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Ghibli & Wirbel
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Round 45 Touch 45D55
Use And Maintenance
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Ghibli & Wirbel Round 45 Touch 45M55, Round 45 Touch 45D55, Round 45 Touch 45D60 Use And Maintenance

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Professional Cleaning Machines Since 1968
EN
Use and Maintenance
49.0260.00 ed. 10-2018
IP... GVW: .... Kg
Year: ........
Art.: ...............
Mod: .......................
Scrubber Dryer
Battery mode: ..... V - ...... W
Nr . ...........................
MADE IN ITALY
Charging mode: ... - ... V
˜
... / ... Hz ...W
1
2
3
8
7
5
46
2
1 2 3 4 5 6 7 8
Produttore Caratteristiche elettriche N° Matricola Grado di protezione Peso in ordine di marcia Anno di costruzione Codice articolo Modello
Manufacturer Electrical characteristics Serial N° Degree of protection Weight in running order Year of manufacture Item code Model
IT
EN
Producteur Caractéristiques électriques N° Matricule Degré de protection Poids en ordre de marche Année de construction Référence de l’article Modèle
FR
Hersteller Elektrische Eigenschaften Matrikelnr. Schutzgrad Gewicht bei Betrieb Baujahr Artikelnummer Modell
DE
Fabricante Características eléctricas N° Matrícola Grado de protección Peso en orden de marcha Año de fabricación Código del artículo Modelo
ES
Produtor Características elétricas Número de série Grau de protecção Peso em ordem de marcha Ano de construção Código do artigo Modelo
PT
Producent Elektrische eigenschappen Serienummer Beschermingsgraad Gewicht in rijklare toestand Bouwjaar Artikelcode ModelNOProdusent Elektriske egenskaper Matrikkelnr. Grad av beskyttelse Vekt i kjøreklar stand Byggeår Artikkelnummer Modell
NL
Fabrikant El-specifikationer Matrikelnummer Tæthedsgrad Vægt i køreklar stand Byggeår Artikelkode Model
DK
Tillverkare Elektriska egenskaper Serienummer Grad av skydd Vikt i körklart skick Byggnadsår Artikelnummer Modell
SV
3
EN
English .................................................................................................. ENGLISH - 1
(Translation of original instructions)
5
Dear Customer, Thank you for choosing one of our cleaning products.
The floor scrubber dryer that you have purchased has been designed to satisfy the user in terms of ease of use and reliability over time.
We are aware that in order for a good product to stay that way, over time, it requires continuous updates aimed at meeting the expectations of those who use it on a daily basis. For this reason, we hope that you will not only be a satisfied customer but also a partner who does not hesitate to give us your opinions and ideas originating from your personal day-to-day experience.
ENGLISH -
1
Contents
Technical data....................................................................................................EN-3
1.1 Introduction ................................................................................................ EN-5
2.1 Getting to know the machine .................................................................... EN-5
3.1 Unpacking ...................................................................................................EN-5
3.1.a Standard machine equipment ............................................................EN-5
4.1 Assembling the components .................................................................... EN-5
4.1.a Wiper assembly .................................................................................. EN-5
4.1.b Brush assembly .................................................................................. EN-5
4.1.c Installing and connecting the batteries ............................................... EN-6
5.1 Charging the battery .................................................................................. EN-6
5.1.a
5.1.b Charging the battery using an external battery charger ..................... EN-7
6.1 Control panel .............................................................................................. EN-7
6.2 Working cycle example .............................................................................EN-9
7.0 Safety password ........................................................................................EN-9
7.1 Parameter setting.......................................................................................EN-9
7.1.a Language setting .............................................................................. EN-10
7.1.b Battery type setting...........................................................................EN-10
7.1.c Brightness and contrast setting ........................................................ EN-10
7.1.d Enable the chemical agent (optional) .............................................. EN-11
Charging the battery using the on board battery charger (if present)
....EN-6
8.1 Display ...................................................................................................... EN-11
9.1 Filling the tank .........................................................................................EN-12
9.2 Filling the chemical agent tank (optional) ............................................EN-12
10.1 Operation .................................................................................................. EN-12
10.1.a Checks before use .......................................................................... EN-11
10.1.b Preparing the machine and choosing the cycle ..............................EN-12
10.1.c Using the machine ..........................................................................EN-13
10.1.d Adjusting the movement direction ...................................................EN-14
10.1.e Adjusting traction help (only for models without traction) ................EN-14
10.1.f End of use and switching off .......................................................... EN-14
10.1.g Maximum recovery tank water level alarm ....................................EN-14
10.1.h Alarms list ......................................................................................EN-15
11.1 Draining the recovery water....................................................................EN-16
12.1 Maintenance and cleaning ......................................................................EN-16
12.1.a Removable splash guard ................................................................EN-16
12.1.b Emptying and cleaning the clean water tank ..................................EN-16
12.1.c Cleaning the recovery water tank....................................................EN-17
12.1.d Cleaning the squeegee ................................................................... EN-17
12.1.e Cleaning the clean water filter.........................................................EN-17
12.1.f Replacing the brush ......................................................................... EN-17
12.1.g Replacing the squeegee rubber blades .........................................EN-18
12.1.h Cleaning the recovery water tank ...................................................EN-18
12.1.i Cleaning the suction filter ................................................................. EN-18
12.1.l Replacing the fuses.........................................................................EN-18
12.1.m Wiper adjustment .......................................................................... EN-19
12.1.n Battery charger and digital instrument configuration.......................EN-19
Troubleshooting ..............................................................................................EN-20
13.1 Warranty ...................................................................................................EN-21
Wiring diagram ................................................................................................EN-22
ENGLISH -
2
Technical data
45M55 45D55 45D60
Type of use Operator on ground
Characteristics
Power supply Battery Battery Battery
Power supply voltage See technical data plate
Installed load 1060 W 1240 W 1190 W
Forward movement Manual Tractioned Tractioned
Washing width * 530 mm 530 mm 600 mm
Drying width 750 mm 750 mm 750 mm
Theoretical hourly working capacity 2120 m2/h 2650 m2/h 3050 m2/h
Brushes / Pad
Diameter / Number 530mm/21” 530mm/21” 310mm/12”x2
Motor power / number 500 Wx1 500 Wx1 450 Wx1
Motor speed 165 rpm 165 rpm. 200 rpm
Specific pressure
16,5 ÷ 19,7 gr/cm216,5 ÷ 19,7 gr/cm218,8 ÷ 22,0 gr/cm
Carter weight 25,5 ÷ 30,5 Kg 25,5 ÷ 30,5 Kg 27 ÷ 32 Kg
Aspiration
Motor power 550 W 550 W 550 W
Negative pressure 1791 mmH2O 1791 mmH2O 1791 mmH2O
Air flow rate 30 l / sec 30 l / sec 30 l / sec
Noise level
Min. 57 dB (A)
/ Max. 63 dB (A)
Traction
Engine power --- 180 W 180 W
Tank
Recirculation No No No
Solution capacity 45 l 45 l 45 l
Recovery capacity 47 l 47 l 47 l
2
Dimensions (lxwxh) without wip-er1210 x 560 x
Vibrations ISO 5349 m/sec
Weight
Empty weight 90,5 Kg 109 Kg 116 Kg
Weight with batteries 143,5 Kg 189 Kg 196 Kg
Weight in running order GVW 188,5 Kg 234 Kg 241 Kg
* The washing width is intended with the machine operating and the brush pressed down.
1210 x 560 x
1040 mm
2
< 2,5 < 2,5 < 2,5
ENGLISH -
3
1020 mm
1125 x 670 x
1040 mm
Accessories
45M55 45D55 45D60
0.7 ø PPL brush 40.0003.00 POLY 0,7
Brush spray guard 24.0265.00 +
40.4003.00
40.0003.00 POLY 0,7
24.0265.00 +
40.4003.00
2x40.0001.00
POLY 0,7
24.0266.00 +
40.4007.00
Front rubber wiper element 39.0110.00 39.0110.00 39.0110.00
Rear rubber wiper element 39.0111.00 39.0111.00 39.0111.00
Water loading tube 30.0024.00 30.0024.00 30.0024.00
Optional accessories
0.9 ø PPL strong brush 40.0103.00 POLY 0,9
40.0103.00 POLY 0,9
40.0101.00 POLY 0,9
1.2 ø PPL brush 40.0303.00 40.0303.00 40.0301.00
1.2 ø tynex brush 40.0203.00 40.0203.00 40.0201.00
Set polyurethane rubbers 95.0055.00 95.0055.00 95.0055.00
Drive mechanism 40.1003.00 40.1003.00 2x40.1001.00
ENGLISH -
4
1.1 INTRODUCTION
DANGER:
Before using the machine, carefully read the attached “SAFETY WARNINGS FOR THE
FLOOR SCRUBBER DRYER” manual.
2.1 GETTING TO KNOW THE MACHINE (Fig. 1)
1) Guide handle.
2) Control console.
3) Squeegee activation lever.
4) Water supply tap.
5) Solution tank.
6) Tank cover.
7) Clean water filling opening.
8) Wheels.
9) Removable splash guard.
10) Brush.
11) Squeegee.
12) Recovery water drain hose.
13) Squeegee water aspiration hose.
14) Recovery water tank.
15) Clean water drain/level tube.
16) Water filter.
17) Clean water filter.
18) Brush up/down pedal.
19) Brush rotation activation button.
20) Touch sensor for the start-up and rotation of the brush/es.
3.1 UNPACKING (Figg. 1-2)
Once the packaging has been removed as shown in the instructions on the packaging it­self, check that the machine and all the com­ponents supplied are intact.
If any evident damage is found, contact the area agent and the carrier within 3 days of receipt.
- Remove the bag (21) containing the ac­cessories.
- Cut the strap (22).
- Remove the wooden blocks (23 and 24).
- Liftthebrushange(9)bypressingdown
on the pedal (19) (see relative para­graph).
- Lift the wiper support (25) by lifting the
- Position a chute and unload the machine
3.1.a - Standard machine equipment
The accessories supplied are as follows:
10) Brush/brushes.
11) Wiper.
26) Water filling hose.
27) Machine use and maintenance manual.
28) Battery charger instruction manual (if pre-
29) Battery charger power cable (if present).
30) 5A fuse.
31) Filter for clean water tank opening.
4.1.a - Wiper assembly (Fig. 4)
- Loosen the two handwheels (32) located
- Assemble the wiper (11) on the support
- Connect the tube (13) to the wiper con-
Perform the previous operations with the wiper support lowered.
4.1.b - Brush assembly (Fig. 5)
Operation to be performed by two people!
- Raise the splash guard (9) and remove
- Assemble the brush as described in the
ENGLISH -
handle (3 Fig. 1) (see relative paragraph).
from the bench.
(Fig. 3)
sent).
4.1 ASSEMBLING THE COMPONENTS
on the wiper (11).
(25), tightening the two handwheels (32).
nector (33).
N.B.:
HAZARD:
the polystyrene protection (34).
paragraph “replacing the brush”.
5
4.1.c - Installing and connecting the batteries (Fig. 6)
WARNING: CHECK THAT THE RECOVERY TANK AND THE CLEAN WATER TANK ARE EMPTY.
- Disconnect the plug (35).
- Press the button (36) and lift the tank (14)
until completely overturned.
- Position the batteries (37) as shown in
thegureandconnectthemasshownon
the chart in Fig. 6 using the cables sup­plied.
- Tighten the terminals (38) using an insu-
lated wrench.
- Lower the tank (14) until a coupling “click”
is heard.
- Connect the plug (35) to the relevant
socket (39).
N.B.:
The battery must be connected by special­ised personnel.
5.1 CHARGING THE BATTERY
DANGER: Charge the batteries in rooms which are well-ventilated and comply with applica­ble regulations in the country of use. For safety-related information, follow what is described in chapter 1 of this manual.
WARNING: For information and warnings about the battery and on board battery charger (if present) follow what is described in the battery charger manual enclosed with this document.
If other types of batteries are installed, see the paragraph “Parameter setting”. The use of gel batteries with calibration for acid or other batteries is prohibited.
NOTE:
10 hours are needed for complete battery charging. Avoid partial recharges.
5.1.a - Charging the battery using the on board battery charger (if present) (Fig. 7)
- Move the machine close to a mains elec-
tricity socket.
WARNING: It is important to first connect the cable (41) to the socket (42) and then connect the cable (41) to the power socket.
- Take the cable (41) from its seat and con-
nect it to the socket (42) on the machine, then connect the other end to the mains power socket.
- Check that the green LED (43) flashes
2 times and then goes from the color “Green” to continuously lit “Red”.
WARNING: Make sure that the mains electrical volt­age is compatible with the battery charg­er’s operating voltage (230 Vac for the Eu­ropean market; 115 Vac for the American market; 50/60 Hz).
- Leave the batteries to charge until the
“Green” LED (43) lights up, then remove the power cable (41) and put it away.
- Reconnect the battery plug (35) to the
system socket (39).
WARNING: When the machine leaves the factory, it is calibrated to operate with gel batteries.
ENGLISH -
6
5.1.b - Charging the battery using an external battery charger (Fig.
8)
WARNING: It is important to first connect the plug (35) to the socket (44) of the battery charger and then connect the battery charger to the mains socket, otherwise the batteries will not charge.
- Move the machine close to the battery
charging station.
- Remove the battery plug (35) from the
system socket (39).
- Connect the battery plug (35) to the ex-
ternal battery charger socket (44).
6.1 CONTROL PANEL
20) Sensor for the start of the rotation of the brush/es
• (for model with traction)
Acting on the touch sensor (20) with
button (45) “
” button (52) “ ” and
button (51) “ ” inserted it starts the rotation of the brush and the water sup­ply.
45) Main switch “ ”
By pressing the button, voltage is insert-
ed in the circuits allowing the operation of commands and of the appropriate but­tons; the display (46) will turn on.
Press the button again to disconnect the
voltage from the circuits.
46) Display
It lights up after the voltage is supplied to
the circuits using the button (45) “ ”.
(Fig. 9)
WARNING: Before using the machine you must se­lect the washing cycle as shown in the relevant paragraph.
20)Touch sensor for the start-up and ro-
tation of the brush/es
• (for model with traction) Check the display so that the minimum
traction speed is set.
Acting on the touch sensor (20) with but-
ton(45) “ ” button (52) “ ” and but-
ton (51) “ ” inserted, it starts the trac­tion and rotation of the brush/es and the water supply.
The machine will automatically start mov-
ing forward.
To move in reverse, lift the wiper.
The display indicates the machine status,
battery charge, working hours and alarm messages.
47) Speed control buttons (for model with traction only)
Button (47a) “ ”.
Pressed, increases the traction speed.
Button (47b) “ ”.
Pressed, decreases the traction speed. The display (46) indicates the set speed.
48) Reverse button “ ” (for model with traction only) Check the display so that the minimum
traction speed is set.
Pressed and held, while action on the
touch sensor (20), the machine will move in reverse to the operator. The display will show the following symbol “R”. To move in reverse, lift the wiper.
ENGLISH -
7
50) Button with double function - Aspira­tor start and Quiet operation
“ ”
Starting the aspirator
Pressing the switch (50) “ ” it starts the aspiration to silent. Pressing the switch (50) “ ”, you switch from silent to stand­ard mode, the display shows the symbol “
.
”
WARNING:
The suction motor will start only by
touching the touch sensor. To turn off the suction press the button (50). The turbine will continue to operate for a few seconds so as to aspirate the liq-
uid present on the oor, after which it
will automatically turn off. The display will disappear the symbol “ ”.
Quiet operation “ ”
52) Brush rotation enable button “ ”
Button operation is enabled by pressing
the button (45) “ ”.
Pressing the button (52) “ ”, will en-
able the rotation of the brush/es; the display will show the symbol “ ”. The operation of the brush/es is controlled by the touch sensor (20).
To stop brush rotation, press the button
(52) “ ”.
49) Chemical agent dosing button (op-
tional)
By pressing the button (49) “ ” the dis-
play will show the symbol “ ” activating the operation of the chemical agent dos­ing pump.
By repeatedly pressing the button (49) “
” the amount of dosed chemical agent
is increased; once the maximum amount is reached, the display will show the sym­bol “ ”; pressing the button (49) again will disable the function.
It lights up the icon “ ” silent mode, for
starting the engine, you have to touch the touch sensor (20).
51) Water solenoid valve button “ ”
Button operation is enabled by pressing
the button (45) “ ” and button (52) “
”.
By pressing the button (51) “ ”, on the
display will be shown the symbol “ ”, and the opening of the water valve is being prepared. The operation thereof is controlled by the touch sensor (20). By repeatedly pressing the button (51) “
” the amount of water is increased;
once the maximum amount is reached,
the display will show the symbol ” ”; pressing the button (51) again will deacti­vate the function.
ECO
53) ECO “
Pressing the “
” button
ECO
” the parameters of water, chemical and suction mode as­sume the following values.
- Water the second mark..
- Chemical 0,2%.
- Aspiratin silent mode. Pressing the button “
ECO
”again, these
parameters return to their initial settings.
6.2 WORKING CYCLE EX­AMPLE (Fig. 9)
Setting a washing cycle with brushes and
drying.
- Press the button (51) to allow the water supply.
- Press the button (52) to allow brush rota­tion.
- Press the button (50) and the vacuum will start.
ENGLISH -
8
NOTE:
In particular settings you can activate the si­lencer function by acting as indicated above.
Turn off the machine, unplug the battery con­nector (35 Fig. 7) for a few seconds and then reconnect it. When the machine is turned on again it will require a password.
WARNING: When turned on, be careful not to touch the touch sensor (20); the machine trig-
gers an alarm and the “ ” symbol flash­es on the display. If you release the touch sensor (20) within two seconds, the alarm is automatically switched off, after other two seconds you must restart the machine.
- Select the desired speed by pressing the
buttons (47a) or (47b) (only for the model equipped with traction).
NOTE:
It is possible to change the speed even during the working cycle, with the machine in motion by acting the appropriate buttons.
- Touch the touch button (20), the machine
starts the set program and starts the working cycle.
NOTE:
It is possible to change the working cycle de­pending on the work requirements. By varying the working cycle, you must stop the machine, set a new cycle and start the cycle, by touching the touch button(20).
7.1 PARAMETER SETTING (Fig. 9)
The operator can access the menu to set the following parameters:
Language; Battery type; Brightness / Contrast; Chemical agent dispenser.
Proceed as follows to access the menu:
- Press and hold down (47b) and (52) “ ”, then press the power button (45) “ ” to start the machine until you see the following display:
-- ID CHECK --
password + / - : 0
ENTER:
- Release the pressed keys.
- Enter the passwords by pressing the keys (47a) (47b) until the display shows the number “10”.
- Press the button (51) “ ” to confirm the password and enter the parameter set­ting menu; the following screen appears:
7.0 SAFETY
PASSWORD
The machine can be equipped with a safe­ty passwords; for enabling it or disabling it, please contact technical support. If the pass­word was enabled, in order to enter the num­bers follow the instructions on the display.
The password will remain active for 75 min­utes after having it switched off or after the last use; if you want to re-enable the intro­duction of the password proceed as follows:
- To browse the parameter setting menu,
ENGLISH -
general
sets
Language selection: italiano
press the button (52) “ ” and the fol­lowing screens will appear in succession:
9
general
DISABLE
general
sets
battery selection: gel 24
general
sets
display tune:
33
general
sets
display bightness:
0
ton (51) “ ” toconrmyourselection;
GEL = Gel battery AGM = AGM battery WET = ACID battery
7.1.c - Brightness and contrast set­ting
- Enter the parameter setting menu until
the following screen appears:
general
sets
display bightness:
- Set the display brightness by selecting a
value from “0 to 10” with the buttons (47a) and (47b), then press the button (52) “
0
7.1.a - Language setting
- Enter the parameter setting menu until the following screen appears:
general
sets
Language selection: italiano
- Select the language (47a) and (47b),
then press the buttons (51) “ ” to con-
rmyourselection.
7.1.b - Battery type setting
- Enter the parameter setting menu until the following screen appears:
general
” to go to the contrast settings.
general
sets
display tune:
- Set the display contrast by selecting a value from “5 to 50” with the buttons (47a) and (47b), then press the button
(51) “ ” toconrmyourselection.
7.1.d - Enable the chemical agent
(optional)
- Enter the parameter setting menu until the following screen appears:
33
sets
battery selection: gel 24
- Select the battery type by using the but­tons (47a)and (47b), then press the but-
ENGLISH -
sets
Chem. pimp:
- Enable or disable the pump by using the buttons (47a) and (47b) and selecting
10
0
MAX
Disable to disable it or “Enabled” to en­able it and then press the button (51) “
” to confirm your choice.
8.1 DISPLAY (Fig. 9-10)
The following pictograms appear on the dis­play:
“A” = Battery
Indicates the battery charge status;
“A1”
= battery charged;
ing the button “ ” indicating that the wa­ter dispensing solenoid valve is enabled; by
repeatedly pressing the button (51) “ ” the amount of water is increased; once the maximum amount is reached, the display will
show the symbol ” ”; repressing the button (51) will disable the function.
“ ”= Brush rotation presetting
This appears on the display when selecting
“A2”
= battery discharged.
= traction speed (if present)
The movement speed can be changed from “0“ to the maximum speed in 5 steps, using
buttons “ ” and “ ” to increase or de­crease the speed.
“ ”= reverse (if present)
This appears on the display when selecting the button “ ” and a reverse operation is performed; when the button is released the pictogram disappears.
“ ” = Aspirator operating
This appears on the display when selecting the button “ ” indicating that the aspirator is operating; when repressing the button “
” to stop operation, the pictogram will flash for a few seconds and disappears when the aspirator stops.
“ ”= Silent operation
Vacuum in operation. This appears on the display when selecting the button “ ” indicating that the aspirator is operating at a reduced speed; by press­ing again the button “ ” and holding it for a few seconds, the symbol “ ” will disap­pear and then you will see the symbol
“ ”
activating the normal operation.
“ ” = Water dispensing presetting
This appears on the display when select-
the button “ ” indicating that brush rotation
is enabled; when repressing the button “ ” brush rotation motor operation is disabled and the pictogram disappears.
“ ” = Maximum fluid level in the tank
This displays when the fluid in the recovery tank has reached hte maximum level.
“
” = Chemical agent dispenser
(optional)
This appears on the screen when you press the button (49) “ ” indicating the dispensed
amount of chemical agent.
ECO
“
” = ECO mode
It displays, when the ECO function is active, with the button (88) (88) “
ECO
” .
9.1 FILLING THE TANK (Fig. 11)
WARNING:
Only add clean mains water to the tank at a temperature no greater than 50°C.
- Before filling the tank, check the level of the chemical agent (if any), as indicated in the relevant section.
- Remove the hose (26) supplied, connect one end (26a) to a tap and insert the oth­er end (26b) in the tank (5).
- Check that the tap (53) is open.
ENGLISH -
11
- Turn on the tap and fill the tank (5).
-
Turn on the tap and fill the tank (5) to the MAXIMUM LEVEL (NOT EXCEED) indi­cated by the label placed on the transpar­ent tube (15).
- Pour the detergent fluid in the tank.
NOTE:
Use non-foamy detergents only. For the quantities, follow the instructions provided by the detergent manufacturer according to the
type of dirt.
DANGER: If the detergent comes in contact with the eyes and/or skin or if swallowed, refer to the use and safety information booklet provided by the manufacturer of the de­tergent.
9.2 FILLING THE CHEMICAL
AGENT TANK (optional)
(Fig. 6-12)
WARNING: MAKE SURE THAT THE RECOVERY TANK IS EMPTY.
- Press the button (36 Fig. 6) and lift the
tank (14 Fig. 6) until complete overturn­ing.
- Release the lock (74 Fig. 12) and remove
the cap (75 Fig. 12) of the tank (76 Fig.
12).
- Place the suction tube (77 Fig. 12) and
close the tank with the cap.
- Lower the tank (14 Fig. 6) until you hear
a coupling “Click”.
10.1 OPERATION (Fig. 1-9)
10.1.a - Checks before use
- Check that the exhaust tube (12) of the recovery tank is properly coupled and properly sealed.
- Check that the connector (54) on the squeegee (11) is not blocked and that the hose is connected correctly.
- Check that the clean water exhaust tube (15) is correctly coupled to the supports and that the tap (53) is open.
- Press the button (45) and check the bat­tery charge state on the display.
- Check if in the chemical agent tank (op­tional) is enough product for the daily needs.
10.1.b - Preparing the machine and
choosing the cycle (Fig. 9-13)
- Press the button (45 Fig.9), the display (46 Fig.9) lights up, indicating the battery charge status.
- Release the lever (3 Fig. 13) and lower it;theoorsqueegee(11Fig.13)islow­ered.
- Press the pedal (19 Fig. 13), disengage it from its lodging and lift it: the brush/ brushes (10 Fig. 1) will be lowered.
NOTE:
The brush has two working positions;
Normal position “A”
It is automatically placed when you release the pedal (19 Fig. 13) from the lifted position.
Position for persistent dirt “B”
From the “A” working position, lift the pedal (19 Fig. 13) and engage it in the “B1” holder; an additional pressure of 5 kg will be exer­cised on the brush.
DANGER: In case the chemical agent gets in contact with eyes and skin or in case of ingestion please refer to the Safety data sheet and the instructions of use of the chemical agent manufacturer.
ENGLISH -
Working cycle:
- The machine can perform 4 working cy­cles:
Drying only cycle:
- To perform only the drying cycle, press the button (50 Fig. 9), the aspirator will start.
12
Use the appropriate controls to activate
the drive mechanism, if available for the model in use.
Brushing only cycle:
- To perform only the brushing cycle, press the button (52 Fig. 9) to enable brush ro­tation.
Touch the touch sensor to start the rota-
tion of the brush/es (for models with inte­grated traction it also starts traction).
Washing, brushing cycle:
- Press the button (52 Fig. 9) to enable brush rotation, press the button (51 Fig.
9) to enable water dispensing.
Touch the touch sensor to start the rota-
tion of the brush/es and the water supply (for models with integrated traction it also starts traction).
NOTE:
The proper cleaning and drying of the oor
is done by pushing the machine forwards; if you go backwards the machine will not perform drying; in this phase, always lift the wiper to avoid damaging the blades.
- Adjust the traction speed (if present) as shown above.
- If necessary, adjust the amount of wash­ing water through the button (51 Fig. 9).
- If necessary, adjust the amount of chemi­cal agent (optional) with the help of the button (49 Fig. 9).
- Check the battery charge status on the display.
NOTE:
After 3 minutes of inactivity the machine shuts off automatically.
Washing, brushing, drying cycle:
- Press the button (50 Fig. 9) to start the aspirator, button (52 Fig. 9) to enable brush rotation and press the button (51 Fig. 9) to enable water dispensing.
Touch the touch sensor to start the rota-
tion of the brush/es and the water supply (for models with integrated traction it also starts traction).
10.1.c - Using the machine (Fig. 1)
- After starting the machine and choosing the type of cycle, start cleaning, by push­ing the machine using the handle (1 Fig.
1) or by touching the touch sensor (20 Fig. 1), to start the drive (for models with).
NOTE:
Pay attention to particularly delicate floors; do not use the machine while it’s stopped and the brush rotation on. For particularly dirty spots, adjust the traction speed to “0” so the brush will rotate in the same position, without straining the traction motor.
10.1.d - Adjusting the movement direction (only for version 45D55) (Fig. 14)
If during the cleaning operation (rotating brushes) we notice that the machine is not moving in a straight line, but tends to go left or right, you can adjust the direction of the wheels (78).
- Start the machine and begin the rotation
of the brushes.
If the car tends to go to the right, gently
turn the wheel button (78) to “S” until the direction is right;
If the car tends to go to the left, gently
rotate the wheel button (78) to “D” until the direction is right.
ENGLISH -
13
10.1.e - Adjusting traction help (only for models without traction) (Fig. 14)
The function of the hand wheel (79) is to in­crease / decrease the ground pressure of the brush in order to facilitate thrusting forward the machine.
- Turning the hand wheel (79) clockwise
will decrease traction adjustment and conversely it will increase it.
10.1.f - End of use and switching off (Fig. 9-13)
- At the end of the cleaning operations, be-
fore turning off the machine, turn off the water supply, the chemical agent supply (if any) and the brush rotation by operat­ing the buttons (51 Fig. 9), (49 Fig. 9) and (52 Fig. 9).
- Lift up the brush by pressing the pedal
(19Fig.15)asfarasitwillgo,ttingitin
the designated slot.
- Continue with the aspirator inserted to
aspirate all the liquid on the floor, then turn off the aspirator by pressing the but­ton (50 Fig. 9).
- Lift the squeegee (11 Fig. 15) by lifting
the lever (3 Fig. 15).
10.1.g - Maximum recovery tank wa­ter level alarm (Fig. 18)
If during the use of the machine the vacuum stops and the display shows the symbol “
” this means that the level of the liquid in the recovery tank has reached its maximum level. Go to the water drainage station and drain the recovery tank as shown in the relative paragraph.
- In order to disable the alarm, stop and
restart the machine.
NOTE:
For the proper operation of the level sensors it is required to properly clean the inside of the tank (14 Fig. 18).
WARNING: Always lift the wiper and the end piece after finishing the cleaning operations be­cause this avoids the deformation of the rubber blades and of the brush hairs.
- Press the button (45 Fig. 9) to turn off the
machine.
WARNING: If the machine will not be used for a few days, it is recommended to disconnect the plug (35 Fig. 7-8) from the relative socket.
ENGLISH -
14
10.1.h - Alarms list (Fig. 9)
If the machine malfunctions, the display (46) will indicate the alarm type, according to the fol­lowing list. In order to restore the machine’s proper functionality, consult the list below and perform the recommended procedures. If the recommended actions should not resolve the problem, contact Technical Assistance.
Alarm Meaning Solution
AL_1: Function
Brush Amp.
AL_2: Function Aspirator Amp.
AL_3: Function
Power failure
AL_4: Function
Overcurrent
AL_5:Function
Overtemperature
AL_15: Traction
Overtemperature
AL_16: Traction
Power failure
Brush amperometric
protection
Aspirator amperometric
protection
Power stage damaged
Overcurrent on brush or
aspirator outputs
Thermal protection on
brush/aspirator stage
Thermal protection on
traction stage
Traction power stage
damaged
Check the brush operat­ing mode. High brush motor working current detected.
Check aspirator motor ab­sorption. High aspirator mo­tor working current detected.
Damaged aspirator or brush power stage: replace card.
Short circuit detected on brush or aspirator motor out­put: check connections and motor state.
Brush and aspirator power stage overheating: check ab­sorption.
Traction power stage over­heating: check absorption.
Damaged traction power stage: replace card.
AL_17: Traction
Overcurrent
AL_18: Traction
Traction Amp.
AL_20: General
EEprom failure
AL_22: General
Main relay
AL_23: General
Overvoltage
Overcurrent on traction
output
Traction amperometric
protection
Short circuit detected on traction motor output: check connections and motor state.
Check the traction operating mode. High traction motor working current detected.
Inner memory card error Replace card.
The main relay on the card
Main relay damaged
appears damaged: replace the card.
Overvoltage on function card
Overvoltage
detected. Check the battery connec­tions.
ENGLISH -
15
Alarm Meaning Solution
AL_24: Traction
Batt Connection
AL_25: General
Keyp connection
Battery not connected to
the function card
No control panel-function
communication
11.1 DRAINING THE
RECOVERY WATER
(Fig. 16)
At the end of the washing cycle or when the recovery water tank (14) is full, it is neces­sary to empty the tank by proceeding as fol­lows:
NOTE:
To dispose of the recovery water, comply with the standards in force in the country in
which the machine is used.
- Position the machine near to a drain out-
let.
- Disconnect the hose (12) from the sup-
port.
- Remove the cap (56) from the hose (12)
and drain all the water contained in the tank.
Check the traction operating mode. High traction motor working current detected.
Check connections between the keypad card and func­tions.
12.1 MAINTENANCE AND CLEANING
WARNING: All maintenance operations must be per­formed with the machine off and tanks empty.
12.1.a -
- Remove the two pins (87).
- Lift the splash guard (9) to release it from
Removable splash guard (Fig. 5)
the pins, then stretch it slightly and re­move it from the front.
OPERATIONS TO PERFORM DAILY
12.1.b - Emptying and cleaning the
clean water tank (Fig. 17)
NOTE:
The amount of water that comes out can be modulated by pressing on the end of the tube (12).
- Put the cap (56) back on the hose (12) and reposition it on the relative support.
ENGLISH -
WARNING: At the end of the washing operations, it is compulsory to drain and clean the clean water tank (5) to prevent deposits or scal­ing.
After draining the recovery water tank, drain the clean water tank as follows:
- Position the machine over a drain outlet.
- Disconnect the tube (15) from the hooks,
close the tap (53), lower the tube to the ground on the drain outlet, open the tap (53) and let the water drain completely.
16
- Wash the inside of the tank, leaving the drain hose open and adding clean water through the top opening.
- When cleaning is complete, lift the tube (15), leaving the tap (53) open; couple the tube in its recesses.
- To completely drain the water from the tank (5) disconnect the tube (57) from the quick connector (58) then turn the con­nector downwards, letting the water drain completely; or remove the filter cover (59).
NOTE:
If, during washing, it is clear that the rubber blades (60) are damaged or worn, it is neces-
sary to replace them or turn them over.
- Replace all the components in reverse order.
OPERATIONS TO PERFORM WHEN
NECESSARY
12.1.c - Cleaning the recovery water tank (Fig. 18)
WARNING: At the end of the washing operations, it is compulsory to clean the recovery wa­ter tank to prevent deposits or scaling and the proliferation of bacteria, odours or mould.
- Drain the recovery water as shown in the
relative paragraph, positioning the ma­chine over a drain outlet.
- Remove the cover (6).
- Leaving the hose (12) lowered and the
cap off, pour water into the tank (14) through a hose, cleaning it until clean wa­ter comes out of the drain hose.
- Clean the level probes (55) using a damp
cloth, taking care not to deform them.
- Replace all the components in reverse
order.
12.1.d - Cleaning the squeegee (Fig.
4)
In order to clean the squeegee correctly (11), it is necessary to remove it as follows:
- Disconnect the hose (13) from the squee-
gee (11).
- Loosen the knobs (32) and remove the
squeegee (11).
- Wash the squeegee and in particular the
rubber blades (60) and the inside of the aspiration connector (33).
12.1.e - Cleaning the clean water filter (Fig. 19)
NOTE:
Before cleaning the lter, make sure the
clean water tank is empty.
- Unscrew and remove the cover (59).
- Remove the filter (17) and wash it in run-
ning water.
- Refit the filter (17) in its seat, then tighten
the cover (59).
12.1.f - Replacing the brush (Fig. 20)
It is necessary to replace the brush when it is worn more than 2 cm or it must be replaced depending on the type of floor to be washed; to replace it proceed as follows:
- Lift up the brush using the pedal as
shown in the relative paragraph.
- Insert a hand under the brush holder unit
(9); to release the brush, turn it abruptly in the direction of rotation.
- Replace the brush, coupling it manually
to the brush holder flange (9).
- Lowerthe brush-holder ange (9) using
the pedal, as shown in the relative para­graph.
- Press the button (45 Fig. 9) to enable the
controls.
- Press the button (52 Fig. 9) to enable
brush rotation.
- Act on the touch sensor (20) positioned
on the handle to start the rotation of the brush.
ENGLISH -
17
12.1.g - Replacing the squeegee rub­ber blades (Fig. 21)
When it becomes clear that drying the floor is difficult or traces of water remain on the floor, it is necessary to check the wear on the squeegee rubber blades (60):
- Remove the squeegee unit (11) as in-
dicated in the “Cleaning the squeegee” paragraph.
- Press the locking device (67) and open
the handle (68).
- Remove the two rubber mounting strips
(69) and remove the outer rubber (70).
- Loosen the two turnbuckles (71) and re-
move the locking bar (72) and the inside rubber (73).
NOTE:
When the rubber blades (70) or (73) are worn on one side, on one occasion they may be turned over.
12.1.i - Cleaning the suction filter (Fig.
22)
- Lift the filter with its cover (83).
- Loosen the screw (84) and remove the filter (85).
- Wash the filter (85) in running water and reassemble it in reverse order.
12.1.l - Replacing the fuses (Fig. 6-23)
WARNING:
Replace the blown fuse with one with the same amperage.
- Remove the plug (35) from the socket (39).
- Remove the cover (61) unscrewing the screws (62) to access the fuse.
Fuse (86) - 5A
Electronic card protection.
- Put the cover (61) back on.
- Replace or turn over the rubber blades (70) or (73) without inverting them.
- Replace all the components in reverse order.
NOTE:
It is possible to have two types of rubber blade. Para rubber blades for all types of floor and polyurethane rubber blades for mechanical workshop floors which are dirty with oil.
12.1.h - Cleaning the recovery water
tank (Fig. 22)
Remove the upper cover to access inside the recovery water tank.
- Loosen the knob (80) and remove the fil­ter (81).
- Wash the filter (81) with running water and replace it in the machine, tightening the knob (80).
- If the filter (81) is particularly dirty you can open it by levering with a screwdriver on the coupling claw(82).
Fuse (63) - 75A
Battery fuse.
- In order to replace the fuse on the posi­tive pole of the battery, do the following:
WARNING:
Check for the recovery tank to be empty.
- Disconnect the plug (35).
- Press the button (36 Fig. 6) and lift the
tank (14) until completely overturned, then replace the fuse (63 Fig. 6).
12.1.m - Wiper adjustment (Fig. 24)
- It is possible to adjust the height of the wiper and adjust the incidence of the blades on the floor.
ENGLISH -
18
Height adjustment
The wiper can be height adjusted using the plates/shims placed on the wiper wheels (40).
- Loosen the knob (55).
- Lift the support (55a) and place the plate (55b) over or under the plate (55a) according to whether you want to lift or lower the wiper.
- Tighten the knob (55).
NOTE:
This operation must be performed on both wheels (40) equally.
Incidence adjustment
- Lower the wiper, using the lever.
- Start the aspirator and proceed for a few metres, then turn off the aspirator and stop the machine.
- Check the incidence of the rubber (60) blades.
Fig. A = too low Fig. B = too high Fig. C = correct position
- Use the grey knob (64) for adjustment, turning it anticlockwise to increase the incidence and in the other direction to de­crease it.
12.1.n - Battery charger and digital instrument configuration (Fig.
25)
WARNING:
The machine leaves production with a
standard conguration for operation with
“Sonnenschein” gel batteries.
WARNING: Disconnect the battery plug from the socket.
- Remove the cover (61) by unscrewing
the screws (62).
Standard conguration with Sonnen­schein gel batteries
- Remove the cap (66) located under the
batter charger (16).
- Position the switches (DP1 and DP2) as
showningure“A”.
It is possibleto modifythe conguration as
follows:
Conguration for gel batteries which are
not Sonnenschein version
- Remove the cap (66) located under the
battery charger (16).
- Position the switches (DP1 and DP2) as
showningure“B”.
ENGLISH -
Conguration for acid batteries
- Remove the cap (66) located under the
battery charger (16).
- Position the switches (DP1 and DP2) as
showningure“C”.
19
TROUBLESHOOTING
PROBLEM CAUSE SOLUTION
By pressing the button (45)
Low battery. “ ” ithe display does not turn on.
Main fuse blown.
The battery’s plug is still lo-
cated in the charger’s outlet.
The brush does not rotate. Function card damaged.
Display card damaged.
Brush motor damaged.
Brush button not pressed.
Aspirator does not work. Function card damaged.
Display card damaged.
Intake motor damaged.
Aspirator button not pressed.
Recovery tank full.
Blocked suction filter.
Check that the battery is charged.
Replace the main 5A or 80A fuse.
Place the plug correctly.
Replace.
Replace.
Replace.
Press the relative button.
Replace.
Replace.
Replace.
Press the button.
Empty, wash and clean the tank and the probes.
Clean the filter.
No chemical product comes out.
The machine does not dry well, leaving traces of water on the floor.
Function deactivated.
Empty tank.
Hose clogged.
Pump failure.
Flowmeter failure.
Control unit failure.
Suction motor defective.
Aspiration tube blocked.
Dirty wiper.
Recovery tank full.
Dirty water filter clogged.
Squeegee rubber blades
worn.
Activate the function.
Replace.
Clean the tubes.
Replace.
Replace.
Replace.
Replace the motor.
Check and if necessary clean the aspiration tube that connects the squeegee to the recovery tank.
Clean the wiper.
Empty the recovery tank.
Clean the filter.
Replace or turn over the squeegee rubber blades.
ENGLISH -
20
PROBLEM CAUSE SOLUTION
No water comes out. Tank empty.
Defective card.
Solenoid valve enabling switch not pressed.
Tap turned off.
Filter blocked.
Solenoid valve does not work.
Insufficient floor cleaning. Unsuitable brushes or deter-
gent.
Brush worn.
The brush does not rotate.
Aspirator does not work.
Defective sensor. Replace.
Fill the tank.
Replace.
Press the switch.
Open the tap
Clean the filter.
Call the technical support service.
Use brushes or detergents which are suitable for the type of floor or dirt to be cleaned.
Replace the brush.
No water comes out.
13.1 WARRANTY
During the warranty period all defective parts will be repaired or replaced, free of charge. All parts affected by tampering or misuse will be excluded from the warranty. In order to enable the warranty procedure please contact your dealer or a relevant service center by presenting the valid purchase documents.
ENGLISH -
21
WIRING DIAGRAM
ROUND TOUCH 45 M55 - 45 D55 - 45 D60
ENGLISH -
22
BATT ................................................ Battery
CB ........................................Battery charger
CN 1 .................................Display connector
CN 2 .....................................Card connector
CN 3 .........................Display card connector
CN4 .....................Chemical pump connector
CN6 .................................. Battery connector
CN7 .......................... 2-pole flying connector
battery charger
EV ................................................... Solenoid
F1 ......................................................... Fuse
F2 ....................................................Fuse 5A
FLUS ............................................Flowmeter
MA ....................................... Vacuum engine
MS ........................................... Brush engine
MT ........................................Traction engine
PC........................................ Chemical pump
S1 .................... Recovery level touch sensor
S2 ................................Touch sensor handle
Display .............................................Display
SCHEDA FUNZIONI 24V ... 24V FUNCTION BOARD
ENGLISH -
23
ENGLISH -
24
Professional Cleaning Machines Since 1968
DEALER
Ghibli & Wirbel S.p.A.
Via Circonvallazione, 5 - 27020 Dorno PV - Italia
P.
+39 0382 848811 -
F.
+39 0382 84668 -
M.
info@ghibliwirbel.com
www.ghibliwirbel.com
100% MADE IN ITALY
A COMPANY GROUP OF RIELLO INDUSTRIES
Cod. 49.0260.00 - 2^ ed. - 10/2018
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