Giant P219-3100, P230-5100, P219-5100, P217-5100, P220-5100 User Manual
...
Triplex Ceramic
Plunger Pump
Operating Instructions/
Repair and Service
Series
Manual
P200A-3100/5100
Aluminum Bronze Models:
P217-3100
P218-3100
P219-3100
P220-3100
P221-3100
P227-3100
P230-3100
316 S.S. Models:
P217-5100
P218-5100
P219-5100
P220-5100
P221-5100
P227-5100
P230-5100
Updated 6/03
Stainless Steel Shown
Contents:
Installation Instructions: page 2
Pump Specifications: pages 3-9
Exploded View: page 10
Parts List / Kits: page 11
Torque Specifications: page 11
Repair Instructions: pages 12-13
Pump mounting selection Guide: page 13
Trouble Shooting Guide
Recommened Spare Parts List: page 14
Dimensions: page 15
INSTALLATION INSTRUCTIONS
Installation of the Giant Industries, Inc.,
pump is not a complicated procedure, but
there are some basic steps common to all
pumps. The following information is to be
considered as a general outline for installation. If you have unique requirements, please
contact Giant Industries, Inc. or your local
distributor for assistance.
1. The pump should be installed flat on a base to
a maximum of a 15 degree angle of inclination
to ensure optimum lubrication.
2. The inlet to the pump should be sized for the
flow rate of the pump with no unnecessary
restrictions that can cause cavitation. Teflon
tape should be used to seal all joints. If pumps
are to be operated at temperatures in excess of
1600 F, it is important to insure a positive head
to the pump to prevent cavitation.
3. The discharge plumbing from the pump
should be properly sized to the flow rate to
prevent line pressure loss to the work area. It is
essential to provide a safety bypass valve
between the pump and the work area to protect
the pump from pressure spikes in the event of a
blockage or the use of a shut-off gun.
4. Use of a dampener is necessary to minimize
pulsation at drive elements, plumbing, connections, and other system areas. The use of a
dampener with Giant Industries, Inc. pumps is
optional, although recommended by Giant
Industries, Inc. to further reduce system pulsation. Dampeners can also reduce the severity of
pressure spikes that occur in systems using a
shut-off gun. A dampener must be positioned
downstream from the unloader.
5. Crankshaft rotation on Giant Industries, Inc.
pumps should be made in the direction designated by the arrows on the pump crankcase.
Reverse rotation may be safely achieved by
following a few guidelines available upon
request from Giant Industries, Inc. Required
horsepower for system operation can be obtained from the charts on pages 3-9.
6. Before beginning operation of your pumping
system, remember: Check that the crankcase
and seal areas have been properly lubricated per
recommended schedules. Do not run the pump
dry for extended periods of time. Cavitation will
result in severe damage. Always remember to
check that all plumbing valves are open and that
pumped media can flow freely to the inlet of the
pump.
Finally, remember that high pressure operation in a pump system has many advantages. But, if it is used carelessly
and without regard to its potential hazard, it can cause serious injury.
IMPORTANT OPERATING CONDITIONS
Failure to comply with any of these conditions invalidates the warranty.
1. Prior to initial operation, add oil to the
crankcase so that oil level is between the two
lines on the oil dipstick. DO NOT OVERFILL.
Use Giant recommened Oil
Crankcase oil should be changed after the
first 50 hours of operation, then at regular
intervals of 500 hours or less depending on
operating conditions.
2. Pump operation must not exceed rated
pressure, volume, or RPM. A pressure relief
device must be installed in the discharge of the
system.
3. Acids, alkalines, or abrasive fluids cannot be
pumped unless approval in writing is obtained
before operation from Giant Industries, Inc.
4. Run the pump dry approximately 10 seconds
to drain the water before exposure to freezing
temperatures.
2
Specifications
P217A-3100/5100 PULLEY SELECTION & HORSEPOWER
REQUIREMENTS
Model P217A-3100/5100
1750 RPM
Ratings ......................................................... 1.8 GPM @ 2000 PSI...... (6.8 LPM @ 137 bar)
3450 RPM
+
+
Ratings ......................................................... 3.3 GPM @ 2000 PSI...... (12.5 LPM @ 137 bar)
Plunger Diameter .......................................... 4.76” ............................... 18mm
Stroke........................................................... 1.45” ............................... 5.5mm
Temperature of Pumped Fluids ..................... Up to 160o F ................... (71o C)
Inlet Ports .............................................................................................. (2) 3/8" BSP
Discharge Ports ..................................................................................... (2) 3/8" BSP
Shaft Rotation........................................................................................ Top of Pulley Towards Fluid End
Crankshaft Diameter..................................... 0.94” ............................... 24mm
Key Width .................................................... 0.31” ............................... 8mm
Shaft Mounting...................................................................................... Either Side
Weight.......................................................... 11 lbs. 11oz. .................... (4.9 kg)
Crankcase Oil Capacity ................................ 8.1 fl.oz. .......................... (0.24 liters)
Volumetric Efficiency @ 1750 RPM ...................................................... 0.90
Mechanical Efficiency @ 1750 RPM ..................................................... 0.88
*15 PSI inlet pressure required
U.S. (Metric)
Consult the factory for special requirements that must be met if the pump is
to operate beyond one or more of the limits specified above.
PULLEY INFORMATION
Pulley selection and pump speed are based on a 1725
RPM motor and "B" section belts. When selecting
desired GPM, allow for a ±5% tolerance on pumps
output due to variations in pulleys, belts and motors
among manufacturers.
1. Select GPM required, then select appropriate
motor and pump pulley from the same line.
2. The desired pressure is achieved by selecting the
correct nozzle size that corresponds with the pump
GPM.
PUMP
PULLEY
7.75 4.00
7.75 6.80
7.75 7.25
7.75 7.75
MOTOR
PULLEY
RPM GPM 800 PSI 1200 PSI 1500 PSI 1700 PSI 2000 PSI
1750 1.8 1.0 1.5 1.9 2.1 2.5
3000 3.0 1.7 2.5 3.1 3.5 4.1
3200 3.2 1.8 2.6 3.3 3.8 4.4
3450 3.3 1.8 2.7 3.4 3.9 4.6
HORSEPOWER INFORMATION
Horsepower ratings shown are the power requirements for the pump. Gas engine power outputs must
be approximately twice the pump power requirements shown above.
We recommend that a 1.1 service factor be specified
when selecting an electric motor as the power source.
To compute specific pump horsepower requirements,
use the following formula:
GPM X PSI
1450
=hp
3
Specifications
P218A-3100/5100 PULLEY SELECTION & HORSEPOWER
REQUIREMENTS
Model P218A-3100/5100
U.S. (Metric)
Volume .........................................................3.4 GPM...................(12.5 LPM)
Discharge Pressure .......................................2000 PSI...................(140 bar)
Inlet Pressure................................................90 PSI ......................(6.2 bar)
RPM...............................................................................................1750 RPM
Plunger Diameter ..........................................4.76” ........................18mm
Stroke...........................................................2.64” ........................10.0mm
Temperature of Pumped Fluids .....................160oF........................(71o C)
Inlet Ports .......................................................................................(2) 3/8" BSP
Discharge Ports ..............................................................................(2) 3/8" BSP
Shaft Rotation...............................................Top of Pulley Towards Fluid End
Crankshaft Diameter.....................................0.94” ........................24mm
Key Width ....................................................0.31” ........................8mm
Shaft Mounting...............................................................................Either Side
Weight..........................................................11 lbs. 11oz. .............(4.9 kg)
Crankcase Oil Capacity ................................8.1 fl.oz. ...................(0.24 liters)
Volumetric Efficiency @ 1750 RPM ...............................................0.96
Mechanical Efficiency @ 1750 RPM ..............................................0.85
Consult the factory for special requirements that must be met if the pump is
to operate beyond one or more of the limits specified above.
PULLEY INFORMATION
Pulley selection and pump speed are based on a 1725
RPM motor and "B" section belts. When selecting
desired GPM, allow for a ±5% tolerance on pumps
output due to variations in pulleys, belts and motors
among manufacturers.
1. Select GPM required, then select appropriate
motor and pump pulley from the same line.
2. The desired pressure is achieved by selecting the
correct nozzle size that corresponds with the pump
GPM.
PUMP
PULLEY
7.75 5.25 1725 2.1 1.2 1.7 2.2 2.5 2.9
7.75 6.50 1450 2.6 1.4 2.2 2.7 3.0 3.6
7.75 7.25 1750 3.4 1.9 2.8 3.5 4.0 4.7
MOTOR
PULLEY
RPM GPM 800 PSI 1200 PSI 1500 PSI 1700 PSI 2000 PSI
HORSEPOWER INFORMATION
Horsepower ratings shown are the power requirements for the pump. Gas engine power outputs must
be approximately twice the pump power requirements shown above.
We recommend that a 1.1 service factor be specified
when selecting an electric motor as the power source.
To compute specific pump horsepower requirements,
use the following formula:
GPM X PSI
1450
=hp
4
Specifications
PUMP
MOTOR
P219A-3100/5100 PULLEY SELECTION & HORSEPOWER
REQUIREMENTS
Model P219A-3100/5100
U.S. (Metric)
Volume .........................................................4.2 GPM...................(15.9 LPM)
Discharge Pressure .......................................2000 PSI...................(140 bar)
Inlet Pressure................................................90 PSI ......................(6.2 bar)
RPM...............................................................................................Up to 1750 RPM
Plunger Diameter ..........................................4.76” ........................18mm
Stroke...........................................................3.28” ........................12.4mm
Temperature of Pumped Fluids .....................160oF........................(71oC)
Inlet Ports .......................................................................................(2) 1/2" BSP
Discharge Ports ..............................................................................(2) 3/8" BSP
Shaft Rotation...............................................Top of Pulley Towards Fluid End
Crankshaft Diameter.....................................0.94” ........................24mm
Key Width ....................................................0.31” ........................8mm
Shaft Mounting...............................................................................Either Side
Weight..........................................................11 lbs. 11oz. .............(4.9 kg)
Crankcase Oil Capacity ................................8.1 fl.oz. ...................(0.24 liters)
Volumetric Efficiency @ 1750 RPM ...............................................0.96
Mechanical Efficiency @ 1750 RPM ..............................................0.85
Consult the factory for special requirements that must be met if the pump is
to operate beyond one or more of the limits specified above.
PULLEY INFORMATION
Pulley selection and pump speed are based on a 1725
RPM motor and "B" section belts. When selecting
desired GPM, allow for a ±5% tolerance on pumps
output due to variations in pulleys, belts and motors
among manufacturers.
1. Select GPM required, then select appropriate
motor and pump pulley from the same line.
2. The desired pressure is achieved by selecting the
correct nozzle size that corresponds with the pump
GPM.
PULLEY
7.75 5.25 1150 2.7 1.5 2.2 2.8 3.2 3.7
7.75 6.50 1450 3.5 1.9 2.9 3.6 4.1 4.8
7.75 7.25 1750 4.2 2.3 3.5 4.3 4.9 5.8
PULLEY
RPM GPM 800 PSI 1200 PSI 1500 PSI 1700 PSI 2000 PSI
HORSEPOWER INFORMATION
Horsepower ratings shown are the power requirements for the pump. Gas engine power outputs must
be approximately twice the pump power requirements shown above.
We recommend that a 1.1 service factor be specified
when selecting an electric motor as the power source.
To compute specific pump horsepower requirements,
use the following formula:
GPM X PSI
1450
=hp
5
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