Giabau FT-MAXI Technical Manual

Download

Page 1

5D000XX/F

FT-M1211A

FT-MAXI

FOLDER

GIRBAU , SA

Crta de Manlleu, km.1 08500 VIC (Barcelona) .SP AIN Tel. 34 93 8861 100 Fax 34 93 8860785 [email protected]

www.girbau.com

USA et CANADA : CONTINENT AL GIRBAU Inc. 2500 St ate Road 44 WI 54904 Oshkosh .USA Tel. 34 93 8861100 1(920) 231-8222 Fax 1(920) 231-4666 info @continentalgirbau.com

www.continentalgirbau.com

Page 2

Modele Series

FT-MAXI From PLP243

Page 3

3 FT-M1211A

TECHNICAL MANUAL

1st part Generalities, Installation, Fonctioning 2nd part separate Electrical and pneumatic schemas 3rd part separate Automation

Translation of the original note

Page 4

FT-M1211A 4

TABLE OF CONTENTS

CE DECLARA TION OF CONFORMITY.................................................................................................6

1 PRESENT ATION...............................................................................................................................7

1.1 Conditions of use ....................................................................................................................7

1.2 Generalities ............................................................................................................................. 7

1.3 Warnings................................................................................................................................. 8

1.4 Functioning pictograms......................................................................................................... 10

1.5 Technical characteristics ...................................................................................................... 11

2 HANDLING AND INST ALLA TION ..................................................................................................... 20

2.1 Handling ................................................................................................................................ 20

2.2 Installation ............................................................................................................................. 21

2.3 Connecting to electrical and pneumatic supplies..................................................................21

2.4 T esting...................................................................................................................................23

2.4.1 Check of the sense of rotation of motors .....................................................................23

3 SAFETY .......................................................................................................................................... 24

3.1 Generalities ........................................................................................................................... 24

3.2 Stopping the machine............................................................................................................ 24

3.3 Intervention during operation ................................................................................................. 25

4 PRINCIPLES AND FUNCTIONING..................................................................................................26

4.1 Principles .............................................................................................................................. 26

4.2 Functioning............................................................................................................................27

5 MAINTENANCE OPERATIONS.......................................................................................................29

5.1 General maintenance............................................................................................................29

5.2 Servicing of the filter / Regulator ........................................................................................... 31

6 SPARE PARTS ............................................................................................................................... 36

6.1 Basic emergency kit - FT-MAXI -2011-06 .............................................................................. 36

6.2 Maintenance kit - FT-MAXI -201 1-06...................................................................................... 36

6.3 Annual preventive kit of maintenance - FT -MAXI -201 1-06..................................................... 36

6.4 Maintenance kit - L5 - L6 - L7 - FT -MAXI -201 1-02................................................................ 36

6.5 Maintenance kit - M5 - FT-MAXI -201 1-02..............................................................................37

6.6 Maintenance kit - M6 - FT-MAXI -201 1-02..............................................................................37

6.7 Maintenance kit - Q5 - FT -MAXI -2011-02.............................................................................. 37

6.8 Maintenance kit - Q6 - FT -MAXI -2011-02.............................................................................. 37

6.9 Maintenance kit - Q7 - Q8 - Q9 - FT -MAXI -201 1-02.............................................................. 37

7 EXPLODED VIEWS........................................................................................................................41

4M05675 Feeding table ............................................................................................................. 43

4M05635 Straps - Feeding t able ............................................................................................... 43

4M05632 Feeding table .............................................................................................................. 45

09-0031 Kit.................................................................................................................................47

4M05674 Frame.........................................................................................................................49

4M05616 Folding table ............................................................................................................... 51

4M05622 Central table ............................................................................................................... 53

4M05975 Template ..................................................................................................................... 55

4M05681 St acker flap................................................................................................................ 57

4M05954 Belt guide feeding table..............................................................................................59

4M05698 Cross module meca.................................................................................................. 61

4M05613 Belt guide FT-MAXI ....................................................................................................63

4M05699 Cross module straps.................................................................................................. 65

4M05619 Tubulure of blowing LG985......................................................................................... 67

4M05633 Cross module motor ..................................................................................................69

4M05637 Liaison cross + Fold con + Feed con........................................................................71

4M05640 Casing .......................................................................................................................73

Page 5

5 FT-M1211A

09-0145 B (part 2) Kit................................................................................................................. 75

09-0147 A - 09-0165 A Kit..........................................................................................................77

09-0148 A Kit .............................................................................................................................79

09-0124F Kit .............................................................................................................................81

4M05631 Shuttle LU450 ............................................................................................................ 83

4M05646 Shuttle LU450 - Straps ...............................................................................................83

4M05644 Shuttle LU450 - Kit 09-0146A ....................................................................................83

4M05601 Shuttle LU615 ............................................................................................................ 85

4M05636 Shuttle LU615 - Straps............................................................................................... 85

4M05644 Shuttle LU450 - Kit 09-0146A ....................................................................................85

4M05923 Unidirectional roller LU=600....................................................................................... 87

4M05924 Unidirectional roller LU=530....................................................................................... 87

4M05925 Unidirectional roller LU=435....................................................................................... 89

4M05926 Unidirectional roller LU=365....................................................................................... 89

4M05947 Discharge conveyor ..................................................................................................91

4M05634 Discharge conveyor ..................................................................................................91

4M05977 Storage tray options....................................................................................................93

4M05749 Conveyor with free rolls option ...................................................................................95

Page 6

FT-M1211A 6

CE DECLARATION OF CONFORMITY

Page 7

7 FT-M1211A

1 PRESENTATION

1.1 GENERAL PRECAUTIONS

Conditions of use :

It is IMPERITIVE that before any person begins to work with this machine or provides

for its maintenance ( commissioning, maintenance, dismantling...), thoroughly reads and respects the entirety of the instructions contained within this manual, as well as those concerning the controls sections ( electric and pneumatic schemas).

Those individuals that will be responsible for the maintenance of this machine are to

be properly trained and qualified to do so GIRBAU machines have been conceived while keeping in mind the aim of limiting potential risks to personnel, given the current technologies available. It is therefore absolutely forbidden to attempt any maneuver or intervention whatsoever that has not been intended for in the normal usage of the machine and notably to attempt to reach into the machine without previously ensuring that it has been completely stopped ( see Chapter 3 Safety) or to modify a cycle or one of its protective coverings.

The machines must be powered by an electrical supply that meets all current norms

and maintained in good condition following maintenance instructions. Note : The machine’s identification plate is located on the lower left side in the back of the

machine.

1.2 GENERALITIES

This machine has been especially created for the folding of dry bath towels.

Any other utilization is strictly forbidden and is not considered to be in any case as ‘normal usage’ of the machine.

However, dry and ironed articles can be p assed through the machine. The machine is delivered with the feet attached, though they are adjustable. One of the sides of the machine can be placed against a wall so as to save space. Plan a space behind and above the machine to open completely the back cover .

The covers that are equipped with safety latches must be put back in place before operating the machine. The first and second longitudinal folds are made by jets of air . The cross folds are made by the means of an inversion conveyor belt combined with a jet of air. All of the folds can be set and modiffied with the aid of the touch screen. All of the towels can be stacked. The number of articles per stack can be set between 1 to

20. The maximum height of the stack is 250 mm. The stacks can be discharged on the sides of the machine onto a discharge conveyor .

The moveable guards that are equipped with safety sensors will provoke the immediate stoppage of the machine once they are opened and will prevent the restarting of the machine until they are closed and or put back into place (folding table protection grill, cross access door).

Page 8

FT-M1211A 8

Do not try to remedy a jamming of the machine while the machine is running, which

could lead to serious injuries. Place the main switch to the OFF position before any intervention on the machine.

Do not turn on the machine until the problem has been resolved. Otherwise, damage

to the mechanical .and electrical components could result.

Incorrect settings that provoke jamming will lead to the damaging of the machine.

Jamming which is accompanied by a loud noise or a grinding sound could be caused

by a problem with one or more of the machine’s components.

Stop the machine to prevent further damage and call a qualified person.

Note : The more centered the article is the better the quality of the fold

The Jean Michel Company declines all responsibility for material and or other damages

resulting from the usage of the machine outside of that which it was designed and intended for or in the case in which the instructions outlined in the technical manuals have not been followed.

1.3 WARNINGS

Forbidden pictograms (Red and white circle) :

Entering forbidden

Use of forklift forbidden

Do not stay under load

Access forbidden for unauthorized persons

Page 9

9 FT-M1211A

DANGER pictograms (yellow and black triangles) :

General danger

Electrical danger

Mechanical danger

Danger of falling

Mechanical operations

Pneumatic padlockable power

DANGER zone (yellow and black band)

Air suppy

Air supply valve- padlockable

Page 10

FT-M1211A 10

1.4 FUNCTION PICTOGRAMS

Emergency stop

Main On/ Off switch

Stop

Reset

Use touch screen

Lubricate with a grease gun

Turn the selector to ON

These pictograms are found on the touch screen

Turn the selector to OFF and p adlock ( lock not supplied)

Open the air supply valve

Close the air supply valve and padlock ( lock not supplied)

Page 11

11 FT-M1211A

1.5 CARACTERISTIQUES TECHNIQUES

Paint

- T ype : 2 components

- Color : RAL 7035 Light grey RAL 7022 Dark grey

Transport dimensions.

Packaging.

The standard packaging for the machine is cellophane. If the machine is sent by sea, foresee the use of a box pallet.

Installed power 2,5 KVA Ga ug e in 230v tri 3 X 4m m ²+ g o ru n d Ga ug e in 400v tri 3 X 2, 5m m²+gr ound

Maximum air pressure 10 bars

Air supply hose di ame te r Ø15x21

Minimum air pressure

6 bars avec baisse de pre ssi on

tempora i re de 0,5 ba rs maxi

Consumptio n for 100 p i ece s

1-2Nm3/100p

170-335l/100p at 6 bars

Pn euma tic safety P r essostat Set at 4. 8 b ars

Sound le vel a t 1 me te r 75 dbA

Hei g h t (standard) 1410 mm

Length 3950+10 mm

Use abl e width (Uw) 1952 mm

Wei gh t 1100 kg

Operating temperature range 5°C to 45°C

Humidity 95% à 25% wi thout condensation

ELECTRICITY

COMPRESSED AIR

OTHER CHARA CT ERI STICS

Length (mm) Width (mm) Height (mm) Weight (kg)

4495 1800 2000 1200

Page 12

FT-M1211A 12

IM03019 - C

Page 13

13 FT-M1211A

IM03064 - C

Page 14

FT-M1211A 14

IM03065 - C

Page 15

15 FT-M1211A

IM03066 - C

Page 16

FT-M1211A 16

IM03151 - C

Page 17

17 FT-M1211A

IM03152 - C

Page 18

FT-M1211A 18

IM03153 - C

Page 19

19 FT-M1211A

IM03154 - C

Page 20

FT-M1211A 20

2 HANDLING AND INSTALLATION

2.1 HANDLING

The handling of the machine must be done by qualified personnel.

During handing, nobody should be under the load.

The machine must be handled using the hoist rings otherwise you risk in

twisting the machine.

Use the hoist rings intended for this procedure.

Make sure that the machine is properly balanced.

An elevator carriage should only be used if the following conditions are

met: the elevator carriage«forks» must span the entire wid th of the FT -SMART.

V erify that the forks do not touch the st acker flaps.

< 45°

1600

Page 21

21 FT-M1211A

2.2 INST ALLATION

The floor must be level and capable of supporting the weight of the machine.

The machine must be put by level with regard to the ground

- Connect the compressed air to the main air supply , which must be equipped with a shut off

valve.

- Connect the electricity to the differential circuit breaker corresponding to the machine,

previously installed.

- Check that the voltage of the machine and the factory are compatible.

- Check the pressure for the compressed air.(6 bars recommended)

- Remove the links which maintain the flap s of the st acker .

2.3 CONNECTING TO THE ELECTRIC AND AIR SUPPLIES.

Connecting to the air supply:

The machine is equipped with a central compressed air system with a manometer, a reduction valve and an air filter.

The machine is equipped with an air treatment assembly:

Filter / Regulator / Lubricator (See chapter 5 Maintenance procedures).

The client is responsible to bring the air supply up to the shut off valve.

Additionally , this air must be dry and free of dust. T o supply the machine, it is necessary to use a hose with a minimum diameter of 15/21 (1/2 pouce).

The air supply must have a constant pressure of 6 bars minimum, in order to obtain, a decent regulation and to avoid malfunctioning due to drops in pressure.

In the case where the air supply is below the suply point for the machine, foresee the appropriate connectors.

NOTE : Not respecting these conditions will lead to the poor functioning of the material.

Page 22

FT-M1211A 22

Connecting to the electrical supply

The electrical installation of the machine must only be performed by qualified

personnel.

- - Make sure that the supply voltage is correct and that the wattage of your system is sufficient before connecting the machine.

The supply cable should be protected at the head of the line ( at the circuit breaker box)

* Gauge 4 mm² in 230V . * Gauge 2.5 mm² in 400V . * 3 phase cable

- Connected by a 4 conductor cable.

L1 Phase 1 L2 Phase 2 L3 Phase 3

PE Ground wire

All of the electrical connections with the machine that preceed must be connected following the norms in vigor For more details refer to the electric schemas of the machine(s)

Note: Not respecting these conditions will lead to a deterioration of the electrical and mechanical elements as soon as the machine is put into use.

Adjustments after machine is in place:

- Test the voltage and the direction of the rotation of the motors. The adjustment of the speed is done with the aid of the SCHNEIDER touch screen, see the

section Automation.

L2 L3

Page 23

23 FT-M1211A

2.4 TESTING

The testing of the machine should be conducted only by qualified personnel.

The machine should be tested with all the types of articles before the machine is actually put into use.

Assure that the first pieces of laundry are, if possible, second-rate articles in good condition. Once the installation is operational, management and maintenance staff should be trained

so that they are familiarized with the machine.

2.4.1 CHECK OF THE SENSE OF ROTATION OF MOTORS

Rep Designation

1 Conveyor feeding 2 Conveyor folding table 3 Reversible conveyor "Boomerang" 4 Reversible conveyor "W" 5 Conveyor delta 6 2éme fold reversible conveyor 7 Flap stacker conveyor

Page 24

FT-M1211A 24

3 SAFETY

3.1 GENERALITIES

It is imperative that the Chapter 1 General Precautions be read and respected.

Emergency Stop of the machine :

- Press the button Emergency Stop :

The machine remains in the position that it was in just prior to the moment it was stopped.

The machine should be put back into operation only by the person in charge by

pushing the reset button and is to do so only after having ensured that there is no longer any danger.

Resetting the machine is authorized if and only if:

- None of the emergency stop push-buttons are still activated,

- All of the moveable guard cont acts are activated,

3.2 STOPPING THE MACHINE

- -Place the main selector into the OFF position.

padlock not supplied

- Close the air supply valve and padlock it.

padlock not supplied

Page 25

25 FT-M1211A

3.3 INTERVENTION DURING OPERATION

It is strictly forbidden to intervene while the machine is operating

It is essentail that before any intervention the machine has come to a complete stop to:

- Place the main ON/OFF selector in the OFF position and padlock it

padlock not supplied

- Close the air supply valve and padlock it.

padlock not supplied

The opening of the different mobile safety sensors will automatically shut down the machine.

The machine can only be put back into operation once all of the elements of the safety system are reset. It is therefore necessary to frequently test that they function properly .

NEVER ATTEMPT TO EITHER REMOVE OR MODIFY ANY OF THE SAFETY

DEVICES.

If a particular intervention requires any of the fixed protectors to be dismantled ( for example, hood, bolted grill, ect.), it is necessary to place the principal selector in the OFF position and padlock it and to close the air supply valve and padlock it.

Before starting back up the machine, ensure that all of the safety protectors have been remounted and that the keys have been removed from the electrical cabinets.

Page 26

FT-M1211A 26

4 PRINCIPLES AND FUNCTIONING

4.1 PRINCIPLES

Articles that can be folded :

This is an independant machine for folding laundry . It is designed to fold ironed or wrung-out laundry such as terry cloth towels, dish towels, T -shirts, ect. These articles can be made out of terry cloth, linen, cotton and different types of polyester-cotton.

Dimensions for articles to be treated.

• Min width : 260 mm

• Max width: 1200 mm

• Min length: 250 mm

• Max length:: 2350 mm

Rectangular items : for items or other forms including strips or edging, it is best to ask the laboratory to test.

Folding template

• Width (min x max) : 130mm x400mm

Machine production capacity

Instantaneous production : 800 to 1200 pieces /hour , according to the type of article and the ability of the operator.

The speed of the conveyor belts is 50 m/min (170 ft/min) for 50Hz. All of the cross folds are made by a jet of air in combination with the inversion conveyor belt. All of the cross folds made and raised are considered complete pieces. The standard machine possesses 3 stacker conveyors of 650mm, 4 stacker conveyors of

415mm and a central conveyor belt which brings the pile to the operator on the right or left side of the machine. The machine is programmed to sort out the items in 3 categories only that it contains 3 or 4 stacker flaps.

The different folding programmes can be accessed by using the touch screen.

Do not attempt to remove an item that has already been loaded into the ma-

chine.

Any anomaly of the feeder must be immediately reported to the person in

charge.

Page 27

27 FT-M1211A

4.2 FUNCTIONING

Make sure that nobody puts their hands in the machine.

Verify that all of the protections are in place and that nobody is working on top

of or under the machine

Before starting the machine, check:

- The direction of rotation of the motors,

- The air pressure, which should be 6 bars.

Starting the machine :

- Open the compressed air-supply valve.

- Check the pressure.

- - Put the main switch into the ON position.

Once all of the safety measures have been taken: :

- Push the RESET button

Once all of the defaults have been cleared:

- Push the ON button

Stopping the machine:

- Check that all of the pieces of laundry have been discharged.

- Push the STOP button .

Page 28

FT-M1211A 28

Put the main switch into the OFF position.

-Close the compressed air supply valve

Page 29

29 FT-M1211A

5 MAINTENANCE PROCEDURES

5.1 GENERAL MAINTENANCE

NOTE : Time of maintenance estimated are calculated for a person competent and formed

in our machine. They are given as a rough guide, without engaging the responsibility of GIRBAU.

Before any intervention:

- Put the main switch in the OFF position and padlock it.

- Close the compressed air-supply valve and padlock it.

Everyday or every 10 hours (Estimated time of maintenance: 10 minutes)

- Remove any texile articles that remain in the machine.

- Remove the dust from the photocells

- Empty the air filters and fill the lubricator

- Visually inspect the sedimentation canister for the air supply filter (normally empty), see

chapter Air filter/regulator maintenance. NOTE : If necessary , increase the frequency of the visual inspections to check that the

filter does not fill up during the day . If this does happen, purge the sedimentation canister filter.

Correct any errors, repair or change any defective pieces

NEVER MODIFY OR REMOVE A SAFETY DEVICE. THE MANUFACTURER

DECLINES ANY RESPONSIBILITY IN CASE OF DISREGARD OF THE PRESENT INSTRUCTIONS OF SAFETY AND ANY INFORMATION INCLUDED IN THE CORRESPONDING NOTES

Every week or every 50 hours (Estimated time of maintenance: 15 minutes including the previous regular maintenances)

- Remove the accumulated dust on the belts and check the condition of the cross fold belts.

- Check the inputs and the outputs on the touch screen.

- Entirely clean the machine

- Test the safeties

- Visually inspect the belts

After the 1st month of use or the 200 first hours (Estimated time of maintenance: 30 minutes to 1 hour if retighten the belts)

- Check the tension of the belts and retighten if necessary .

- Check the nuts and bolts and retighten if necessary

- Check the entirely of the machine.

- Check that all the drive-train components are properly attached

- Check and oil all of the joints

- Verify the p arallelism of the stackers

- Purge both reservoirs of air of the longitudinal blowing

Page 30

FT-M1211A 30

Every month or every 200 hours (Estimated time of maintenance : 2 hours including the previous regular maintenances)

- Clean the compressed air treatment filter, see Chapter Maintenance of filter/ Regulator/ Air lubricator

- Check the straps and their staples and replace those that are damaged

- Pneumatic control : Pneumatic regulation of the stacker and shuttles stacker (elimination of the vibrations) Pressure of regulation of the reservoirs of air for the longitudinal foldings Purge of the longitudinal reservoirs of air of blowing

Annual maintenance or every 2400 hours (Estimated time of maintenance : 5 hours including the previous regular maintenances)

- Check all of the bearings and joints, replace them if necessary .

- Check the strut cylinders, replace them if necessary .

- Check that the air hoses are not damaged, replace them if necessary .

- Check all of the drive-train components, repair if necessary .

- Check the straps and replace those that are damaged. Replace all the belts elastics of the transverse module and the belts felts of the stackers

- Check the belts and clean the accumulated dust on the drive-train pulleys.

- Check all of the machine’s functions, as done so during installation

- Check the location of rolls

- Change the filtering cartridge of the FRL

Every 3 years or every 5000 hours (Including the previous regular maintenances)

- Complete Revision of the machine

Checking the safety devices

- Each week check for the proper functioning of the emergency stop button and other safety sensors.

Maintenance, adjustments and repairs should only be conducted when the

machine is stopped.

Page 31

31 FT-M1211A

5.2 SERVICING OF THE FILTER / REGULATOR

GE NE RAL USAGE CONDITIONS

Fitting and commissioning are to be carried out only by authorized trained personnel in accordance w ith the operating instructions. These products are intended for use exclusively with compr essed air.They are not suitable for use with other media (fluids or gases).

1 - APPLICATION

As designed, the filter control valve MS4/6-LFR and pressure control valve MS4/6-LR(B) control the work pressure set in the following string. The MS4/6LFR/LR(B) thereby smooths out: fluctuations in pressure. The filter control valve MS4/6-LFR and filter MS4/6- LF with centrifugal separator remove dirt particles and condensate

2 - CONDITI ONS O F USE

• Compare the maximum values specified in these operating instructions w ith your actual application (e.g.pressures, torques). Only if the loading limits are observed can the product be operated in accordance with the relevant safety guidelines.

• Remove dirt particles in the supply lines by blowing out the tubing with compressed air. In this way you will protect the device from premature failure or heavy wear (see DIN ISO 4414, section 9.4)

• Use the product in its original state without undertaking any modifications.

3 - FITTING MECHANICAL COMPONENTS

• Use shut-off valves in the compressed air tubing for exhausting the system (e.g. for replacing a filter).

• Note the direction of flow from 1 to 2. The figure1on the product housing serves as an orientation

• Place the MS4/6-LF… with sufficient space underneath the filter bowl (min. 100 mm). This facilitates replacing the filter cartridge.

Page 32

FT-M1211A 32

Fitting together with an alr

eady fitted ser vice unit of the

same series (_Fig. 2):

.Remove the cover plates3on the sides to be fitted together (push upwards).

.Place the module connectors MS4/6-MV4 in the

grooves of the individual units. There must be

seal between the individual units.

. Insert two screws into the module connectors.

itting pneu m atic com p on e n ts

sing screw connectors with width across flats larger than A/F 17 (MS4)/ A/F 24 (MS6):

•

Remove the cover3(push upwards).

hen using screw connectors:

•

Note the screw-in depth of the connector thread. Screwing in deeply reduces the flow.

•

Screw the connectors into the pneumatic connections using a suitable sealing material.

COMMISSIONING

etting pressure reg ulat o r MS4/6-LFR / LR(B):

.Pull the press ure adjustment button upwards away from the housing (if necessary remove

adlock and push in the unlocking device2).

.Close the pressure adjustment button completely in the direction “–”.

.Pressurize your system slow ly.

.Open the pressure adjustment button in the direction “+” until the desired pressure is shown

n the manome ter .

he maximum permitted work pressure on the type plate must not be exceeded. If the supply

ressure is correct, it will be at least 0.5 bar higher than the output pressure.

.Press the pressure adjustment button downwards towards the housing. The button will then

ock itself against unintentional turning.

f required:

•

Press the unlocking device2outwards.

A padlock LRVS

-D secur es the unlocking device.

Page 33

33 FT-M1211A

CA RE AND MA INTENANC E

ondensate level approx. 10 mm below the filter element (_marking8).

ilter/water separator empties automatically (manual emptying:

urn the drainage screw 9 in an anticlockwise direction as seen from below).

he cond ensate will then flow out.

arbed fitting connection for tubing PCN-4-NT already fitted.

eplace the filter cartridge if it shows signs of the following:: Low flow despite

nmodified pressure setting.

- Exhaust the unit.

.Carry out the following steps (_Fig. 3):

– Push the unlocking slide5in the direct. of the arrow. – Turn the filter bowl in an anti-clockwise direction (as seen from below). – Pull the filter bowl away from the unit.

.Tur n the filter plate6(in the case of MS4/6-LFM/LFX the complete filter cartridge) i

n anti- cl ock wis e direc tion.

.Replace the filter cartridge if the pores are dirty (_Fig. 5). Grasp the filter cartridge

nly at the lower end when it is new. A support span is fitted in the new 5 μm filter

art ridge.

. Fit the individual parts again in the reverse sequence.

he following checks must then be made:

– the locking pin7of the filter bowl must face the large recess in the housing

– the unlocking slide must be heard to clip into place when the end stop is reached (_Fig. 8).

Page 34

FT-M1211A 34

Housing Die-cast alumi nium

Rotary knob PA/POM

Plastic bowl guard PC

Metal bowl

Wrough t alum i niu m allo y,

die-cas t al u mi n i um

Inspection window PA

Filter element PE

Spin disc POM

Filter holder POM

Separating plate POM

Stabilising disc POM

Diaphragm NBR

Spring Steel

Seals NBR

RoHS-compliant (not with

va r ia nt E1 , E2, E3 o r E 4)

Note on materials

Free of copper and PTFE

only with cove r plate VS

6-.

Complete re

commissioning of the MS4/6

LFR in

accordance with the chapter

“

Commissioning”.

S4/6- LF/LFM/LFX: Commission the system again.

leaning

•

Use only the following cleaning agents:

– water or soap suds (max. +60 °C);

– petroleum ether (free of

aromatic compounds).

Page 35

35 FT-M1211A

1/ Conn ec t the blue wire to the 0v (4).

-the black wire to the pressure switch input

-the brown wire to the +24v (3)

/ Set the pressure to 6 bars using the main pressure regulator.

/ Press Ed it.

elect O UT A and th en p r e s s sev eral tim es on Edit until SP.

et SP to 5 bars (pr es s ur e sw itch t r iggers) us ing the arrow s .

ress Edit sev er al times unti l the supply press ur e is dis played.

C CES CODE:

o enter the acc es s code: Press Edit.

el ec t S PEC wi th th e ar ro ws.

ress Edit repeatedly until LOCK is displayed.

nter the desired code.

ress Edit sev er al times unti l the supply press ur e is dis played.

F F m e ans th at t he k eybo a rd i s n o t locke d w it h a co de .

ESET:

f the acce ss code is los t, a res et of the pres s ur e s wit ch is possi ble .

i sconnect t he po wer supp ly.

ress the A, B (a rrow s) keys and Edit .

on nec t t he powe r s up ply aga in.

eadjust the settings.

Edit

FESTO SPAB PRESSURE SENSOR PROGRAMMING 14-1051

Page 36

FT-M1211A 36

6 SPARE PARTS

6.1 BASIC EMERGENCY KIT - FT -MAXI - 2011 - 06

6.2 MAINTENANCE KIT - FT-MAXI - 2011 - 06

6.4 MAINTENANCE KIT - L5 - FT -MAXI - 201 1 - 07

6.3 ANNUAL PREVENTIVE KIT OF MAINTENANCE - FT-MAXI - 2011 - 06

Référence Qté Description

10-0178 1 Motor 250W/680Tr/230-400V/50Hz 10-0177 1 Motor brake 250W/680Tr/230-400V/50Hz 10-1210 1 Motor roll cylindrical D80/L44 - 208V 13-3050 1 Disjoncteur contacteur 13-3007 1 Circuit breaker contactor 2,2 - 3,2A 13-3047 1 Circuit breaker contactor inverser 2,2/3,2A 13-3000 1 Contactor control motor 0,28/0,4A

2D 01 90 6 1 Convex alu pulley D40 /L59/D19

Référence Qté Description

15-0034 1 Cell 15-0162 1 Cell 15-0570 1 Inductive sensor 15-0184 1 Impulse generator

ID Qty Description

14-0894 1 Cylinder D32 C50 14-0819 1 Cylinder D25 - L500 15-3189 1 Module 16 inputs BMX DDI I602 15-3194 1 Module 16 output BMX DDO I602

11-0324 12 Crosspiece PA66 D6,2x10 L35 4M05932 1 Motor roll 51x2x120 LG1400 B55,5 4M05922 1 Motor roll 51x2x120 LG1295 B110 4M05921 1 Motor roll 51x2x120 LG983 B55,5

10-0354 1 Push button

10-0557 1 Flat pulley D40

10-0363 1 Roll 50x1,5 LG436/426/ Axle 14

10-0360 1 RF 51x2 L1400-1390 Axle 16xM10 4M05988 1 RF 51 x1 ,5 L915-905 Axle 16xM10

16-0884 1 Belt LA40 LG730

16-0880 1 Belt LA40 LG760

16-0882 1 Belt LA40 LG1125

16-0881 1 Belt LA40 LG2030

16-0876 1 Belt LA40 LG600

Référence Qté Description

2C02514 2 Stapled belt LA100/LG4760 2C01895 5 Stapled elastic cotton belt LA88 - LG831 2C01896 5 Stapled elastic cotton belt LA88 - LG925

14-1126 1 Filtering cartridge 2C01887 10 Felt belt LA95 LG1730 2C01992 4 Stapled belt LA180/LG5985 2C01897 5 Stapled felt belt 1CR LA88 - LG1348 2C02515 5 Stapled felt belt 1CR LA88 - LG2610

Page 37

37 FT-M1211A

6.6 MAINTENANCE KIT - M5 - FT-MAXI - 2011 - 07

Référence Qté Description

10-0178 1 Motor 250W/680Tr/230-400V/50H z 10-0177 1 Motor brake 250W/680Tr/230-400V/50Hz 10-1065 1 Roll motor cylindrical D80/L440 220V 13-3007 1 Start motor 2,2/3,2A 13-3047 1 Start motor 2,2/3,2A 13-3044 1 Start motor 0,22/0,32A 13-3050 1 C ontactor control motor

2D01812 1 Convex alu pulley D48/L59/D19

6.7 MAINTENANCE KIT - M6 - FT-MAXI - 2011 - 07

Référence Qté Description

10-1282 1 Motor 250W/830Tr/220-240V/60Hz 10-1283 1 Motor brake 250W/830Tr/220-240V/60Hz B24V 10-1209 1 Roll motor cylindrical D80/L440 400V 13-3007 1 Start motor 2,2/3,2A 13-3047 1 Start motor 2,2/3,2A 13-3044 1 Start motor 0,22/0,32A 13-3050 1 Contactor control motor

2D01812 1 Convex a l u pulley D48/L59/D19

6.5 MAINTENANCE KIT - L6 - L7 - FT -MAXI - 201 1 - 07

Référence Qté Description

10-0401 1 Motor 250W/680Tr/208V/60Hz 10-0402 1 Motor brake 250W/680Tr/208V/60Hz B2 10-1210 1 Roll motor cylindrical D80/L440 208V 13-3050 1 C ontactor control motor 13-3007 1 Start motor 2,2/3,2A 13-3047 1 Start motor 2,2/3,2A 13-3044 1 Start motor 0,22/0,32A

2D01906 1 Convex alu pulley D40/L59/D19

6.8 MAINTENANCE KIT - Q1 - FT-MAXI - 2011 - 07

Référence Qté Description

10-1280 1 Motor 250W/830Tr/440-480V/60H z 10-1281 1 Motor brake 250W/830Tr/440-480V/60Hz B2 4V 10-1270 1 R oll motor cylindrical D80/RL412 440-480V/60HZ/120W/0,72M/S ULCSA 15-3221 1 Start motor 0,9/1,25A 15-3241 1 Start motor 0,9/1,25A 15-3216 1 Start motor 0,28/0,4A 13-3050 1 Contactor control motor 2D 01812 1 Convex alu pulley D48/L59/D19

Page 38

FT-M1211A 38

6.1 1 MAINTENANCE KIT - Q7 - Q9 - FT -MAXI - 201 1 - 07

Référence Qté Description

10-1176 1 Motor 250W/680Tr/480V-60Hz 10-1177 1 Motor brake 250W/680Tr/230-400V-50Hz 10-1209 1 Roll motor cylindrical D80/L440 400V - 75W 13-3004 1 Start motor 0,9/1,25A 13-3064 1 Start motor 0,9/1,25A 13-2999 1 Start motor 0,35/0,5A 13-3050 1 C ontactor commande moteur

2D01906 1 Convex alu pulley D40/L59/D19

6.12 MAINTENANCE KIT - L1 - FT -MAXI - 201 1 - 07

6.9 MAINTENANCE KIT - Q5 - FT -MAXI - 201 1 - 07

Référence Qté Description

10-0178 1 Motor 250W/680Tr/230-400V/50H z 10-0177 1 Motor brake 250W/680Tr/230-400V/50Hz 10-1209 1 Roll motor cylindrical D80/L440 400V 13-3005 1 Start motor 1,1/1,6A 13-3039 1 Start motor 1,1/1,6A 13-3003 1 Start motor 0,55/0,8A 13-3050 1 C ontactor control motor

2D01812 1 Convex alu pulley D48/L59/D19

6.10 MAINTENANCE KIT - Q6 - FT -MAXI - 201 1 - 07

Référence Qté Description

10-1282 1 Motor 250W/830Tr/220-240V/60Hz 10-1283 1 Motor brake 250W/830Tr/220-240V/60Hz/B24V 10-1209 1 Roll motor cylindrical D80/L440 400V 13-3005 1 Start motor 1,1/1,6A 13-3039 1 Start motor 1,1/1,6A 13-3000 1 Start motor 0,28/0,4A 13-3050 1 Contactor control motor

2D01906 1 Convex a l u pulley D40/L59/D19

R éféren ce Qté Description

10-1279 1 Motor 250W/830Tr/208-240V-60Hz 10-1278 1 Motor brake 250W /830Tr-208-240V-60Hz / B24 10-1271 1 R oll motor cylindrical D 80/RL412 208-240V/60HZ - 85W/0,72M/SZ ULCSA 15-3225 1 Start motor 2,2/3,2A 15-3245 1 Start motor 2,2/3,2A 13-3007 1 Start motor 2,2/3,2A 15-3218 1 Start motor 0,45/0,63A 13-3050 1 Contactor control motor

2D 01906 1 Convex alu pulley D40/L59/D 19

Page 39

39 FT-M1211A

TABLE OF CONTENTS

7 EXPLODED VIEWS........................................................................................................................41

4M05675 Feeding table ............................................................................................................. 43

4M05635 Straps - Feeding t able ............................................................................................... 43

4M05632 Feeding table .............................................................................................................. 45

09-0031 Kit................................................................................................................................. 47

4M05674 Frame.........................................................................................................................49

4M05616 Folding table ...............................................................................................................51

4M05622 Central table ............................................................................................................... 53

4M05975 Template ..................................................................................................................... 55

4M05681 St acker flap................................................................................................................ 57

4M05954 Belt guide feeding table..............................................................................................59

4M05698 Cross module meca.................................................................................................. 61

4M05613 Belt guide FT-MAXI ....................................................................................................63

4M05699 Cross module straps.................................................................................................. 65

4M05619 Tubulure of blowing LG985.........................................................................................67