Giant TRINITY ADVANCED PRO Instruction Manual

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TRINITY ADVANCED PRO
Instruction manual
BICYCLE MECHANICS AT AUTHORIZED GIANT DEALERS.
IT IS NOT INTENDED FOR THE CONSUMER/END-USER.
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CONTENTS
SELECTING THE CORRECT FRAME SIZE ------------------------------------------------------------- 3
ARMREST STACK AND REACH RANGE ---------------------------------------------------------------- 4
FORK STEER LENGTH -------------------------------------------------------------------------------------------- 5
COCKPIT PARTS ASSEMBLY CHART -------------------------------------------------------------------- 6
STEM/BASEBAR PARTS ASSEMBLY CHART -------------------------------------------------------- 7
HANDLEBAR & STEM ASSEMBLY INSTRUCTIONS --------------------------------------------- 8
ARMREST AND EXTENSIONS ------------------------------------------------------------------------------ 10
BASEBAR HEIGHT ADJUSTMENT ----------------------------------------------------------------------------------- 10 ARMREST PAD HEIGHT ADJUSTMENT ----------------------------------------------------------------------------- 10 EXTENSION WIDTH ADJUSTMENT ---------------------------------------------------------------------------------- 11 ARMREST PAD REACH ADJUSTMENT ----------------------------------------------------------------------------- 12 ARMREST PAD WIDTH ADJUSTMENT ------------------------------------------------------------------------------ 14 ARMREST PAD ROTATION ADJUSTMENT ------------------------------------------------------------------------- 15
BRAKE ASSEMBLY ------------------------------------------------------------------------------------------------ 16
FRONT BRAKE ASSEMBLY ------------------------------------------------------------------------------------------- 16 REAR BRAKE ASSEMBLY --------------------------------------------------------------------------------------------- 17
DERAILLEUR/BRAKE CABLE HOUSING GUIDELINE & CABLE ROUTING ------ 18
DI2 DERAILLEUR PARTS LIST & CABLE ROUTING ---------------------------------------------------------------- 18 MECHANICAL PARTS LIST & CABLE ROUTING -------------------------------------------------------------------- 19 TRINITY BRAKE ROUTING -------------------------------------------------------------------------------------------- 20
AEROVAULT TOPTUBE BOX ASSEMBLY (DI2) --------------------------------------------------- 21
AEROVAULT TOPTUBE BOX ASSEMBLY (MECHANICAL) --------------------------------- 22
DI2 BATTERY SEATPOST INSTALLATION ---------------------------------------------------------- 23
AEROVAULT STEM HYDRATION ASSEMBLY CHART --------------------------------------- 24
AERO VAULT STEM HYDRATION ASSEMBLY --------------------------------------------------------------------- 25
AERO VAULT DOWN TUBE BOTTLE ASSEMBLY ----------------------------------------------- 26
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Selecting the Correct Frame Size
The Trinity Advanced Pro is available in 4 frame sizes to fit a wider range of riders. While each individual’s unique body proportions will determine which frame size offers the best fit, beginning with the rider’s height .inseam. saddle and height provide a narrower range of sizing options:
We recommend first performing the rider fit using the Right Ride System or a comparable fitting system to find the ideal pad position, saddle height, saddle
position, etc.; then adjusting the position on the Trinity Advanced Pro accordingly.
Rider Size
Inseam
Saddle Height
Trinity
(Frame Size)
cm
inch
cm
inch
cm
inch
194
76.4
91.5
36
80.5
31.7
193
76
90.7
35.7
79.8
31.4
192
75.6
89.9
35.4
79.1
31.1
191
75.2
89.1
35.1
78.4
30.9
190
74.8
88.3
34.8
77.7
30.6
189
74.4
87.4
34.4
76.9
30.3
188
74
86.4
34
76
29.9
L
187
73.6
85.8
33.8
75.5
29.7
186
73.2
85.1
33.5
74.9
29.5
185
72.8
84.3
33.2
74.2
29.2
184
72.4
83.5
32.9
73.5
28.9
183
72
82.6
32.5
72.7
28.6
182
71.7
81.6
32.1
71.8
28.3
181
71.3
80.7
31.8
71
28
180
70.9
79.7
31.4
70.1
27.6
M
179
70.5
79.3
31.2
69.8
27.5
178
70.1
79
31.1
69.5
27.4
177
69.7
78.3
30.8
68.9
27.1
176
69.3
77.5
30.5
68.2
26.9
175
68.9
76.8
30.2
67.6
26.6
174
68.5
76.1
30
67
26.4
S
173
68.1
75.3
29.6
66.3
26.1
172
67.7
74.5
29.3
65.6
25.8
171
67.3
73.8
29.1
64.9
25.6
170
66.9
72.8
28.7
64.1
25.2
169
66.5
72
28.3
63.4
25
168
66.1
71.3
28.1
62.7
24.7
XS
167
65.7
70.8
27.9
62.3
24.5
166
65.4
70.2
27.6
61.8
24.3
165
65
69.4
27.3
61.1
24.1
164
64.6
68.6
27
60.4
23.8
163
64.2
68.4
26.9
60.2
23.7
162
63.8
68.1
26.8
59.9
23.6
161
63.4
66.8
26.3
58.75
23.1
160
63
65.5
25.8
57.6
22.7
Optimal Fit Range
Overall Fit Range
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Armrest Stack and Reach Range
For many fitters, the most effective approach to determining triathlon bike fit is by identifying the rider’s ideal armrest stack and reach measurements. The following chart shows the armrest stack and armrest reach adjustment range attainable for eac h Trinity frame s ize , in b oth t he tri at h lon a n d TT co nf ig u rat ions.
Frame Size
XS S M
L
Version
Tri
TT
Tri
TT
Tri
TT
Tri
TT
Arm Pad Stack
Arm Pad Reach (mm)
670
428-488
660
650
642
436-496
640
422-482
632
630
622
620
612
430-490
610
415-475
602
600
592
590
582
423-483
580
403-463
572
570
562
560
552
411-471
550
542
532
522
Tri Version
UCI Version
Trinity Advanced Pro Triathlon
Trinity Advanced Pro TT
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Fork Steer Length
Trinity/Avow Advanced Pro (TT) are high performance bikes which need to be built with great precision, please follow the reference table for cutting the fork steer tube to the correct length for optimal performance.
Version
Model
Frame Size
Steer
Length
(mm)
Triathlon
MY16 Trinity Advanced Pro
46(XS) M
121
49(S) M
151
51.5(M) M
181
54.5(L) M
211
MY16 Avow Advanced Pro/ MY16 Avow Advanced Pro-FF TM
45(XXS) W
121.5
48(XS) W
121.5
51(S) W
136.5
53(M) W
166.5
UCI
MY16 Trinity Advance Pro TT- FF/ MY16 Trinity Advance Pro TT- FF TM
46(XS) M
91
49(S) M
121
51.5(M) M
151
54.5(L) M
181
Steer Length
(mm)
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Cockpit Parts Assembly Chart
Specification
Quantity
Torque range
[1] Armrest pad
2
-
[2] Armrest
Right
1
­Left
1
[3] Armrest bolt
M5X8 tapered
4
3 Nm
[4] Extension plug
2
-
[5] Extension
2
-
[6] Extension clamp
Right
1
­Left
1
[7] Tear drop spacer
10mm
8
-
20mm
4
-
[8] Handlebar
1
[9] Handlebar plug
Front
2
-
Rear
2
[10] Handlebar ring
4
[11] Extension clamp bolts
M5X70
(w/ Tear drop spacer H:40)
4
6 Nm
M5X60
(w/ Tear drop spacer H:30)
M5X50
(w/ Tear drop spacer H:20)
M5X40
(w/ Tear drop spacer H:10)
[12] Extension clamp bolt washer
4
1
2
6
4 5 7 8 9
10
11 3 12
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Stem/Basebar Parts Assembly Chart
Specification
Quantity
Torque range
[1] Headset compression bolts
M6X30
1
6 Nm
[2] Upper stem bolts
M5X15
2
6 Nm
[3] Upper stem
- 1
[4] Stem bolts
M5X25
2
6 Nm
M5X35
(w/o stem bottle)
1
3 Nm
M5X45
(w/ stem bottle)
1
3 Nm
[5] Handlebar bolt
M4X25
1
4 Nm
[6] Lower stem
- 1 -
[7] Stem spacer
XS size
-
-
-
S size
H:25mm*1
M size
H:51mm*1
L size
H:25mm*1
& H:51mm*1
[8] Lower stem bolts
M5X10 tapered
2
3 Nm
M5X15 tapered
1
3 Nm
[9] Stem spacer bolts
M5X10 tapered
3
3 Nm
4 2 3 1 5
6
7
8
9
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Handlebar & Stem Assembly Instructions
Warning: Please ensure you are using correct assembly parts in the correct order.
Assemble extension bar on the handlebar with M5 screws, locking torque 6Nm
Assemble armrest pad to the clamp with M5 Hexagon socket countersunk head screws, locking torque 3Nm
Handlebar alignment and assembly handlebar attachments
M5
M5
M5
M5
M5
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Assemble upper stem to the fork steering tube. Lock M6 screws first then M5 screws, locking torque 6Nm
Assemble handlebar in upper stem with M4 screws, locking torque4Nm
Assemble stem spacer at
fork with M5 Hexagon socket countersunk head screws, locking torque 3Nm
Assemble lower stem with M5 screws and M5 Hexagon socket countersunk head screws M5 screws locking torque front 3Nm, rear 6Nm,M5 Hexagon socket countersunk head screws locking torque 3Nm
M5
M6
M4
M5
M5
M5
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Armrest and Extensions
Basebar Height Adjustment
By inverting the handlebar, you can choose either the low position or the high position. The height difference between the two is 40mm.
Armrest Pad Height Adjustment
The armrest supports height can be adjusted up to 40mm with the teardrop spacers. Depending on the selected height, make sure you are using the correct extension clamp screw lengths as detailed.
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Extension Width Adjustment
By positioning the extension clamps to face outside or inside, you can choose either a wide or a narrow extension setup. You can refine your extension setup by turning the extension’s bend inward or outward. Additionally, the extensions can slide in the clamps. You can adjust the extensions both fore and aft.
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Armrest Pad Reach Adjustment
The armrests can be bolted onto the extension clamps in 4 positions and reversed to achieve 5 different armrest fore/aft positions. With 15mm increments between positions, Trinity offers a total of 60mm of adjustment range. The 0mm mark represents the shortest armrest reach adjustment attainable for each given frame size. Please refer back to the armrest stack and reach range information on page 4 for more information.
Pad locking to clamp: First and second hole
Pad locking to clamp: First and third hole
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Pad locking to clamp: Second and fourth hole
Pad locking to clamp: Third and fourth hole
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Armrest Pad Width Adjustment
The armrest pads can be bolted onto the extension clamps in 3 positions, with additional adjustment range created by reversing the extension clamp orientation.
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Angle Inward 8°
Armrest Pad Rotation Adjustment
The armrest pads can be rotated on the mounting clamps, from 10-degrees inward to 8-degrees outward.
Angle Outward 8°
Angle Inward 10°
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Brake Assembly
Front Brake Assembly
Assemble front brake at fork with M6
screws, locking torque 6Nm.
Assemble front brake cable by passing through fork, pipe and brake. Adjust to the reasonable gap between brake pad and rim with M5 screws, locking torque 6Nm
Assemble crown cover on the bottom of the fork, to avoid the brake cable contact with the tire
To ensure even brake pad position and action, spring tension can be adjusted using the highlighted M4 screws.
Cut off the extra brake cable and insert
to the closing line holes
Rotate the cable tension adjustment screw
to fine-tune the brake pad and rim gap.
M6
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Rear Brake Assembly
Assemble rear brake to the frame by M6
screw, locking torque 6Nm.
Assemble the rear brake cable by routing through frame, pipe and brake. Adjust to reasonable gap between brake pad and rim. End of the brake cable forward with a cover plate with M5 screws, locking torque 6Nm. The end of brake cable cannot touch brake cover to avoid affect the brake function.
To ensure even brake pad position and action, spring tension can be adjusted using the highlighted M4 screws.
Cut off excess brake cable, assemble brake cover with M5 screws and M3 Hexagon socket countersunk head screws. To avoid affecting braking function, the end of brake cable should not touch the brake cover.
Rotate the cable tension adjustment screw to fine-tune the brake pad and rim gap.
M5
M5
M3
M3
M6
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DERAILLEUR/BRAKE CABLE HOUSING GUIDELINE & CABLE ROUTING
To ensure optimal shifting and braking operation, proper cable housing
length is essential. Please see the following guideline for cable housing length for each system and frame size
Di2 derailleur parts list & cable routing
-Cable Length (mm)
Size A B C D E XS
350
1000
950
250
750 S 350
1000
950
250
750 M 350
1000
950
250
750 L 350
1000
950
250
750
A
Detail A
Detail B
B C E
D
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Mechanical parts list & cable routing
- Cable Length (mm)
Size
FRONT
REAR
A B C
D
XS
380
840
380
1410
S
380
880
380
1460
M
380
910
380
1500
L
380
930
380
1550
A C B
D
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Front Brake
Trinity Brake Routing
- Cable Length (mm)
Brake hose should be assembled into pipe
correctly.
Front brake cable in head tube
should not touch rear brake
cable.
Size
FRONT
REAR
XS
365
1025 S 395
1045 M 425
1075 L 455
1135
Rear Brake
NO
YES
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AeroVault Toptube Box Assembly (Di2)
The toptube box is secured with M5 screws.
Slide the Di2 control box into the allocated position in the bento box after
plugging in the Di2 wires.
By pressing down on the blue location, the cover is secured in the closed
position. Storage space is accessible from this position via the sides of the
toptube box soft cover.
M5
M5
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AeroVault Toptube Box Assembly
(Mechanical)
The derailleur cable/ housing can be routed through the open slot of the
toptube box
The toptube box is secured with M5 screws.
By pressing down on the blue location, the cover is secured in the closed position.
Storage space is accessible from this position via the sides of the toptube box soft cover.
M5
M5
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Di2 Battery Seatpost Installation
-Assembly
Assemble the dilator and support base affixed to the outer wall of the battery
After assembling, insert into seat tube then lock dilator with M4 screws to fix battery inside the seatpost.
-Charging
Open the toptube box cover, remove the Di2 junction box EW90
Open the anti-dust cover, plug in the charging cable to charge the battery
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AEROVAULT STEM HYDRATION
ASSEMBLY CHART
Part Name
Specification
1
Outer cap
Fit all sizes
2
Inner cap
3
Straw
4
Straw holder
5
Bottle
Small for XS & S
Large for M & L
6
Spacer
XS & M size
S & L size
7
Decorate
XS & S size
M & L size
8
Latch
Fit all sizes
9
Cage
XS
S
M
XL
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Aero Vault Stem Hydration Assembly
Assemble straw and cover on the bottle
Assemble latch and S-type parts to the
upper stem with M5 screws, locking torque 3Nm
Assemble spacer with M3 screws in the bottle bracket Assemble bottle bracket in lower stem or stem spacer with M5 Hexagon socket countersunk head screws, locking torque 3Nm
Slide bottle into the spacer and fixed to
the latch then it can be used
Pressing the latch and pulled forward to remove the bottle
M5
M5
M3
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Aero Vault Down tube Bottle Assembly
Assemble cage at the down tube with M5 Hexagon socket countersunk head screws.
Slide bottle into bottle cage.
M5
M5
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