Page 1
Series
P300
Triplex Ceramic
Plunger Pump
Operating Instructions/
Repair and Service Manual
For Models:
P314
P316
P317
P318
P319
P321
P340
Updated 5/07
Contents:
Installation Instructions: page 2
Pump Specifications: pages 3-7, 10
Exploded View: page 8
Parts List: page 9
Kits/Torque Specifications:page 11
Pump Mounting Selection
Guide: page 11
Trouble Shooting: page 12
Recommended Spare
Parts List: page 12
Repair Instructions: pages 13-14
Dimensions/Warranty Info: back page
Page 2
INSTALLATION INSTRUCTIONS
Installation of the Giant Industries, Inc., pump
is not a complicated procedure, but there are
some basic steps common to all pumps. The
following information is to be considered as a
general outline for installation. If you have
unique requirements, please contact Giant
Industries, Inc. or your local distributor for
assistance.
1. The pump should be installed flat on a base to a
maximum of a 15 degree angle of inclination to
ensure optimum lubrication.
2. The inlet to the pump should be sized for the flow
rate of the pump with no unnecessary restrictions
that can cause cavitation. Teflon tape should be
used to seal all joints. If pumps are to be operated at
temperatures in excess of 160
0
F, it is important to
insure a positive head to the pump to prevent cavitation.
3. The discharge plumbing from the pump should be
properly sized to the flow rate to prevent line pressure loss to the work area. It is essential to provide
a safety bypass valve between the pump and the
work area to protect the pump from pressure spikes
in the event of a blockage or the use of a shut-off
gun.
4. Use of a dampener is necessary to minimize
pulsation at drive elements, plumbing, connections,
and other system areas. The use of a dampener
with Giant Industries, Inc. pumps is optional, although
recommended by Giant Industries, Inc. to further
reduce system pulsation. Dampeners can also
reduce the severity of pressure spikes that occur in
systems using a shut-off gun. A dampener must be
positioned downstream from the unloader.
5. When viewed from the side of the pump, crankshaft rotation is clockwise on pumps with left handed
shafts and counterclockwise on pumps with right
handed shafts. Reverse rotation may be safely
achieved by following a few guidelines available
upon request from Giant Industries, Inc. Required
horsepower for system operation can be obtained
from the charts on pages 3-7 and 10.
6. Before beginning operation of your pumping
system, remember: Check that the crankcase and
seal areas have been properly lubricated per recommended schedules. Do not run the pump dry for
extended periods of time. Cavitation will result in
severe damage. Always remember to check that all
plumbing valves are open and that pumped media
can flow freely to the inlet of the pump.
Finally, remember that high pressure operation in a pump system has many advantages. But, if it is used
carelessly and without regard to its potential hazard, it can cause serious injury.
IMPORTANT OPERATING CONDITIONS
Failure to comply with any of these conditions invalidates the warranty.
1. Prior to initial operation, add oil to the crankcase so that oil level is between the two lines on
the oil dipstick. DO NOT OVERFILL.
Use Giant oil - P/N 01153 .
2. Pump operation must not exceed rated pressure, volume, or RPM.
A pressure relief device
must be installed in the discharge of the system.
3. Acids, alkalines, or abrasive fluids cannot be
pumped unless approval in writing is obtained
Crankcase oil should be changed after the
before operation from Giant Industries, Inc.
first 50 hours of operation, then at regular intervals of 500 hours or less depending on operating
conditions.
4. Run the pump dry approximately 10 seconds
to drain the water before exposure to freezing
temperatures.
2
Page 3
Specifications
Model P314/P321
U.S. (Metric)
Volume .......................................................... Up to 4.1 GPM ....... (15.5 LPM)
Discharge Pressure P321 (Continuous) ...... Up to 3200 PSI ....... (220 bar)
Discharge Pressure P321 (Intermittent) ...... Up to 3500 PSI
Discharge Pressure P314 (Continuous) ..........Up to 3500 PSI ......... (240 bar)
Discharge Pressure P314 (Intermittent).......... Up to 4000 PSI ......... (275 bar)
Inlet Pressure ..................................................................................... Positive Inlet Pressure Required
Stroke.............................................................. 0.55”......................... 14.1mm
RPM................................................................................................... Up to 3450 RPM
Plunger Diameter............................................ 0.47” ......................... 12mm
Temperature of Pumped Fluids ......................Up to 160
Inlet Ports........................................................................................... (2) 1/2" BSP
Discharge Ports.................................................................................. (2) 3/8" BSP
Shaft Rotation ................................................. Top of pulley towards manifold
Crankshaft Diameter.......................................................................... 24mm
Key Width.......................................................................................... 8mm
Shaft Mounting .................................................................................. Either side
Weight............................................................. 16 lbs........................ (7.26 kg)
Crankcase Oil Capacity ..................................14.2 fl.oz. ................. (0.42 liters)
Extended Crankcase Oil Capacity ..................17 fl. oz. ................... (0.5 liters)
............. (240 bar)
o
F ............. (71 oC)
2
Consult the factory for special requirements that must be met if the pump is
to operate beyond one or more of the limits specified above.
NOTES:
In order to drive the pump from the side opposite the present shaft extension,
simply remove the valve casing from the crankcase and rotate the pumps 180
degrees to the desired position. Be certain to rotate the seal case (item #20) as
well, so that the weep holes are down at the six o'clock position. Exchange the oil
fill and the oil drain plugs, also. Refer to the repair instructions as necessary for
the proper assembly sequence.
P321 HORSEPOWER REQUIREMENTS
RPM GPM 1000 PSI 2000 PSI 3200 PSI 3500 PSI*
3000 3.5 2.4 4.8 7.7 8.4
3200 3.8 2.6 5.2 8.4 9.2
3450 4.1 2.8 5.7 9.0 9.9
*
Intermittent duty
P314 HORSEPOWER REQUIREMENTS
RPM GPM 1000 PSI 2000 PSI 3000 PSI 4000 PSI*
3000 3.3 2.3 4.6 6.8 9.1
3200 3.5 2.4 4.8 7.2 9.7
3450 3.8 2.6 5.2 7.9 10.5
HORSEPOWER RATINGS:
The rating shown are the power
requirements for the
engine power outputs must be
approximately twice the pump
SPECIAL NOTE:
The theoretical gallons per revolution
(gal/rev) is 0.0011.
To find specific outputs at various RPM,
use the formula: GPM = 0.0011 x RPM
power requirements shown above.
We recommend a 1.15 service factor
be specified when selecting an
electric motor as the power source.
To compute specific pump horse
power requirements, use the
following formula:
pump. Gas
3
HP = (GPM X PSI) / 1450
Page 4
Specifications
Model P316
U.S. (Metric)
1450 RPM
Ratings (Continuous) ....................................4.4 GPM @ 3000 PSI ..... (16.7 LPM @ 200 bar)
Ratings (Intermittent) .................................... 4.4 GPM @ 3500 PSI ..... (16.7 LPM @ 240 bar)
1750 RPM
Ratings (Continuous) ....................................5.3 GPM @ 2500 PSI ..... (20.0 LPM @ 175 bar)
Ratings (Intermittent) .................................... 5.3 GPM @ 3000 PSI ..... (20.0 LPM @ 200 bar)
Inlet Pressure ..................................................140 PSI............................. (10 bar)
Stroke.............................................................. 0.55”................................. 14.1mm
Plunger Diameter............................................ 0.71” ................................. 18mm
Temperature of Pumped Fluids ......................Up to 160
Inlet Ports................................................................................................... (2) 1/2" BSP
Discharge Ports.......................................................................................... (2) 3/8" BSP
Shaft Rotation ............................................................................................ Top of pulley towards manifold
Crankshaft Diameter.................................................................................. 24mm
Key Width.................................................................................................. 8mm
Shaft Mounting .......................................................................................... Either side
Weight............................................................. 16 lbs................................ (7.26 kg)
Crankcase Oil Capacity ..................................14.2 fl.oz. ......................... (0.42 liters)
Extended Crankcase Oil Capacity ..................17 fl. oz. ........................... (0.5 liters)
NPSHR (@ 1450 RPM) ............................................................................ 19.0 ft of water - 5.8 mW
o
F ..................... (71 oC)
2
Consult the factory for special requirements that must be met if the pump is
to operate beyond one or more of the limits specified above.
21 (69.0)
20 (66.0)
19 (62.3)
18 (59.0)
17 (56.8)
16 (52.5)
15 (49.2)
14 (46.0)
13 (43.0)
12 (39.3)
11 (36.0)
10 (33.0)
9 (30.0)
8 (26.2)
Meters Water (Feet Head)
Viscosity=1 Centripoise
7 (23.0)
6 (20.0)
5 (16.4)
4 (13.0)
3 (10.0)
2 (6.6)
1 (3.3)
0
50 68 86 104 122 140 158 176 194 212 230 248 266 284 302 3200F
P316 NPSHR Chart
M
P
G
M
7
P
6
.
4
G
M
6
P
7
R
8
0
.
5
7
3
1
M
P
R
0
2
4
1
HORSEPOWER RATINGS:
The rating shown are the power
requirements for the
engine power outputs must be
approximately twice the pump
power requirements shown above.
We recommend a 1.15 service factor
be specified when selecting an
electric motor as the power source.
To compute specific pump horse
power requirements, use the
following formula:
HP = (GPM X PSI) / 1450
pump. Gas
SPECIAL NOTE:
The theoretical gallons per revolution
(gal/rev) is 0.00268.
To find specific outputs at various RPM,
use the formula: GPM = 0.00268 x RPM
P316 HORSEPOWER REQUIREMENTS
RPM GPM
1000
PSI
1500
PSI
2000
PSI
2500
PSI
3000
745 2.3 1.6 2.3 3.1 3.9 4.7 5.4
1025 3.1 2.1 3.2 4.3 5.4 6.4 7.5
1340 4.1 2.8 4.2 5.6 7.0 8.4 9.8
1450
1750
4
4.4 3.0 4.5 6.1 7.6 9.1 10.6
5.3 3.7 5.5 7.3 9.1 11.0 12.8
*Intermittent duty
PSI
3500
PSI*
Page 5
Specifications
Model P317
U.S. (Metric)
Volume............................................................ 3.7 GPM................... (14.0 LPM)
Discharge Pressure (Continuous) ................... 3000 PSI................... (200 bar)
Discharge Pressure (Intermittent)................... 3500 PSI................... (240 bar)
Inlet Pressure ..................................................................................... Up to 90 PSI
Stroke.............................................................. 0.42”......................... 10.6 mm
RPM................................................................................................... Up to 1800 RPM
Plunger Diameter............................................ 0.71” ......................... 18mm
Temperature of Pumped Fluids ......................Up to 160
Inlet Ports........................................................................................... (2) 1/2" BSP
Discharge Ports.................................................................................. (2) 3/8" BSP
Shaft Rotation ................................................. Top of pulley towards manifold
Crankshaft Diameter.......................................................................... 24mm
Key Width.......................................................................................... 8mm
Shaft Mounting .................................................................................. Either side
Weight............................................................. 16 lbs................................ (7.26 kg)
Crankcase Oil Capacity ..................................14.2 fl.oz. ......................... (0.42 liters)
Extended Crankcase Oil Capacity ..................17 fl. oz. ........................... (0.5 liters)
NPSHR (@ 1450 RPM) .................................................................... 26.2 ft of water - 8.0 mW
o
F ............. (71 oC)
2
Consult the factory for special requirements that must be met if the pump is
to operate beyond one or more of the limits specified above.
NOTES:
In order to drive the pump from the side opposite the present shaft
extension, simply remove the valve casing from the crankcase and
rotate the pumps 180 degrees to the desired position. Be certain to
rotate the seal case (item #20) as well, so that the weep holes are
down at the six o'clock position. Exchange the oil fill and the oil
drain plugs, also. Refer to the repair instructions as necessary for
the proper assembly sequence.
HORSEPOWER RATINGS:
P317 HORS EPOWER REQUIREMENTS
1000
1500
2000
2500
3000
RPM GPM
975 2.0 1.4 2.1 2.8 3.4 4.1 4.8
1220 2.5 1.7 2.6 3.4 4.3 5.2 6.0
1464 3.0 2.1 3.1 4.1 5.2 6.2 7.2
1700 3.5 2.4 3.6 4.8 6.0 7.2 8.4
1800 3.7 2.5 3.8 5.1 6.4 7.6 8.9
PSI
PSI
PSI
PSI
*Intermittent duty
PSI
3500
PSI*
The rating shown are the power
requirements for the
engine power outputs must be
approximately twice the pump
power requirements shown above.
We recommend a 1.15 service factor
be specified when selecting an
electric motor as the power source.
To compute specific pump horse
power requirements, use the
SPECIAL NOTE:
following formula:
The theoretical gallons per revolution
(gal/rev) is 0.00205.
HP = (GPM X PSI) / 1450
To find specific outputs at various RPM,
use the formula: GPM = 0.00205 x RPM
pump. Gas
5
Page 6
Specifications
Model P318
U.S. (Metric)
1450 RPM
Ratings (Continuous)......................................5.5 GPM @ 2000 PSI ...... (20.8 LPM @ 140 bar)
1750 RPM
Ratings (Intermittent) ..................................... 6.6 GPM @ 1000 PSI ...... (25 LPM @ 70 bar)
Inlet Pressure ..................................................140 PSI............................. (10 bar)
Stroke.............................................................. 0.63”................................. 16mm
Plunger Diameter............................................ 0.78” ................................. 20mm
Temperature of Pumped Fluids ......................Up to 160
Inlet Ports................................................................................................... (2) 1/2" BSP
Discharge Ports.......................................................................................... (2) 3/8" BSP
Shaft Rotation ................................................. Top of pulley towards manifold
Crankshaft Diameter.................................................................................. 24mm
Key Width.................................................................................................. 8mm
Shaft Mounting .......................................................................................... Either side
Weight............................................................. 16 lbs................................ (7.26 kg)
Crankcase Oil Capacity ..................................14.2 fl.oz. ......................... (0.42 liters)
Extended Crankcase Oil Capacity ..................17 fl. oz. ........................... (0.5 liters)
Consult the factory for special requirements that must be met if the pump is
to operate beyond one or more of the limits specified above.
o
F ..................... (71oC)
1
P318 NPSHR Chart
69.0
66.0
62.3
59.0
56.8
52.5
49.2
46.0
43.0
39.3
NPSHR (FT-HEAD)
36.0
33.0
30.0
26.2
3
7
1
50 68 86 104 122 140 158 176 194 212 2300F
M
M
P
G
2
2
.
6
M
P
R
0
P
G
1
5
M
P
R
0
2
4
1
P318 HORSEPOWER
REQUIREMENTS
750
RPM GPM
1000
PSI
810 3.0 1.6 2.1 3.1 3.7 4.2
1080 4.1 2.1 2.8 4.2 4.9 5.6
1450 5.5 2.8 3.8 5.7 6.6 7.6
1750* 6.6 3.4 4.6
PSI
1500
PSI
1750
PSI
2000
PSI
HORSEPOWER RATINGS:
The rating shown are the power
requirements for the
pump. Gas
engine power outputs must be
approximately twice the pump
power requirements shown above.
We recommend a 1.15 service factor
be specified when selecting an
electric motor as the power source.
To compute specific pump horse
power requirements, use the
following formula:
HP = (GPM X PSI) / 1450
SPECIAL NOTE:
The theoretical gallons per revolution
(gal/rev) is 0.00375.
To find specific outputs at various RPM,
use the formula: GPM = 0.00375 x RPM
*Positive Inlet Pressure Required
6
Page 7
Specifications
Model P319
U.S. (Metric)
Volume .......................................................... Up to 4.8 GPM ....... (18.2 LPM)
Discharge Pressure (Continuous) ................ Up to 2500 PSI ....... (175 bar)
Discharge Pressure (Intermittent) ................ Up to 3000 PSI ....... (200 bar)
Inlet Pressure ................................................. Positive Inlet Pressure Required
Stroke .............................................................0.31” ........................ 8mm
RPM ................................................................................................... Up to 3400 RPM
Plunger Diameter .......................................... 0.71” ........................ 18mm
Temperature of Pumped Fluids ................... Up to 160
Inlet Ports .......................................................................................... (2) 1/2" BSP
Discharge Ports ................................................................................ (2) 3/8" BSP
Shaft Rotation ................................................ Top of pulley towards manifold
Crankshaft Diameter ........................................................................ 24mm
Key Width ........................................................................................ 8mm
Shaft Mounting ................................................................................. Either side
Weight............................................................ 16 lbs. ...................... (7.26 kg)
Crankcase Oil Capacity ................................ 14.2 fl.oz. ................ (0.42 liters)
Extended Crankcase Oil Capacity ............... 17 fl. oz. .................. (0.5 liters)
o
F............ (71 oF)
1
Consult the factory for special requirements that must be met if the pump is to
operate beyond one or more of the limits specified above.
NOTE:
1 In order to drive the pump from the side opposite the present shaft
extension, simply remove the valve casing from the crankcase and rotate
the pumps 180 degrees to the desired position. Be certain to rotate the
seal case (item #20) as well, so that the weep holes are
down at the six
o'clock position. Exchange the oil fill and the oil drain plugs, also. Refer
to the repair instructions as necessary for the proper assembly sequence.
P319 HORSEPOWER REQUIREMENTS
RPM GPM 1500 PSI 2000 PSI 2500 PSI 3000 PSI*
3000 4.2 4.3 5.8 7.2 8.7
3200 4.5 4.7 6.2 7.8 9.3
3450 4.8 5.0 6.6 8.3 9.9
*
Intermittent duty
HORSEPOWER RATINGS:
The rating shown are the power require-
ments for the
outputs must be approximately twice
the pump power requirements shown
above.
We recommend a 1.15 service factor
be specified when selecting an
electric motor as the power source.
To compute specific pump horse
power requirements, use the
following formula:
SPECIAL NOTE:
The theoretical gallons per revolution
HP = (GPM X PSI) / 1450
(gal/rev) is 0.0014.
To find specific outputs at various RPM,
use the formula: GPM = 0.0014 x RPM
pump. Gas engine power
7
Page 8
Exploded View - P300 Series
8
Page 9
P300 SERIES PARTS LIST
A = P321 B = P314 C = P316 D = P317 E = P318 F = P340 G = P319
ITEM PART NO. DESCRIPTION QTY.
1 08326 Crankcase 1
2 06773 Dipstick Assembly 1
3 08410B Crankcase Cover, Short 1
3 08410-LG Crankcase Cover, Extended 1
3A 07190 Oil Drain Plug 1
3B 13262 Gasket for Plug 1
4 08328 O-Ring 1
5 06273 Oil Drain Plug 1
5A 08192 Gasket 1
6 07188 Screw, Short Cover 4
6A 01176-2 Spring Washer 12
6B 01196 Screw, Long Cover 4
7 08303 Bearing Cover I (A, B, G) 1
7 08303 Bearing Cover I (C, D, E, F) 2
8 08330 Bearing Cover II (A, B, G) 1
8 08491 Sight Glass (C, D, E, F) 1
9 07193 O-Ring 1
10 07225 Screw with Lock Washer 8
11 08331 Radial Shaft Seal 1
12 01086 Ball Bearing (A, C, D, E, G) 2
12 01086 Ball Bearing (B, F) 1
12A 07760 Roller Bearing (B, F) 1
13 06712 Crankshaft (A, B, C, F) 1
13 08478 Crankshaft (D) 1
13 08340 Crankshaft (E) 1
13 06508 Crankshaft (G) 1
14 06207 Straight Key 1
15 08333 Connecting Rod 3
16 08413 Plunger Assembly Complete,
12mm (A,B) 3
16 08453 Plunger Assembly Complete,
18mm (C, D, G) 3
16 08452 Plunger Assembly Complete,
20mm (E) 3
16 06540 Plunger Assembly, 16mm (F) 3
16A 08367 Plunger Base (C, D, E, F, G) 3
16B 08455 Plunger Pipe (C, D, G) 3
16B 08449 Plunger Pipe (E) 3
16B 06541 Plunger Pipe (F) 3
16C 08456 Tension Screw (C, D, F, G) 3
16C 08450 Inner Hex Screw (E) 3
16D 07676 Copper Washer (C, D, F, G) 3
16D 08451 Copper Washer (E) 3
17 06542 Wrist Pin 3
ITEM PART NO. DESCRIPTION QTY.
17A 22723 Clip Ring 6
18 07770 O-Ring (C, D, E, F, G) 3
19 08356-0010 Oil Seal 3
20 08414 Seal Case (A, B) 3
20 08458 Seal Case (C, D, G) 3
20 08357 Seal Case (E) 3
20 06543 Seal Case (F) 3
21 07234 O-Ring (A, B) 3
21 07780 O-Ring (C, D, E, F, G) 3
22 12027 O-Ring 3
23 07391 Grooved Seal Ring (A, B) 3
23 08477 V-Sleeve (C, D, G) 3
23 08358 Grooved Seal (E), Black 6
23 07767 Grooved Seal (F) 3
23A 08598 Grooved Seal (A, B) 3
23A 08087 Grooved Seal (C, D, G), Brown 3
23A 08359 Spacer (E) 3
23A 06315 Grooved Seal (F) 3
24 07392 Pressure Ring (A, B) 3
24 07904 Pressure Ring (C, D, G) 6
24 08346 Pressure Ring (E) 3
24 07768 Pressure Ring (F) 3
25 08417 Weep Return Ring (A, B) 3
25 08337 Weep Return Ring (C, D, G) 3
25 08361 Weep Return Ring (E) 3
25 06544 Weep Return Ring (F) 3
26 06556 Valve Casing (A, B) 1
26 06349* Valve Casing (C, D, G) 1
26 06413* Valve Casing (E) 1
26 06545 Valve Casing (F) 1
27 07849 Valve Seat 6
28 07491 Valve Plate 6
29 07906 Valve Spring 6
30 07907 Valve Spring Retainer 6
31 07853 O-Ring 6
32 06350* Valve Plug (C, D, E, G) 6
32 06546 Valve Plug (A, B, F) 6
32X 07946 Valve Assembly, Complete 6
33 07913 O-Ring 6
34 08363 Hex Head Cap Screw 6
36 13338 Plug, 3/8" BSP l
36A 08486 Copper Crush Washer, 3/8” 1
37 07109 Plug, 1/2" BSP 1
37A 07661 Seal 1
*For P316/P317 pumps manufacturerd prior to 5/98, Item 26=08459 & Item 32=07928;for P318 pumps manufacture
prior to 5/98, Item 26=08362 & Item 32=07928
9
Page 10
Specifications
Model P340
U.S. (Metric)
Volume............................................................ Up to 3.5 GPM......... (13.2 LPM)
Discharge Pressure (Continuous) ...................Up to 3500 PSI......... (240 bar)
Discharge Pressure (Intermittent)................... Up to 4000 PSI ......... (275 bar)
Inlet Pressure ..................................................................................... Up to 90 PSI
Stroke.............................................................. 0.55”......................... 14.1mm
RPM................................................................................................... Up to 1750 RPM
Plunger Diameter............................................ 0.63” ......................... 16mm
Temperature of Pumped Fluids ......................Up to 160
Inlet Ports........................................................................................... (2) 1/2" BSP
Discharge Ports.................................................................................. (2) 3/8" BSP
Shaft Rotation ................................................. Top of pulley towards manifold
Crankshaft Diameter.......................................................................... 24mm
Key Width.......................................................................................... 8mm
Shaft Mounting .................................................................................. Either side
Weight............................................................. 16 lbs........................ (7.26 kg)
Crankcase Oil Capacity ..................................14.2 fl.oz. ................. (0.42 liters)
Extended Crankcase Oil Capacity ..................17 fl. oz. ................... (0.5 liters)
o
F ............. (71 oC)
1
Consult the factory for special requirements that must be met if the pump is
to operate beyond one or more of the limits specified above.
NOTE:
1 In order to drive the pump from the side opposite the present shaft extension, simply
remove the valve casing from the crankcase and rotate the pumps 180 degrees to the
desired position. Be certain to rotate the seal case (item #20) as well, so that the
weep holes are
down at the six o'clock position. Exchange the oil fill and the oil drain
plugs, also. Refer to the repair instructions as necessary for the proper assembly
sequence.
P340 HORSEPOWER REQUIREMENTS
RPM GPM 1500 PSI 2000 PSI 2500 PSI 3000 PSI 3500 PSI 4000 PSI*
745 1.5 1.6 2.1 2.6 3.1 3.6 4.1
1025 2.0 2.1 2.8 3.4 4.1 4.8 5.5
1340 2.7 2.8 3.7 4.7 5.6 6.5 7.4
1450 2.9 3.0 4.0 5.0 6.0 7.0 8.0
1750 3.5 3.6 4.8 6.0 7.2 8.4 9.7
*
Intermittent duty
SPECIAL NOTE:
The theoretical gallons per revolution
(gal/rev) is 0.00201.
To find specific outputs at various RPM,
use the formula: GPM = 0.00201 x RPM
HORSEPOWER RATINGS:
The rating shown are the power
requirements for the
pump. Gas
engine power outputs must be
approximately twice the pump
power requirements shown above.
We recommend a 1.15 service factor
be specified when selecting an
electric motor as the power source.
To compute specific pump horse
power requirements, use the
following formula:
10
HP = (GPM X PSI) / 1450
Page 11
P300 SERIES REPAIR KITS
Plunger Packing Kits
P314/P321 - # 09152
Item Part # Description Qty.
23 07391 Grooved Seal Ring 3
23A 08598 Grooved Seal 3
24 07392 Pressure Ring, 12mm 3
P316/P317/P319 0 - # 09119
Item Part # Description Qty.
23 08477 Gooved Seal, Black 3
23A 08087 Grooved Seal, Brown 3
24 07904 Pressure Ring, 18mm 6
P318A - # 09145
Item Part # Description Qty.
23 08358 Grooved Seal, 20mm 6
24 08346 Pressure Ring, 20mm 3
P340 - # 09507
Item Part # Description Qty.
23 07767 Grooved Seal, 16mm 3
23A 06315 Grooved Seal,16mm 3
24 07768 Pressure Ring 3
Valve Assembly Kit - # 09116
Oil Seal Kit - # 09144
Item Part # Description Qty.
1 9 08356-0010 Oil Seal 3
Optional Viton Seal Kit
P316/P317/P319 - # 09456
Item Part # Description Qty.
21 07780-0001 O-Ring, Viton 3
22 12027-0001 O-Ring, Viton 3
23 07902-0010 V-Sleeve, V iton 6
23 07903-0010 Support Ring, Viton 6
24 07904 Pressure Ring 6
31 07853-0001 O-Ring, Viton 6
33 07913-0001 O-Ring, Viton 6
Optional High-Temp Seal Kit
P316/P317/P319 - # 09599
Item Part # Description Qty.
23/23A 06704 High Temp. Seals 6
24 07904 Pressure Ring 6
Item Part # Description Qty.
31 07853 O-Ring 6
32X 07946 Valve Assembly , Complete 6
P300 SERIES TORQUE SPECIFICATIONS
Position Item# Description Torque Amount
3 B 08410/07190 Oil Drain Plug w/ Gasket 222 in.-lbs.
6 07188/1196 Screw 43 in.-lbs
10 7225 Screw with Lock Washer 85 in.-lbs.
16 C 08456 or 08450 Tension Screw, Plunger 220 in.-lbs.
34 08363 Hex Head Cap Screw , Valve Casing 222 in.-lbs.
32 07928/06546 Plug 37 or 59* ft.-lbs.
Pump Mounting Selection Guide
Bushings
01074 - 24 mm Tapered H Bushing
Pulley & Sheaves
01061 - 7.75” Cast Iron 1 gr. - AB Section
01062 - 7.75” Cast Iron - 2 gr. - AB Section
*For pumps manufactured 5/97 onward.
Rails
01160 Plated Steel Channel Rails
(L=5.75”X W=1.0” x H+1.812”)
01161 Plated Steel Channel Rails
(L+5.75”x W+1.00”x H=2.50”)
01163 Retro-Fit Rail
(L=12” x W=1.5” x H=3”)
11
Page 12
PUMP SYSTEM MALFUNCTION
y
g
y
y Op
g
p
p
g
Adj
p
p
PUMP SYSTEM MALFUNCTIONS
MALFUNCTION CAUSE REMEDY
The Pressure and/
or the Deliver
Water in Crankcase Hi
Nois
crankcase oil with recommended
and/or proper sizing
Rough/Pulsating
Operation with
Pressure Dro
Pump Pressure as
Drop at gun Rated,
Pressure
Excessive
Leaka
High Crankcase
Tem
Drops
eratin
e
erature
Worn pac king seals Replac e packing seals
Broken valve springs Replace springs
Belt slippage Tighten or Replace belt
Worn or Damaged nozzle Replace nozzle
Fouled disc harge valve Clean valve assembly
Worn or Plugged relief valve on pump Clean, Reset, and Replace
Cavitations Check suction lines on inlet
Unloader Check for proper operation
h Humidit
Worn Seals Replace seals
Worn bearingsRe
Cavitation Check inlet lines for restrictions
Worn pac king Replac e pac king
Inlet restriction Check system for stoppag e
Accumulator pressure Recharge/Replace accumulator
Unloader Check for proper operation
Cavitation Check inlet lines for restrictions
Restricted discharge plumbing Re -s i ze discharge plumbing to flow
Worn plun gers Replace plungers
Worn packing/seals
Excessive vacuum Reduce suction vacuu m
Cracked plungers Replace plungers
Inlet pressure too high Reduce inlet pressure
Wrong Grade of Oil Giant oil is recommended
Improper amount of oi l in crankcase Adjust oil level to pr oper amount
worn parts
of pump for restrictions
Reduce oil change intervals
lace bearings, Refill
lubricant
air leaks, correctly sized
inlet plu mb ing to pump
and/or proper size
rate of pump
ust or Replace packing seals
Preventative Maintenance Check List & Recommended Spare Parts List
Check Daily Weekly 50 Hrs.
Every
500
Hours
Every
1500
Hours
Every
3000
Hours
Oil Level/Quality X
Oil Leaks X
Water Leaks X
Belts, Puelly X
Plumbing X
Recommended S
are Parts
Oil Change
(1 quart) p/n 01153
XX
Plunger Seal Kit
(1 kit/pump) See page 11
X
Oil Seal Kit (1
kit/pump) See page 11
X
Valve Repair Kit
(1 kit/pump) See page 11
X
12
Page 13
REPAIR INSTRUCTIONS - P300 SERIES
NOTE: Always take time to lubricate all metal and nonmetal parts with a light film of oil before reassembly.
This step will ensure proper fit, at the same time protecting the pump nonmetal parts (i.e., the elastomers)
from cutting and scoring.
1. With a 24mm socket wrench,
remove the (3) discharge valve
plugs and (3) inlet valve plugs
(#32). Inspect the o-ring (#33)
for wear and replace if damaged.
4. Remove each o-ring (#31).
Inspect all parts for wear and
replace as necessary.
2. Using a needle nose pliers,
remove the inlet and discharge
valve assemblies (#32X).
5. Apply one drop of Loctite 243
to valve plugs (32) and tighten
to 59 ft.-lbs. For pumps
manufactured prior to 5/97
tighten plugs to 37 ft-lbs.
3. The valve assemblies can be
separated by inserting a small
screw driver between the valve
seat (#27) and its valve spring
retainer (#30).
6. Next, use a 6mm allen wrench
to remove the 6 hex head cap
screws (#34).
NOTE: If there are deposits of any
kind (i.e., lime deposits) in the
valve casing, be certain the weep
holes in the weep return ring
(#25) and valve casing (#26) have
not been plugged.
7. Carefully slide the valve casing
(#26) out over the plungers
with a screwdriver placed
between the valve casing and
crankcase.
8. Remove weep return rings (#25)
from the plungers (#16).
Remove the seal case (#20)
from either crankcases (#1) or
manifold (#26) by using a
screwdriver as shown above.
13
Page 14
REPAIR INSTRUCTIONS - P300 SERIES
9. Remove the pressure rings
(#24) and grooved seals (#23)
from the valve casing (#26).
Inspect parts for wear and
replace if necessary.
For P318 only, the spacers
(#23A) can now be removed.
12. For all pumps (except P318),
use a flat screw driver to pry
the oil seals (#19) loose from
the seal case (#20) .
For P318 Pumps
Note: Occasionally, this
procedure can be carried out
for P318 pumps. However,
for P318 pumps which have
the oil seals that remain in the
crankcase, use a 6mm allen
wrench to first loosen and
remove the tension screw
(#16C) from the plunger
pipes (#16B). Use a flat
screwdriver to pry the oil
seals loose from the crankcase (#1).
10. Remove the weep grooved
seals (23A for all pumps
except P318 & #23 for P318
only) from the seal case
(#20). For P316, P317, &
P319 pumps only, remove the
pressure rings (#24).
13. Check surfaces of the plunger
bases and plunger pipes
(#16B). A damaged surface
will cause accelerated wear on
the seals. Deposits of any kind
must be carefully removed
from the plunger surface. A
damaged plunger must be
replaced!
11. Inspect o-rings (#21 and 22)
and replace as necessary.
13A. P318 Only! Clean the old
sealant from the threads of the
tension screw and the plunger
base (16A). Place plunger pipes
over plunger base and secure
with tension screw to 220 in-lbs.
14
Page 15
REPAIR INSTRUCTIONS - P300 SERIES
Reassembly sequence of the P300 Series pump
14. If the oil seals (#19) were
removed, replace them with
the primary seal lip (grooved
side) towards the crankcase
and the dust lip (tapered end)
towards the valve casing
(#26). Lubricate the seal
before replacing. Install the
oil scraper (#18) over the
plunger.
each seal case (#20).
17. For P318 only, place the
spacer (#23A) (#23B) into
the valve casing (#26). For
all pumps, generously
lubricate the grooved seals
(#23) and assemble these
items into the valve casing.
Place the weep return rings
(#25) onto each plunger
(#16). Place the pressure
rings (#24) over the plungers. Slide the valve casing
over the plungers and seat
firmly. Replace the 6 hex
head cap screws (#34) and
tighten to 216 in.-lbs. in a
crossing pattern.
15. Place each seal case (#20)
with o-rings (#'s 21 and 22)
over the plungers (#16). Be
certain the oil seal is centered
with the seal case and tap
firmly until the seal case is
seated squarely on the
crankcase (#1).For P316,
P317 & P319 pumps, place
pressure ring (#24) in seal
case).
Contact Giant Industries or you local
distributor for maintenance of the gear
end of your pump. Phone: 419/531-4600
16. With the grooved side
pointed toward the valve
casing, place the weep
grooved seals (23A for
all pumps except P318 &
#23 for P318 only) over
each plunger and into
15
Page 16
P300 SERIES DIMENSIONS - INCHES (mm)
GIANT INDUSTRIES LIMITED WARRANTY
Giant Industries, Inc. pumps and accessories are warranted by the manufacturer to be free from defects in
workmanship and material as follows:
1. For portable pressure washers and self-serve car wash applications, the discharge
manifolds will never fail, period. If they ever fail, we will replace them free of charge.
Our other pump parts, used in portable pressure washers and in car wash applications,
are warranted for five years from the date of shipment for all pumps used in NONSALINE, clean water applications.
2. One (1) year from the date of shipment for all other Giant industrial and consumer
pumps.
3. Six (6) months from the date of shipment for all rebuilt pumps.
4. Ninety (90) days from the date of shipment for all Giant accessories.
This warranty is limited to repair or replacement of pumps and accessories of which
the manufacturer’s evaluation shows were defective at the time of shipment by the manufacturer. The following
items are NOT covered or will void the warranty:
Liability under this warranty is on all non-wear parts and limited to the replacement or repair of those products
returned freight prepaid to Giant Industries which are deemed to be defective due to workmanship or failure of
material. A Returned Goods Authorization (R.G.A.) number and completed warranty evaluation form is required
prior to the return to Giant Industries of all products under warranty consideration. Call (419)-531-4600 or fax
(419)-531-6836 to obtain an R.G.A. number.
Repair or replacement of defective products as provided is the sole and exclusive remedy provided hereunder
and the MANUFACTURER SHALL NOT BE LIABLE FOR FURTHER LOSS, DAMAGES, OR EXPENSES, INCLUDING
INCIDENTAL AND CONSEQUENTIAL DAMAGES DIRECTLY OR INDIRECTLY ARISING FROM THE SALE OR USE
OF THIS PRODUCT.
THE LIMITED WARRANTY SET FORTH HEREIN IS IN LIEU OF ALL OTHER WARRANTIES OR REPRESENTATION,
EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION ANY WARRANTIES OR MERCHANTABILITY OR
FITNESS FOR A PARTICULAR PURPOSE AND ALL SUCH WARRANTIES ARE HEREBY DISCLAIMED AND
EXCLUDED BY THE MANUFACTURER.
1. Defects caused by negligence or fault of the buyer or third party.
2. Normal wear and tear to standard wear parts.
3. Use of repair parts other than those manufactured or authorized by Giant.
4. Improper use of the product as a component part.
5. Changes or modifications made by the customer or third party.
6. The operation of pumps and or accessories exceeding the specifications set forth
in the Operations Manuals provided by Giant Industries, Inc.
GIANT INDUSTRIES, INC., 900 N. Westwood Ave., P.O. Box 3187, Toledo, Ohio 43607
PHONE (419) 531-4600, FAX (419) 531-6836, www.giantpumps.com
Copyright 2007 Giant Industries, Inc.
5/07 P300.PMD
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