Gilbarco GBIRA installation instructions

Installation

Introduction

Purpose of this Manual

Prerequisites

MDE-3801

TRIND™ MULTI 1

Transmitter/Receiver in Dispenser
Retrofit Kits C00012-001-XX
This manual provides instruction for installing TRIND™ Multi 1 Retrofit Kits in The Advantage
The TRIND option allows customers to automatically authorize CRIND-eq uipped units using a hand-held transponder tag provided by a major oil co mpany (MOC). Use this kit for one- or two-sided units.
Before installing the TRIND kit, ensure that the existing CRIND has the Z-180 logic board T17764-XX, which is not provided in TRIND retrofit kit.
®
Series wide frame and narrow frame units with InfoScreen®, monochrome
®
, or single-li ne CRIND.

Important Notice

Required Reading

Related Documents

This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy, and if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. Changes or modifications not expressly approved by the
manufacturer could void the user’s authority to operate this equipment.
Before installing the equipment, the installer mus t read, un derstand, and follow:
•this manual
• NFPA 30A, The Automotive and Marine Service Station Code
• NFPA 70, The National Electric Code
• applicable federal, state and local codes and regulations
Failure to do so may adversely effect the safe use and operation of the equipment.
Note: This kit must be inst all ed by a Gi l ba rco ASC (Authoriz ed S e rvice C ont r actor ) t o in sure
warranty.
MDE-2531 Pump & Dispenser Start-Up & Service Manual MDE-2562 CRIND Service Manual MDE-2628 Cash Acceptor Retrofit Assemblies for The Advantage Series with CRIND MDE-2620 Graphics Panel Application for The Advantage Series PT-1728 The Advantage Series Illustrated Parts Manual PT-1736 CRIND Card Reader Illustrated Parts Manual
MDE-3801 TRIND™ Multi 1 Transmitter/R ec eiv er in Dispenser Retrofit Kit • 10/99 Page 1
Introduction

Required Tools

The following equipment is needed to install all TRIND™ Multi 1 kits

• Allen wrench set, American standard
• clean cloth or rag
• chip extraction tool, e.g., IC extraction, Digikey Part No. K158-ND or equivalent
• isopropyl alcohol (part# END-1082)
• needle nose pliers
• nut driver , 1/4'', 3/8''
• pocket knife
• Q12534 CRIND diagnostic card
• ratchet set, standard
• screwdrivers, flat and Phillips head
• static guard wrist strap
The following additional tools are required if kit is to be installed on wide frame units with call or stop button on existing right options door.
• center punch
• deburring tool or round file
• hand drill, battery electric or pneumatic
• light hammer
• pilot drill bit (between 3/32” and 1/4”) and 7/8” drill bit
• standard tape measure or rule
Page 2 MDE-3801 TRIND™ Multi 1 Transmitt er/ R ec eiver in Di spenser Retrofit Kit • 10/99

Parts Lists

Kits for Wide Frame Units, Dual- and Single-Sided

Kits C00012-001-WF-D (dual-sided) and C00012-001-WF-S (single-sided) for The Advantage Wide Frames (48’’) contain th e following parts.
Description Part Number Quantity WF-D Kit Quantity WF-S Kit
cable clamp, gray Q13558-04 12 12 cable group Q13781-01 For components see table “Q13781-01
cable tie Q10178-02 8 8 card cage assembly T20538-G1 1 1 door assembly, right options clear with TRIND T20537-G1 2 1 graphics, right option door T50148-G1 (see note) (see note) grommet strip, solid Q10315-06 .583 ft. .583 ft. jump jack Q11011-01 10 10 label plate, FCC N23936-01 1 1 manual, graphics installation instructions MDE-2620 1 1 manual, installation instructions MDE-3801 1 1 nut Q12068-04 2 2
®
software (firmware) CRIND
BIOS
Parts Lists
Cable Group” on page 3.
K93744-01 2 1
Note: Right Option Door Graphics T50148-G1 are an Order Entry Item.

Q13781-01 Cable Group

Cable group Q13781-01 for all kits contains the following cables:
Cables Part Number Quantity per kit
Gateway to CRIND logic R20437-G01 1 AC power R20580-G2 1 Light/Multi-protocol Reader, A-Side R20665-G1 1 Light/Multi-protocol Reader, B-Side R20665-G2 1 Gateway to Light/MPR/Power Boards R20724-G1 1
MDE-3801 TRIND™ Multi 1 Transmitter/R ec eiv er in Dispenser Retrofit Kit • 10/99 Page 3
Parts Lists

Kits for Narrow Frame Units, Dual- and Single-Sided

Kits C00012-001-NF-D (dual-sided) and C00012-001-NF-S (single-sided) for The Advantage Narrow Frames (36’’) contain the following parts.
Description Part Number Quantity WF-D Kit Quantity NF-S Kit
cable clamp, gray Q13558-04 12 12 cable group Q13781-01 For components see table “Q13781-01
cable tie Q10178-02 8 8 card cage assembly T20538-G1 1 1 door assembly, right options clear with TRIND T20539-G1 2 1 graphics, right option door T50148-G1 (see note) (see note) grommet strip, solid Q10315-06 .583 ft. .583 ft. jump jack Q11011-01 10 10 label plate, FCC N23936-01 1 1 manual, graphics installation instructions MDE-2620 1 1 manual, installation instructions MDE-3801 1 1 nut Q12068-04 2 2
®
software (firmware) CRIND
BIOS
Cable Group” on page 3.
K93744-01 2 1
Note: Right Option Door Graphics T50149-G1 are an Order Entry Item.
Page 4 MDE-3801 TRIND™ Multi 1 Transmitt er/ R ec eiver in Di spenser Retrofit Kit • 10/99

Safety Information

Alert Symbol and Signal Words

Alert Symbol:

This is a standard ANSI* approved alert symbol. When you see this symbol, be alert to the potential for a personal injury. * Reference American National Standard Bulletins ANSI Z535.

Signal Words:

These signal words alert you to important safety hazards.
Safety Information

Safety Symbols:

WARNING
!
The hazard or unsafe practice may result in severe injury or death.
The following safety symbols are used throug hout this manual to alert you to personal safety hazards and precautions.
Explosive
Flammable
Electrical hazard
Use safety barricades
No people in area
No vehicles in area
OFF
Use emergency power disconnect
CAUTION
!
The hazard or unsafe practice could result in minor injury.
DANGER
!
The hazard or unsafe practice will result in severe injury or death.
No open flames
No smoking
No power tools
Wear eye protection
Read all related manuals
Clean up spills
Turn power off
MDE-3801 TRIND™ Multi 1 Transmitter/R ec eiv er in Dispenser Retrofit Kit • 10/99 Page 5
Safety Information
OFF

Before Beginning

Do the following:

WARNING
!
Dangerous Environment! Failure to install this equipment in accordance with NFPA 30A and NFPA 70 could result in severe injury or death. Read, understand and follow NFPA 30A and NFPA 70.
Read all instructions before beginning.
Follow all safety precautions, including:
• Barricade work area.
• Do not allow vehicles or unauthorized people in work area.
• Do not use power tools in work area.
• Do not permit smoking or open flames in work area.
• Wear protective gear while performing this installation.
Record all mechanical and electronic totals.
OFF
Turn off all power to unit, unit lights and STPs.
• Use system circuit breakers.
• Multiple disconnects may be req uired.
• Isolate each pump at distribution box.
• Refer to MDE-2531, Pump and Dispenser Start-up and Service for OSHA lock-out/tag-out procedures.
!
WARNING
Working on dispenser electron ics with power applied may result in electrocution and damage to electronic components.
Power down unit before beginning work.
When system battery is present, turn off system battery by pressing CLEAR then ENTER on manager keypad.
Page 6 MDE-3801 TRIND™ Multi 1 Transmitt er/ R ec eive r in Di spenser Retrofit Kit • 10/99

Use Electrostatic Discharge Precautions

Place yourself at a neutral static-free potential by doing the following:
1 Touch an unpainted metal surface.
2 Use a wrist strap connected to a grounded metal frame or chassis.
Safety Information
OFF
and void warranty.
Make sure all power has been removed from unit and CRIND.

Follow OSHA Lock-Out and Tag-Out Requirements

OSHA Standard 29 CFR 1910-147 Control of Hazardo us Energy Sources (Lock-Out/Tag-Out) covers ways to avoid personal injury if power is turned on or fuel pressure is applied unexpectedly while servicing equipment. The rule requires that equipment power and fuel under pressure be turned off and the device (breaker, valve, etc.) locked or labeled with a warning tag.
Read OSHA Standard 29 CFR 1910-147 Control of Hazardous Energy Sources (Lock-Out/ Tag-Out). Station employees and service contractors need to understand and comply with this program completely to ensure safety while the equipment is down.
Tag-Out and Lock-Out Procedure
Use plastic warning tags with signature/date b lanks for Tag-Out. Sign and date them at shut down. Attach tags with plastic connectors.
Use metal screw-down lock clamps or plastic single or multi-pole devices for Lock-Out of breakers and switches. Always use a lock-out device whenever possible.
Note: Failure to use electrostatic discharge precautions may damage electronic components
When working on electronics and electrical connections (junction box):
• Turn off unit power, light breakers, and all dispensers sharing the same isolation relay box.
• Install lock-out device and tag on breaker(s).
Note: If station does no t use STP control wire isolation relays, multiple disconnects may be
required to shut off all power supplied to the unit.
MDE-3801 TRIND™ Multi 1 Transmitter/R ec eiv er in Dispenser Retrofit Kit • 10/99 Page 7

Installation

Installation

Preparing for Installation

1 Before proceeding read and follow all safety instructions and procedures.

2 Open main access doors. Refer to MDE-2531, Pump and Dispenser Start-Up/Service Manual
for access instructions.

3 Disconnect and remove existing hardware according to the following:

4 Remove door mounting pi n and right options door.

• For wide frame units disconnect any cables and remove any call or stop buttons, or door alarm switch hardware from existing right options door. Save all removed hardware for reassembly.
• For narrow frame units disconnect cables to PPU and main display.
Pin
S0001719

5 If unit has Cash Acceptor, remove door alarm and all hardware from old door and save.

6 Dispose of door. Save pin for reassembly.

Page 8 MDE-3801 TRIND™ Multi 1 Transmitt er/ R ec eiver in Di spenser Retrofit Kit • 10/99
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