Model
LP700
Triplex Ceramic
Plunger Pump
Operating Instructions/
Repair and Service
Manual
Updated 12/98
Contents:
Installation Instructions: page 2
Pump Specifications: page 3
Exploded View: page 4
Parts, Kits, Torque: page 5
Repair Instructions: page 6
Dimensions: page 7
Warranty Information: back page
INSTALLATION INSTRUCTIONS
Installation of the Giant Industries, Inc.,
pump is not a complicated procedure, but
there are some basic steps common to all
pumps. The following information is to be
considered as a general outline for installation. If you have unique requirements,
please contact Giant Industries, Inc. or your
local distributor for assistance.
1. The pump should be installed flat on a base to
a maximum of a 15 degree angle of inclination to
ensure optimum lubrication.
2. The inlet to the pump should be sized for the
flow rate of the pump with no unnecessary
restrictions that can cause cavitation. Teflon
tape should be used to seal all joints. If pumps
are to be operated at temperatures in excess of
0
104
F, it is important to insure a positive head to
the pump to prevent cavitation.
3. The discharge plumbing from the pump
should be properly sized to the flow rate to
prevent line pressure loss to the work area. It is
essential to provide a safety bypass valve
between the pump and the work area to protect
the pump from pressure spikes in the event of a
blockage or the use of a shut-off gun.
4. Use of a dampener is necessary to minimize
pulsation at drive elements, plumbing, connections, and other system areas. The use of a
dampener with Giant Industries, Inc. pumps is
optional, although recommended by Giant
Industries, Inc. to further reduce system pulsation. Dampeners can also reduce the severity of
pressure spikes that occur in systems using a
shut-off gun. A dampener must be positioned
downstream from the unloader.
5. Crankshaft rotation on Giant Industries, Inc.
pumps should be made in the direction designated by the arrows on the pump crankcase.
Reverse rotation may be safely achieved by
following a few guidelines available upon request
from Giant Industries, Inc. Required horsepower
for system operation can be obtained from the
chart on page 3.
6. Before beginning operation of your pumping
system, remember: Check that the crankcase
and seal areas have been properly lubricated per
recommended schedules. Do not run the pump
dry for extended periods of time. Cavitation will
result in severe damage. Always remember to
check that all plumbing valves are open and that
pumped media can flow freely to the inlet of the
pump.
Finally, remember that high pressure operation in a pump system has many advantages. But, if it is used
carelessly and without regard to its potential hazard, it can cause serious injury.
IMPORTANT OPERATING CONDITIONS
Failure to comply with any of these conditions invalidates the warranty.
1. Prior to initial operation, add oil to the crankcase so that oil level is between the two lines on
the oil dipstick. DO NOT OVERFILL.
2. Pump operation must not exceed rated
pressure, volume, or RPM. A pressure relief
device must be installed in the discharge of the
system.
Use SAE 90 Industrial gear oil.
3. Acids, alkalines, or abrasive fluids cannot be
Crankcase oil should be changed after the
first 50 hours of operation, then at regular
pumped unless approval in writing is obtained
before operation from Giant Industries, Inc.
intervals of 500 hours or less depending on
operating conditions.
4. Run the pump dry approximately 10 seconds
to drain the water before exposure to freezing
temperatures.
2
Specifications
Model LP700
High-Pressure Plunger Pump
Volume ..................................................................................................7.9 GPM
Maximum Discharge Pressure .............................................................7250 PSI
Maximum Inlet Pressure ...................................................................... Up to 90 PSIG
RPM .....................................................................................................1000
Plunger Diameter .................................................................................. 18mm
Stroke .................................................................................................... 42mm
Crankcase Oil Capacity ........................................................................102 fl. oz.
Temperature of Pumped Fluids .............................................................Up to 104
Inlet Port ...............................................................................................2 x 3/4" NPT
Discharge Ports .................................................................................... 2 x 1/2" NPT
Shaft Rotation .......................................................................................Either Direction
Weight...................................................................................................173 lbs.
Width .....................................................................................................20.9"
Height ................................................................................................... 7.9"
o
F
1
2
LP700 HORSEPOW ER CHART
RPM GPM 3000 PSI 5000 PSI 6000 PSI 7250 PSI
500 3.9 8.1 13.5 16.3 19.6
600 4.7 9.8 16.3 19.6 23.7
700 5.3 11.0 18.4 22.1 26.7
800 6.3 13.1 21.9 26.3 31.7
900 7.1 14.8 24.7 29.6 35.7
1000 7.9 16.5 27.4 32.9 39.8
HORSEPOWER RATINGS:
The rating shown are the power
requirements for the
engine power outputs must be
approximately twice the pump
power requirements shown above.
We recommend a 1.15 service factor
be specified when selecting an
electric motor as the power source.
To compute specific pump horsepower requirements, use the Following formula:
HP = (GPM X PSI) / 1440
pump. Gas
3
LP700 EXPLODED VIEW
4
Model LP700 - PARTS LIST
ITEM # PART # DESCRIPTION QTY
1 07759 Crankcase 1
2 13000 Oil Filler Plug Assy 1
4 06085 Crankcase Cover 1
5 07104 O-Ring 1
6 07186 Oil Sight Glass 1
8 06086 Oil Dipstick Assy 1
9 01009 O-Ring 1
10 01010 Cylinder Screw 4
11 01011 Spring Ring 5
12 07109 Plug 1/2" 1
13 07182 Gasket 1
14 07111 Bearing Cover 2
15 07112 Radial Shaft Seal 2
16 07113 O-Ring 2
17 07114 Hexagon Screw 8
20 07116 Taper Roller Bearing 2
20 A 07117 Fitting Disc 1-3
20B 13001 Fitting Disc 1
21 07118 Shaft Protector 1
22 13242 Crankshaft 1
23 13243 Fitting Key 1
24 13340 Connecting Rod Assy 3
25 13341 Crosshead/Plinger Assy 3
28 13232 Crosshead Pin 3
29 06366 Plunger 3
30 07779 Oil Scraper 3
31 07133 Radial Shaft Seal 3
32 13418 Clip Ring 3
33 13419 Support Disc 3
33A 08087 Grooved Ring 3
35 13420 Seal Sleeve 3
ITEM # PART # DESCRIPTION QTY
35 A 22764 Lock Pin 3
36 06359 Pressure Ring 3
36A 13421 Guide Ring 3
37 06360 Sleeve 3
38 13422 Sleeve Support Ring 3
38 A 13423 Spring 3
39 13424 Leakage Seal 3
40 07214 O-Ring 9
41 06361 Support Ring 9
42 13425 Seal Case 3
43 13426 Valve Retainer 3
44 A 06362 Spring Tension Cap 6
44B 07283 Valve Spring 6
44C 06363 Valve Plate 6
44D 06364 Valve Seat 6
44E 07035 O-Ring 6
44F 13427 Support Ring 6
45 13428 Valve Casing 1
46 13429 Stud Bolt 8
47 13430 Hexagon Nut 8
48 07161 Copper Washer 3
49 13261 Plug 1/4" 3
50 13431 Plug 3
51 13432 Cover for Valve Casing 1
52 13020 Disc for Crankshaft 1
53 13021 Hexagon Screw 1
54 13433 Hexagon Screw 8
55 13434 Plug 1/2" 1
55 A 06272 Copper Washer 1
56 07703 Plug 1/2" 1
56 A 07704 Copper Washer 1
LP700 KITS
Packing Kit
#09490
Qty Part # Description
3 08087 V-Sleeve
3 06359 Pressure Ring
6 06360 V-Sleeve
3 13424 Leakage Seal
Valve Assembly
#09491
Qty Part # Description
9 07214 O-Ring
9 06361 Support Ring
6 06362 Tension Ring
6 07283 Valve Spring
6 06363 Valve Plate
6 06364 Valve Seat
6 07035 O-Ring
6 13427 Support Ring
TORQUE SPECIFICATIONS
Position Description Torque Amount
24 Connecting Rod 264 in.-lbs.
29 Plunger 22 ft.-lbs.
54 Hexagon Screws 59 ft.-lbs.
5
REPAIR INSTRUCTIONS - Model LP700
VALVE REPLACEMENT
1) Discharge Valves: Screw out 8 x hexagon screw (54), remove cover (51). Screw hexagon screw (54) into thread of plug (50) and
pull out plug. Using a clipring pliers, remove spring tension cup (44A) and valve seat (44D). If necessary, use a dia 12 pull-out
tool to remove valve seat. Cheack parts, and replace if worn.
2) Check O-rings (40/44E) and support rings (41/44F) and replace as necessary.
3) Tighten hexagon screws (54) TO 59 ft. lbs.
4) Suction Valves: Unscrew 8 x nut (47), remove valve casing (45) from seal sleeves (42). Using two screwdrivers, lever out seal
case (42) from valve casing. Remove Spring tension cup (44A) and valve seat (44D) with a clipring pliers. If necessary, use a dia
12 pull-out tool to remove valve seat. Check parts, and replace if worn.
5) Check O-rings (40/44E) and support rings (41/44F) and replace as necessary.
SEAL AND PLUNGER REPLACEMENT
1) Unscrew the 8 x nut (47), remove valve casing by pulling it out to the front. Remove seal sleeve (35). Remove tension spring
(38A) and seal parts (36-38) from seal sleeve. Check plunger surface and seals (37). Replace worn parts.
2) After removing clipring (32) and support ring (33), check leakage seal (33A) and replace if necessary.
3) If the surface of the plunger is worn, screw out the plunger (29) with a size 13 tool. Clean centring and front surface of crosshead
with plunger (25).
4) Thread new plunger carefully through oiled seals in seal sleeve. Coat thread of new plunger lightly with suitable bonding agent
(locktite).
5) Then insert seal sleeve with plunger into crankcase guide. Crank drive until plunger with crosshead (25) pushes against plunger
(29). Tighten plunger (29) to 22 ft. lbs. using a size 13 torque wrench.
NOTE: The leakage seal (39) has to be installed so that its cut-outs cover the 3 mm dia. bores of the seal sleeves (35) as well as the 3
mm dia. drip-return bores of the valve casing.
DISASSEMBLY OF CRANKCASE
1) Remove valve casing (#43) and plunger pipe (#28B), drain oil.
2) Screw off gear cover (#4) and bearing cover (#14).
3) Remove connecting rod screws (#24) and push the front of connecting rod forward as far as possible. Remove back halves of
connecting rods, note which position from which they came from.
4) Turning the crankshaft slightly, carefully hit on side of crankshaft (#22) with a rubber mallet until crankshaft is loose.
5) Check crankshaft and bearing for damage, replace if needed.
REASSEMBLY
6) Using a soft tool, press in the outer bearing ring until the outer edge lines up with the outer edge of crankcase (#1). Attach bearing
cover (#14) with shaft seal and o-ring (#16) in place. Fit crankshaft through bearing hole on the opposite side. Press in bearing
with bearing cover, keeping the shaft in a horizontal position and turning it slowly so that taper rollers touch the edge of outer
bearing ring.
7) Adjust axial bearing clearance to at least .004" and maximum at .006 by placing fitting discs (#20A & 20B) under the bearing
cover.
8) After assembly the shaft should turn easily with very little clearance.
9) Bolt connecting rod halves together making sure they are replaced in the same position from which they came from. Tighten
connecting rod screws to 264 in.-lbs.
6
Model LP700 Dimensions (inches)
7
GIANT INDUSTRIES LIMITED WARRANTY
Giant Industries, Inc. pumps and accessories are warranted by the manufacturer to be free from
defects in workmanship and material as follows:
1. For portable pressure washers and car wash applications, the discharge manifolds
will never fail, period. If they ever fail, we will replace them free of charge. Our other
pump parts, used in portable pressure washers and in car wash applications, are
warranted for five years from the date of shipment for all pumps used in NONSALINE, clean
water applications.
2. One (1) year from the date of shipment for all other Giant industrial and consumer
pumps.
3. Six (6) months from the date of shipment for all rebuilt pumps.
4. Ninety (90) days from the date of shipment for all Giant accessories.
This warranty is limited to repair or replacement of pumps and accessories of which the
manufacturers evaluation shows were defective at the time of shipment by the manufacturer. The
following items are NOT covered or will void the warranty:
1. Defects caused by negligence or fault of the buyer or third party.
2. Normal wear and tear to standard wear parts.
3. Use of repair parts other than those manufactured or authorized by Giant.
4. Improper use of the product as a component part.
5. Changes or modifications made by the customer or third party.
6. The operation of pumps and or accessories exceeding the specifications set forth
in the Operations Manuals provided by Giant Industries, Inc.
Liability under this warranty is on all non-wear parts and limited to the replacement or repair of those
products returned freight prepaid to Giant Industries which are deemed to be defective due to
workmanship or failure of material. A Returned Goods Authorization (R.G.A.) number and
completed warranty evaluation form is required
under warranty consideration. Call (419)-531-4600 or fax (419)-531-6836 to obtain an R.G.A.
number.
prior to the return to Giant Industries of all products
Repair or replacement of defective products as provided is the sole and exclusive remedy provided
hereunder and the MANUFACTURER SHALL NOT BE LIABLE FOR FURTHER LOSS, DAMAGES,
OR EXPENSES, INCLUDING INCIDENTAL AND CONSEQUENTIAL DAMAGES DIRECTLY OR
INDIRECTLY ARISING FROM THE SALE OR USE OF THIS PRODUCT.
THE LIMITED WARRANTY SET FORTH HEREIN IS IN LIEU OF ALL OTHER WARRANTIES OR
REPRESENTATION, EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION ANY WARRANTIES OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND ALL SUCH
WARRANTIES ARE HEREBY DISCLAIMED AND EXCLUDED BY THE MANUFACTURER.
GIANT INDUSTRIES, INC., 900 N. Westwood Ave., P.O. Box 3187, Toledo, Ohio 43607
PHONE (419) 531-4600 FAX (419) 531-6836 www.giantpumps.com
Ó Copyright 1998 Giant Industries, Inc. 12/98 LP700.pm6
Ó Copyright 1998 Giant Industries, Inc.
Loading...