Gilbarco GBIR16 Users Manual
Introduction
Purpose
This manual provides installation instructions for M07813K00X Encrypted Card Reader
Retrofit Kits. The kits are used in the following units:
MDE-4635
Encrypted Card Reader Retrofit Kit (M07813K00X)
Installation Manual
May 2007
Unit Type Kit Number
Encore® S (Encrypted Contactless Card Reader) M07813K001
Encore S (Encrypted Card Reader) M07813K002
Encore 500 (Encrypted Contactless Card Reader) M07813K003
Encore 500 (Encrypted Card Reader) M07813K004
Encore 300 (Encrypted Contactless Card Reader) M07813K005
Encore 300 (Encrypted Card Reader) M07813K006
The Advantage (Encrypted Contactless Card Reader) Series dispensers with
Infoscreen, Monochrome, or Single-line with American Disabilities Act (ADA) Card
Reader in Dispenser (CRIND
The Advantage (Encrypted Contactless Card Reader) Series dispensers with
Infoscreen, Monochrome, or Single-line with ADA CRIND features and reserving the
space for cash acceptor
The Advantage® (Encrypted Card Reader) Series dispensers with Infoscreen®,
Pre
Monochrome, or Single-line with ADA CRIND features
The Encrypted Card Reader option provides protection against theft.
Note: This feature r equires that the dispenser subject to installation contains the Card Reader
option. Door replacements that contain aluminum CRIND doors or pre-ADA doors may
be required for the Advantage Series dispensers.
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®
) features and using space reserved for cash acceptor
/15
5
0
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M07813K007
7
M07813K008
/0
M07813K009
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 Page 1
Introduction
Table of Contents
Topic Page
Introduction 1
Purpose 1
Table of Contents 2
Required Reading 2
Related Documents 8
Parts Lists 3
Important Safety Information 9
Installation of the Encrypted Card Reader Retrofit Kit 11
Installing the M07813K001 Kit in an Encore S Unit (with Contactless Card Reader Option) 11
Installing the M07813K002 Kit in an Encore S Unit (without Contactless Card Reader Option) 19
Installing the M07813K003 Kit in an Encore 500 Unit (with Contactless Card Reader Option) 19
Installing the M07813K004 Kit in an Encore 500 Unit (without Contactless Card Reader Option) 26
Installing the M07813K005 Kit in an Encore 300 Unit (with Contactless Card Reader Option) 27
Installing the M07813K006 Kit in an Encore 300 Unit (without Contactless Card Reader Option) 34
Installing the M07813K007 Kit in an Advantage Series Unit Using Space Reserved for Cash
Acceptor (with Contactless Card Reader Option)
Installing the M07813K008 Kit in an Advantage Series Unit Reserving Space for Cash Acceptor
(with Contactless Card Reader Option)
Installing the M07813K009 Kit in an Advantage Series Unit Using Space Reserved for Cash
Acceptor on the Left Options Door (without Contactless Card Reader Option)
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44
48
Required Reading
Before installing this kit, the installer must read, understand, and follow:
• This manual
• NFPA 30A, The Automotive and Marine Service Station Code
• NFPA 70, The National Electric Code
• Applicable federal, state, and local codes and regulations
Failure to do so may adversely affect the safe use and operation of the equipment.
Note: This kit must be installed by a Gilbarco Authorized Service Contractor (ASC) to ensure
Required Tools
The following tools are required to install the Encrypted Card Reader (ECR) Retrofit Kit:
• IC Extraction Tool, Digikey K158-ND (or equivalent)
• IC Extraction Tool, AMP 821903-1 (or equivalent)
• Isopropyl alcohol (END-1082)
• Nut drivers, 1/4-inch, 8 mm, 3/8-inch, 9/32-inch
• Putty knife
• CSC test card
• Ratchet set, standard
• Screwdrivers, flat blade and cross tip
• Static guard wrist strap
Pre
warranty.
Page 2 MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007
Parts Lists
Introduction
The following tables provide the parts list information for the Encrypted Card Reader Retrofit
Kits.
Encore S Encrypted Contactless Card Reader Kit (M07813K001)
Item Description Part Number Quantity
1 Encrypted Card Reader M07577B001 2
2 Cable, ESD Ground Card M07709A002 2
3 PCA, 13.5 MHz Antenna M05170A001 2
4 Decal, FCC/IC Recognition N23951-11 2
5 Cable, Antenna Eccore/ADV M07703A001 2
6 Bracket, Contactless Smart M07573B001 2
7 Gasket, Card Reader M00682B003 2
8 Screw SEL TP HEX HD 6-20X Q11677-24 4
9 Tape Foam - 2 inch pieces K85492-56 4
10 Lens, TRIND® CSC Reader M05987B002 2
11 Screw Metric M4 X 8 M00419B117 8
12 Gasket, TRIND, ECE M06010B002 2
13 Cable, ECR/SmartPad Interface M07702A001 2
14 Cable Mount, Adhesive Q13558-04 6
15 Card, Card Reader Cleaning Q11482 1
16 Decal, Patent and FCC M02962B009 1
17 CCN Software (Download) V03.1 18 Encrypted Card Reader, Installation Manual MDE-4635 1
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Encore S Encrypted Card Reader Kit (M07813K002)
Item Description Part Number Quantity
1 Encrypted Card Reader M07577B001 2
2 Cable, ESD Ground Card M07709A002 2
3 Bracket, Contactless Smart M07573B001 2
4 Gasket, Card Reader M00682B003 2
5 Screw SEL TP HEX HD 6-20X Q11677-24 4
6 Cable, ECR/SmartPad Interface M07702A001 2
7 Cable Mount, Adhesive Q13558-04 6
8 Card, Card Reader Cleaning Q11482 1
9 CCN Software (Download) V03.1 10 Encrypted Card Reader, Installation Manual MDE-4635 1
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 Page 3
Introduction
Encore 500 Encrypted Contactless Card Reader Kit (M07813K003)
Item Description Part Number Quantity
1 Encrypted Card Reader M07577B001 2
2 Cable, ESD Ground Card M07709A001 2
3 PCA, 13.5 MHz Antenna M05170A001 2
4 Decal, FCC/IC Recognition N23951-11 2
5 Cable, Antenna Eccore/ADV M07703A001 2
6 Bracket, Card Reader M07574B001 2
7 Gasket, Card Reader M00682B001 2
8 Screw SEL TP HEX HD 6-20X Q11677-24 8
9 Screw TF WSHR HEX HD CS Q11657-290 4
10 Tape Foam - 2 inch pieces K85492-56 4
11 Cable, ECR/SmartPad Interface M07702A003 2
12 Cable Mount, Adhesive Q13558-04 6
13 Card, Card Reader Cleaning Q11482 1
14 Decal, Patent and FCC M02962B009 1
15 CCN Software (Download) V03.1 16 Encrypted Card Reader, Installation Manual MDE-4635 1
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Encore 500 Encrypted Card Reader Kit (M07813K004)
Item Description Part Number Quantity
1 Encrypted Card Reader M07577B001 2
2 Cable, ESD Ground Card M07709A001 2
3 Bracket, Card Reader M07574B001 2
4 Gasket, Card Reader M00682B001 2
5 Screw SEL TP HEX HD 6-20X Q11677-24 8
6 Cable, ECR/SmartPad Interface M07702A003 2
7 Cable Mount, Adhesive Q13558-04 6
8 Card, Card Reader Cleaning Q11482 1
9 CCN Software (Download) V03.1 10 Encrypted Card Reader, Installation Manual MDE-4635 1
Pre
Page 4 MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007
Introduction
Encore 300 Encrypted Contactless Card Reader Kit (M07813K005)
Item Description Part Number Quantity
1 Encrypted Card Reader M07577B001 2
2 Cable, ESD Ground Card M07709A001 2
3 PCA, 13.5 MHz Antenna M05170A001 2
4 Decal, FCC/IC Recognition N23951-11 2
5 Cable, Antenna Eccore/ADV M07703A001 2
6 Bracket, Card Reader M07574B001 2
7 Gasket, Card Reader M00682B003 2
8 Screw SEL TP HEX HD 6-20X Q11677-24 8
9 Screw TF WSHR HEX HD CS Q11657-290 4
10 Tape Foam - 2 inch pieces K85492-56 4
11 Cable, ECR/SmartPad Interface M07702A002 2
12 Cable Mount, Adhesive Q13558-04 6
13 Card, Card Reader Cleaning Q11482 1
14 Decal, Patent and FCC M02962B009 1
15 Software CRIND BIOS V60.X.XX K93744-02 1*
16 Software CRIND BIOS V62.X.XX KXXXXX-XX 1**
17 Encrypted Card Reader, Installation Manual MDE-4635 1
* Without SmartPad
** With SmartPad
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Encore 300 Encrypted Card Reader Kit (M07813K006)
Item Description Part Number Quantity
1 Encrypted Card Reader M07577B001 2
2 Cable, ESD Ground Card M07709A001 2
3 Bracket, Card Reader M07574B001 2
4 Gasket, Card Reader M00682B001 2
5 Screw SEL TP HEX HD 6-20X Q11677-24 8
6 Cable, ECR/SmartPad Interface M07702A002 2
7 Cable Mount, Adhesive Q13558-04 6
8 Card, Card Reader Cleaning Q11482 1
9 Software CRIND BIOS V60.X.XX K93744-02 1*
10 Software CRIND BIOS V62.X.XX KXXXXX-XX 1**
11 Encrypted Card Reader, Installation Manual MDE-4635 1
* Without SmartPad
** With SmartPad
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 Page 5
Introduction
Advantage Series Encrypted Cont actless Card Reader Kit (M07813K007)
Using Space Reserved for Cash Acceptor
Item Description Part Number Quantity
1 Encrypted Card Reader M07577B001 2
2 Cable, ESD Ground Card M07709A003 2
3 PCA, 13.5 MHz Antenna M05170A001 2
4 Cable, Antenna Eccore/ADV M07703A001 2
5 Bracket, Card Reader M07576B001 2
6 Gasket, Card Reader N23505-02 2
7 Screw SEL TP HEX HD 6-20X Q11677-24 8
8 Screw TF WSHR HEX HD CS Q11657-290 4
9 Cable Tie Q10178-02 2
10 Tape Foam - 2 inch pieces K85492-56 4
11 Cable, ECR/SmartPad Interface M07702A004 2
12 Cable Mount, Adhesive Q13558-04 18
13 Clamp, Cable Mounting Q13459-01 2
14 Card, Card Reader Cleaning Q11482 1
15 Decal, FCC/IC Recognition N23951-11 2
16 Decal, Patent and FCC M02962B009 1
17 Software CRIND BIOS V60.X.XX K93744-02 1*
18 Software CRIND BIOS V62.X.XX KXXXXX-XX 1**
19 Encrypted Card Reader, Installation Manual MDE-4635 1
* Without SmartPad
** With SmartPad
Pre
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Page 6 MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007
Introduction
Advantage Series Encrypted Cont actless Card Reader Kit (M07813K008)
Reserving Space for Cash Acceptor
Item Description Part Number Quantity
1 Encrypted Card Reader M07577B001 2
2 Cable, ESD Ground Card M07709A003 2
3 PCA, 13.5 MHz Antenna M05170A001 2
4 Cable, Antenna Eccore/ADV M07703A002 2
5 Bracket, Card Reader M07576B001 2
6 Gasket, Card Reader N23505-02 2
7 Screw SEL TP HEX HD 6-20X Q11677-24 8
8 Screw TF WSHR HEX HD CS Q11657-290 4
9 Cable Tie Q10178-02 2
10 Tape Foam - 2 inch pieces K85492-56 4
11 Cable, ECR/SmartPad Interface M07702A004 2
12 Cable Mount, Adhesive Q13558-04 6
13 Clamp, Cable Mounting Q13459-01 2
14 Card, Card Reader Cleaning Q11482 1
15 Decal, FCC/IC Recognition N23951-11 2
16 Decal, Patent and FCC M02962B009 1
17 Software CRIND BIOS V60.X.XX K93744-02 1*
18 Software CRIND BIOS V62.X.XX KXXXXX-XX 1**
19 Encrypted Card Reader, Installation Manual MDE-4635 1
* Without SmartPad
** With SmartPad
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Advantage Series Encrypted Card Reader Kit (M07813K009) Using Sp ace
for Cash Acceptor
Item Description Part Number Quantity
1 Encrypted Card Reader M07577B001 2
2 Cable, ESD Ground Card M07709A003 2
3 Bracket, Card Reader M07576B001 2
4 Gasket, Card Reader N23505-02 2
5 Screw SEL TP HEX HD 6-20X Q11677-24 8
6 Cable, ECR/SmartPad Interface M07702A004 2
7 Cable Mount, Adhesive Q13558-04 6
8 Clamp, Cable Mounting Q13459-01 2
9 Card, Card Reader Cleaning Q11482 1
10 Software CRIND BIOS V60.X.XX K93744-02 1*
11 Software CRIND BIOS V62.X.XX KXXXXX-XX 1**
12 Encrypted Card Reader, Installation Manual MDE-4635 1
* Without SmartPad
** With SmartPad
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 Page 7
Introduction
Standard Encore units manufactured after January 1, 2005 may not have openings in
the customer interface door for Scanner, Cash Acceptor, or Transmitter/Receiver In
Dispenser (TRIND)/Contactless. If your unit was built after January 1, 2005 and does
not have these openings, it will require the installation of an M01208A00X Customer
Interface Module (CIM™) door with CRIND device and CIM graphics to install a
Contactless Smart Card Retrofit Kit. Verify the unit’s date code prior to installation.
Refer to MDE-3893 Encore and Eclipse
understanding the date codes.
Related Documents
Document
Number
MDE-2540 The Advantage®, Legacy®, and MPD® Series Owner’s
MDE-2562 CRIND Service Manual CRIND and TRIND
MDE-3804 Encore and Eclipse Series Start-Up/Service Manual Encore and Eclipse
MDE-3893 Encore/Eclipse Owners Manual Encore and Eclipse
MDE-4516 Encore S Series Owner's Manual Encore and Eclipse
MDE-4625 Graphics Panel Application and Repair Encore and Eclipse
PT-1728 The Advantage Series Illustrated Parts Manual Parts Manual
PT-1736 CRIND Illustrated Parts Manual Parts Manual
PT-1936 Encore Series Pump and Dispenser Illustrated Parts Manual Parts Manual
PT-1938 Eclipse Series Pump and Dispenser Parts Manual Parts Manual
IMPORTANT INFORMATION
®
Series Owner’s Manual for details on
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Title GOLD Library
The Advantage and Legacy Models
Manual
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Abbreviations and Acronyms
Term Description
ADA American Disabilities Act
CRIND Card Reader in Dispenser
CSC Contactless Smart Card
ESD Electrostatic Discharge
PCA Printed Circuit Assembly
POS Point of Sale
RF Radio Frequency
TRIND Transmitter/Receiver in Dispenser
Page 8 MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007
Important Safety Information
Important Safety Information
This section introduces the hazards and safety precautions
associated with installing, inspecting, maintaining or servicing
this product. Before performing any task on this product, read
this safety information and the applicable sections in this
manual, where additional hazards and safety precautions for
your task will be found. Fire, explosion, electrical shock or
pressure release could occur and cause death or serious
injury, if these safe service procedures are not followed.
Preliminary Precautions
You are working in a potentially dangerous environment of
flammable fuels, vapors, and high voltage or pressures. Only
trained or authorized individuals knowledgeable in the related
procedures should install, inspect, maintain or service this
equipment.
Emergency Total Electrical Shut-Off
The first and most important information you must know is
how to stop all fuel flow to the pump/dispenser and island.
Locate the switch or circuit breakers that shut off all power to
all fueling equipment, dispensing devices, and Submerged
Turbine Pumps (STPs).
!
WARNING
!
The EMERGENCY STOP, ALL STOP, and
PUMP STOP buttons at the cashier’s station
WILL NOT shut off electrical po wer to th e pump/
dispenser. This means that even if you activate
these stops, fuel may continue to flow
uncontrolled.
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Read the Manual
Read, understand and follow this manual and any other
labels or related materials supplied with this equipment. If you
do not understand a procedure, call a Gilbarco Authorized
Service Contractor or call the Gilbarco Support Center at
1-800-800-7498. It is imperative to your safety and the safety
of others to understand the procedures before beginning
work.
Follow the Regulations
Applicable information is available in National Fire Protection
Association (NFPA) 30A; Code for Motor Fuel Dispensing
Facilities and Repair Garages, NFPA 70; National Electrical
Code (NEC), Occupational Safety and Hazard Association
(OSHA) regulations and federal, state, and local codes. All
these regulations must be followed. Failure to install, inspect,
maintain or service this equipment in accordance with these
codes, regulations and standards may lead to legal citations
with penalties or affect the safe use and operation of the
equipment.
Replacement Parts
m
Use only genuine Gilbarco replacement parts and retrofit kits
i
on your pump/dispenser. Using parts other than genuine
Gilbarco replacement parts could create a safety hazard and
violate local regulations.
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Safety Symbols and Warning Words
This section provides important information about warning
symbols and boxes.
Alert Symbol
You must use the TOTAL ELECTRICAL SHUTOFF in the case of an emergency and not the
console’s ALL STOP and PUMP STOP or
similar keys.
Total Electrical Shut-Off Before Access
Any procedure that requires access to electrical components
or the electronics of the dispenser requires total electrical
shut off of that unit. Understand the function and location of
this switch or circuit breaker before inspecting, installing,
maintaining, or servicing Gilbarco equipment.
Evacuating, Barricading and Shutting Off
Any procedure that requires access to the pump/dispenser or
STPs requires the following actions:
• An evacuation of all unauthorized persons and vehicles
from the work area
• Use of safety tape, cones or barricades at the affected
unit (s)
• A total electrical shut-of f of the affected unit (s)
This safety alert symbol is used in this manual and
on warning labels to alert you to a precaution which must be
followed to prevent potential personal safety hazards. Obey
safety directives that follow this symbol to avoid possible
injury or death.
Signal Words
These signal words used in this manual and on warning
labels tell you the seriousness of particular safety hazards.
The precautions below must be followed to prevent death,
injury or damage to the equipment:
DANGER: Alerts you to a hazard or unsafe practice
!
which will result in death or serious injury.
WARNING: Alerts you to a hazard or unsafe practice
!
that could result in death or serious injury.
CAUTION with Alert symbol: Designates a hazard or
!
unsafe practice which may result in minor injury.
CAUTION without Alert symbol: Designates a hazard
or unsafe practice which may result in property or
equipment damage
Working With Fuels and Electrical Energy
Prevent Explosions and Fires
Fuels and their vapors will explode or burn, if ignited. Spilled
or leaking fuels cause vapors. Even filling customer tanks will
cause potentially dangerous vapors in the vicinity of the
dispenser or island.
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 Page 9
Important Safety Information
No Open Fire
Open flames from matches, lighters, weldin g
torches or other sources can ignite fuels and their vapors.
No Sparks - No Smoking
Sparks from starting vehicles, starting or using power tools,
burning cigarettes, cigars or pipes can also ignite fuels and
their vapors. Static electricity, including an electrostatic
charge on your body, can cause a spark sufficient to ignite
fuel vapors. Every time you get out of a vehicle, touch the
metal of your vehicle, to discharge any electrostatic charge
before you approach the dispenser island.
Working Alone
It is highly recommended that someone who is capable of
rendering first aid be present during servicing. Familiarize
yourself with Cardiopulmonary Resuscitation (CPR) methods,
if you work with or around high voltages. This information is
available from the American Red Cross. Always advise the
station personnel about where you will be working, and
caution them not to activate power while you are working on
the equipment. Use the OSHA Lockout/ Tagout procedures. If
you are not familiar with this requirement, refer to this
information in the service manual and OSHA documentation.
Working With Electricity Safely
Ensure that you use safe and established practices in
working with electrical devices. Poorly wired devices may
cause a fire, explosion or electrical shock. Ensure that
grounding connections are properly made. Take care that
sealing devices and compounds are in place. Ensure that you
do not to pinch wires when replacing covers. Follow OSHA
Lockout/T agout requirements. S t ation employees and service
contractors need to understand and comply with this program
completely to ensure safety while the equipment is d ow n .
Hazardous Materials
Some materials present inside electronic enclosures may
present a health hazard if not handled correctly. Ensure that
you clean hands after handling equipment. Do not place any
equipment in the mouth.
!
WARNING
The pump/dispenser contains a chemical known to the
State of California to cause cancer.
Pre
In an Emergency
Inform Emergency Personnel
Compile the following information and inform emergency
personnel:
• Location of accident (for example, address, front/back of
building, and so on)
• Nature of accident (for example, possible heart attack, run
over by car, burns, and so on)
• Age of victim (for example, baby, teenager, middle-age,
elderly)
• Whether or not victim has received first aid (for example,
stopped bleeding by pressure, and so on)
• Whether or not a victim has vomited (for example, if
swallowed or inhaled something, and so on)
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WARNING
!
Gasoline ingested may cause unconsciousness
and burns to internal organs.
Do not induce vomiting.
Keep airway open.
Oxygen may be needed at scene.
Seek medical advice immediately.
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WARNING
!
Gasoline inhaled may cause unconsciousness
and burns to lips, mouth and lungs.
Keep airway open.
Seek medical advice immediately.
WARNING
!
Gasoline spilled in eyes may cause burns to eye
tissue.
Irrigate eyes with water for approximately 15
minutes.
Seek medical advice immediately.
WARNING
!
Gasoline spilled on skin may cause burns.
Wash area thoroughly with clear water.
Seek medical advice immediately.
IMPORTANT: Oxygen may be needed at scene if gasoline
has been ingested or inhaled. Seek medical advice
immediately.
WARNING
!
The pump/dispenser contains a chemical known to the
State of California to cause birth defects or other
reproductive harm.
Page 10 MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007
Lockout/Tagout
Lockout/Tagout covers servicing and maintenance of
machines and equipment in which the unexpected
energization or start-up of the machine(s) or equipment or
release of stored energy could cause injury to employees or
personnel. Lockout/Tagout applies to all mechanical,
hydraulic, chemical or other energy, but does not cover
electrical hazards. Subpart S of 29 CFR Part 1910 - Electrical
Hazards, 29 CFR Part 1910.333 contains specific Lockout/
Tagout provision for electrical hazards.
Installation of the Encrypted Card Reader Retrofit Kit
Installation of the Encrypted Card Reader Retrofit Kit
Installing the M07813K001 Kit in an Encore S Unit (with Contactless Card Reader Option)
When you install an Encrypted Card Reader kit, the existing Card Reader must be removed
and replaced with the Encrypted Card Reader.
Removing the Existing Card Reader
To remove the existing Card Reader, proceed as follows:
Note: Read all instructions before beginning and observe all safety precautions.
1 Obtain an approval from the store manager or responsible pers onnel to remove the unit from
service.
2 Remove AC power to the unit using the station circuit breaker. Refer to MDE-3893 Encore/
Eclipse Owners Manual for details.
3 Remove the lower hydraulics panel. The main door has a lower latch underneath the lower left
main door corner. Open this latch. Locate the upper main door lock. Insert the main door key
and open the main door.
4 Repeat step 2 for Side 2 of the unit.
5 Disconnect the cable harness or ribbon cable connection from the Card Reader (see Figure 1
on page 12).
6 Use a 1/4 inch nut driver to remove the two hex head screws (see Figure 1 on page 12) that
secure the Card Reader bracket (see Figure 1 on page 12) and the Card Reader to the option
door. Dispose of the Card Reader and bracket, unless you want to keep the Card Reader as a
used spare part.
Note: Make a note of the Card Reader’s gasket orientation. This information will be useful
when you install the new Card Reader gasket (M00682B003) and bracket
(M07573B001). Also, ensure that the option door has been cleaned with isopropyl
alcohol and a clean cloth prior to installing the new Card Reader gasket
(M00682B003).
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7 Remove the old Card Reader gasket from the option door. Use a putty knife, if required.
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 Page 11
Installation of the Encrypted Card Reader Retrofit Kit
Figure 1: Rear View of the Encore S Main Door with Card Reader
Fastener
Cable
Harness
Connection
Fastener
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Installing the Encore Encrypted Card Reader Assembly
To install this assembly, proceed as follows:
1 Remove the adhesive backing from the Card Reader gasket (M00682B003) and place the
gasket over the Card Reader opening from the inside of the open main door.
CAUTION
A properly grounded ESD wrist strap must be worn when performing step 2. Failure to
use electrostatic precautions may damage electronic components and void warranty.
2 Obtain the Encrypted Card Reader assembly (M07577B001) (Figure 2 on page 13) and
Contactless Smart bracket (M07573B001) (Figure 2 on page 13) from the kit.
Page 12 MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007
Installation of the Encrypted Card Reader Retrofit Kit
3 From the rear of the main door, position the Card Reader and then the Card Reader bracket on
the door such that the Card Reader slot (
Figure 2: Encrypted Card Reader Assembly and Encore S Bracket
Figure 2) is positioned on the top.
Printed Circuit
Card (Inside)
Card Reader
Slot
Encore S Encrypted Card
Reader Bracket (M07573B001)
Antenna
Connector
Encore S Encrypted Card Reader Assembly (M07577) - Top View
4 Loosely secure the Encrypted Card Reader bracket and Card Reader to the main door using the
two Q11677-24 screws (provided in the kit) in the top and bottom two holes (looking from the
back of the Card Reader).
5 Remove the power/data cable from the current Card Reader. Remove the ESD Ground
Connection cable from the current Card Reader (if it has one).
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Encore S Encrypted Card Reader Assembly (M07577) - Front View
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ESD Ground Connection
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Power/Data Connector
6 Align the Card Reader and bracket. Securely tighten the two mounting screws (Q11677-24).
7 Reconnect the 7-pin power/data cable (M07702A001) to the 7-pi n Power/Data connector
(see Figure 2) on the Card Reader. If the dispenser is equipped with SmartPad™, connect the
SmartPad end of the cable (M07702A001) to the SmartPad CRIND keypad connector. If the
dispenser is not equipped with SmartPad (that is, has a regular CRIND keypad), do not
connect the SmartPad end of the cable (M07702A001), which means that the SmartPad end of
the cable (M07702A001) remains loose and the dispenser’s CRIND keypad connection
remains unaltered.
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 Page 13
Installation of the Encrypted Card Reader Retrofit Kit
8 Connect the J3101/J3102 end to the SmartPad port on the CRIND Control Node Board (see
Figure 3 on page 14).
Figure 3: CRIND Control Node Board Showing the Connection of J3101/J3102 End to
the SmartPad Port
Encrypted Card
Reader Data Cable
Connection to CRIND
Control Node Board
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9 Insert the connector end of the ESD Ground Card cable (M07709A002) (see Figure 4) to the
ESD Ground Connection (see Figure 2 on page 13) on the Card Reader.
Figure 4: Encore/Eclipse ESD Ground Card Cable (M07 709A002)
Connector
10 Locate the ground ring terminal on the lower portion of the monochrome display mounting
bracket and remove the screw that secures the ground connection. Retain the screw for
reinstallation.
Ring Terminal
11 Connect the ring terminal (Figure 4) of the ESD Ground Card cable (M07709A002) to the
monochrome display mounting bracket ground connection. Secure the connection with the
screw and lock washer that was removed in step
12 Ensure that all ground cables a re secured to the unit with sufficient slack to prevent cable pulls
Page 14 MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007
10.
Installation of the Encrypted Card Reader Retrofit Kit
and pinching.
Installing the Antenna PCA
The RF antenna must be located directly behind the area where the MasterCard® PayPass™,
SM
American Express ExpressPay
Figure 5: Encore S Main Door Showing Antenna PCA Location
and other logo graphics are attached as shown in Figure 5.
Front View
rel
P
PayPass Logo
Location
i
Mounting Holes
2-pin Connector
Rear View
nary
i
m
K85492-56 Foam Tape (On the
Backside)
M05170A001 Antenna PCA
MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual · May 2007 Page 15
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