Gilbarco LFECIM User Manual

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Certification Exhibit

FCC ID: N6SLFECIM

IC: 827B-LFECIM

FCC Rule Part: 15.209

IC Radio Standards Specification: RSS-210

ACS Project Number: 13-0074

Manufacturer: Gilbarco Inc.

Model: LFECIM

Manual

5015 B.U. Bowman Drive Buford, GA 30518 USA Voice: 770-831-8048 Fax: 770-831-8598

The Advantage® Series, MPD® -3, Encore®, and Eclipse

Units

nary

TRIND® Start-Up, Service, and

Parts Manual

rel

MDE-3664B

ECR™MultiLine

Tank Monitor

Eclipse®MPD

TRIND

EMC™Optimum™Series

TCR

Encore®Passport

VaporVac

FlexPay™PAM™1000

Titan

G-SITE®Performer

G-CAT™PAM

Ultra-Hi

Gilbarco®The Adv antage®Series

Gilbert

SMART Connect

™

ValueLine

Computer Programs and Documentation

All G ilbarco Inc. and/or Veeder Root Company computer programs (including software on diskettes and within me mo r y chips) and do cumentation are co pyrighted by, and shall remain the propertyof, Gilbarco Inc.and/or Veeder Root Company. Such computer programs and documents may also contain trade secret information. The duplication, disclosure, modification, or unauthorized use of computer programs or documentationis strictly prohibited, unless otherwise licen s ed by Gilbarco Inc. and/or VeederRoot Company.

Federal Communications Commission (FCC) Warning

This equipment has been tested and found to comply with the lim its for a Class A digitaldevice pursuant to Part 15 of the FCC Rules. These limit s are designed to provide reasonable protection against harmful interference when the e quipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy,and if not installed and usedin accordance with the instruction manual, maycause harmful interference to radio communications. Operation ofthis equipment ina residential area is likely tocaus the manufacturer could void the user’s authority to operate this equipment.

e harmful interference in which casethe userwill be required to correct the interference at his own expense. Changesor modifications not expressly approved by

Industry Canada Warning

This device compl i es with Industr y C anada licence-exempt RSS standard(s). Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, inc lu d ing int e rference that may cause undesired operation of the device.

Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence. L 'exploitation est autorisée aux deux conditions suivantes : (1) l'appareil ne doit pas produire de brouillage, et (2) l'utilisateur de l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d'en compromettre le fonctionnement.

Under Industry Canada regulations, this radio t ransmitter may only operate using an antenna of a type and maximum (or lesser) gain approved for the transmitter by Industry Canada. To reduce potential radio interference to other users, the antenna type and its gain should be so chosen that the equivalent isotropically radiated power (e.i.r.p.) is not more than that necessary for successful communication.

Conformément à la réglementation d'Industr ie Ca nada, le présent émetteur radio peut fonctionner avec une antenne d'un type et d'un gain maximal (ou inférieur) approuvé pour l'émetteur par Industrie Canada. Dans le but de réduire les risques de brouillage radioélectrique à l'int ention des autres utilisateurs, il faut choisir le type d'antenne et so n ga in de sort e que la puissance isotrope rayonnée équivalente (p.i.r.e.) ne dépasse pas l'intensité nécessaire à l'établissement d'une communication satisfaisant e.

Approvals

Gilbarcois an ISO9001:2008registeredcompany. Underwriters Laboratories(UL):

U LFile# Productslisted withU L

MH1941 MH8467 Transac System1000 and PAM1000

E105106 DellDHMMinitower E165027 G-SITEandPassport Systems

All Gilbarco pumpsand dispensers that bear theUL listing mark.

California Air Resources Board (CARB):

ExecutiveOrder# Product

G-70-52-AM Balance Vapor Recovery G-70-150-AE VaporVac

National Conference of Weights and Measures (NCWM) - Certificate of Conformance (CoC):

Gilbarco pumps and dispensers areevaluated by NCWM under the National Type Evaluation Pro gram (NTEP). NCWM has issued the fol lowing CoC:

CoC# Product Model # CoC# Product Model #

02-019 Encore Nxx 02-036 Legacy Jxxx 02-020 Eclipse Exx G-SITE Printer (Epson) PA0307

02-025

02-029 CRIND — G-SITE Mini Tower PA0301

Meter - C Series PA024NC10 G-SITE Distribution Box PA0306 Meter - C Series PA024TC10 G-SITE Keyboard PA0304

02-037

TS-1000 Console — G-SITE Monitor PA0303 TS-1000 Controller PA0241 G-SITE Printer (Citizen) PA0308

02-030 Distribution Box PA0242 02-038 C+ Meter T19976

Meter - EC Series PA024EC10 02-039 Passport PA0324 VaporVac Kits CV 02-040 Ecometer T20453

05-001 Titan KXXY Series

Trademarks

Non-registered

Applause™Media Sys tem G-SITE®Lite™SMART Meter

™

CIM

™

C-PAM

™

G-SITE®Link

trademarks

™

Highline

™

Horizon

™

SMART CRIND

™

SmartPad Surge Management System

™

Registeredtrademarks

CRIND Dimension®Series Legacy

™

e-CRIND

InfoScreen

Transac Transac®System 1000

Making Things Better®Trimline

Additional US and fo reign trademarks pending.

Other brand or product names shown ma y be trademarks or registered trademarks of their respective ho ld ers.

Table of Contents

1 – Introduction 1

TRIND Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

About TRIND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

How TRIND Works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Related Documents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

TRIND Kit Coverage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

2 – Important Safety Information 5

3 – Systems Overview 9

Full Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Hand Held Only Tag System Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

4 – Major Hardware Components 13

Card Cage Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

T20229-G1 Card Cage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

T20229-G1 Card Cage Assembly Parts List 4- . . . . . . . . . . . 14

T20606-G2 Card Cage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

T20606-G2 Card Cage Assembly Parts List 4-. . . . . . . . . . . . .15

T20606-G3 Card Cage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

T20606-G3 Card Cage Assembly Parts List 4- . . . . . . . . . . . . .16

T20606-G5 Card Cage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

T20606-G5 Card Cage Assembly Parts List 4- . . . . . . . . . . . . .17

Disassembly and Installation For MPD®-3 Units with SID Displays . . . .17

Disassembly and Installation For All MPD-3 Units. . . . . . . . . . . . . . . . . .17

AC EMI Line Filter Q10895 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Transformers R20600 and R20719 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Power Supply Boards T20138 and T20314. . . . . . . . . . . . . . . . . . . . . . .18

T20138 Power Supply Board. 4-. . . . . . . . . . . . . . . . . . . . . . . . .18

T20314 Power Supply Board. 4-. . . . . . . . . . . . . . . . . . . . . . . . .19

Data Control Boards Q13563 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

UHF Receiver Board Q13564 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Transmitter Board Q13579. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

Gateway Boards T20128, T20678 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Card Cage Cable Harness T20662-G2 . . . . . . . . . . . . . . . . . . . . . . . . . .23

Full System TRIND R20520-G1 Transmitter Cable . . . . . . . . . . . . . . . . .23

Full System TRIND R20525-G1 RS-485 Communication Cable. . . . . . .24

Full System TRIND R20763-GX Power Supply Cables. . . . . . . . . . . . . .24

Hand-Held TRIND System M00507 Ribbon Cable . . . . . . . . . . . . . . . . .25

Hand-Held TRIND System M01366 Power Cable . . . . . . . . . . . . . . . . . .25

TRIND Overhead Antennas. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

T20231 Mobil Overhead Antenna Assembly . . . . . . . . . . . . . . . . . . . . . .26

T20231 Mobil Overhead Antenna Assembly Parts List 4- . . . . .26

T20231 Mobil Overhead Antenna Bracket Assemblies and 

Hardware for The Advantage Series 4-. . . . . . . . . . . . . . . . . . . .28

MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013 Page 1

Table of Contents

T20231 Mobil Overhead Antenna Bracket Assemblies and 

Hardware for the MPD-3 4- . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

T20632 Single-Loop Overhead Antenna Assembly . . . . . . . . . . . . . . . . 29

T20632 Single-Loop Overhead Antenna Assembly Parts 

List (Domestic) 4-. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

T20632 Single-Loop Overhead Antenna Assembly 

Parts List (International) 4-. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

T20632 Single Loop Antenna Assembly Bracket Kits for 

The Advantage Series 4- . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

T20632 Single Loop Antenna Assembly Bracket Kits for 

the MPD-3 Series 4-. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

T20632 Single Loop Antenna Assembly Bracket Kit for 

the Encore Unit 4- . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Ultra High Frequency Antenna Q13851-01 and Q13851-02. . . . . . . . . . 33

Antenna Tuning Board T20579-GX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

TRIND Option Doors With Antennas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

MPD-3 Bezel Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

T20616-G1 MPD-3 Bezel Assembly Parts List 4-. . . . . . . . . . . 35

T20616-G2 MPD-3 Bezel Assembly Parts List 4-. . . . . . . . . . . 36

T20251-G1 MPD-3 Bezel Assembly Parts List 4-. . . . . . . . . . . 37

Advantage Wide Frame Option Door Assemblies. . . . . . . . . . . . . . . . . . 38

T20228-G1 Advantage Wide Frame Option Door Assembly 

Parts List 4- . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

T20613 Advantage Wide Frame Option Door Assembly 

Parts List 4- . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Advantage Narrow Frame Option Door Assemblies. . . . . . . . . . . . . . . . 40

T20614 Narrow Frame Option Door Assembly Parts List 4- . . . 40 T20253-G1 Narrow Frame Option Door Assembly Parts List 4- 41

Encore CIM Door Option Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Encore CIM Door Option Assembly Parts List 4-. . . . . . . . . . . . 42

Eclipse Ovendoor Option Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Light/Microreader PCB T20446-G1, T20601-GX, M01580A001, 

and M01580A002 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Light/Microreader PCB M01218A001 and M01218A002 . . . . . . . . . . . . 45

Hand-Held Antenna PCB T20143-G1. . . . . . . . . . . . . . . . . . . . . . . . . . . 46

TRIND Antenna PCA T20524-G1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

System Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

M00878 Low/High Frequency Antenna Cable . . . . . . . . . . . . . . . . . . . . 47

R20773 Power and Data Option Door Cable . . . . . . . . . . . . . . . . . . . . . 47

R20437-G01 TRIND to CRIND Logic Cable (Advantage and MPD-3) . . 48 M00515A002 TRIND to CRIND Logic Cable For Encore 500 

and Eclipse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

M001804A001 TRIND to CRIND Logic Cable for Encore 300 . . . . . . . . 49

R20580 and M00811A001 AC Power Cables. . . . . . . . . . . . . . . . . . . . . 49

Full System Cable Connections on the Legacy Advantage 

Series Dispensers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Full System Cable Connections on the MPD-3 Dispensers . . . . . . . . . . 51

Full System Cable Connections on The Advantage Series and 

MPD-3 Dispensers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Hand-Held System Cable Connections on The Advantage Series 

and MPD-3 Dispensers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Full System Cable Connections on Encore 500 Dispensers. . . . . . . . . . 54

Hand-Held System Cable Connections on Encore 500 and 

Eclipse Dispensers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

relim

Eclipse Ovendoor Option Assembly Parts List 4- . . . . . . . . . . . 43

Page 2 MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013

Table of Contents

M00878A001 and M00878A002 Antenna Cable Pin-to-Pin

Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56

M00515A002 Ribbon Cable Pin-to-Pin Connections . . . . . . . . . . . . . . . .56

R20509-G1 Antenna Cable, Low Frequency Pin-to-Pin Connections . . .56 R20519-G1, -G2 and -G3 Light/Microrea d er Cabl es Pin-to -Pin 

Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57

R20521-G1 and -G2 Interface Microreader Cables Pin-to-Pin 

Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57

R20522-G1 Interface Hand Held Antenna Cable Pin-to-Pin 

Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57

R20522-G2 Interface Hand Held Antenna Cable Pin-to-Pin 

Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57

R20526 TI/RFID Dummy Load Transmitter Cable Pin-to-Pin 

Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57

R20437-G01 TRIND to CRIND Logic Cable Pin-to-Pin Connections . . .58 Advantage Option R20773-G2 TRIND Data and Power Cable 

Pin-to-Pin Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58

Encore Option R20773-G2 TRIND Data and Power Cable 

Pin-to-Pin Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59

T20662-G2 TRIND Card Cage Cable Harness Cable Pin-to-Pin 

Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59

5 – System Accessories 61

ASC TRIND Tool Kit K94577-01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61

Kit Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61

Standalone Jumper Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61

Standalone Jumper Cable R20602-G1 For LF/UHF Full System . . . . . .61

Standalone Jumper Cable R20602-G2 For Enhanced Gateway. . . . . . .63

Dummy Load Transmitter R20526 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64

Co-Axial Cable Tool Q13628-01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64

Field Strength Sensor Board Q13626-01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65

Test Tags Q13630-01 and Q13630-02 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66

Tuning Tool Q13631-01 and Q13631-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67

6 – Procedures for Factory Installed TRIND 69

Positioning Overhead Antennas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69

7 – Dispenser Set-Up 71

Addressing Dither Sync Address for LF/UHF Full System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71

Setting Baud Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72

Addressing the Gateway/Enhanced Gateway Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72

CRIND Address Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74

Preparation for Tuning Antennas. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75

Tuning Antennas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75

Tuning Single-Loop Antennas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75

Mobil Antennas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77

Q13630-01 Hand-Held Test Tag 5-. . . . . . . . . . . . . . . . . . . . . . .66

Q13630-02 Car-Mount Test Tag 5-. . . . . . . . . . . . . . . . . . . . . . .66

8 – Testing and Troubleshooting 79

MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013 Page 3

Table of Contents

Status Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

T20128 Gateway Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

T20678 Enhanced Gateway Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

Q13563 Data Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

T20601/M01560 Light/Micro Reader Boards . . . . . . . . . . . . . . . . . . . . . 83

Isolating TRIND from CRIND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

Tag Testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

Car Mounted Test Tags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

Hand Held Test Tags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

Alternative Testing Using Laptop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Troubleshooting Printed Circuit Boards on the T202 29 - G 1 Card Cage Assembly. . . . . . . . . . . . . . . . 87

Light/Micro-Reader Board T20295-G1 . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Gateway PCB T20128-G1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Transmitter PCB Q13579-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Data Control Board Q13563-01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

TI/RFID Power Supply T20138-G1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Troubleshooting Flow Charts for the T20606 Card Cage System . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

TRIND Troubleshooting Flow Chart (Sheet 1 of 4). . . . . . . . . . . . . . . . . 90

TRIND Troubleshooting Flow Chart (Sheet 2 of 4). . . . . . . . . . . . . . . . . 91

TRIND Troubleshooting Flow Chart (Sheet 3 of 4). . . . . . . . . . . . . . . . . 92

TRIND Troubleshooting Flow Chart (Sheet 4 of 4). . . . . . . . . . . . . . . . . 93

Field Problem Survey. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

9 – Glossary Glossary-95

Appendix A - Radio Frequency Identification Defined A-97

Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-97

What is RFID? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-99

Wireless Communication and Air Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-100

Data Transfer Rate and Bandwidth. . . . . . . . . . . . . . . . . . . . . . . . . . A-101

Range and Power Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-102

Transponders/Tags. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-103

Basic Features of an RFID Transponder . . . . . . . . . . . . . . . . . . . . . A-103

Powering Tags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-104

Data Carrying Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-104

Data Read Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-105

Data Programming Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-105

Physical Form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-105

Costs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-106

Reader/Interrogator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-106

RF Transponder Programmers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-106

RFID System Categories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-107

Appendix B - Cable Block Diagrams and Interconnects B-109

R20515 Cable Block Diagram, Revision F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-109

R20516 Interconnect Diagrams, Sheet 1 of 3, Revision E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-110

R20516 Interconnect Diagrams, Sheet 2 of 3, Revision C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-111

R20516 Interconnect Diagrams, Sheet 3 of 3, Revision E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-112

R20762 Cable Block Diagrams, Sheet 1 of 2, Revision J . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-113

R20762 Cable Block Diagrams, Sheet 2 of 2, Revision J . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-114

T20607 Interconnect Diagrams, Sheet 1 of 4, Revision H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-115

T20607 Interconnection Diagrams, Sheet 2 of 4, Revision H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-116

T20607 Interconnection Diagrams, Sheet 3 of 4, Revision H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-117

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Page 4 MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013

Table of Contents

T20607 Interconnection Diagrams, Sheet 4 of 4, Revision H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-118

R20775 Cable Block Diagrams, Sheet 1 of 2, Revision D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-119

R20775 Cable Block Diagrams, Sheet 2 of 2, Revision D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-120

T20663 Interconnect Diagrams, Sheet 1 of 3, Revision C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-121

T20663 Interconnection Diagrams, Sheet 2 of 3, Revision C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-122

T20663 Interconnection Diagrams, Sheet 3 of 3, Revision C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-123

MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013 Page 5

Table of Contents

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Page 6 MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013

1 – Introduction

TRIND Overview

The TRIND system is similar to the technology successfully used by many toll ways. It uses

an electronic system located in the pump or register to “talk” with a miniature radio-like

device (a tag). Together, these electronic devices provide “cashless” access to gasoline, food

and merchandise by charging purchases to a credit card, check card, or other account you

already have. The TRIND system operates on a dedicated tag identification code. Your credit

card or check card account numbers are not typically used with the tag signal system, which

protects your account from unauthorized use. And if your tag is ever lost or stolen, your

liability is limited to the amount set by your financial institution.

The TRIND device is an option available as a retrofit kit or factory installed device for The

Advantage

connected to the CRIND

the TRIND device is a software slave to the CRIND and the associated Point Of Sale (POS)

Controller/Host. This means that a properly working TRIND system will look for and read

tags, but only when “told” to by the controller, through the CRIND application.

Series, MPD®-3, Eclipse®, and Encore™ lines of fuel dispensers. The device is

TRIND Overview

device via a Gateway or serial interface board. In this application,

ary

About TRIND

The TRIND devices are developed to utilize Texas Instruments Radio Frequency

Identification (RFID) technology. These devices provide two-way communications between

an interrogator system in the fuel dispenser and the consumer’s hand held or car mounted

transponder tag. This two-way communication authorizes and records sales, eliminating the

need for the consumer to engage in a cash or credit card transaction.

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MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013 Page 1

How TRIND Works

Eclipse

Target Graphic

Encore

MPD-3

Advantage Narrow Frame (36")

Advantage Wide Frame (48")

Target Graphic

How TRIND Works

TRIND utilizes radio frequency (RF) waves to communicate with a customer’s transponder. Transmitters located on overhead assemblies transmit radio waves that serve as a “wake up” call. As a car mounted transponder or hand held transponder enters the transmitter’s effective read zone, the transponder is activated. The transponder then transmits a code which is received by the TRIND antennas mounted overhead or on the option doors.

This transmitted code is communicated from the TRIND to the CRIND unit, and from there to the POS (point of sale).

Car mounted transponders are activated when they are within six feet of the front of the dispenser perpendicular to front of dispenser. Hand held transponders, usually on a k ey chain, function when pointed at a target graphic on the option door. Two-way communication is indicated when the option door target graphic light comes on, whether by car mount or hand held transponder signal.

Figure 1-1: Encore and Eclipse Target Graphic Location

The POS system communicates with a host to obtain authorization.

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Page 2 MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013

TRIND Kit Coverage

The following table provides TRIND kit numbers and the relative system coverage that

applies to each.

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Kit Number Product Coverage Frequencies Interface Type Tag System

C00011-001 Advantage, MPD-3 LF/UHF T20229-G1 Card Cage Hand Held/Car Mounted C00011-002 Advantage, MPD-3 LF/UHF (note 2) T20606-G2 Card Cage Hand Held/Car Mounted C00011-005 Advantage, MPD-3 LF (note1) T20606-G3 Card Cage Hand Held C00011-004 Encore 500 LF/UHF T20606-G2 Card Cage Hand Held/Car Mounted C00011-006 Encore 500, Eclipse LF T20606-G3 Card Cage Hand Held C00011-007 Advantage, MPD-3 LF/UHF (ETSI) (note 3) T20606-G5 Card Cage Hand Held/Car Mounted C00011-008 Encore 500 LF/UHF (ETSI) T20606-G2 Card Cage Hand Held/Car Mounted C00011-009 Advantage, MPD-3 LF/UHF T20606-G5 Card Cage Hand Held/Car Mounted C00011-010 Advantage, MPD-3 LF/UHF T20606-G2 Card Cage Hand Held/Car Mounted C00012-00X Advantage, MPD-3 HF (note 4) T20538-G1/G2 Card Cage Hand Held

Notes:

1. LF = Low Frequency (134 kHz) send and receive for Hand Held Tags.

2. LF/UHF = Low Frequency (134kHz) send, and Ultra High Frequency (902 MHz) Held Tags.

3. LF/UHF (ETSI) = Low Frequency (134 kHz) send and Ultra High Frequency (868 MHz) receive for Car T for Hand Held Tags.

4. HF = High Frequency (13.56 MHz) send and receive for Hand Held Tags.

receive for Car Tags. Low Frequency (134 kHz) for Hand

ags. Low Frequency (134 kHz)

MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013 Page 3

TRIND Kit Coverage

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Page 4 MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013

2 – Important Safety Information

The EMERGENCY STOP, ALL STOP, and PUMP STOP buttons at the cashier ’s station WILL NOT shut off electrical power to the  pump/dispenser. This means that even if you activate these stops, fuel may continue to flow uncontrolled.

You must use the TOTAL ELECTRICAL  SHUT-OFF in th e cas e of an emerge nc y a nd not the console’s ALL STOP and PUMP STOP or similar keys.

WARNING

Important Safety Information

Notes: 1) Save this Important Safety Information section

in a readily accessible location.

2) Although DEF is non-flammable, Diesel is flammable. attached to Diesel dispensers, follow all the notes in this section that pertain to flammable fuels.

This section introduces the hazards and safety precautions associated with installing, inspecting, maintaining or servicing this product. Before performing any task on this product, read this safety information and the applicable sections in this manual, where additional hazards and safety precautions for your task will be found. Fire, explosion, electrical shock or pressure release could occur and cause death o r serious injury, if these safe service procedures are not followed.

Preliminary Precautions

You are working in a potentially dangerous environment of flammable fuels, vapors, and high voltage or pressures. Only trained or authorized individuals knowledgeable in the related procedures should install, inspect, maintain or service this equipment.

Emergency Total Electrical Shut-Off

The first and most important information you must know is how to stop all fuel flow to the pump/dispenser and island. Locate the switch or circuit breakers that shut off all power to all fueling equipment, dispensing devices, and Submerged Turbine Pumps (STPs).

Therefore, for DEF cabinets that are

Read the Manual

Read, understand and follow this manua l and any other labels or related materials supplied with this equipment. If you do not understand a procedure, call a Gilbarco Authorized Service Contractor or call the Gilbarco Support Center at  1-800-800-7498. It is imperative to your safety and the safe ty of others to understa

Follow the Regulations

Applicable information is available in National Fire Protection Association (NFPA) 30A; Code for Motor Fuel Dispensing

Facilities and Repair Garages, NFPA 70; National Electrical Code (NEC), Occupatio nal Safety and Health Administration

(OSHA) regulations and federal, state, and local codes. All these regulations must be followed. Failure to install, inspect, maintain or service this equipment in accordance with these codes, regulations and standards may lead to legal citations with penalties or affect the safe use and operation of the equipment.

Replacement Parts

Use only genuine Gilbarco replacement pa rts and retrofit kit s on your pump/dispenser. Using parts other than genuine Gilbarco replacement parts could create a safe ty hazard and violate

ary

local regulations.

nd the procedures before beginning work.

Safety Symbols and Warning Words

This section provides important information about warning symbols and boxes.

Alert Symbol

Total Electrical Shut-Off Before Access

Any procedure that requires access to electrical component s or the electronics of the dispenser requires total electrical shut off of that unit. Understand the function and location of this switch or circuit breaker before inspecting, installing, maintaining, or servicing Gilbarco equipment.

Evacuating, Barricading and Shutting Off

Any procedure that requires access to the pump/dispenser or STPs requires the following actions:

• An evacuation of all unauthorized persons and vehicles from the work area

• Use of safety tape, cones or barricades at the affected unit(s)

• A total electrical shut-off of the affected unit(s)

MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013 Page 5

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This safety alert symbol is used in this manual and on warning labels to alert you to a precaution which must be followed to prevent potential pers safety directives that follow this symbol to avoid possib le inj ury or death.

Signal Words

These signal words used in this manual and on warning labels tell you the seriousness of particular safety hazards. The precautions below must be followed to prevent death, injury or damage to the equipment:

DANGER: Alerts you to

which will result in death or serious injury.

WARNING: Alert

that could result in death or serious injury.

CAUTION with Alert symbol: Designates a hazard or

unsafe practic CAUTION without Alert unsafe practice which may result in property or equipment damage.

s you to a hazard

e which may result in minor injury.

onal safety hazards. Obey

a hazard or unsafe practice

or unsafe practice

symbol: Designates a hazard o r

Working With Fuels and Electrical Energy

Prevent Explosions and Fires

Fuels and their vapors will explode or burn, if ignited. Spilled or leaking fuels cause vapors. Even filling customer tanks will cause potentially dangerous vapors in the vicinity of the dispenser or island.

DEF is non-flammable. Therefore, explosion and fire warnings do not apply to DEF fluid lines.

safety

Important Safety Information

The pump/dispenser contains a chemical known to the State of California to cause cancer.

WARNING

The pump/dispenser contains a chemical known to the State of California to cause birth defects or other reproductive harm.

WARNING

Gasoline/DEF ingested may cause unconsciousness and burns to internal organs. Do not induce vomiting. Keep airway open. Oxygen may be needed at scene. Seek medical advice immediately.

DEF generates ammonia gas at high er temperatures. When opening enclosed panels, allow the unit to air out to avoid breathing vapors. If respiratory difficulties develop, move victim away from source of exposure and into fresh air. If symptoms persist, seek medical attention.

WARNING

Gasoline inhaled may cause unconsciousness and burns to lips, mouth and lungs. Keep airway open. Seek medical advice immediately.

WARNING

Gasoline/DEF spilled in eyes may cause burns to eye tissue. Irrigate eyes with water for approximately  15 minutes. Seek medical advice immediately.

WARNING

Gasoline/DEF spilled on skin may cause burns. Wash area thoroughly with clear water. Seek medical advice immediately.

WARNING

DEF is mildly corrosive. Avoid contact with eyes, skin, and clothing. Ensure that eyewash stations and safety showers are close to the work location. Seek medical advice/recommended treatment if DEF spills into eyes.

WARNING

No Open Fire

Open flames from matches, lighters, welding torches or

other sources can ignite fuels and their vapors.

No Sparks - No Smoking

Sparks from st arting vehicles, starting or using power tools, burning cigarettes, cigars or pipes can also ignite fuels and their vapors. Static electricity, including an electrostatic charge on your body, can cause a spark sufficient to ignite fuel vapors. Every time you get out of a vehicle, touch the metal of your vehicle, to discharge any electrostatic charge before you approach the dispenser island.

Working Alone

It is highly recommended that someone who is capable of rendering first aid be present during servicing. Familiarize yourself with Cardiopulmonary Resuscitation (CPR) methods, if you work with or around high voltages. This information is available from the American Red Cross . Alw ay s advise the station personnel about where you will be working, and caution them not to activate power while you are working on the equipment. Use the OSHA Lockout/Tagout procedures. If you are not familiar with this requirement, refer to this information in the service manual and OSHA documentation.

Working With Electricity Safely

Ensure that you use safe and established practices in working with electrical devices. Poorly wired devices may cause a fire, explosion or electrical shock. Ensure that grounding connections are properly made. Take care that sealing devices and compounds are in place. Ensure that you do not pinch wires when replacing covers. Follow OSHA Lockout/Tagout requirements. Station employees and service contractors need to understand and comply with this program completely to ensure safety while the equipment is down.

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In an Emergency

Inform Emergency Personnel

Compile the following information and inform emergency personnel:

• Location of accident (for example, address, fron building, and so on)

• Nature of accident (for example, possible over by car, burn s, and so on)

• Age of victim (for example, baby, teenager, middle-age,

lderly)

• Whether or stopped b

• Whether or not a victim has vomited (for example, if swallowed or inha

not victim has received first aid (for example,

leeding by pressure, and so on)

led something, and so on)

heart attack, run

ary

t/back of

Hazardous Materials

Some materials present inside electronic enclosures may present a health hazard if not handled correctly . Ensure that you clean hands after handling equipment. Do not place any equipment in the mouth.

Page 6 MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013

IMPORTANT: Oxygen may be needed at scene if gasoline has been ingested or inhaled. Seek medical advice immediately.

Lockout/Tagout

Lockout/Tagout covers servicing and maintenance of machines and equipment in which the unexpected energization or st art-up of the machine(s) or equipment or release of stored energy could cause injury to employees or personnel. Lockout/Tagout applies to all mechanical, hydraulic, chemical, or other energy, but does not cover electrical hazards. Subpart S of 29 CFR Part 1910 - Electrical Hazards, 29 CFR Part 1910.333 contains specific Lockout/Tagout provision for electrical hazards.

Hazards and Actions

WARNING

Spilled fuels, accidents involving pumps/dispensers, or uncontrolled fuel flow create a serious hazard. Fire or explosion may result, causing serious injury or death. Follow established emergency procedures.

DEF is non-flammable. However it can create a slip hazard. Clean up spills promptly.

Collision of a Vehicle with Unit Fire at Island Fuel Spill

The following actions are recommended regarding these hazards:

Important Safety Information

ary

• Do not go near a fuel spill or allow anyone else in the area.

• Use station EMERGENCY CUTOFF immediately. T urn of

•

Do not use console E-STOP, ALL STOP, and PUMP STOP to shut off power. These keys do not remove AC power and do not always stop product flow.

• Take precautions to avoid igniting fuel. Do not allow starting of vehicles in the area. Do not allow open flames, smoking or power tool

• Do not expose yourself to hazardous conditions such as fire, spilled fuel or exposed wiring.

• Call emergency numbers.

s in the area.

f all system circuit breakers to the island(s).

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MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013 Page 7

Important Safety Information

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Page 8 MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013

3 – Systems Overview

Overhead Antenna Assembly

Side A

T20231-G1

LF Transmitter (134kHz Intentional

Radiator)

Q13579-01

Control Data

UHF Receiver Module

902 - 928 MHz

115 VAC

(FROM Dispenser

AC POWER

DISTRIBUTION)

RS-232 RS-232

Gateway Board

T20128

SERIAL DATA

to CRIND logic boards

(Dispenser Electronics)

J7 J8

P187

P250

P185

22VDC,

5VDC, GND

5VDC,

GND

22VDC,

5VDC, GND

22VDC, 5VDC, GND

J5 J5

J2A J2B JA JB

LF TX

UHF RX

Overhead Antenna Assembly

Side B

T20231-G1

UHF RX

LF TX

POWER REGULATING

Circuit Board

T20138-G1

P177P179P176

P175

P178

Light Board Assembly

(T20295, T20446)

on Dispenser Bezel Face

(Side A)

P181

P180,

P182

RS-232, Digital

Control and Light

Control Circuit

P180,

P182

P181

RS-232, Digital

Control and Light

Control Circuit

When overhead antennas are not part of the product, Dummy Load R20526-G1 plugs into JA and JB. J2A and J2B are left unconnected.

DATA CONTROL BOARD

Q13563-01 or -02

60VAC

Power Supply

R20600-G1

AC Po wer

EMC Filter Q10895-01

Micro-Reader

Q13551-01

(134 KHz

Intentional)

Micro-Reader

Q13551-01

(134 KHz

Intentional)

T20143

Bezel

Antenna

R20522-G2

Cable

T20143

Bezel

Antenna

R20522-G2

Cable

Light Board Assembly

(T20295, T20446)

on Dispenser Bezel Face

(Side B)

RS-232

LF TX/RX

RS-485

Full Systems

The Full System product is an option available as a retrofit kit or factory installed equipment on the Advantage, MPD-3 and Encore, and Eclipse lines of fuel dispensers. The TRIND device is connected to the CRIND via a gateway or serial interface board. In this application TRIND is a software slave to the CRIND and the associated POS controller/host. This means that a properly working TRIND system will look for and read tags, but only when told to by the controller, through the CRIND application.

This system is to be installed in accordance with all Underwriter’s Laboratories (UL), Federal Communications Commission (FCC), federal, state and local regulations associated with it. The following illustrations depict the system component used in the Original, Advantage, MPD-3, and Encore full systems.

Full Systems

Figure 3-1: Original Full System Block Diagram

ary

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MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013 Page 9

Full Systems

(

)

(

)

(

)

(

)

(

)

(

)

(

)

(

)

(

)

(

)

(

)

Figure 3-2: Advantage Series Full System Block Diagram

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Page 10 MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013

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Figure 3-3: Encore Full System Block Diagram

Overhead Antenna Assembly

Side A

LF Transmitter (134kHz Intentional

Radiator)

Q13579-01

Control Data

UHF Receiver Module

RI-RFM-HRUA 902 - 928 MHz

115 VAC

(FROM Dispenser

AC POWER

DISTRIBUTION)

RS-232

Gateway Board

T20128

SERIAL DATA

to CRIND logic boards

(Dispenser Electronics)

P187

P250

P185

22VDC, 5VDC,

GND

5VDC,

GND

22VDC,

5VDC, GND

22VDC, 5VDC, GND

J2A J2B

LF Transmit Antenna

UHF Receive Antenna

Overhead Antenna Assembly

Side B

LF Transmit Antenna

UHF Receive Antenna

Light Board Assembly

M01218A00X

on Dispenser Bezel Face

(Side A)

POWER REGULATING

Circuit Board

T20314-G1

P177P179P176

P175

P178

Light Board Assembly

M01218A00X

on Dispenser Bezel Face

(Side A)

P182

RS-232, Digital

Control and Light

Control Circuit

P182

RS-232, Digital

Control and Light

Control Circuit

J1A

J3A

J3B

J1B

M00878A001

Cable

Tuner Board T20579

Q13851-01

WO3889

When overhead antennas are not part of the product, Dummy Load R20526-G1 plugs into JA and JB. J2A and J2B are left unconnected.

R20773-G2, door cable,

provides power and RS232

communications

R20773-G2, door cable,

provides power and RS232

communications

X is color of LEDs

DATA CONTROL BOARD

Q13563-02 or -04

5 MHz (UHF Clock - selected

by jumper)

10 MHz (Local Clock - not

selected for this application)

24 VAC

Power Supply

AC Power

EMC Filter Q10895-01

Micro-Reader

Q13551-01

(134 KHz

Intentional)

Micro-Reader

Q13551-01

(134 KHz

Intentional)

M00878A001

Cable

Encore

Antenna

(on board

Encore keytag

Antenna

(on board

RS-232

RS-485

UHF RCVUHF RCV

LF TX

Full Systems

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MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013 Page 11

Hand Held Only Tag System Overview

115 VAC

(FROM Dispenser

AC POWER

DISTRIBUTION)

R20580-G1

24 VAC

Class II Energy

Limiting

Transformer

R20719-G1

115 VAC

T20524

Bezel

Antenna

T20524

Bezel

Antenna

Enhanced Gateway

Board

T20678

S e r i a l

D a t a

to CRIND™ logic boards

(Dispenser Electronics)

RS-232, +22VDC, +5VDC, GND

P282A P282BP250

P185

22VDC,

5VDC,

GND

Light Board Assembly

(T20601-G1)

on Dispenser Bezel Face

(Side B)

RFID Power Supply

T20314-G1

P174

P177P178P176

P175

P179

Light Board Assembly

(T20601-G1)

on Dispenser Bezel Face

(Side A)

P181P182

RI-STU-MRD1 Micro-Reader

(134kHz

Intentional

Radiator)

RS-232, Digital

Control and Light

Control Circuit

P182P181

RI-STU-MRD1 Micro-Reader

(134kHz

Intentional

Radiator)

RS-232, Digital

Control and Light

Control Circuit

EMI Line Filter

Q10895-01

115 VAC

Hand Held Only Tag System Overview

This product is an option available as a retrofit kit or factory installed equipment in Advantage, MPD-3, and Encore lines of fuel dispensers. The TRIND Enhanced Gateway Board (T20678) manages RFID processing and provides simple, generic event messages to the pump electronics via Transistor-Transistor Logic (TTL). In this application, TRIND is a software slave to the CRIND and the associated POS controller/host. This means that a properly working Low Frequency (LF) TRIND system will look for and read tags, but only when told to by the controller, through the CRIND application.

This system is to be installed in accordance with all UL, FCC, federal, state and local regulations. The following block diagram depicts the components for the Hand Held Only T ag System.

Figure 3-4: Hand Held Only Tag System Block Diagram

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Page 12 MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013

Card Cage Assemblies Major Hardware Components

4 – Major Hardware Components

Card Cage Assemblies

There are four main card cage versions used for the TRIND system. These four card cages are the T20229-G1, T20606-G2, T20606-G3, and the T20606-G5. The T20229 card cage is no longer available and is discussed in this manual simply for the service and support of the installed base. There are other G-levels of the T20606 card cage, but these are variations of the

-G2 and -G3. Therefore, being familiar with these base card cages and their parts will provide the technician with valuable information in servicing the other G-levels if encountered.

Note: Many parts look similar in the T20229 and T20606 card ca

same. Always replace the removed part with the same part number or risk voiding the UL listings, FCC certifications, warranty, if applicable.

T20229-G1 Card Cage Assembly

The T20229 card cage was the installed card cage for the original Mobil Speedpass program. With a few cable changes, this card cage can be replaced by the T20606-G2, which contains the new Multi-Port DCB from T exas Instruments.

ges, but they are not the

Figure 4-1: Card Cage Assembly T20229-G1

Preliminary

MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013 Page 13

Major Hardware Components Card Cage Assemblies

T20229-G1 Card Cage Assembly Parts List

Item Description Part Number

1 Power Supply PCB T20138-G1 2 Transmitter PCB Assembly Q13579-01 3 Data Control Board Q13563-01 4 UHF Receiver Assembly on DCB Q13564-01 5 Gateway Board T20128-G1

T20606-G2 Card Cage Assembly

The T20606-G2 card cage is the updated version of the T20229-G1. It features a Multi-Port DCB, LF Transmitter and a High-Gain UHF receiver. It also has a card cage harness, which reduces the number of field connections that must be made (compared to the T20229). This card cage comes ready to mount in an Encore unit, and is easily modified to also work in Eclipse, Advantage and MPD-3 units.

Figure 4-2: Card Cage Assembly T20606-G2

Page 14 MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013

Card Cage Assemblies Major Hardware Components

T20606-G2 Card Cage Assembly Parts List

Item Description Part Number

1 TRIND Gateway PCB T20128-G3 2 Circuit Board Support Q10651-16 3 TRIND PCB Bracket M00624A001 4 Multi-Port Data Control Board Q13563-04 5 Radio PCB Shield R20545-G1 6 PCB Insulator Board R20590-01 7 Low Frequency Transmitter Module Q13579-01 8 24 VAC Transformer R20719-G1 9 Recessed Power Receptacle R20206-G14 10 10 AMP EMI Filter Q10895-01 11 TRIND PCB Shield Bracket M00621A001 12 Regulator PCB Shield T20198-01 13 Regulator PCB T20314-G1

T20606-G3 Card Cage Assembly

The T20606-G3 card cage supports “keytag only” operation and features an Enhanced Gateway board, which serves as the local controller for the RF modules (taking the place of the DCB) and the protocol handler for payment messaging (to CRIND or other Host Controller device). This card cage comes ready to mount in Encore, Advantage, Eclipse and MPD-3, with no modifications required.

Figure 4-3: Card Cage Assembly T20606-G3

Preliminary

MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013 Page 15

Major Hardware Components Card Cage Assemblies

T20606-G3 Card Cage Assembly Parts List

Item Description Part Number

1 Regulator PCB T20314-G1 2 Shield, Regulator, PCB T20198-01 3 Transformer, 24 VAC R20719-G1 4 Enhanced Gateway PCB T20678-G1 5 Filter, EMI, 10 AMP Q10895-01

T20606-G5 Card Cage Assembly

The T20606-G5 card cage is a variation of the T20606-G2 card cage required for many international “full system” TRIND applications (Europe and southeast Asia). It features a European Telecommunications Standards Institute (ETSI) Data Control Board (DCB), LF Transmitter and a High-Gain UHF receiver. It also has a card cage harness, which reduces the number of field connections that must be made (compared to the original T20229). This card cage comes ready to mount in an Encore unit, and is easily modified to also work in Eclipse, Advantage and MPD-3 units.

Figure 4-4: Card Cage Assembly T20606-G5

Page 16 MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013

Card Cage Assemblies Major Hardware Components

T20606-G5 Card Cage Assembly Parts List

Item Description Part Number

1 TRIND Gateway PCB T20128-G3 2 Circuit Board Support Q10651-16 3 TRIND PCB Bracket M00624A001 4 ETSI Data Control Board Q13563-07 5 Radio PCB Shield R20545-G1 6 PCB Insulator Board R20590-01 7 Low Frequency Transmitter Module Q13579-01 8 24 VAC Transformer R20719-G1 9 Recessed Power Receptacle R20206-G14 10 10 AMP EMI Filter Q10895-01 11 TRIND PCB Shield Bracket M00621A001 12 Regulator PCB Shield T20198-01 13 Regulator PCB T20314-G1

Disassembly and Installation For MPD®-3 Units with SID Displays

In some older installations, a screw and two nuts were installed under the Card Cage on side B of a unit. This causes the installed card cage to rest at an angle, higher on side B. This hardware must remain in place in order to prevent contact between the Card Cage and the SID boards when the bezel door is closed.

Disassembly and Installation For All MPD-3 Units

In field retrofits, the TRIND units’ top (center) screw from the card cage was removed, and replaced by tie wraps at either side after the card cage was installed in the cabinet. The card cage can only be removed or installed when separated into two pieces. See Figure4-5 for locations of the screw (1) and tie wraps (2).

Figure 4-5: Screw and Tie Wrap Locat ions

Preliminary

MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013 Page 17

Major Hardware Components Card Cage Assemblies

GND

22V

GND GND

22V

GND

Note: P176, 177, and P178 are identical.

JP1 through JP4: must be unique address for each dispenser at site

22V

AC EMI Line Filter Q10895

AC EMI Line Filter Q10895-01, is a Corcom dual T section RFI power line filter . These filters are well suited for low impedance loads where noisy RFI environments are present. They control pulsed, continuous and/or intermittent interference, insuring protection of the TRIND equipment from power line noise in addition to protecting the line from equipment noise.

Transformers R20600 and R20719

Transformer R20600-G1 is used in T20229-G2 card cage assembly. Transformer R20719-G1 is used in T20606-G2 LF/UHF full system, and T20606-G2 Enhanced Gateway system card cages. Each transformer performs step down of 120VAC to a usable level for the RFID Power supply. The R20600 steps 120VAC down to 60VAC, which is used by the T20138-G1 Power Supply board. The R20719 steps 120VAC down to 24VAC, which is used by the T20314-G1 Power Supply board.

Power Supply Boards T20138 and T20314

Power Supply Board T20138-G1 is used in T20229-G1 full system card cage assembly. Power Supply Board T20314-G1 is used in T20606 line of card cages. The supplies take the outpu t of their respective AC to AC transformers and make the proper DC voltages for use by the TRIND system components. Both supplies utilize a gate-driven MOSFET (for +22VDC) and a buck switched mode power supply (for +5VDC). Both supplies monitor the current on the output to turn off the gate drive, rather than fail permanently, should one of the TRIND system components develop a voltage problem. This arrangement allows for any of the outputs to be shorted directly to ground with out harming the power supply because it turns itself off until the problem is discovered and removed, and AC power is cycled.

T20138 Power Supply Board.

This board has jump-jack locations to set the dither sync (“Glossary” on page 1) address for the TRIND unit, with a 10-position ribbon cable (at P173) that goes to the DCB (J6). These addresses only matte

Figure 4-6: Power Supply Board T20138

r to the site itself, not the pump or CRIND.

Page 18 MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013

Card Cage Assemblies Major Hardware Components

GND

22V

GND

22V

GND

Note: P176, 177, and P178 are identical.

22V

CR5 - pulsing (heartbeat)

CR11 - RS485 - TX

CR10 - RS485 - RX

Note: In normal operation will

be in sync.

CR3 - 12V

CR2 - 5V

On continuously

T20314 Power Supply Board.

Must be used in conjunction with R20719 transformer.

Figure 4-7: Power Supply Board T20314

Data Control Boards Q13563

Data Control Boards Q13563-01 and Q13563-02 are used in T202 29-G1 full system card cage assembly. The Q13563-04 board is used in T20606-G2 full system card cage assembly. These DCBs handle tag reader control and pass the system status and tag data up to the Gateway board. The earlier versions (-01, -02) of this board made use of jump jacks on the power supply board for dither sync addressing, subsequent versions (-04 and above) contain dip switches for this site-specific addressing.

Preliminary

Figure 4-8: Data Control Boards Q13563-01 and Q13563-02

MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013 Page 19

Major Hardware Components Card Cage Assemblies

Q13563-04 and Above

Heart Beat RS-485 TX

Read ANT 1

Read ANT 3

Bezel I/0 Error

Bit Restore

Bit Fail

RS-485 RX +12 Vdc

+5 Vdc

Figure 4-9: Data Control Boards Q13563-03 and Above

UHF Receiver Board Q13564

Mounted on the DCB, the UHF Receiver Board receives 12VDC from the DCB. The board also receives information from UHF antennas over J2A or J2B and processes the UHF signal. This receiver has to comply with FCC and in-country communication protocols such as ETSI. For this application the ETSI protocol is required for Asia and Europe.

Figure 4-10: UHF Receiver Board Q13564

Page 20 MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013

Card Cage Assemblies Major Hardware Components

The UHF Receiver Module contained on the DCB, handles the uplink signal from the vehicle tag. It receives the signal from the vehicle tag that transmits data on a UHF carrier, and down converts and demodulates this signal to binary data. The UHF Receiver also includes the master oscillator for the DCB and provides all clock signals for other elements within the DCB to keep signal paths as short as possible. The UHF receive antenna connections are made via Sub Miniature A (SMA) connectors on antenna cables M00878A001, M00878A002, and Q13578-01.

Transmitter Board Q13579

Transmitter Board Q13579-01 is used in the T20229-G1 and T20606-G2 full system card cages. The Transmitter Board is actually a three board assembly containing two identical transmitter modules (one each for Sides 1 and 2) mounted on a larger printed circuit board. The Transmitter Module (Q13579-01) contains all the functions to activate vehicle tags. The module includes a carrier board onto which are mounted two transmit-only Radio Frequency Modules (RFMs), the power supply, oscillator and tuning connector for the RFMs, logic circuitry to determine RFM selection, power level adjustment capability, and a pulse width modulation circuit. This board receives +22VDC, +5VDC and GND through J6. If this board is replaced, overhead antennas will need to be retuned. The transmitter provides an approximate 134 kHz signal for TRIND antennas, through JA for Side 1 and JB for Side 2 of the dispenser.

Figure 4-11: Transmitter Board Q13579

Preliminary

MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013 Page 21

Major Hardware Components Card Cage Assemblies

TX = To A Side CRIND

RX = From B Side CRIND

PWR = 5V

Must match corresponding CRIND address

T20128-GX

CPU = Software Running

PWR = 5V

RX = From A Side CRIND TX = To A Side CRIND

RX = From B Side CRIND

TX = To B Side CRIND

TX = To A Side CRIND

T20678-GX

Gateway Boards T20128, T20678

Gateway Board T20128-GX is used in the T20229-G1 and T20606-G2 full system card cages. The T20678 Gateway Board is used in the T20606-G3 card cage. These boards manage events and message processing to/from the Controller (CRIND, POS, host controller) and the readers. On the full systems, the gateway board manages RFID processing through the DCB (which communicates with the vehicle tags via overhead antennas and with hand-held tags via bezel readers). On Enhanced Gateway systems, the board manages hand-held RFID processing through direct communication with the bezel readers.

Figure 4-12: Gateway Boards T20128 and T20678

Page 22 MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013

Card Cage Assemblies Major Hardware Components

Card Cage Cable Harness T20662-G2

The T20662-G2 card cage cable harness assembly provides power and data distribution to/ from the card cage and the Light/MicroReader PCA. It comes already installed on the T20606G2 card cage from the factory.

Figure 4-13: Card Cage Cable Harness T20662-G2

Full System TRIND R20520-G1 Transmitter Cable

The R20520-G1 Transmitter Cable is a 26-pin connector cable that is routed between the Q13579 Low Frequency Transmitter Board and the Q13563 Data Control Board.

Figure 4-14: Transmitter Cable R20520-G1

Preliminary

MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013 Page 23

Major Hardware Components Card Cage Assemblies

To Gateway Board

To Data Control Board

R20763-G1

R20763-G2

R20763-G3

Full System TRIND R20525-G1 RS-485 Communication Cable

The R20525-G1 RS-485 Communication Cable is a 4-pin and 5-pin connector cable that is connected between the Q13563 Data Control Board and the T20128 Gateway Board.

Figure 4-15: RS-485 Communication Cable R20525

Full System TRIND R20763-GX Power Supply Cables

The R20763-GX Power Supply Cables connect the LF Transmitter (-G1), the DCB (-G2) and the Gateway(-G3) boards to the T20314 power supply.

Figure 4-16: Power Supply Cables

Page 24 MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013

Card Cage Assemblies Major Hardware Components

Hand-Held TRIND System M00507 Ribbon Cable

The M00507 Ribbon Cable is a 14-pin cable routed between T12678 Gateway Board and the R20773 TRIND Option Door Data and Power Cable. The R20773 cable leads to the T20601 Light/Microreader Board. The -A001 cable is used for Side A (or Side 1 based on the dispenser). The -A002 cable is used for Side B (or Side 2 based on the dispens er).

Figure 4-17: Hand-Held TRIND System Ribbon Cable M00507

Hand-Held TRIND System M01366 Power Cable

The M01366 TRIND Power Cable is a 3-wire cable routed between the T20314 Power Supply Assembly and the T20678 Gateway Board.

Figure 4-18: Hand-Held TRIND System Power Cable M01366

Preliminary

MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013 Page 25

Major Hardware Components TRIND Overhead Antennas

1, 2

TRIND Overhead Antennas

Full System TRIND has six antennas, four active and two passive. The active antennas can further be divided as transmit only (overhead antennas) and transmit and receive (option door/ CIM door antennas). All four operate in the Low Frequency (LF) band at 134.2 kHz. The two passive antennas receive in the UHF Band at 902 MHz (in the US) and at 868 MHz (Asia & Europe) and are used in conjunction with the overhead antennas to utilize the car tags. There are two basic variations of the full system TRIND. The fundamental differences are based on the card cage and the overhead antennas used. The antennas can be divided into two sections, the original Mobil antennas (no longer available) and the single-loop antennas, which are currently being shipped with full system TRIND.

T20231 Mobil Overhead Antenna Assembly

The Mobil overhead antenna assembly consists of a multiple loop (47 uH) coil for LF transmission, a tuning board, and sheet metal slot antenna for UHF receive. This assembly is no longer available, but is still a part of the installed base at Mobil Stations. These antennas have been replaced by T20632 family of overhead antennas.

Figure 4-19: Mobil Overhead Antenna Assembly T20231

T20231 Mobil Overhead Antenna Assembly Parts List

Item Description Part Number

1 902.858 MHz high frequency antenna Q13580-01 2 868.4 MHz High Frequency Antenna Q13580-02 3 Molded Antenna Q13582-01 4 Tuning Board Q13582-02 5 Tuner Gasket Q13582-04 6 Tuner Cover Q13582-03

Page 26 MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013

TRIND Overhead Antennas Major Hardware Components

Note: For units with Logo

Display Cabinets universal antenna brackets are installed with flat side up.

Figure 4-20: T20231 Mobil Overhead Antenna Bracket Assemblies and Hardware

Preliminary

MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013 Page 27

Major Hardware Components TRIND Overhead Antennas

T20231 Mobil Overhead Antenna Bracket Assemblies and Hardware for The Advantage Series

Item Description

1 antenna top cover T20213-01 T20213-01 T20215-01 T20215-01 2 bracket, universal antenna T20212-01 T20212-01 T20212-01 T20212-01 3 bracket, antenna mounting T20211-01 T20211-01 T20211-01 T20211-01 3a bracket, antenna mounting (note 1) T20211-02 - T20211-02 4 screw, 10-32 black K85736-45 K85736-45 K85736-45 K85736-45 5 antenna assembly T20231-G1 T20231-G1 T20231-G1 T20231-G1 6 1/4-20 bolt x 4" black K01914-70 K01914-70 K01914-70 K01914-70 7 1/4-20 nut, black Q11890-08 Q11890-08 Q11890-08 Q11890-08 8 over head antenna cables R20509-G1

9 connector, tube fitting Q13591-01 Q13591-01 Q13591-01 Q13591-01 10 conduit, flexible black plastic Q13592-02 Q13592-02 Q13592-02 Q13592-02 Notes:

1. Not shown on page 28, single-sided antenna bracket has no antenna mounting arms.

Wide Frame Single-Sided

Q13578-

de Frame

Wi Double-Sided

R20509-G1

Q13578-01

Narrow Frame Single-Sided

R20509-G1

Q13578-01

Narrow Frame Double Sided

0509-G1

Q13578-01

T20231 Mobil Overhead Antenna Bracket Assemblies and Hardware for the MPD-3

Item Description

1 antenna top cover T20214-01 T20214-01 T20214-01 T20214-01 2 bracket, universal antenna T20212-01 T20212-01 T20212-01 T20212-01 3 bracket, antenna mounting T20211-01 T20211-01 T20211-01 T20211-01 3a bracket, antenna mounting (note 1) T20211-02 - T20211-02 4 screw, 10-32 black K85736-45 K85736-45 K85736-45 K85736-45 5 antenna assembly T20231-G1 T20231-G1 T20231-G1 T20231-G1 6 1/4-20 bolt x 4" black K01914-70 K01914-70 K01914-70 K01914-70 7 1/4-20 nut, black 8 over head antenna cables R20509-G1

9 connector, tube fitting Q13591-01 Q13591-01 Q13591-01 Q13591-01 10 conduit, flexible black plastic Q13592-02 Q13592-02 Q13592-02 Q13592-02 Notes:

1. Not shown on page 28, single-sided antenna bracket has no antenna mounting arms.

PMI Bezel Single-Sided

Q11890-08 Q11890-08 Q11890-08 Q11890-08

Q13578-01

PMI Bezel Double-Sided

R20509-G1

Q13578-01

Mack Bezel Single-Sided

R20509-G1

8-01

Q1357

Mack Bezel Double Sided

R20509-G1 Q13578-01

Page 28 MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013

TRIND Overhead Antennas Major Hardware Components

Sub Miniature A (SMA) connections should be treated with care and not overtightened. The maximum torque rating on these connectors is usually measured in inch pounds

Too severe a turn or bend in the cable may damage the center conductor or compro mise the shield/drain portion of the cable.

This can result in an observance of intermittent reads or other problems. The poor performance will in turn generate a premature field service call . Replacing this cable is labor intensive after the system is installed the first time.

Turns or bends in coaxial cable must be gradual loops, no sharper than a 1-inch radius (2inch diameter).

CAUTION CAUTION

It is critical that the proper tool is used when tuning the overhead antennas on TRIND systems. Only the Q13631-02 (part of ASC Tool Kit K94577-01 ) plastic tuning tool (or similar plastic 0.10in. hex tool) should be used for tuning overhead antennas.

Using a metal screwdriver or Allen wrench has two negative effects. First, a proper tuning is impossible as the metal of the tool used changes the properties of the variable inductor used for tuning. Second, the ferrite slug used in the variable inductor is extremely brittle and is broken or stripped easily by metal tools, preventing the proper tuning of the antenna.

If the antenna is not properly tuned the read range can be significantly reduced

T20632 Single-Loop Overhead Antenna Assembly

The T20632-GX Single-Loop Overhead Antenna Assemblies are made up from a single turn (loop) antenna; a high efficiency tuning board, and a UHF receive antenna. These parts are all mounted in a molded polycarbonate set of boxes and then mounted wi th brackets on top of the dispenser. These parts are discussed in further in the following sections.

Preliminary

MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013 Page 29

Note: There are eight different “G” levels of this antenna assembly, due to the different

and heights of the dispensers.

T20632 “G” Level Dispenser Antenna is used on

G1/G5 Advantage Wide Frame and MPD-3 G2/G6 Advantage Narrow Frame G3/G7 Encore G4/G8 Advantage Wide Frame With Exxon Light Box

widths

Major Hardware Components TRIND Overhead Antennas

Figure 4-21: T20632 Single-Loop Overhead Antenna Assembly

T20632 Single-Loop Overhead Antenna Assembly Parts List (Domestic)

Item Description T20632-G1 T20632-G2 T20632-G3 T20632-G4

1 Bottom Right Antenna Box T20615-04 T20615-04 T20615-04 T20615-04 2 Top Right Antenna Box T20615-02 T20615-02 T20615-02 T20615-02 3 Antenna W03889-01 W03889-02 W03889-03 W03889-04 4 Bottom Left Antenna Box T20615-03 T20615-03 T20615-03 T20615-03 5 Screw Thread Form #6-19 Q12011-17 Q12011-17 Q12011-17 Q12011-17 6 Antenna Tuner PCA T20579-G1 T20579-G2 T20579-G3 T20579-G4 7 Lock Washer K46212 K46212 K46212 K46212 8 Top Left Antenna Box T20615-01 T20615-01 T20615-01 T20615-01 9 Hex Nut Q11890-04 Q11890-04 Q11890-04 Q11890-04 10 UHF Receiver Antenna Q13851-01 Q13851-01 Q13851-01 Q13851-01 11 Neoprene Adhesive Tape Q11899-12 Q11899-12 Q11899-12 Q11899-12

Page 30 MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013

TRIND Overhead Antennas Major Hardware Components

T20632 Single-Loop Overhead Antenna Assembly Parts List

(International)

Item Description T20632-G5 T20632-G6 T20632-G7 T20632-G8

1 Bottom Right Antenna Box T20615-04 T20615-04 T20615-04 T20615-04 2 Top Right Antenna Box T20615-02 T20615-02 T20615-02 T20615-02 3 Antenna W03889-01 W03889-02 W03889-03 W03889-04 4 Bottom Left Antenna Box T20615-03 T20615-03 T20615-03 T20615-03 5 Screw Thread Form #6-19 Q12011-17 Q12011-17 Q12011-17 Q12011-17 6 Antenna Tuner PCA T20579-G1 T20579-G2 T20579-G3 T20579-G4 7 Lock Washer K46212 K46212 K46212 K46212 8 Top Left Antenna Box T20615-01 T20615-01 T20615-01 T20615-01 9 Hex Nut Q11890-04 Q11890-04 Q11890-04 Q11890-04 10 UHF Receiver Antenna Q13851-02 Q13851-02 Q13851-02 Q13851-02 11 Neoprene Adhesive Tape Q11899-12 Q11899-12 Q11899-12 Q11899-12

Figure 4-22: T20632 Single Loop Antenna Brackets and Hardware

Preliminary

MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013 Page 31

Major Hardware Components TRIND Overhead Antennas

T20632 Single Loop Antenna Assembly Bracket Kits for The Advantage

Series

W/F & N/F RID

Plus Exxon

Item Description

1 Antenna Bracket, Left T20623-01 T20624-01 - 2 Antenna Bracket, Right T20623-02 T20624-02 - 1 Antenna Bracket, W/F & N/F - - T20625-01 2 Antenna Bracket, W/F & N/F - - T20625-02 1 Antenna Bracket, ADV & MPD-3 - - - T20628-01 2 Antenna Bracket, ADV & MPD-3 - - - T20628-02 3 Gasket, Mounting Bracket N23958-01 N23958-01 N23958-01 N23958-01 4 Gasket, Antenna Wire Bracket N23959-01 N23959-01 N23959-01 N23959-01 5 Screw, Hex Head Q11889-104 Q11889-104 Q11889-104 Q11889-104 6 Fastener, Self-Drilling - - - Q13897-01

(K9664

7-01)

With Canopy

(K96647-02)

With Or With

t Blue Hats

(K96647-03)

With Milwaukee

Light Box

(K96647-06)

T20632 Single Loop Antenna Assembly Bracket Kits for the MPD-3

Series

Item Description

1 Antenna Bracket, Left T20626-01 T20627-01 2 Antenna Bracket, Right T20626-02 T20627-02 1 Antenna Bracket, ADV & MPD-3 - - T20628-01 2 Antenna Bracket, ADV & MPD-3 - - T20628-02 3 Gasket, Mounting Bracket N23958-01 N23958-01 N23958-01 4 Gasket, Antenna Wire Bracket N23959-01 N23959-01 N23959-01 6 Screw, Hex Head Q11889-104 Q11889-104 Q11889-104 6 Fastener, Self-Drilling - - Q13897-01

With Canopy

(K96647--04)

With Out

Canopy

(K96647-05)

With

Milwaukee

Light Box

(K96647-06)

T20632 Single Loop Antenna Assembly Bracket Kit for the Encore Unit

Item Description K96647--07

1 Antenna Bracket, Encore T20630-01 2 Antenna Bracket, Encore T20630-02 3 Gasket, Bracket Mounting N23958-01 4 Gasket, Antenna Wire Bracket N23959-01 5 Screw, Hex Head Q11889-104

Page 32 MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013

TRIND Overhead Antennas Major Hardware Components

Ultra High Frequency Antenna Q13851-01 and Q13851-02

This antenna is specifically used to receive the UHF response from the vehicle mount tag. It has a “pigtail” RG-316 coaxial cable with a Sub Miniature A (SMA) jack on the other end connected to it for ease of manufacture and installation purposes. Q13851-01 is intended for domestic use and is found in the T20632-G1 through T20632-G4 Single Loop Antenna Assemblies. Q13851-02 is intended for international use and is found in the T20632-G5 through T20632-G8 Single Loop Antenna Assemblies.

Antenna Tuning Board T20579-GX

The Antenna Tuning Board (T20579-GX) allows the resonance tuning of the low frequency downlink antenna to match with the Transmitter Module to compensate for product tolerances at manufacturing, and to achieve the maximum field strength. The antenna circuit is tuned to resonance by adjusting the ferrite core of the on-board coil with a 0.10-inch hex tuning tool located in K94577-01 ASC TRIND Tool Kit.

Important: The “G” leve Capacitance values are different between the boards due to the different sizes of the single loop antenna itself.

l of this board must match the “G” level of the final assembly.

Preliminary

MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013 Page 33

Major Hardware Components TRIND Option Doors With Antennas

TRIND Option Doors With Antennas

This section provides descriptions and parts information for TRIND options contained in the doors of the Advantage, MDP-3, Encore and Eclipse dispensers. This version of TRIND consists of RFID components, including the antenna, mounted on the door. The antennas used for the option doors on the Advantage and the Encore/Eclipse, perform transmit and receive functions and interact directly with a microreader that’s contained on a light board located in the door. The inducti ve antennas utilize the magnetic near field (air interface) generated by the microreader to interact with the hand-held tags.

The T20601-G1/G2 Light MicroReader PCA is used on the Advantage and MPD-3 dispensers. The T20601-G1 board has red LEDs, the T20601-G2 board has orange LED's. The LEDs light to provide an indication to the consumer that the key tag has been read. In addition, the board processes data received from the key tag antenna, and sends the processed data to the DCB or Enhanced Gateway board.

The Key-Tag Antenna (T20524-G1) is used on Advan tage and M PD-3 di spen sers. It co nnects to the T20601-GX PCA, and is used as an antenna for the key tag portion of the system. An R20522-G2 cable provides a connection between the T20524 and T20601 PCAs.

The M01218A001/A002 Light MicroReader/Antenna PCA is used on the Encore/Eclipse dispensers. The M01218A001 board has red LEDs, M01218A002 board has orange LED's. The board provides indication to the consumer that the tag has been read. In addition, the board processes data received from the key tag antenna, and sends the process data to the DCB or Enhanced Gateway board. The antenna for key-tag portion of the system has been integrated into this assembly. This board also has the ability to be re-configured from red to orange LEDs, and vice-versa, in the field.

Page 34 MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013

TRIND Option Doors With Antennas Major Hardware Components

MPD-3 Bezel Assemblies

The following sections provides parts information for the MPD-3 Bezel Assemblies.

Figure 4-23: T20616-G1 MPD-3 Bezel Assembly

T20616-G1 MPD-3 Bezel Assembly Parts List

Item Description Part Number

1 Housing, MPD-3 T20417-G1 2 Tape, Single Coated Neoprene Sponge Q11899-02 3 TI/RFID Antenna Assembly T20524-G1 4 Light Micro Reader PCA T20601-G1 5 Inside Cover Gasket R20584-01 6 Inside Cover, MPD-3 Housing T20216-01 7 Bezel Panel Assembly T17446-G8 8 Interface Hand Held Antenna Cable R20522-G2 9 TRIND Option Door Data and Power Cable R20773-G2 10 Cable Access Gasket N23881-01 11 Plate, Lock N23873-G1

Preliminary

MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013 Page 35

Major Hardware Components TRIND Option Doors With Antennas

Figure 4-24: T20616-G2 MPD-3 Bezel Assembly

T20616-G2 MPD-3 Bezel Assembly Parts List

Item Description Part Number

1 Housing, MPD-3 T20179-01 2 Tape, Single Coated Neoprene Sponge Q11899-02 3 TI/RFID Antenna Assembly T20524-G1 4 Light Micro Reader PCA T20601-G1 5 Inside Cover Gasket R20584-01 6 Inside Cover, MPD-3 Housing T20216-01 7 Bezel Panel Assembly (Note 1) T17534-G05 8 Interface Hand Held Antenna Cable R20522-G2 9 TRIND Option Door Data and Power Cable R20773-G2 10 Cable Access Gasket N23881-01 11 Spacer, Split (Note 2) K87404-01 12 Gasket, 0.88 O.D. (Note 2) Q11659-01 13 Washer (Note 2) N16599-78 14 Nut, Self Locking Hex (Note 2) Q10218-01 Notes:

1. Bolt-On Panel for Mack Bezels.

2. Bezel Assembly requires a quantity of six (6).

Page 36 MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013

TRIND Option Doors With Antennas Major Hardware Components

Figure 4-25: T20251-G1 MPD-3 Bezel Assembly

T20251-G1 MPD-3 Bezel Assembly Parts List

Item Description Part Number

1 housing, MPD-3 T20179-01 2 tape, single coated neoprene sponge Q11899-02 3 o-ring, 4.25 x 4.28 Q13575-02 4 lens, Mobil Q13575-01 5 diffuser Q13575-03 6 bracket, lens retainer Q13575-04 7 TI/RFID Antenna PCB assembly T20143-G1 8 TI/RFID Light/Microreader PCB T20446-G1 9 gasket, inside cover R20584-01 10 inside cover, MPD-3 housing T20216-01 11 bezel panel assembly T17446-G8 (note 1) 12 gasket, cable access N23881-01 13 plate, lock N23873-G1 14 cable, hand held antenna interface R20522-G1 15 cable, light microreader R20519-G3 16 interface/microreader, cable R20521-G3 Notes:

1. Slide-in panel for PMI bezels.

Preliminary

MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013 Page 37

Major Hardware Components TRIND Option Doors With Antennas

Advantage Wide Frame Option Door Assemblies

This section provides parts data for the Advantage Wide Frame Option Doors. Assemblies.

Figure 4-26: T20228-G1 Advantage Wide Frame (48-Inches) Option Door Assembly

T20228-G1 Advantage Wide Frame Option Door Assembly Parts List

Item Description Part Number

1 TI/RFID Door Antenna T20143-G1 2 Light microreader PCB (note1) T20446-G1 3 antenna shield T20210-01 4 lens retainer bracket Q13575-04 5 diffuser, Wayne Q13575-03 6 logo lens Q13575-01 7 O-ring Q13575-02 8 door gasket R20424-01 9 option door, right T17499-06 10 Antenna Interface Cable R20522-G1 Notes:

1. Replaced T20182-G1 and T20295-G1

Page 38 MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013

TRIND Option Doors With Antennas Major Hardware Components

Figure 4-27: T20613 Advantage W ide Frame (48-Inches) Option Door Assembly

T20613 Advantage Wide Frame Option Door Assembly Parts List

Item Description Part Number

1 Wide Frame Shield T20570-G1 2 Solid Strip Grommet Q10315-06 3 RFID Light/ Microreader PCA (note 1) M01580A00X 4 TRIND Antenna PCB T20524-G1 5 Door Gasket R20424-01 6 Right Option Door (note 2) T20415-0X Notes:

1. Order entry item available as -A001 and -A002

2. Order entry item available as -01 through -08.

Preliminary

MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013 Page 39

Major Hardware Components TRIND Option Doors With Antennas

Advantage Narrow Frame Option Door Assemblies

This section provides parts data for the Advantage Narrow Frame Option Doors.

Figure 4-28: T20614 Advantage Narrow Frame (36-Inches) Option Door Assembly

T20614 Narrow Frame Option Door Assembly Parts List

Item Description Part Number

1 Solid Strip Grommet Q10315-06 2 N/F Door Shield T20571-G1 3 RFID Light/Micro Reader (note 1) M01580A00X 4 TRIND Antenna Assembly PCB T20524-G1 5 Display PCB Assembly T20262-G1 6 Access Door Gasket R20424-01 7 N/F Option Door T20416-01 Notes:

1. Order entry item available as -A001 and -A002

Page 40 MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013

TRIND Option Doors With Antennas Major Hardware Components

Figure 4-29: T20253-G1 Advantage Narrow Frame (36-Inches) Option Door Assembly

T20253-G1 Narrow Frame Option Door Assembly Parts List

Item Description Part Number

1 N/F Option Door (note 1) T20125-0X 2 O-ring Q13575-02 3 Mobil lens Q13575-01 4 Diffuser Q13575-03 5 Lens Retainer Bracket Q13575-04 6 TI/RFID Light/Microreader PCB (note 2) T20446-G1 7 antenna shield T20210-02 8 Cable, Hand Held Interface R20522-G1 9 Display PCB Assembly T20262-G1 10 TI/RFID Antenna PCB T20143-G1 11 Display Lens Mounting Bracket R20586-01 12 Display Lens R20585-01 13 Display Lens Gasket N23879-01 14 Access Door Gasket R20424-01 Notes:

1. Order entry item available as -01 and -02.

2. Replaced T20295-G1.

Preliminary

MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013 Page 41

Major Hardware Components TRIND Option Doors With Antennas

Encore CIM Door Option Assembly

This section provides the parts for the Encore CIM Door Option Assembly.

Figure 4-30:

Encore CIM Door Option Assembly

Encore CIM Door Option Assembly Parts List

Item Description Part Number

1 Screw, Hex Head 6-20 Q11677-24 2 TRIND Light and Indicator Assembly M01218A00X (note 1) 3 CIM Door with CRIND Assembly M01208A001 4 TRIND Panel Gasket M01160B001 5 TRIND Display Window Lens M01234B001 6 Screw, Phillips M00419B117 Notes:

1. Order entry item available as red (-A001) or orange (-A002).

Page 42 MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013

TRIND Option Doors With Antennas Major Hardware Components

Eclipse Ovendoor Option Assembly

This section provides the parts for the Eclipse Ovendoor Option Assembly.

Figure 4-31:

Eclipse Ovendoor Option Assembly

Eclipse Ovendoor Option Assembly Parts List

Item Description Part Number

1 Eclipse TRIND/Cash Acceptor Ovendoor M01509A001 2 Eclipse Ovendoor TRIND Assembly M01661A001 3 TRIND PCB Cover M01408B001 4 Slotted 6-20X.3125 Screw Q11677-23 5 TRIND Light and Indicator Assembly M01218A00X (note 1) Notes:

1. Order entry item available as red (-A001) or orange (-A002).

Preliminary

MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013 Page 43

Major Hardware Components TRIND Option Doors With Antennas

Note: Used With Card Cage T20229 In Kit C00011-001.

Note: Used With Card Cage T20606-GX In Kits C00011002 And Above.

Light/Microreader PCB T20446-G1, T20601-GX, M01580A001, and M01580A002

Note: T20446 replaced Light/Microreader PCB T20182-G1 and T20295-G1. M01580A001

and M01580A002 replaced Light/Microreader PCB T20601-G1 and G2

The PCB is mounted on the right options door on The Advantage Series units or in an enclosure mo hand-held transponder and provides tag read indicator lights for the TRIND system. The PCB requires both 5VDC and 22.5VDC supplied at plug P182. The PCB also provides hand-held transmitter information to the DCB or Enhanced Gateway board. In addition, the PCB receives information regarding light control from the DCB. These activities are also done through plug P182.

Figure 4-32: Light/Microreader Printed Circuit Board T20446-G1

unted on the bezel for MPD

3 units. The PCB processes data received from the

Figure 4-33: Light/Microreader Printed Circuit Board T20601-G1

Page 44 MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013

TRIND Option Doors With Antennas Major Hardware Components

Note: Used With Card Cage T20606-GX In Kits C00011-002 And Above.

Figure 4-34: Light/Microreader Printed Circuit Board M01580A00X

Light/Microreader PCB M01218A001 and M01218A002

Mounted on the CIM Door on Encore and Eclipse units, this PCB processes information received from hand-held transponder (only), as well as provide indicator lights for the TRIND system. The PCB requires both 5VDC and 22.5VDC supplied at P182. The PCB provides transmitter activity data to the DCB, and receives light control information from the DCB. These activities are done through P182. The antenna is integrated into this assembly.

Figure 4-35: Light/Microreader Printed Circuit Board M01218A00X

Preliminary

MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013 Page 45

Major Hardware Components TRIND Option Doors With Antennas

Hand-Held Antenna PCB T20143-G1

Hand-Held PCB T20143-G1 is used on the original system and is connected to Light/ Microreader PCB (i.e. T20182) at P181 and mounted on options or bezels doors.

Figure 4-36: Hand Held Antenna Printed Circuit Board T20143-G1

TRIND Antenna PCA T20524-G1

The T20524-G1 PCAs are 47uH antennas that work with the Microreader. They are energized by the Microreader at 132 kHz to generate the exciter frequency of 134.2 kHz.

Figure 4-37: TRIND Antenna PCA T20524-G1

Page 46 MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013

System Cables Major Hardware Components

M00878A001

M00878A002

To DCB or Enhanced Gateway Board

To TRIND Light Board

System Cables

Note: To ensure compliance with EMC standards, do not remove the ferrite beads from cable

assemblies provided with them.

This section provides a description and parts information for the TRIND system cables. These cables are used to make connections between the various TRIND and dispenser components that comprise the TRIND system.

M00878 Low/High Frequency Antenna Cable

The overhead antenna cable assemblies M00878A001 and M00878A002, connect the overhead antennas to the TRIND UHF receiver and LF transmitter. The M00878A001 cable is used for the Encore units, the M00878A002 is used for the Advantage and MPD-3 units.

Note: If the unit has an Exxon Lightbox, there

(M01380A001) used for this configuration.

is an overhead antenna cable extension

Figure 4-38:

Low/High Frequency Antenna Cable

Preliminary

R20773 Power and Data Option Door Cable

The R20773 cable is a power and data option door cable that connects the Light/Micro-Reader PCA to the TRIND card cage.

Note: This cable exists in some quantities as 55 inches long. This was eventually changed to

70 inches long (Revision need an extender cable (M01557A001) for each side of the dispenser.

C and above). If you encounter the shorter version, you will

MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013 Page 47

Figure 4-39: Power and Data Option Door Cable R20773

Major Hardware Components System Cables

R20437-G01 TRIND to CRIND Logic Cable (Advantage and MPD-3)

The R20437-G01 TRIND to CRIND Logic Cable connects the TRIND Gateway Broads (T20128 and T20678) to CRIND Logic boards.

Figure 4-40: TRIND to CRIND Logic Cable R20437

M00515A002 TRIND to CRIND Logic Cable For Encore 500 and Eclipse

The M00515A002 TRIND to CRIND Logic Cable for Encore 500 and Eclipse connects the Gateway Boards to the CRIND Logic Boards.

Figure 4-41: TRIND to CRIND Logic Cable M00515A002

Page 48 MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013

System Cables Major Hardware Components

R20580

M00811A001

M001804A001 TRIND to CRIND Logic Cable for Encore 300

The M001804A001 TRIND to CRIND Logic Cable for Encore 300 connec ts the Gateway Boards to the CRIND Logic Boards.

Figure 4-42: TRIND to CRIND Logic Cable M001804A001

R20580 and M00811A001 AC Power Cables

The R20580 and M00811A001 AC Power Cables are used to provide system power to the TRIND card cage assembly. Connections for these cables are unit specific. Use appropriate connector to intercept power on existing unit power cable.

Figure 4-43: AC Power Cables

Preliminary

MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013 Page 49

Major Hardware Components System Cables

Full System Cable Connections on the Legacy Advantage Series Dispensers

For all single-sided units, dummy load R20526-01 is installed on JB on transmitter PCB and eliminates all ‘B’ side connections.

Note: If power is applied to card cage without the antenn

the transmitter board will be damaged.

On Cable Connect To On

R20509-G2 (marked for ‘A’ side) P1/2 J1 Side A overhead antenna (low frequency)

PA/B *JA Transmitter PCB Q13564

R20509-G2 (‘B’ side, unmarked) P1/2 J2 Side B overhead antenna (low frequency)

PA/B *JB Transmitter PCB Q13564

R20519-G1 J182 P182 Light/microreader PCB assembly T20182 on ‘A’ side options door

P7 *J7 DCB PCB Q13563

R20519-G2 J182 P182 Light/microreader PCB assembly T20182 on Side B options door

P8 *J8 DCB PCB Q13563

R20521-G1 J180 P180 Light/microreader PCB assembly T20182 on Side A options door

J177 *P177 Power supply PCB T20138 GRD *Ground stud Card cage

R20521-G2 J180 P180 Light/microreader PCB assembly T20182 on Side B options door

J176 *P176 Power supply PCB T20138 GRD *Ground stud Card cage

Q13578-01 -01 (marked for ‘A’ side) P1 J1 Side A side overhead antenna (high frequency)

P1 *J2B Receive PCB

Q13578-01 (‘B’ side, unmarked) P1 J2 Side B overhead antenna (high frequency)

P1 *J2A Receive PCB

R20437-G01 J250 *P250 TI Gateway PCB T20128-G1

J258A P258 Side A CRIND logic PCB T17764 J258B P258 Side B CRIND logic PCB T17764

R20580-G1(per unit) 3 prong F 3 prong M Card cage, rear

a cables or dummy load connected,

Note: Asterisk (*) indicates connection point is on card cage assembly. Note: Route cables R20521-G1 and -G2 and R20437-G01 through bottom of card cage to ‘B’

side for connections. Check whether brand panel lighting ballast is connected to power supply.

Note:

disconnect ballast from power supply and terminate wires ends according to NFPA 70, the National Electric Code and applicable local codes.

Page 50 MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013

If so,

System Cables Major Hardware Components

Full System Cable Connections on the MPD-3 Dispensers

For all single-sided units, install dummy load connector R20526-01 on JB on transmitter PCB and skip all ‘B’ side connections.

Note: If power is applied to card cage without the antenna cables or dummy load connected,

the transmitter board will be damaged.

On Cable Connect To On

R20509-G2 (marked for ‘A’ side) P1/2 J1 ‘A’ side overhead antenna (low freq)

PA/B *JA Transmitter PCB Q13564

R20509-G2 (‘B’ side, unmarked) P1/2 J2 ‘B’ side overhear antenna (low freq)

PA/B *JB Transmitter PCB Q13564

R20519-G3 (marked for ‘A’ side) J182 P182 Light/microreader PCB assembly T20182 on ‘A’ side faceplate assembly

P7 *J7 DCB PCB Q13563

R20519-G3 (‘B’ side, unmarked) J182 P182 Light/microreader PCB assembly T20182 on ‘B’ side faceplate assembly

P8 *J8 DCB PCB Q13563

R20521-G3 (marked for ‘A’ side) J180 P180 Light/microreader PCB assembly T20182 on ‘A’ side faceplate assembly

J177 *P177 Power supply PCB T20138 GRD *Ground stud Card cage

R20521-G3 (‘B’ side, unmarked) J180 P180 Light/microreader PCB assembly T20182 on ‘B’ side faceplate assembly

J176 *P176 Power supply PCB T20138 GRD *Ground stud Card cage

Q13578-01 -01 (marked for ‘A’ side) P1 J1 ‘A’ side overhead antenna (high freq)

P1 *J2B Receive PCB

Q13578-01 (‘B’ side, unmarked) P1 J2 ‘B’ side overhead antenna (high freq)

P1 *J2A Receive PCB

R20437-G01 J250 *P250 TI Gateway PCB T20128-G1

J258A P258 ‘A’ side CRIND logic PCB T17764

Preliminary

J258B P258 ‘B’ side CRIND logic PCB T17764

R20580-G1 P601

J601 3 prong F 3 prong M Card cage, rear

Note: Asterisk(*) indicates connection point is on card cage assembly.

MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013 Page 51

Major Hardware Components System Cables

Full System Cable Connections on The Advantage Series and MPD-3 Dispensers

For all single-sided units, dummy load connector R20526-01 is installed on JB on transmitter PCB and eliminates all ‘B’ side connections.

Note: If power is applied to card cage without antenna cables or dummy load connected, the

transmitter

On Cable Connect To On

M00878A002 PA JA Transmitter PCB Q13579-01

R20509-G2 (marked for ‘A’ side) P1/2 J1 Side A overhead antenna (low frequency)

R20509-G2 (‘B’ side, unmarked) P1/2 J2 Side B overhead antenna (low frequency)

R20519-G1 J182 P182 Light/microreader PCB assembly T20182 on ‘A’ side

R20519-G2 J182 P1

R20521-G1 J180 P1

R20521-G2 J180 P180 Light/microreader PCB assembly T20182 on Side B

Q13578-01 -01 (marked for ‘A’ side) P1 J1 Side A side overhead antenna (high frequency)

Q13578-01 (‘B’ side, unmarked) P1 J2 Side B overhead antenna (high frequency)

R20437-G01 J250 *P250 TI Gateway PCB T20128-G1

R20580-G1(per unit) 3 prong F 3 prong M Card cage, rear

board will be damaged.

PB JB Transmitter PCB Q13579-01 P1A J1 Side A Low Frequency Overhead Antenna P1B J1 Side B Low Frequency Overhead Antenna P2A J2A UHF Receive PCB Q13564 P2B J2B UHF Receive PCB Q13564 P3A J2 Side A High Frequency Overhead Antenna P3B J2 Side B High Frequency Overhead Antenna

PA/B *JA Transmitter PCB Q13564

PA/B *JB Transmitter PCB Q13564

P7 *J7 DCB PCB Q13563

82 Light/microreader PCB assembly T20182 on Side B

P8 *J8 DCB PCB Q13563

J177 *P17 GRD *Ground stud Card cage

J176 *P17 GRD *Ground stud Card cage

P1 *J2B Receive PCB

P1 *J2A Receive PCB

J258A P258 Side A CRIND logic PCB T17764 J258B P258 Side B CRIND logic PCB T17764

80 Light/microreader PCB assembly T20182 on Side A

7 Power supply PCB T20138

6 Power supply PCB T20138

s door

option

s door

option

options door

s door

option

Note: Asterisk (*) indicates connection point is on card cage assembly. Note: Route cables R20521-G1 and -G2 and R20437-G01 through bottom of card cage to ‘B’

side for connections.

Note: Check

disconnect ballast from power supply and terminate wires ends according to NFPA 70, the National Electric Code and applicable local codes.

Page 52 MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013

whether brand panel lighting ballast is connected to power supply. If

so,

System Cables Major Hardware Components

Hand-Held System Cable Connections on The Advantage Series and MPD-3 Dispensers

For all single-sided units, dummy load connector R20526-01 is installed on JB on transmitter PCB and eliminates all ‘B’ side connections.

Note: If power is applied to card cage without antenna cables or dummy load connected,

transmitter board will be damaged.

On Cable Connect To On

R20509-G2 (marked for ‘A’ side) P1/2 J1 Side A overhead antenna (low frequency)

PA/B *JA Transmitter PCB Q13564

R20509-G2 (‘B’ side, unmarked) P1/2 J2 Side B overhead antenna (low frequency)

PA/B *JB Transmitter PCB Q13564

R20519-G1 J182 P182 Light/microreader PCB assembly T20182 on ‘A’ side options door

P7 *J7 DCB PCB Q13563

R20519-G2 J182 P182 Light/microreader PCB assembly T20182 on Side B options door

P8 *J8 DCB PCB Q13563

R20521-G1 J180 P180 Light/microreader PCB assembly T20182 on Side A options door

J177 *P177 Power supply PCB T20138 GRD *Ground stud Card cage

R20521-G2 J180 P180 Light/microreader PCB assembly T20182 on Side B options door

J176 *P176 Power supply PCB T20138 GRD *Ground stud Card cage

Q13578-01 -01 (marked for ‘A’ side)

Q13578-01 (‘B’ side, unmarked) P1 J2 Side B overhead antenna (high frequency)

R20437-G01 J250 *P250 TI Gateway PCB T20128-G1

R20580-G1(per unit) 3 prong F 3 prong M Card cage, rear

P1 J1 Side A side overhead antenna (high frequency) P1 *J2B Receive PCB

P1 *J2A Receive PCB

Preliminary

J258A P258 Side A CRIND logic PCB T17764 J258B P258 Side B CRIND logic PCB T17764

the

Note: Asterisk (*) indicates connection point is on card cage assembly. Note: Route cables R20521-G1 and -G2 and R20437-G01 through bottom of card cage to ‘B’

side for connections.

Note: Check whether brand panel lighting ballast is connected

to power supply.

If so, disconnect ballast from power supply and terminate wires ends according to NFPA 70, the National Electric Code and applicable local codes.

MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013 Page 53

Major Hardware Components System Cables

Full System Cable Connections on Encore 500 Dispensers

For all single-sided units, dummy load connector R20526-01 is installed on JB on transmitter PCB and eliminates all ‘B’ side connections.

Note: If power is applied to card cage without antenna cables or dummy load connected the

transmitter board will be damaged.

On Cable Connect To On

M00515A002 J3110 P3110 CRIND Control Node PCA M00089

J250 P250 Gateway PCB T20678

M00878A001 PA JA Transmitter PCB Q13579-01

M00811A001 P1 J1 M00806A001 Power Distribution Cable

3 Prong M P3 3 Prong F, R20206 Power Input Cable

R20509-G2 (marked for ‘A’ side) P1/2 J1 Side A overhead antenna (low frequency)

PA/B *JA Transmitter PCB Q13564

R20509-G2 (‘B’ side, unmarked) P1/2 J2 Side B overhead antenna (low frequency)

PA/B *JB Transmitter PCB Q13564

R20519-G1 J182 P182 Light/microreader PCB assembly T20182 on ‘A’ side options door

P7 *J7 DCB PCB Q13563

R20519-G2 J182 P182 Light/microreader PCB assembly T20182 on Side B options door

P8 *J8 DCB PCB Q13563

R20521-G1 J180 P180 Light/microreader PCB assembly T20182 on Side A options door

J177 *P177 Power supply PCB T20138 GRD *Ground stud Card cage

R20521-G2 J180 P180 Light/microreader PCB assembly T20182 on Side B options door

J176 *P176 Power supply PCB T20138 GRD *Ground stud Card cage

Q13578-01 -01 (marked for ‘A’ side)

Q13578-01 (‘B’ side, unmarked) P1 J2 Side B overhead antenna (high frequency)

R20437-G01 J250 *P250 TI Gateway PCB T20128-G1

R20580-G1(per unit) 3 prong F 3 prong M Card cage, rear

P1 J1 Side A side overhead antenna (high frequency) P1 *J2B Receive PCB

P1 *J2A Receive PCB

J258A P258 Side A CRIND logic PCB T17764 J258B P258 Side B CRIND logic PCB T17764

Note: Asterisk (*) indicates connection point is on card cage assembly. Note: Route cables R20521-G1 and -G2 and R20437-G01 through bottom of card cage to ‘B’

side for connections.

Note: Check

disconnect ballast from power supply and terminate wires ends according to NFPA 70, the National Electric Code and applicable local codes.

Page 54 MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013

whether brand panel lighting ballast is connected to power supply. If

so,

System Cables Major Hardware Components

Hand-Held System Cable Connections on Encore 500 and Eclipse Dispensers

On Cable Connect To On

M00515A002 J3110 P3110 CRIND Control Node PCA M00089

J250 P250 Gateway PCB T20678

M00811A001 P1 J1 M00806A001 Power Distribution Cable

3 Prong M P3 3 Prong F, R20206 Power Input Cable

R20509-G2 (marked for ‘A’ side) P1/2 J1 Side A overhead antenna (low frequency)

PA/B *JA Transmitter PCB Q13564

R20509-G2 (‘B’ side, unmarked) P1/2 J2 Side B overhead antenna (low frequency)

PA/B *JB Transmitter PCB Q13564

R20519-G1 J182 P182 Light/microreader PCB assembly T20182 on ‘A’ side options door

P7 *J7 DCB PCB Q13563

R20519-G2 J182 P182 Light/microreader PCB assembly T20182 on Side B options door

P8 *J8 DCB PCB Q13563

R20521-G1 J180 P180 Light/microreader PCB assembly T20182 on Side A options door

J177 *P177 Power supply PCB T20138 GRD *Ground stud Card cage

R20521-G2 J180 P180 Light/microreader PCB assembly T20182 on Side B options door

J176 *P176 Power supply PCB T20138 GRD *Ground stud Card cage

Q13578-01 -01 (marked for ‘A’ side) P1 J1 Side A side overhead antenna (high frequency)

P1 *J2B Receive PCB

Q13578-01 (‘B’ side, unmarked) P1 J2 Side B overhead antenna (high frequency)

P1 *J2A Receive PCB

Preliminary

Note: Asterisk (*) indicates connection point is on card cage assembly. Note: Route cables R20521-G1 and -G2 and R20437-G01 through bottom of card cage to ‘B’

side for connections. Check whether brand panel lighting ballast is connected to power supply. If so,

Note:

disconnect ba

llast from power supply and terminate wires ends according to NFPA 70,

the National Electric Code and applicable local codes.

MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013 Page 55

Major Hardware Components System Cables

M00878A001 and M00878A002 Antenna Cable Pin-to-Pin Connections

P1B To J1 Pin # on Side 1 Overhead Low Frequency Antenna

1 1 1 1 1 N.C. 1 1 1 2 2 - - 2 N.C. 2 - -

- - - - 3 - 3 - -

P1A To J1

Side

Pin # on 2 Overhead Low Frequency Antenna

P3B To J2 Pin # on Side 1 Overhead High Frequency Antenna

P3A To J2 Pin # on Side 2 Overhead High Frequency Antenna

PB To JB for Side 1 on Q13579

ansmitter

Tr Board

Pin #

PB To JB for

le-Side

Sing Units Only With R2

0526G1 Power Resistor

PA To JA for

Pin #

Side 2 on Q13579

mitter

Trans Board

P2A To J2A

r Side A

fo Pin # on Q13564 UHF Receive Board

M00515A002 Ribbon Cable Pin-to-Pin Connections

J/PA To P250 Pin # On Gateway PCB T20128

1 12 RX_A 2 13 GND_A 3 14 TX_A 4 11 +5V_A 5 - SPARE_IN_A 6 - N.C. 7 - SPARE_OUT_A 8 5 RX_B

9 6 GND_B 10 - TX_B 11 4 +5_B

12 - SPARE_IN_B 13 - N.C.

14 - SPARE_OUT_B

To P3110 Pin # on CRIND Control Node M00089 Function

P2B T

o J2B

r Side B

fo Pin # on Q13564 UHF Receive Board

R20509-G1 Antenna Cable, Low Frequency Pin-to-Pin Connections

For single-sided units R20526 (see below) replaces R20509-G1 cable used on side B.

To JA/JB Pin # on Low Frequency Transmitter Board Q13579

1 1 2 2

3* unused

Note: Asterisk (*)To Ground

Page 56 MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013

To J1/J2 Pin # on Over Head Low Frequency An

tenna

System Cables Major Hardware Components

R20519-G1, -G2 and -G3 Light/Microreader Cables Pin-to-Pin Connections

To J7/J8 Pin # on Data Control Board Q13563

1 1 TX 232 2 2 GPO 232 3 3 AX 232 4 4 Light 232 5 5 RDEN 6 6 GND

To P182 on Light/ Microreader PCB T20182 Function

R20521-G1 and -G2 Interface Microreader Cables Pin-to-Pin Connections

To P176/P177 Pin # on Power Supply Board T20314

1 1 +22v 2 2 +5v 3 3 GND

To P180 Pin # on Light/ Microreader PCB T20182 Function

R20522-G1 Interface Hand Held Antenna Cable Pin-to-Pin Connections

To P190 Pin # on Hand Held Antenna T20143

1 1 2 2

To P181 Pin # on Light/ Microreader PCB T20182

R20522-G2 Interface Hand Held Antenna Cable Pin-to-Pin Connections

Preliminary

To P190 Pin # on Hand Held Antenna T20524

1 1 2 2

To P181 Pin # on Light/ Microreader PCB T20601

R20526 TI/RFID Dummy Load Transmitter Cable Pin-to-Pin Connections

Used for single-sided units in place of ‘B’ side R20509-G1 cable to provide dummy load. If TRIND Board Q13579 board will be damaged.

unit is powered without load on both ‘A’ and ‘B’ side of Low Frequency Transmitter

R20526 Pin #

1 1 2 2 3 3

To JB Pin # on Low Frequency Transmitter Board Q1

3579

MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013 Page 57

Major Hardware Components System Cables

R20437-G01 TRIND to CRIND Logic Cable Pin-to-Pin Connections

Pin # on T20128 Gateway PCB

1 1 - RX-A 2 2 - GND-A 3 3 - TX-A 4 4 - +5V-A 5 5 - Spare-In-A 6 6 - N.C. 7 7 - Spare-Out-A 8 - 1 RX-B

9 - 2 GND-B 10 - 3 TX-B 11 - 4 +5V-B 12 - 5 Spare-In-B 13 - 6 N.C. 14 - 7 Spare-Out-B

Pin # Side A P258 of CRIND™ Logic Board

Pin # on Side B P258 of CRIND™ Logic Board Function

Advantage Option R20773-G2 TRIND Data and Power Cable Pin-to-Pin Connections

To Pin # on Side 1 and Side 2 M01218A001/ A002 Microreader PCB Plug P182

1 1 TX 2 2 RX 3 3 GPO 4 4 GND 5 5 VCC 6 6 N.C. 7 7 8 8 ILLUM

9 9 GND 10 10 +22V 11 11 RDEN 12 12 N.C.

To Pin # on TRIND Card Cage Harness Cable T20662-G2 Plug P1 and P2 Function

Page 58 MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013

System Cables Major Hardware Components

Encore Option R20773-G2 TRIND Data and Power Cable Pin-to-Pin Connections

To Pin # on Side A and Side B T20601 Light/Microreader PCB Plug P182

1 1 TX 2 2 RX 3 3 GPO 4 4 GND 5 5 VCC 6 6 N.C. 7 7 8 8 ILLUM

9 9 GND 10 10 +22V 11 11 RDEN 12 12 N.C.

To Pin # on TRIND Card Cage Harness Cable T20662-G2 Plug P1 and P2 Function

T20662-G2 TRIND Card Cage Cable Harness Cable Pin-to-Pin Connections

From P1 Pin # on T20662 TRIND Card Harness Cable

To J1/J2 Pin # on Side 1

0773

R2 TRIND Data and Power Cable

1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 3 3 4 4 4 4 4 4 4 4 - - - 5 5 5 5 5 5 5 5 - - - 6 6 6 6 6 6 6 6 - - - 7 7 7 7 - - - - 8 8 8 8 - - - - - - - -

9 9 9 9 - - - - - - - 10 10 10 10 - - - - - - - 11 11 11 11 - - - - - - - 12 12 12 12 - - - - - - - -

From P2 Pin # on T20662 TRIND Card Harness Cab

To J1/J2 Pin # on Side 2 R20773

TRIN Data and Power Cable

m P7

Fro Pin # on T20662 TRIND Card Harness Cable

o J7

Pin #

Fo Q13563 Data Control Board

From P8 Pin # on T20662 TRIND Card Harness Cable

To J8

For

Pin # Q13563 Data

rol

Cont Board

From J176 Pin # on T20662 Card Harness Cable

P176 Pin # on T20314 Power Supply PCB

From

J177 # on T20662 Card Harness Cable

To P177 Pin # on

20314

T Power Supply PCB

Preliminary

- - -

MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013 Page 59

Major Hardware Components System Cables

This page is intentionally left blank.

Page 60 MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013

ASC TRIND Tool Kit K94577-01 System Accessories

5 – System Accessories

ASC TRIND Tool Kit K94577-01

Authorized Service Contractor (ASC) TRIND Tool Kit contains specialized tools required for installation and service of TRIND equipped units.

Kit Contents

The K94577-01 tool kit contains the following items

Description Part Number Quantity

cable, standalone jumper R20602-G1 1 cable, standalone jumper R20602-G2 1 co-axial cable tool Q13628-01 1 field strength sensor board Q13626-01 1 test tag, TI/RFID car mount Q13630-01 1 test tag, TI/RFID hand held Q13630-02 1 threaded rod, 3/8-16 x 4" N23880-01 4 tuning tool, plastic tipped Q13631-01 1 tuning tool, plastic tipped Q13631-02 1

Standalone Jumper Cables

Standalone Jumper Cable R20602-G1 For LF/UHF Full System

This cable is used for MPD-3 installation or troubleshooting on any unit that requires placing the unit the standalone mode. After powering down unit, either A or B side R20519-G3 cable is disconnected from either J8 (B side) or J7 (A side) on DCB in the TRIND card cage, and R20602-G1 is connected in-line (between J8 and P8 or between J7 and P7). A standard alkaline 9 volt battery (not supplied with kit) must be connected to R20602-G1 cable.

Figure 5-1: Sta ndalone Jumper Cable R20602-G1

Preliminary

MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013 Page 61

System Accessories Standalone Jumper Cables

J8 and J7 on TRIND card cage

Wiring Diagram

Note: If Standalone Jumper or 9 volt battery is not available, unit can be put in standalone

using the jump jack on JP3.

Connector on R20602-G1 Connects To On

J7/J8 Either J7 or J8 DCB PCB on card cage P182 Either P7 or P8 A or B side R20519-G3 cable Battery connectors Battery terminals standard 9 volt alkaline battery

Figure 5-2: R20602-G1 Card Cage Connections and Wiring Diagram

Page 62 MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013

Standalone Jumper Cables System Accessories

Standalone Jumper Cable R20602-G2 For Enhanced Gateway

This cable is used for installation or troubleshooting, and for placing a unit in the “standalone” mode. The hand-held key tag units contain the T20606-G3 Card Cage Assembly and the T20678-G1 Enhanced Gateway PCB. After powering down unit, the P1 end of the M00507A001 cable coming out of the card cage on Side A is disconnected. The P1/P2 end of the R20602-G2 cable is connected to the P1 end of the M00507A001 cable, and the J1/J2 end of the R20602-G2 cable is connected to the J1/J2 end of the R20773-02 cable that is connected to the M01218A001 Light Board Assembly. TRIND is in the “standalone” mode when power is restored to the unit.

Connector on R20602-G2 Connects To On

P1/P2 P1 M00507A001 Cable (Side A) J1/J2 J1/J2 R20773-G2 Cable

Figure 5-3: R20602-G2 Standalone Jumper Cable and Wiring Diagram

Preliminary

MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013 Page 63

System Accessories Dummy Load Transmitter R20526

To JB

Dummy Load Transmitter R20526

Dummy Load Transmitter R20526 must be installed on JB of Transmitter PCB.

Figure 5-4: Dummy Load Transmitter R20526

Co-Axial Cable Tool Q13628-01

The Co-Axial Cable Tool is hex socket tool with a slit down its length. Co-axial cables M00878A001, M00878A002, and Q13578-01 are used for transmission from TRIND overhead antennas and come with hex connectors at either end. The co-axial cable tool allows the installer to tighten cable connections in tight areas of the TRIND card cage and overhead connection box.

Note: Co-axial cable Q13578-01 fits in to the slotted side of the co-axial cable tool, allowing

the s

ocket to surround the hex head of the cable connector. This allows connections to

be made and tightened straight on, rather than from the side.

Figure 5-5: Co-axial Cable Tool Q13628-01

Page 64 MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013

Field Strength Sensor Board Q13626-01 System Accessories

Red and black leads

Field Strength Sensor Board Q13626-01

The TRIND installation manuals and this document detail the installation test for positioning of the field strength sensor board during antenna field tuning.

Figure 5-6: Field Strength Sensor Board Q13626-01

The red and black leads of a standard multi-meter, set to DC voltage, are connected to the field strength sensor board leads. As the antennas are tuned by incremental adjustments to the antenna’s variable inductor (similar to a tuning pot), voltage reading increases or decreases. The field strength sensor board allows you to find the voltage peak, which is the tuning target.

Preliminary

MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013 Page 65

System Accessories Test Tags Q13630-01 and Q13630-02

Q13630-02 Car-Mount Test Tab

Q13630-01 Hand Held Test Tag

Test Tags Q13630-01 and Q13630-02

T est tag Q13630-01 simulates a hand held transponder and has the appearance of a key holder. Test tag Q13630-02 simulates a customer’s car mounted transponder. These tags are used to test operation of the TRIND system at installation.

Figure 5-7: Test Tags Q13639-01 and Q13630-02

Q13630-01 Hand-Held Test Tag

During testing, the hand-held tag Q13630-01 is placed against the TRIND target on either the right options door on The Advantage Series, or on the faceplate target located on the right side of MPD-3 bezel doors.

Note: Use of the test tags will cause a properly installed and operating TRIND system’s target

to light, indicating successful reading. An actual sale is not possible with these

logo tags.

Q13630-02 Car-Mount Test Tag

Car-mount test tag Q13630-02 is positioned properly when it is six feet from the overhead antennas and in a position that approximates that of a car’s dashboard at the fuel island.

Note: The car tag has a replacable battery that has a life of 2 to 3 years.

Page 66 MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013

Tuning Tool Q13631-01 and Q13631-02 System Accessories

Only the Q13631-01 (part of ASC Tool Kit K94577-01) plastic tuning tool (or similar plastic 0.10inch hex tool) should be used for tuning overhead antennas. Using a metal screwdriver or Allen wrench has two negative effects. First, proper tuning is impossible as the metal of the tool used changes the properties of the variable inductor used for tuning. Secondly , the fe rrite slug used in the variable inductor is extremely brittle and is broken or stripped easily by metal tools, preventing the proper tuning of the antenna. If the antenna is not properly tuned the read range can be significantly reduced.

CAUTION

Q13631-01

Q13631-02

Variable Inductor

Q13582-02

T20579-GX

Tuning Tool Q13631-01 and Q13631-02

In conjunction with field strength sensor board Q13626-01, tuning tools Q13631-01 and Q13631-02 are used to make variable inductor adjustments to tune the overhead antennas. The tools are plastic and non-reactive to the variable inductor or board on the overhead antennas, and should only be used to adjust variable inductor.

Figure 5-8: Tuning Tool Q13631-01 and Q13631-02

Preliminary

The Q13631-01 plastic flat blade is used the same as a screwdriver. It’s used with Q13582-02 and fits the slotted head of the variable inductor located on the overhead antenna printed circuit board.

The Q13631-02 plastic blade is used the same as an Allen wrench. The wrench is used with T20579-GX and fits the Allen head of the variable inductor located on the overhead antenna printed circuit board (T20579-GX, located in T20632-GX Assemblies).

MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013 Page 67

System Accessories Tuning Tool Q13631-01 and Q13631-02

This page is intentionally left blank.

Page 68 MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013

Positioning Overhead Antennas Procedures for Factory Installed TRIND

Molded Tab

Bolt Slot

Wires

Bolt

6 – Procedures for Factory Installed TRIND

Positioning Overhead Antennas

TRIND overhead antennas are shipped mounted to the unit in the down position. Figure6-1 shows the TRIND antenna hardware and final antenna positioning on the unit.

Figure 6-1: TRIND Antenna Hardware Positioning

ary

eli

Perform the following procedures to position each overhead antenna:

Note: If installing the Mobil Display Cabinet (Blue Hat), leave the antennas in the down

Refer to Fi fina

1 Loosen the bolts the on each side of the unit that secure the antenna boxes to the antenna

brackets using a 3/8-inch nut driver.

2 Slide the antenna forward and away from the fueling unit in the bracket slots.

position until after instructions, turn to “Dispenser Set-Up” on page 77.

gure6-1 and perform the following steps to position the overhead antenna into its

l position. Perform these steps for each side of the unit.

the display cabinet is installed. For display cabinet installation

3 Rotate the antenna to the upright position parallel to the ground.

MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013 Page 69

Procedures for Factory Installed TRIND Positioning Overh ead Antennas

4 Slide the antenna back towards the unit until the bolts stops in the slots and the molded part of

the antenna bracket is secure inside the bracket fork.

Note: Prior to tightening the bolts, ensure that the cables co

securely positioned inside the stamped groove part of the bracket and are not trapped under the bracket.

5 Tighten the bolts that secure the antenna into position using the 3/8-inch nut driver or

equivalent.

ming from the antenna are

ary

eli

Page 70 MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013

Addressing Dither Sync Address for LF/UHF Full System Dispenser Set-Up

Switch Numbers = Value

1 = Standalone Mode 2 = 1 3 = 2 4 = 4 5 = 8

1 2 3 4 5

Dip switch down

Dip switch Up

Data Control Board (DCB)

7 – Dispenser Set-Up

Addressing Dither Sync Address for LF/UHF Full System

Each dispenser on the G-SITE® system controller must be addressed differently; no two dispensers may have the same address. Addresses are at discretion of the installer.

Note: Before installing the card cage inside the dispenser, locate the dip switc

Control Board (DCB) inside the Card Cage Assembly (Figure7-1).

Figure 7-1: Data Control Board and Dip Switch Location

Preliminary

hes on the Data

1 From Side A of unit, locate the dip switches on the DCB inside the card cage.

2 Using switches 2, 3, 4, and 5, address each dispenser so that no two at one site are identical.

MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013 Page 71

Dispenser Set-Up Setting Baud Rate

Jump jack locations on Enhanced Gateway Board T20678

Jump jack locations on Gateway Board T20128

Setting Baud Rate

For major oil company (MOC) TRIND installations, there is no requirement to set or change baud rate.

Addressing the Gateway/Enhanced Gateway Board

Addresses for the TRIND device must match the addresses on CRIND® logic board.

1 Access the unit’s CRIND logic board. Refer to MDE-2562 CRIND Service Manual.

2 Locate jump jacks on A and B side CRIND logic boards T17764-XX (Figure7-3).

3 Note position of jump jacks and set jump jacks on Gateway/Enhanced Gateway Board

(Figure7-2) to match address on CRIND logic boards (Figure7-3) for both A and B sides.

Note: The Gateway Boards are assessable at the upper left hand corne

cage.

Figure 7-2: Gateway Boards Jump Jack Locations

r at the front of the card

Page 72 MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013

Chip orientation notch

T17764-XX CRIND logic board (-G3 shown)

JP1-16

Addressing the Gateway/Enhanced Gateway Board Dispenser Set-Up

Figure 7-3: CRIND T17764-XX Logic Board

Preliminary

MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013 Page 73

Dispenser Set-Up Addressing the Gateway/Enhan ced Gateway Board

CRIND Address Table

The following table provides a cross-reference between addresses on CRIND Logic Board T17764 and the Gateway Boards.

MOC and Generic CRIND Addresses Address On CRIND Logic Board T17764-XX JP8 JP7 JP6 JP5 JP4 = Address on Gateway Board ‘A’ Side JP6 JP7 JP8 JP9 JP10 = Address on Gateway Board ‘B’ Side JP14 JP15 JP16 JP17 JP18

1 IN OUT OUT OUT OUT 2 OUT IN OUT OUT OUT 3 IN IN OUT OUT OUT 4 OUT OUT IN OUT OUT 5 IN OUT IN OUT OUT 6 OUT IN IN OUT OUT 7 IN IN IN OUT OUT 8 OUT OUT OUT IN OUT 9 IN OUT OUT IN OUT 10 OUT IN OUT IN OUT 11 IN IN OUT IN OUT 12 OUT OUT IN IN OUT 13 IN OUT IN IN OUT 14 OUT IN IN IN OUT 15 IN IN IN IN OUT 16 OUT OUT OUT OUT IN 17 IN OUT OUT OUT IN 18 OUT IN OUT OUT IN 19 IN IN OUT OUT 20 OUT OUT IN OUT IN 21 IN OUT IN OUT IN 22 OUT IN IN OUT IN 23 IN IN IN OUT IN 24 OUT OUT OUT IN IN 25 IN OUT OUT IN IN 26 OUT IN OUT IN IN 27 IN IN OUT IN IN 28 OUT OUT IN IN IN 29 IN OUT IN IN IN 30 OUT IN IN IN IN 31 IN IN IN IN IN 32 OUT OUT OUT OUT OUT

Page 74 MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013

Preparation for Tuning Antennas Dispenser Set-Up

Tuning Pot Access Port Location In Overhead Antenna Connection Box

Field Strength Sensor

Underside of Antenna View

Preparation for Tuning Antennas

Antenna tuning requires use of field strength sensor board Q13626-01 supplied with ASC tool kit. See “Field Strength Sensor Board Q13626-01” on page 71.

1 For units without G-SITE

R20602-G1 For LF/UHF Full System” on page 67 and “Stand alone Jumper Cable R20602-G2 For Enhanced Gateway” on page 69.

2 Restore power to unit(s).

3 After restoring power to the unit, verify that the unit is in “standalone” mode by observing that

the LEDs on the light board are flashing.

Tuning Antennas

The following sections provide instructions on tuning the Single-Loop and Mobil antennas.

Tuning Single-Loop Antennas

Perform the following steps in to tune a Single-Loop Antenna.

1 Locate the access port for the tuning pot in the over-head antenna connection box on Side 1.

Note: Use tuning tool Q13631-XX from the ASC TRIND tool kit to make pot adjustments.

Refer to MDE-3640 ASC TRIND Tool matches hex shape of tuning pot.

put unit in ‘standalone’ mode. Refer to “Standalone Jumper Cable

Kit for instructions. Hex end of tuning tool

2 Lay field strength sensor on the antenna as shown on Figure7-4. Exact location is not critical.

Figure 7-4: Field Strength Senor Positioning

Preliminary

MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013 Page 75

Dispenser Set-Up Tuning Antennas

Tune Toggle Switch Location

3 On the card cage, move the three position “tune” toggle switch (Figure7-5) from center

position to “A”.

Figure 7-5: Tune Toggle Switch Locations

4 Connect the leads to field strength sensor. Position the multi-meter selector switch to DC

voltage.

5 By fine adjustments to tuning pot, set to highest DC voltage reading.

6 Voltage will peak at a point, and then decrease with turns in either direction. Set at peak.

7 Repeat Steps 1 through 5 for position “B” and then return tune toggle switch to center position.

Page 76 MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013

Tuning Antennas Dispenser Set-Up

Variable inductor location in overhead antenna connection box

Variable inductor Use tuning tool to adjust

Position field strength sensor Q13626-01

Mobil Antennas

Perform the following steps to tune a Mobil Antenna.

1 Locate variable inductor on printed circuit board in the over-head antenna connection box. The

variable inductor, similar to a tuning pot, has a slot for the tuning tool. See “T20231 Mobil Overhead Antenna Assembly” on page 32.

2 The variable inductor on the side A over head antenna connection box should be turned out 5

to 6 turns as a starting point.

Note: Use tuning tool Q13631-01 from the ASC TRIND tool kit to make adjustments.

Figure 7-6: V ariable Inductor Location

3 Lay field strength sensor flat at a position (Figure7-7) on the “A” side plastic antenna housing,

to the right of connection box.

Figure 7-7: Field Strength Sensor Location on Side A

Note: For consistent readings always place sensor board in the same spot during testing.

Preliminary

MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013 Page 77

Dispenser Set-Up Tuning Antennas

‘Tune’ toggle switch location

4 On card cage, move the three position “tune” toggle switch from the center position to “A”.

Figure 7-8: Tune Toggle Switch Location

5 Connect the leads on the multi-meter to field strength sensor. Set the meter to the DC voltage

range.

6 By fine adjustments to variable inductor, set to the highest DC voltage reading.

Note: Voltage will peak at a point between 12VDC and 20VDC, and then decrease with turns

in either directi

7 Repeat Steps 1 through 6 for ‘B’ side.

on. Set at peak.

8 When finished, return the tune toggle switch to the center position.

Page 78 MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013

Status Indicators Testing and Troubleshooting

CR9

CR8

CR6

CR5

CR4

CR10

T20128 Gateway Board

CR7

8 – Testing and Troubleshooting

The following sections provide testing and troubleshooting information for the TRIND system. The status indicator section describes the characteristics of key TRIND indicators when the TRIND system is operating properly. The troubleshooting flow chart section provides a graphical guide to assist in troubleshooting the TRIND system.

Note: The majority of failures that occur are attributed to insufficient initial setup detail.

Prop

er Gateway Board addressing and accurate cable connections are crucial to the

effective operation of the TRIND system.

Status Indicators

The following sections describe the display characteristics of key indicators when the TRIND system is functioning properly.

T20128 Gateway Board

Status indicators for Gateway Board T20128 are depicted on Figure8-1.

Figure 8-1: Gateway Board T20128

Preliminary

MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013 Page 79

Testing and Troubleshooting Status Indicators

CR9

CR8

CR6

CR5

CR4

CR10

T20678 Enhanced Gateway Board

CR7

The T20128 Gateway Board will have the following indicator characteristics when operating properly:

• +5VDC LED on solid (CR8)

• Blinking CPU LED (CR6). A dimly lit LED can also indicate proper operation because the blink rate has be (CR8)

• Rapidly Blinking CRIND A&B LEDs. Side A is CR4 (TX), CR5 (RX), Side B is CR9 (TX). These LEDs indicate good communication wi on the T17764 series of CRIND boards. The Encore 500 Series CRIND node has two TRIND LEDs, D12 and D13, present on board beneath the TRIND connector.

T20678 Enhanced Gateway Board

Status indicators for Enhanced Gateway Board T20678 are depicted on Figure8-2.

Figure 8-2: Enhanced Gateway Board T20678

come so fast that the LED appears dimmer than the +5VDC LED

th the CRIND. They mimic the LEDs

Page 80 MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013

Status Indicators Testing and Troubleshooting

Heart Beat (CPU)

RS-485 (TX)

Read Ant 1

Read Ant 3

Bezel I/O Error

RS-485 (RX)

12 VDC Vcc (+5VDC)

J8 Bezel B

J7 Bezel A

Enhanced Gateway Board T20678 will have the following indicator characteristics when operating properly:

• +5VDC LED on solid (CR8)

• Blinking CPU LED (CR6). A dimly lit LED can also indicate proper operation because the blink rate has be (CR8)

• Rapidly Blinking CRIND A&B LEDs. Side A is CR4 (TX), CR5 (RX), Side B is CR9 (TX). These LEDs indicate good communication with the CRIND. They on the T17764 series of CRIND boards. The Encore 500 Series CRIND node has two TRIND LEDs, D12 and D13, present on board beneath the TRIND connector.

come so fast that the LED appears dimmer than the +5VDC LED

mimic the LEDs

Q13563 Data Control Board

Status indicators for Data Control Board Q13563-01 is shown on Figure8-3, the status indicator s for Data Control Board Q13563-04 are depicted on Figure8-4.

Figure 8-3: Data Control Board Q13563-01

Preliminary

MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013 Page 81

Testing and Troubleshooting Status Indicators

Heart Beat (CPU)

RS-485 (TX)

Read Ant 1 (Overhead)

Read Ant 3 (Overhead)

Bezel I/O Error

RS-485 (RX)

+12VDC

Vcc (+5VDC

J8 Bezel B

J7 Bezel A

Figure 8-4: Data Control Board Q13563-04

The Q13563 Data Control Board will have the following indicator characteristics when operating properly:

• VCC and +12VDC LEDs on solid (D14 & D13, respectively)

• Heartbeat LED (CPU) blinking (D9)

• RS-485 LED's strobbing rapidly (D2 &D3)

Note: One may watch the commun

with these LEDs. The first several sequences are the waking up of the DCB and then commands sent down. This LED activity looks spurious. After a few rounds of that behavior, the RS-485 LEDs will begin firing at a regular pace, indicating that a link has been established. The RS-485 LEDs fire at a regular pace only when the Gateway board is looking for tags. When the CRIND doesn’t want the Gateway to look for tags (or has never initiated communication with the Gateway), the RS-485 LEDs fire once every 10 seconds after any initial wakeup.

• When a car tag has been presented, the READ ANT 1 (D8) or READ ANT 3 (D7) LED ight, depending upon the side.

will l

• If the Bezel I/O error LED (D6) is

connected or has lost communication

ications beg

in between the Gateway board and the DCB

on, then one of the Light/MicroReader boards is not

Page 82 MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013

Status Indicators Testing and Troubleshooting

SYNC

OKT

STAT

M01560 RFID Light/Micro Reader Board

SYNC

OKT

STAT

T20601 RFID Light/Micro Reader Board

T20601/M01560 Light/Micro Reader Boards

The T20601/M01560 Light/Micro Reader Boards (Figure8-5) will exhibit the following characteristic when operating properly:

Note: The M01560 is a subassembly of M01218 Light and Inductor PCB Assembly

• SYNC LED blinking (CR1) OKT LED on solid (CR2) until a tag is presented, then it will flicker while a key tag is in

• the field

•

STAT LED (CR3) blinking in unison with th

• If these LEDs are solid, then the TRIND has not been told to look for tags, and

consequently will never light the LEDs on the Light

Figure 8-5: RFID Light/Micro Reader Boards

e SYNC LED

/MicroReader board.

Preliminary

MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013 Page 83

Testing and Troubleshooting Isolating TRIND from CRIND

Isolating TRIND from CRIND

To isolate the TRIND system from CRIND, do the following:

1 Shut off all power to unit.

2 Disconnect either A or B side R20519-G3 cable from either J8 (B side) or J7 (A side) on the

DCB in the TRIND card cage, and insert the standalone jumper in-line (between J8 and P8 or between J7 and P7). For jumper details refer to “Standalone Jumper Cable R20602-G1 For LF/ UHF Full System” on page 67.

Note: If Standalone Jumper Cable R20602-G1 or 9 volt alkaline battery is not available, unit

can be put in standalone mode by installing jump jack on JP3 on Light/Micro Board (see “Light/Microreader PCB T20446-G1, T20601-GX, M01580A001, and M01580A002” on page 50). Perform for Side A only for the T20606-G3 Card Cage.

3 Remove J4 from Data Control Board.

reader

4 Restore power to unit, and test TRIND operation (see “Dummy Load Transmitter R20526” on

page 70). If TRIND functions properly the problem is with CRIND or CRIND related equipment. Refer to

MDE-2562 CRIND Service Manual.

Tag Testing

Perform the following procedures to begin TRIND tag testing. To test the full controller drive capability do not place TRIND in the standalone mode. Allow the dispenser network to detect the other subsystems (pump, CRIND, TRIND, etc.). The standalone procedure will verify that TRIND hardware is good (or not). The standalone procedure isolates TRIND from CRIND.

Car Mounted Test Tags

1 Place the unit into the standalone mode. Refer to “Standalone Jumper Cable R20602-G1 For

LF/UHF Full System” on page 67 for the appropriate standalone cable connection.

2 From “A” side of the unit, hold the car mount test tag (Q13630-01 from the ASC TRIND tool

kit) in front of unit at a distance of approximately 6 feet from the face of unit. Observe that the door or faceplate TRIND indicator will light.

3 Repeat Steps 1 and 2 for the “B” side.

Page 84 MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013

Tag Testing Testing and Troubleshooting

Target Graphic

POINT MUST BE WITHIN 3 TO 6 INCHES OF TARGET

IMPORTANT!

Hand Held Test Tags

Perform the following steps to test the Hand Held tag.

1 Place the unit into the standalone mode. Refer to “Standalone Jumper Cable R20602-G2 For

Enhanced Gateway” on page 69 for the appropriate standalone cable connection.

2 From Side 1 of the unit, point the hand held test tag (Q13630-02 from the ACS TRIND tool

kit) at the TRIND target graphic (Figure8-6). The TRIND indicator will light when the tag is approximately 3 inches

Note: If the indicator fails to light, check whether the light on the other side

indicates a crossing of side 1 and 2 cables. Check the connections.

Figure 8-6: TRIND Hand Held Test Tag Positioning

or less away for the target graphic. Re

peat for side 2.

is on; if so, it

3 Repeat Steps 1 and 2 for Side 2.

MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013 Page 85

Preliminary

Testing and Troubleshooting Tag Testing

Alternative Testing Using Laptop

Perform the following steps to implement TRIND testing using the Laptop Tool.

1 Connect laptop to RS232 port on DCB.

Note: The directory paths shown in steps 2 through 4, are representative of a directory

structure that differ depending upon the computers software setup and hardware configuration.

2 Go to:

“C:\windows program (hyperterminal)\Accessories\Terminal\Settings\Communications”

3 Set for:

• 9600 baud

•8 bit

• No parity

• Comm 1

may be found on a laptop personal computer. Some directory paths may

4 Then go to:

• Help screen\Antenna scan

Next, at “Antenna scan”, select 1, 2, 3 and 4

Note: This will test both antennas

5 From Side A of unit position the hand held test tag (Q13630-02 from the ACS TRIND tool kit)

in front of the TRIND target graphic. Observe that the door or faceplate TRIND indicator lights.

6 From Side A of unit hold the car mount test tag (Q13630-01 from the ASC TRIND tool kit) in

front of unit, at a distance of approximately 6 feet from overhead antenna. Observe that the door or faceplate TRIND indicator lights.

7 Repeat Steps 5 and 6 for Side B.

Page 86 MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013

Troubleshooting Printed Circuit Boards on the T20229-G1 Card Cage Assembly Testing and Troubleshooting

Troubleshooting Printed Circuit Boards on the T20229-G1 Card Cage Assembly

The following tables provide indications and steps to verify board operation and troubleshoot problems.

Light/Micro-Reader Board T20295-G1

Light/Micro-reader PCA (Printed Circuit Assembly) LEDs provide the best starting point for TRIND troubleshooting (see table below), whether TRIND is in standalone mode or connected to CRIND and G-SITE.

The Light/Micro-Reader PCA performs two functions:

• It provides the customer with an indication of authorization to

•

It communic

ates hand-held tag information to

DCB board.

begin fueling.

Connection Function

P180 Receives +5V, +22V and GRD from TI/RFID Power Supply P181 Hand-held tag information is passed to Micro-Reader mounted on Light/Micro-Reader.

P182 When authorization is given DCB signals Light/Micro-Reader Board to light LEDs through

LED Function Indication

CR1 SYNC CR1 and CR3 indicate communications with DCB:

Preliminary

CR3 STAT

CR2 OKT In normal operation will be solid until hand-held tag is presented, at which point it will

Micro-Reader processed information is passed to DCB for further processing through CRIND to MOC authorization network.

this connection.

• If pulsing in sync operation is normal.

• If on solid, power is present but communication is not. Check whether both “A” and “B” side boards are give same indication. If both sides are on solid, check Gateway and DCB LEDs as detailed in previous sections.

• If LEDs are out, 5V power is lost. Check connections to TI/RFID Power Supply and voltages.

begin to faintly flicker. This is observable in daylight, but best observed in low-light situations.

MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013 Page 87

Testing and Troubleshooting Troubleshooting Printed Circuit Boards on the T20229-G1 Card Cage Assembly

Gateway PCB T20128-G1

Normal Operation Abnormal Operation/Failure Cause/Action Required

PWR LED (CR8) constant on; indicates 5V supplied

CPU LED (CR6) continuous rapid pulse. Blinking CPU LED (CR6). A dimly lit LED can also indicate proper oper rate has become so fast that the LED appears dimmer than the +5VDC LED (CR8)

ation because the blink

No LED activity Check TI/RFID Power Supply PCB

No LED activity (indicates software

unning)

not r

5V output.

for Do the following:

• CRIND reset of Gateway may be stalled. Power TRIND down

and verify whether

and up problem corrected.

• If not, replace Gateway PCB

TX (CR4, CR9) and RX (CR5,

at pow

CR10) asynchro betwee followed by synchronous activity. TX LEDs indicate data to CRIND; RX LEDs data from CRIND.

er up display

nous activity (date tr

n Gateway and CRIND™),

Transmitter PCB Q13579-01

If tags are not being read, Transmitter PCB may be the cause. To verify that transmitter is functioning at all, perform steps in “Tuning Antennas” on page 81.

Normal Operation Abnormal Operation/Failure Cause/Action Required

3 LEDs (one green, two yellow) lit. (If ambient noise conditions allow, can also hear transmitter switchers firing)

• LED 1 (green) indicates 5V supplied

• LED 2 (yellow) indicates Side A side switch

• LED 5 (yellow) indicate switcher

repetitive clicks of

power @ 18V

s Side B

Either or both RX LEDs on steady Serial connection between CRIND

ansf

Either or both RX LEDS blinking and TX LEDs

esponding to CRIND poll

not r

off indicates Gateway

and Gatew

• P250 on Gateway PCB

• P258 on CRIND Logic Board

• Cable R20437-G01

Do the following:

• Check address jump jack

• If address jump jack settings

ay is suspect. Check:

settings on CRIND and Gateway boards for identical settin

gs (A=A; B=B)

e correct, replace Gateway

PCB

LED 1 is out or dim Do the following:

•

Check for +5V power supply at J6 (pin 1 = +22V; pin 2 = +5V: pin 3 = GND)

• If voltage low or n unplug J6, cycle TRIND and recheck voltage with J6 unplugged.

•

If voltage is present and

ect, replace Transmitter

corr PCB

LED 2 or 5 out (

only one) ’A’ or ’B’ side module failure.

Replace T

ransmitter PCB

on-existent,

power on

Page 88 MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013

Troubleshooting Printed Circuit Boards on the T20229-G1 Card Cage Assembly Testing and Troubleshooting

Data Control Board Q13563-01

Normal Operation Abnormal Operation/Failure Cause/Action Required

• LED CR2 (+5V) on solid

• LED CR3 (+12V) on solid

• CR10 ((RS-485 RX) and CR11 485 TX) pulsing

(RSsynchronously

•

CR5 (heartbeat) pulsing

• CR6 (Read ANT) will light when

ag is read

Notes:

1. This is serial connection for DCB and Gateway Boar POS system.

CR10 and CR11 not pulsing Check RS-485 seri

CR7 lit (Bezel I/O error) Will only light when a Light/

CR2/CR3 not lit Check TI/RFID Power Supply

CR6 not lighting Refer to “Tuning T

CR5 not pulsing Replace DCB

(J4)

Microreader PCB (T20182-G1) has a communication problem.

Boar

and Q13631-02” on page 73

ds a

nd means by which TRIND t

al connection

ool Q13631-01

alks to G-

Site™

TI/RFID Power Supply T20138-G1

The power supply is gated, meaning that a current sensing circuit will turn off the “power rail” if a harmful situation is detected. A problem on another board will cause a shut-off of power output from the TI/RFID Power Supply PCB.

Follow these steps to troubleshoot TI/RFID Power Supply:

1 Verify the voltage output from TI/RFID (see “Power Supply Boards T20138 and T20314” on

page 24).

Note: Voltages are bussed, meaning that output can be checked at a single point on the board.

2 If voltage not present or reduced, verify that TI/RFID Power Supply is receiving 60 volts from

Transformer R20600-G1 at P174.

3 If 60 volts are present, power down TRIND, remove connector at P173, power up, and recheck

Preliminary

voltage with connector still off.

If voltage is normal, problem is on DCB (see table below). If problem persists, reconnect P173, and repeat Step 3 for each of the following in sequence (except P173) or until problem board is located:

Connector if voltage returns to normal, problem is on...

P173 Data Control Board P175 Data Control Board P176 Light/Microreader PCB ’B’ side P177 Light/Microreader PCB ’A’ side P178 Transmitter PCB P179 Gateway PCB

MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013 Page 89

Testing and Troubleshooting Troubleshooting Flow Charts for the T20606 Card Cage System

INITAL SETUP

OR SERVICE

CALL ON TRIND

IS THE PROBLEM WI T H

THE ENTIRE SITE OR

ONE DISPENSER?

ENTIRE SITE ONE DISPENSER

ADVANTAGE OR

ENCORE?

ENSURE CRIND LOGIC

BOARDS HAVE

PROPER BIOS AND

JP16 IS IN

ENSURE TRINDS ARE

ENABLED VIA THE

DIAGNOSTIC MENU ON

CRIND

ENSURE PROPER G-SITE

SOFTWARE HAS BEEN

LOADED AND PROPERLY

SETUP

ENCORE ADVANTAGE

ADVANTAGE OR

ENCORE?

ENSURE CRIND LOGIC

BOARDS HAVE

PROPER BIOS AND

JP16 IS IN

ENSURE TRINDS ARE

ENABLED VIA THE

DIAGNOSTIC MENU ON

CRIND

ENCORE ADVANTAGE

WHICH PORTION

OF TRIND IS NOT

WORKING?

IS ENTIRE SITE

WORKING?

Yes

DONE

ENSURE PROPER CRIND APPLICATION HAS BEEN

LOADED

KEY TAG AND CAR TAG

REFER TO SHEET 3

REFER TO SHEET 2

REFER TO SHEET 4

KEY TAGCAR TAG

Troubleshooting Flow Charts for the T20606 Card Cage System

The following flowcharts are used to assist in troubleshooting TRIND Systems. Use these flowcharts as an aid in performing maintenance on TRIND devices.

TRIND Troubleshooting Flow Chart (Sheet 1 of 4)

Page 90 MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013

Troubleshooting Flow Charts for the T20606 Card Cage System Testing and Troubleshooting

KEY AND CAR TAG

PROBLEMS

KEY AND CAR

TAG NOT

WORKING

ARE GATEWAY BOARD

A-SIDE/B-SIDE T X/RX

LED's STROBING

PROPERLY? (REFER

TO MDE-3664)

Yes No

ARE DCB LED'S

STROBING

PROPERLY?

(REFER TO MDE-

3664)

IS THE GATEWAY

BOARD ADDRESSED PROPERLY?

(REFER TO MDE3917, MDE-3664)

Yes No

ARE LIGHT/

MICROREADER

BOARD LED'S

STROBING

PROPERLY?

(REFER TO MDE-

3664)

IS R20525-G1

CABLE

UNPLUGGED

OR DAMAGED?

(J4 ON DCB,

P187 ON

GATEWAY)

IS CRIND TO TRIND CABLE DAMAGED OR

UNPLUGGED?

ADDRESS

GATEWAY

BOARD

REPLACE OR PLUG IN CRIND

TO TRIND

CABLE

Yes

REPLACE

OR PLUG IN

R20525-G1

CABLE

Yes

DOES SYSTEM

READ KEY OR CAR TAGS ON EITHER SIDE?

Yes

REFER TO SHEET

3 OR 4 OF THIS

FLOW CHART,

DEPENDING ON

TAG TYPE THAT IS

INOPERATIONAL

CHECK TAG

PRESENTATION,

IS R20763-G2

CABLE

UNPLUGGED

OR DAMAGED? (J3 ON DCB,

P175 ON

POWER

SUPPLY)

REPLACE

OR PLUG IN

R20763-G2

CABLE

Yes

REPLACE

OR PLUG IN R20763G3 CABLE

IS R20520-G1

CABLE

UNPLUGGED OR

DAMAGED? (J5 ON

DCB, J5 ON LF

TRANSMITTER

BOARD)

REPLACE

OR PLUG IN

R20520-G1

CABLE

Yes

IS TOGGLE

SWITCH (SW1)

ON LF TRANSMITTER BOARD IN THE

CENTER

POSITION?

MOVE

SW1 TO

CENTER

POSITION

Yes

REPLACE

DCB

TEST SYSTEM (REFER TO MDE- 3664, MDE-3917) DOES IT WORK?

Yes

DONE

RETURN TO

SHEET 1

REPLACE

GATEWAY

BOARD

IS GATEWAY

POWER CABLE

(R20763-G3)

CABLE DAMAGED OR UNPLUGGED?

Yes

TRIND Troubleshooting Flow Chart (Sheet 2 of 4)

Preliminary

MDE-3664B TRIND Start-Up, Service, and Parts Manual . March 2013 Page 91

Gilbarco LFECIM User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Table of Contents

1 – Introduction

TRIND Overview

About TRIND

How TRIND Works

Figure 1-1: Encore and Eclipse Target Graphic Location

Related Documents

TRIND Kit Coverage

2 – Important Safety Information

3 – Systems Overview

Full Systems

Figure 3-1: Original Full System Block Diagram

Figure 3-2: Advantage Series Full System Block Diagram

Figure 3-3: Encore Full System Block Diagram

Hand Held Only Tag System Overview

Figure 3-4: Hand Held Only Tag System Block Diagram

4 – Major Hardware Components

Card Cage Assemblies

T20229-G1 Card Cage Assembly

Figure 4-1: Card Cage Assembly T20229-G1

T20229-G1 Card Cage Assembly Parts List

T20606-G2 Card Cage Assembly

Figure 4-2: Card Cage Assembly T20606-G2

T20606-G2 Card Cage Assembly Parts List

T20606-G3 Card Cage Assembly

Figure 4-3: Card Cage Assembly T20606-G3

T20606-G3 Card Cage Assembly Parts List

T20606-G5 Card Cage Assembly

Figure 4-4: Card Cage Assembly T20606-G5

T20606-G5 Card Cage Assembly Parts List

Disassembly and Installation For MPD®-3 Units with SID Displays

Disassembly and Installation For All MPD-3 Units

Figure 4-5: Screw and Tie Wrap Locat ions

AC EMI Line Filter Q10895

Transformers R20600 and R20719

Power Supply Boards T20138 and T20314

T20138 Power Supply Board.

Figure 4-6: Power Supply Board T20138

T20314 Power Supply Board.

Figure 4-7: Power Supply Board T20314

Data Control Boards Q13563

Figure 4-8: Data Control Boards Q13563-01 and Q13563-02

Figure 4-9: Data Control Boards Q13563-03 and Above

UHF Receiver Board Q13564

Figure 4-10: UHF Receiver Board Q13564

Transmitter Board Q13579

Figure 4-11: Transmitter Board Q13579

Gateway Boards T20128, T20678

Figure 4-12: Gateway Boards T20128 and T20678

Card Cage Cable Harness T20662-G2

Figure 4-13: Card Cage Cable Harness T20662-G2

Full System TRIND R20520-G1 Transmitter Cable

Figure 4-14: Transmitter Cable R20520-G1

Full System TRIND R20525-G1 RS-485 Communication Cable

Figure 4-15: RS-485 Communication Cable R20525

Full System TRIND R20763-GX Power Supply Cables

Figure 4-16: Power Supply Cables

Hand-Held TRIND System M00507 Ribbon Cable

Figure 4-17: Hand-Held TRIND System Ribbon Cable M00507

Hand-Held TRIND System M01366 Power Cable

Figure 4-18: Hand-Held TRIND System Power Cable M01366

TRIND Overhead Antennas

T20231 Mobil Overhead Antenna Assembly

Figure 4-19: Mobil Overhead Antenna Assembly T20231

T20231 Mobil Overhead Antenna Assembly Parts List

Figure 4-20: T20231 Mobil Overhead Antenna Bracket Assemblies and Hardware

T20231 Mobil Overhead Antenna Bracket Assemblies and Hardware for The Advantage Series

T20231 Mobil Overhead Antenna Bracket Assemblies and Hardware for the MPD-3

T20632 Single-Loop Overhead Antenna Assembly

Figure 4-21: T20632 Single-Loop Overhead Antenna Assembly

T20632 Single-Loop Overhead Antenna Assembly Parts List (Domestic)

Figure 4-22: T20632 Single Loop Antenna Brackets and Hardware

T20632 Single Loop Antenna Assembly Bracket Kit for the Encore Unit

Ultra High Frequency Antenna Q13851-01 and Q13851-02

Antenna Tuning Board T20579-GX

TRIND Option Doors With Antennas