Giant P200A-3100, P200A-5100 User Manual

Triplex Ceramic Plunger Pump Operating Instructions/ Repair and Service

Series

Manual

P200A-3100/5100

Aluminum Bronze Models:

P217-3100 P218-3100 P219-3100 P220-3100

P221-3100 P227-3100 P230-3100

316 S.S. Models:

P217-5100 P218-5100 P219-5100 P220-5100

P221-5100 P227-5100 P230-5100

Updated 3/05

Stainless Steel Shown

Contents:

Installation Instructions: page 2 Pump Specifications: pages 3-9 Exploded View: page 10 Parts List / Kits: page 11 Torque Specifications: page 11 Repair Instructions: pages 12-13 Pump mounting selection Guide: page 13 Trouble Shooting Guide Recommened Spare Parts List: page 14 Dimensions: page 15 Warranty Information: back page

INSTALLATION INSTRUCTIONS

Installation of the Giant Industries, Inc., pump is not a complicated procedure, but there are some basic steps common to all pumps. The following information is to be considered as a general outline for installation. If you have unique requirements, please contact Giant Industries, Inc. or your local distributor for assistance.

1. The pump should be installed flat on a base to a maximum of a 15 degree angle of inclination to ensure optimum lubrication.

2. The inlet to the pump should be sized for the flow rate of the pump with no unnecessary restrictions that can cause cavitation. Teflon tape should be used to seal all joints. If pumps are to be operated at temperatures in excess of

160

F, it is important to insure a positive head

to the pump to prevent cavitation.

3. The discharge plumbing from the pump should be properly sized to the flow rate to prevent line pressure loss to the work area. It is essential to provide a safety bypass valve between the pump and the work area to protect the pump from pressure spikes in the event of a blockage or the use of a shut-off gun.

4. Use of a dampener is necessary to minimize pulsation at drive elements, plumbing, connections, and other system areas. The use of a dampener with Giant Industries, Inc. pumps is optional, although recommended by Giant Industries, Inc. to further reduce system pulsation. Dampeners can also reduce the severity of pressure spikes that occur in systems using a shut-off gun. A dampener must be positioned downstream from the unloader.

5. Crankshaft rotation on Giant Industries, Inc. pumps should be made in the direction designated by the arrows on the pump crankcase. Reverse rotation may be safely achieved by following a few guidelines available upon request from Giant Industries, Inc. Required horsepower for system operation can be obtained from the charts on pages 3-9.

6. Before beginning operation of your pumping system, remember: Check that the crankcase and seal areas have been properly lubricated per recommended schedules. Do not run the pump dry for extended periods of time. Cavitation will result in severe damage. Always remember to check that all plumbing valves are open and that pumped media can flow freely to the inlet of the pump.

Finally, remember that high pressure operation in a pump system has many advantages. But, if it is used carelessly and without regard to its potential hazard, it can cause serious injury.

IMPORTANT OPERATING CONDITIONS

Failure to comply with any of these conditions invalidates the warranty.

1. Prior to initial operation, add oil to the crankcase so that oil level is between the two lines on the oil dipstick. DO NOT OVERFILL.

2. Pump operation must not exceed rated pressure, volume, or RPM.

A pressure relief device must be installed in the discharge of the system.

Use Giant recommened Oil

3. Acids, alkalines, or abrasive fluids cannot be

Crankcase oil should be changed after the

first 50 hours of operation, then at regular

pumped unless approval in writing is obtained before operation from Giant Industries, Inc.

intervals of 500 hours or less depending on operating conditions.

4. Run the pump dry approximately 10 seconds to drain the water before exposure to freezing temperatures.

Specifications

Model P217A-3100/5100

1750 RPM

Ratings ............................................................1.8 GPM @ 2000 PSI ...... (6.8 LPM @ 137 bar)

3450 RPM

Ratings ............................................................3.3 GPM @ 2000 PSI ...... (12.5 LPM @ 137 bar)

Plunger Diameter............................................4.76”................................. 18mm

Stroke.............................................................. 1.45”................................. 5.5mm

Temperature of Pumped Fluids ...................... Up to 160o F .................... (71o C)

Inlet Ports (P217A-3100) .......................................................................... (2) 3/8” BSP

Inlet Ports (P217A-5100) .......................................................................... (2) 1/2” BSP

Discharge Ports.......................................................................................... (2) 3/8" BSP

Shaft Rotation............................................................................................ Top of Pulley Towards Fluid End

Crankshaft Diameter....................................... 0.94”................................. 24mm

Key Width.......................................................0.31”................................. 8mm

Shaft Mounting .......................................................................................... Either Side

Weight............................................................. 11 lbs. 11oz. ..................... (4.9 kg)

Crankcase Oil Capacity ..................................8.1 fl.oz. ........................... (0.24 liters)

Volumetric Efficiency @ 1750 RPM......................................................... 0.90

Mechanical Efficiency @ 1750 RPM........................................................ 0.88

*15 PSI inlet pressure required

U.S. (Metric)

Consult the factory for special requirements that must be met if the pump is to operate beyond one or more of the limits specified above.

PULLEY INFORMATION

Pulley selection and pump speed are based on a 1725 RPM motor and "B" section belts. When selecting desired GPM, allow for a ±5% tolerance on pumps output due to variations in pulleys, belts and motors among manufacturers.

1. Select GPM required, then select appropriate motor and pump pulley from the same line.

2. The desired pressure is achieved by selecting the correct nozzle size that corresponds with the pump GPM.

P217A-3100/5100 PULLEY SELECTION & HORSEPOWER

REQUIREMENTS

PUMP

PULLEY

7.75 4.00

7.75 6.80

7.75 7.25

7.75 7.75

MOTOR PULLEY

RPM GPM 800 PSI 1200 PSI 1500 PSI 1700 PSI 2000 PSI 1750 1.8 1.0 1.5 1.9 2.1 2.5

3000 3.0 1.7 2.5 3.1 3.5 4.1 3200 3.2 1.8 2.6 3.3 3.8 4.4 3450 3.3 1.8 2.7 3.4 3.9 4.6

HORSEPOWER INFORMATION

Horsepower ratings shown are the power requirements for the pump. Gas engine power outputs must be approximately twice the pump power requirements shown above. We recommend that a 1.1 service factor be specified when selecting an electric motor as the power source. To compute specific pump horsepower requirements, use the following formula:

GPM X PSI

1450

=hp

Specifications

Model P218A-3100/5100

U.S. (Metric)

Volume........................................................... 3.4 GPM ................... (12.5 LPM)

Discharge Pressure ........................................ 2000 PSI ................... (140 bar)

Inlet Pressure ................................................. 90 PSI ....................... (6.2 bar)

RPM................................................................................................... 1750 RPM

Plunger Diameter........................................... 4.76” ......................... 18mm

Stroke............................................................. 2.64” ......................... 10.0mm

Temperature of Pumped Fluids ..................... 160

Inlet Ports (P218A-3100) .................................................................. (2) 3/8” BSP

Inlet Ports (P218A-5100) .................................................................. (2) 1/2” BSP

Discharge Ports.................................................................................. (2) 3/8" BSP

Shaft Rotation................................................ Top of Pulley Towards Fluid End

Crankshaft Diameter ..................................... 0.94” ......................... 24mm

Key Width...................................................... 0.31” ......................... 8mm

Shaft Mounting .................................................................................. Either Side

Weight............................................................ 11 lbs. 11oz............... (4.9 kg)

Crankcase Oil Capacity ................................. 8.1 fl.oz..................... (0.24 liters)

Volumetric Efficiency @ 1750 RPM................................................. 0.96

Mechanical Efficiency @ 1750 RPM................................................ 0.85

Consult the factory for special requirements that must be met if the pump is to operate beyond one or more of the limits specified above.

F ........................ (71o C)

PULLEY INFORMATION

1. Select GPM required, then select appropriate motor and pump pulley from the same line.

2. The desired pressure is achieved by selecting the correct nozzle size that corresponds with the pump GPM.

P218A-3100/5100 PULLEY SELECTION & HORSEPOWER

REQUIREMENTS

PUMP

PULLEY

7.75 5.25

7.75 6.50

7.75 7.25

MOTOR PULLEY

RPM GPM 800 PSI 1200 PSI 1500 PSI 1700 PSI 2000 PSI 1725 2.1 1.2 1.7 2.2 2.5 2.9

1450 2.6 1.4 2.2 2.7 3.0 3.6 1750 3.4 1.9 2.8 3.5 4.0 4.7

HORSEPOWER INFORMATION

GPM X PSI

1450

=hp

Specifications

Model P219A-3100/5100

U.S. (Metric)

Volume........................................................... 4.2 GPM ................... (15.9 LPM)

Discharge Pressure ........................................ 2000 PSI ................... (140 bar)

Inlet Pressure ................................................. 90 PSI ....................... (6.2 bar)

RPM................................................................................................... Up to 1750 RPM

Plunger Diameter........................................... 4.76” ......................... 18mm

Stroke............................................................. 3.28” ......................... 12.4mm

Temperature of Pumped Fluids ..................... 160

Inlet Ports (P219A-3100) .................................................................. (2) 3/8” BSP

Inlet Ports (P219A-5100) .................................................................. (2) 1/2” BSP