Gilbarco GCM User Manual

IC Radio Standards Specification: RSS-210

ACS Report Number: 11-0087.W06.11.A

Certification Exhibit

FCC ID: N6SGCM

IC: 827B-GCM

FCC Rule Part: 15.225

Manufacturer: Gilbarco, Inc.
Model: FlexPay Contactless

Manual

5015 B.U. Bowman Drive Buford, GA 30518 USA Voice: 770-831-8048 Fax: [phone]

Introduction

Purpose

This document provides instructions to mount the FlexPay™ Contactless Module and to install
the Contactless Interface Board on Secure Card Reader 2 (SCR2).

This equipment has been tested and found to comply with the limits pursuant to Part 15
of the Federal Communications Commission (FCC) Rules. These limits are designed to
provide reasonable protection against harmful interference when the equipment is
operated in a commercial environment. This equipment generates, uses, and radiates
radio frequency energy. This equipment must be installed and used in accordance with
the instruction manual to avoid harmful interference to radio communications. Operation
of this equipment in a residential area may cause harmful interference. In this case the
user has to correct the interference at his own expense. Any change or modification
must be approved by the manufacturer to allow the user to operate this equipment
safely.

MDE-4939

FlexPay™ Contactless Module Inst allation and

Service Manual

May 2011

IMPORTANT INFORMATION

The long term characteristics or the possible physiological effects of radio frequency
electromagnetic fields have not been investigated by Underwriters’ Laboratories, Inc.

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IMPORTANT INFORMATION

i

Industry Canada Regulation:

This device complies with Industry Canada licence-exempt RSS standard(s). Operation
is subject to the following two conditions:

• This device may not cause interference

• This device must accept any interference including interference that may cause
undesired operation of the device.

Under Industry Canada regulations, this radio transmitter may only operate using an
antenna of a type and maximum (or lesser) gain approved for the transmitter by Industry
Canada. To reduce potential radio interference to other users, the antenna type and its
gain should be so chosen that the equivalent isotropically radiated power (e.i.r.p.) is not
more than that necessary for successful communication.

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MDE-4939 FlexPay™ Contactless Module Installation and Service Manual · May 2011 Page 1

Introduction

Table of Contents

Topic Page

Introduction 1
Important Safety Information 5
Mounting the FlexPay Contactless Module on Encore S Enhanced Dispenser Equipped with SPOT EMV CRIND 7
Mounting the FlexPay Contactless Module on The Advantage Series Dispensers 10
Mounting the FlexPay Contactless Module on Encore 300 and Encore 500 Dispensers 11
Mounting the Contactless OTI Module on Encore 300 (Pre-EMV) Dispensers 12
Mounting the FlexPay Contactless Module on Encore 500 S Dispensers 12
Mounting the FlexPay Contactless Module on Eclipse Dispensers 13
Mounting the FlexPay Contactless Module on FlexPay OPT Dispensers 13
Installing the Contactless Interface Board on SCR 2 14
Configuring SPOT EMV CRIND for FlexPay Contactless Module 19
Verifying Functionality of FlexPay Contactless Module Through CRIND Diagnostics (Generic CRIND) 22
Affixing FlexPay Contactless FCC Label 25

Required Tools

The following tools are required for installation of the Contactless Interface Board:

Parts List

Encore® S Enhanced Dispensers - M12027K001

The following table lists the parts included in the M12027K001 kit:

Item Description Part Number Quantity

1 Contactless Antenna Assembly M11697A001 1
2 Contactless Antenna Spacer M12032B001 1
3 Thread Forming Screw Q11677-24 4
4 Nylon Washer M12184B001 4
5 TRIND® E-CIM Lens M07698B001 1
6 Gasket TRIND Lens M07715B002 1
7 Thread Forming Screw M00419B311 4
8 Cable <<Please provide the

9 Graphic <<Please provide the

• Phillips® Screwdriver

• Small Channel Locks or Pliers

• 1/4-inch Nut Driver or Socket

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1

required part number.>>

1

required part number.>>

The Advantage® Series Dispensers - M12024K001

The following table lists the parts included in the M12024K001 kit:

Item Description Part Number Quantity

1 Contactless Antenna Assembly M11697A001 1
2 Contactless Antenna Bracket M11800B001 1
3 Contactless Antenna Spacer M12032B001 1

Page 2 MDE-4939 FlexPay™ Contactless Module Installation and Service Manual · May 2011

Item Description Part Number Quantity

4 Thread Forming Screw Q11677-24 4
5 Screw Phillips Pan Head Sems Metric Q12845-36 4
6 Hex Nut Metric M01114B001 4
7 Nylon Washer M12184B001 4
8 Cable <<Please provide the

required part number.>>

Encore 300 and Encore 500 Dispensers - M12025K001

The following table lists the parts included in the M12025K001 kit:

Item Description Part Number Quantity

1 Contactless Antenna Assembly M11697A001 1
2 Contactless Antenna Bracket M11802B001 1
3 Contactless Antenna Spacer M12032B002 1
4 Thread Forming Screw Q11677-24 2
5 Screw Phillips Pan Head Sems Metric Q12845-36 4
6 Hex Nut Metric M01114B001 4
7 Lens TRIND Display Window M01234B001 1
8 TRIND Blanking Panel Gasket M01160B001 1
9 Thread Forming Screw M00419B117 4
10 Nylon Washer M12184B001 4
11 Cable <<Please provide the

in

required part number.>>

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Introduction

Encore 300 (Pre-EMV) Dispensers - M12025K002

The following table lists the parts included in the M12025K002 kit:

Item Description Part Number Quantity

1 Contactless Antenna Assembly M11697A001 1
2 Contactless Antenna Bracket M11802B001 1
3 Thread Forming Screw Q11677-24 2
4 Screw Phillips Pan Head Sems Metric Q12845-36 4
5 Hex Nut Metric M01114B001 4
6 Lens TRIND Display Window M01234B001 1
7 TRIND Blanking Panel Gasket M01160B001 1
8 Thread Forming Screw M00419B117 4
9 Nylon Washer M12184B001 4
10 Cable <<Please provide the

11 Cable <<Please provide the

Encore 500 S Dispensers - M12026K001

The following table lists the parts included in the M12026K001 kit:

Item Description Part Number Quantity

1 Contactless Antenna Assembly M11697A001 1
2 Contactless Antenna Bracket M11803B001 1
3 Contactless Antenna Spacer M12032B002 1

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1

required part number.>>

1

required part number.>>

MDE-4939 FlexPay™ Contactless Module Installation and Service Manual · May 2011 Page 3

Introduction

Item Description Part Number Quantity

4 Thread Forming Screw Q11677-24 3
5 Screw Phillips Pan Head Sems Metric Q12845-36 4
6 Hex Nut Metric M01114B001 4
7 Nylon Washer M12184B001 4
8 Cable <<Please provide the

required part number.>>

Eclipse® Dispensers - M12028K001

The following table lists the parts included in the M12028K001 kit:

Item Description Part Number Quantity

1 Contactless Antenna Assembly M11697A001 1
2 Contactless Antenna Bracket M11801B001 1
3 Thread Forming Screw Q11677-24 2
4 Screw Phillips Pan Head Sems Metric Q12845-36 4
5 Hex Nut Metric M01114B001 4
6 Lens TRIND Indicator M01405B001 1
7 Gasket TRIND Lens M01406B001 1
8 Screw Metric Pphd Type 25(Bt) M00697B010 6
9 Cable <<Please provide the

required part number.>>

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10 Graphics <<Please provide the

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required part number.>>

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1

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1

FlexPay OPT Dispensers - M12029K001

The following table lists the parts included in the M12029K001 kit:

Item Description Part Number Quantity

1 Contactless Antenna Assembly M11697A001 1
2 Thread Forming Screw Q11677-24 4
3 Nylon Washer M12184B001 4

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Related Documents

<<Please provide the required information.>>

Abbreviations and Acronyms

Term Description

CRIND®Card Reader IN Dispenser
EMV EuroPay MasterCard® Visa
FCC Federal Communications Commission
OPT Outdoor Payment Terminal
PCB Printed Circuit Board
SCR Secure Card Reader
SPOT Secure PIN Pad for Outdoor Terminal
TCR Tribrid Card Reader
UL Underwriters’ Laboratories

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Page 4 MDE-4939 FlexPay™ Contactless Module Installation and Service Manual · May 2011

Important Safety Information

Important Safety Information

Note: Save this Important Safety Information section in a

readily accessible location.

This section introduces the hazards and sa fe ty pr ecautions
associated with installing, inspecting, maintaining, or servicing
this product. Before performing any task on this product, read
this safety information and the applicable sections in this
manual, where additional hazards and safety precautions for
your task will be found. Fire, explosion, electrical shock, or
pressure release could occur and cause dea th or serious injury,
if these safe service procedures are not followed.

Preliminary Precautions

You are working in a potentially dangerous environment of
flammable fuels, vapors, and high voltage or pressures. Only
trained or authorized individuals knowledgeable in the related
procedures should install, inspect, maintain, or service this
equipment.

Emergency Total Electrical Shut-off

The first and most important information you must know is how
to stop all fuel flow to the pump/dispenser and island. Locate
the switch or circuit breakers that shut off all power to all fueling
equipment, dispensing devices, and Submerged Turbine
Pumps (STPs).

!

WARNING

!

The EMERGENCY STOP, ALL STOP, and
PUMP STOP buttons at the cashier ’s station
WILL NOT shut off electrical power to the
pump/dispenser. This means that even if you
activate these stops, fuel may continue to flow

Total Electrical Shut-off Before Access

Any procedure that requires access to electric al component s or
the electronics of the dispenser requires total electrical shut-off
of that unit. Understand the function and location of this switch
or circuit breaker before inspecting, installing, maintaining, or
servicing Gilbarco equipment.

Evacuating, Barricading, and Shutting Off

Any procedure that requires access to the pump/dispense r or
STPs requires the following actions:

uncontrolled.

e

You must use the TOTAL ELECTRICAL
SHUT-OFF in th e cas e of an emerge nc y a nd no t
the console’s ALL STOP and PUMP STOP or
similar keys.

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Read the Manual

Read, understand, and follow this manual and any other labels
or related materials supplied with this equipment. If you do not
understand a procedure, call a Gilba r c o Au thorized Service
Contractor or call the Gilbarco Support Center at
1-800-800-7498. It is imperative to your safety and the safety of
others to understand the procedures before beginning work.

Follow the Regulations

Applicable information is available in National Fire Protection
Association (NFPA) 30A; Code for Motor Fuel Dispensing

Facilities and Repair Garages, NFPA 70; National Electric al
Code (NEC), Occupational Safety and Hazard Association

(OSHA) regulations and federal, state , an d local codes. All
these regulations must be followed. Failure to install, inspect,
maintain, or service this equipment in accordance with these
codes, regulations, and standards may lead to legal citations
with penalties or affect the safe use and operation of the
equipment.

Replacement Parts

Use only genuine Gilbarco replacement parts and retrofit kits on
your pump/dispenser. Using parts other than genuine Gilbarco
replacement parts could crea te a safety hazard and violate
local regulations.

Safety Symbols and Warning Words

in

This section provides important information about warning
symbols and boxes.

Alert Symbol

warning labels to alert you to a precaution which must be
followed to prevent potential personal safety hazards. Obey
safety directives that follow this symbol to avoid possible injury
or death.

Signal Words

These signal words used in this manual and on warning labels
tell you the seriousness of particular safety hazards. The
precautions below must be followed to prevent death, injury, or
damage to the equipment:

!
!

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This safety alert symbol is used in this manual and on

DANGER: Alerts you to a hazard or unsafe practice
which will result in death or serious injury.
WARNING: Alerts you to a hazard or unsafe practice
that could result in death or serious injury.
CAUTION with Alert symbol: Designates a hazard or
unsafe practice which may result in minor injury.
CAUTION without Alert symbol: Designates a hazard or
unsafe practice which may result in property or
equipment damage.

Working with Fuels and Electrical Energy

• An evacuation of all unauthorized persons and vehicles
from the work area

• Use of safety tape, cones, or barricades at the affected
unit(s)

• A total electrical shut-off of the affected unit(s)

MDE-4939 FlexPay™ Contactless Module Installation and Service Manual · May 2011 Page 5

Prevent Explosions and Fires

Fuels and their vapors will explode or burn, if ignited. Spilled or
leaking fuels cause vapors. Even filling customer tanks will
cause potentially dangerous vapors in the vicinity of the
dispenser or island.
DEF is non-flammable. Therefore, explosion and fire safety
warnings do not apply to DEF lines.

Important Safety Information

No Open Fire

Open flames from matches, lighters, welding torches,

or other sources can ignite fuels and their vapors.

No Sparks - No Smoking

Sparks from starting vehicles, starting or using power tools,
burning cigarettes, cigars, or pipes can also ignite fuels and
their vapors. Static electricity, including an electrostatic charge
on your body, can cause a spark suff ic ient to igni te fuel va po rs.
Every time you get out of a vehicle, touch the metal of your
vehicle, to discharge any electrostatic charge before you
approach the dispenser island.

Working Alone

It is highly recommended that someone who is capable of
rendering first aid be present during servicing. Familiarize
yourself with Cardiopulmonary Resu scita tion (CPR) me thods, if
you work with or around high voltages. This information is
available from the American Red Cross. Always advise the
station personnel about where you will be working, and caution
them not to activate power while you are working on the
equipment. Use the OSHA Lockout/Tagout procedures. If you
are not familiar with th is requ iremen t, refe r to th is info rmati on in
the service manual and OSHA documentation.

Working with Electricity Safely

Ensure that you use safe and established practices in working
with electrical devices. Poorly wired devices may cause a fire,
explosion, or electrical shock. Ensure that grounding
connections are properly made. Take care that sealing devices
and compounds are in place. Ensure that you do not pinch
wires when replacing covers. Follow OSHA Lockout/Tagout
requirements. S tation employees and service contractors need
to understand and comply with this program completely to
ensure safety while the equipment is down.

Hazardous Materials

Some materials present inside electronic enclosures may
present a health hazard if not handled correctly. Ensure that
you clean hands after handling eq uipment. Do not place any
equipment in the mouth.

!

WARNING

The pump/dispenser contains a chemical known to the
State of California to cause cancer.

WARNING

!

The pump/dispenser contains a chemical known to the
State of California to cause birth defects or other
reproductive harm.

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In an Emergency

Inform Emergency Personnel

Compile the following information and inform emergency
personnel:

• Location of accident (for example, address, front/back of
building, and so on)

• Nature of accident (for examp le, possible heart attack, run
over by car, burns, and so on)

• Age of victim (for example, baby , teenager, middle-age,
elderly)

• Whether or not victim has received first aid (for example,
stopped bleeding by pressure, and so on)

• Whether or not a victim has vomited (for example, if
swallowed or inhaled something, and so on)

WARNING

!

Gasoline ingested may cause unconsciousness
and burns to internal organs.
Do not induce vomiting.
Keep airway open.
Oxygen may be needed at scene.
Seek medical advice immediately.

ry

WARNING

!

Gasoline inhaled may cause unconsciousness

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i

!

!

!

DEF is mildly corrosive. Avoid contact with eyes, skin, and
clothing. Ensure that eyewash stations and safety
showers are close to the work location. Seek medical
advice/recommended treatment if DEF spills into eyes.

IMPORTANT: Oxygen may be needed at scene if gasoline has
been ingested or inhaled. Seek medical advice immediately.

Lockout/Tagout

Lockout/Tagout covers servicing and maintenance of machines
and equipment in which the unexpected e nergization or sta rt-up
of the machine(s) or equipment or release of stored energy
could cause injury to employees or personnel. Lockout/Tagout
applies to all mechanical, hydraulic, chemical, or other energy,
but does not cover electrical hazards. Subpart S of 29 CFR Part
1910 - Electrical Hazards, 29 CFR Part 1910.333 contains
specific Lockout/Tagout provision for electrical hazards.

and burns to lips, mouth, and lungs.
Keep airway open.
Seek medical advice immediately.

WARNING

Gasoline spilled in eyes may cause burns to ey e
tissue.
Irrigate eyes with water for approximately
15 minutes.
Seek medical advice immediately.

WARNING

Gasoline spilled on skin may cause burns.
Wash area thoroughly with clear water.

Seek medical advice immediately.

WARNING

Page 6 MDE-4939 FlexPay™ Contactless Module Installation and Service Manual · May 2011

Mounting the FlexPay Contactless Module on Encore S Enhanced Dispenser Equipped with SPOT EMV CRIND

Mounting the FlexPay Contactless Module on Encore S
Enhanced Dispenser Equipped with SPOT EMV CRIND

<<Please provide the part number for the parts used in this procedure.>>

To mount the FlexPay Contactless Module on Encore S Enhanced Dispenser equipped with
Secure PIN Pad for Outdoor Terminal (SPOT) EuroPay MasterCard Visa (EMV) CRIND,
proceed as follows:

1 Remove the existing Contactless Card Reader, if present.

2 Remove the existing Contactless Blanking Plate from the door, by removing the four screws

as shown in Figure 1.

Figure 1: Removing the Existing Contactless Blanking Plate

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Contactless
Blanking Plate

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Screws

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3 Install the Clear Lens (M07698B001) on the Bezel using the four screws (M00419B311)

provided in the kit as shown in

Figure 2: Installing the Clear Lens

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Figure 2.

(ii)

(i)

E-CIM Bezel

MDE-4939 FlexPay™ Contactless Module Installation and Service Manual · May 2011 Page 7

Lens

(ii)

Mounting the FlexPay Contactless Module on Encore S Enhanced Dispenser Equipp ed with SPOT EMV CRIND

4 Assemble the Bracket and the FlexPay Contactless Module using the four screws, four Nylon

Washers, and the four nuts provided in the kit (see

Figure 3: Bracket and the FlexPay Contactless Module Assembly

Bracket

Screws

FlexPay Contactless Module

Figure 3).

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5 Mount the Bracket and the FlexPay Contactless Module Assembly onto the E-CIM Bezel

using the four screws provided in the kit (see

Figure 4).

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Figure 4: Mounting the Bracket and the FlexPay Contactless Module Assembly

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6 Connect the SPOT Contactless Cable to the FlexPay Contactless Module [see Figure 5 (i)].

Page 8 MDE-4939 FlexPay™ Contactless Module Installation and Service Manual · May 2011