?
Yes
No
ARE DCB LED'S
STROBING
PROPERLY?
(REFER TO MDE-
3664)
ARE GATEWAY
BOARD A-SIDE/BSIDE TX/RX LED's
STROBING
PROPERLY?
(REFER TO MDE-
3664)
IS R20773-G2
CABLE OR
THE T20662G2 HARNESS
UNPLUGGED
OR
DAMAGED?
Yes
No
REPLACE
T20601
LIGHTBOARD
PLUG IN OR
REPLACE
DAMAGED
CABLING.
YesNo
IS THE GATEWAY
BOARD
ADDRESSED
PROPERLY?
(REFER TO MDE-
3917, MDE-3664)
No
IS CRIND TO
TRIND CABLE
DAMAGED OR
UNPLUGGED?
ADDRESS
GATEWAY
BOARD
REPLACE
OR PLUG
IN CRIND
TO TRIND
CABLE
Yes
REPLACE
OR PLUG
IN R20763-
G3 CABLE
No
TEST SYSTEM
(REFER TO MDE-3664, MDE-3917)
DOES IT WORK?
Yes
No
DONE
RETURN TO
SHEET 1
REPLACE
GATEWAY
BOARD
IS GATEWAY
POWER CABLE
(R20763-G3)
CABLE
DAMAGED OR
UNPLUGGED?
Yes
No
No
Yes
Yes
IS ANTENNA CABLE
(R20522-G2 DAMAGED
OR DISCONNECTED?
(ADVANTAGE/MPD-3
ONLY)
No
Yes
PLUG IN OR
REPLACE
R20522-G2
CABLE
REPLACE LIGHT/
MICROREADER
BOARD (T20601/
M01218)
Figure 8-10: TRIND Troubleshooting Flowchart (Sheet 4 of 4)
MDE-3664B TRIND® Start-up, Service, and Parts Manual · June 2013Page 8-15
Testing and TroubleshootingField Problem Survey
Field Problem Survey
In the event of a problem requiring technical support from Gilbarco, make a copy of this form,
gather the following survey information before calling (1-800-743-7501), and fax the form to
336-547-5359. This will facilitate delivery of the assistance you need. Do not write on this
form. Make copies to ensure that a clean copy is available for future field problem surveys.
ASC NameCompanyNumber
Station Name POCNumber
* G-SITE/CRIND InformationC2____
# of Dispensers at site________
# of Dispensers with problem ________