GGP ITALY SPA 31, 55P, 36, 41, 31D Operator's Manual

...
171501064/0
Realizzazione: EDIPROM / bergamo
GGP ITALY
SPA
Via del Lavoro, 6
I-31033 Castelfranco Veneto (TV) ITALY
Decespugliatore - MANUALE DI ISTRUZIONI
Brush cutter - OPERATOR’S MANUAL
WARNING: read thoroughly the instruction booklet before using this machine.
Débroussailleuse - MANUEL D’UTILISATION
ATTENTION: lire attentivement le manuel avant d'utiliser cette machine.
Freischneider - GEBRAUCHSANWEISUNG
ACHTUNG: vor Inbetriebnahme des Geräts die Gebrauchsanleitung aufmerksam lesen.
Desbrozadora - MANUAL DE INSTRUCCIONES
CUIDADO: antes de utilizar esta máquina, lea atentamente el manual de instrucciones.
Bosmaaier - GEBRUIKERSHANDLEIDING
LET OP: Voordat u de deze machine gaat gebruiken dient u eerst deze handleiding aandachtig door te lezen.
Moto-roçadeira - MANUAL DE INSTRUÇÕES
ATENCAO! Antes de usar a moto-roçadeira, ler com atenção este manual de instruções.
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Wykaszarki - INSTRUKCJE OBSŁUGI
UWAGA: Przed użyciem urządzenia przeczytaj uważnie niniejszą instrukcję.
Motorna kosa - PRIROČNIK ZA UPORABU
POZOR: Preden uporabite stroj, pazljivo preberite priročnik z navodili.
KЫТЪУВБ - кмKйЗйСлнЗй ий щKлигмДнДсаа
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Čistač šikare - PRIRUČNIK ZA UPORABO
POZOR: Prije nego pristupite uporabi stroja, pažljivo pročitajte upute.
FR
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© by GGP ITALY s.p.A.
ITALIANO ......................................
ENGLISH ......................................
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∂§§∏¡π∫∞ ...................................
TÜRKÇE .......................................
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SLOVENSKO.................................
кмллдав ....................................
HRVATSTKI....................................
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« STOP »
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EN
INTRODUCTION
1
Dear Customer,
thank you for choosing one of our products. We hope that you will be completely satisfied with this machine and that it fully meets your expectations. This manual has been compiled in order to provide you with all the information you need to get acquainted with the machine and use it safely and effi­ciently. Don’t forget that it is an integral part of the machine, so keep it handy so that it can be con­sulted when necessary, and pass it on to a further user if you resell or loan the machine.
Your new machine has been designed and manufactured in pursuance with current regulations, and is safe and reliable if used in compliance with the instructions provided in this manual (proper use). Using the machine in any other way, or non-compliance with the safety specifications relative to use, main­tenance and repair is considered "improper use" which will invalidate the warranty, relieve the manu­facturer from all liabilities, and the user will consequently be liable for all and any damage or injury to himself or others.
Since we regular improve our products, you may find slight differences between your machine and the descriptions contained in this manual. Modifications can be made to the machine without notice and without the obligation to update the manual, although the essential safety and function characteristics will remain unaltered. In case of any doubts, please contact your dealer. And now enjoy your work!
TABLE OF CONTENTS
1. Identification of the main components ........................................ 2
2. Symbols........................................................................................ 3
3. Safety requirements ..................................................................... 4
4. Machine assembly........................................................................ 6
5. Preparing to work......................................................................... 8
6. How to start - Use – Stop the engine .......................................... 9
7. Using the machine ..................................................................... 11
8. Maintenance and storage........................................................... 14
9. Troubleshooting.......................................................................... 16
10. Technical data ............................................................................ 17
EN
MAIN COMPONENTS
1. Power unit
2. Drive tube
3. Cutting device a. Blade with 3 or 4 points b. Cutting line head
4. Cutting device guard
5. Front handgrip
6. Guard
7. Handlebar
8. Rear handgrip
9. Connection point (of the webbing)
10. Identification plate
11. Webbing a. single belt b. double belt c. harness
12. Angle transmission
13. Blade protection (for transport)
14. Spark plug
CONTROLS AND REFUELLING
21. Engine stop switch
22. Throttle trigger
23. Throttle trigger lockout
24. Starter
25. Choke (if present)
26. Primer (if present)
27. Decompression valve (if present)
31. Fuel tank cap
2
IDENTIFICATION OF MAIN COMPONENTS
1. IDENTIFICATION OF MAIN COMPONENTS
IDENTIFICATION PLATE
10.1) Conformity marking in accordance with
Directive 98/37/EC
10.2) Name and address of the manufacturer
10.3) Acoustic output level LWA in accordance
with directive 2000/14/EC
10.4) Manufacturer’s model of reference
10.5) Machine model
10.6) Serial number
10.7) Year of manufacture
10.1
L
WA
dB
10.2
10.6 10.4
10.5
10.7
10.3
14
26
27
25
24 31
1
“DUPLEX” 31D - 36D - 41D - 45DP - 55DP
“MONO” 31 - 36 41 - 45P - 55P
“FLEX” 41F - 45FP - 55FP
31 - 36 - 41
45P - 55P
2
4 12
13
3a
8
6
7
8
9
9
10
11a11b
11c
3b 21 23
22
21 23
22
21 23
22
14
25
26
24 31
1
1
5
3
EN
1) Warning! Danger. The failure to use this
machine correctly can be hazardous for oneself and others.
2) Read the instruction manual before using the machine.
3) If you are using the machine every day in nor­mal conditions, you can be exposed to a noise level of 85 dB (A) or higher. Wear earmuffs or earplugs and a protective hel­met.
4) Wear gloves and protective footwear!
11) Fuel tank
12) Engine stop switch posi-
tions
a = stop b = run
13) Tuning minimum speed
14) Choke
15) Primer
16) Correct position of the
handgrip on the drive tube
5) Danger of flying objects! Keep any people or pets at least 15 m away when using the machine!
6) Do not use the circular saw blade. Danger: Using the circular saw blade with machines marked with this symbol exposes the user to the danger of very serious or even fatal injuries.
7) Maximum cutting device speed. Only use
suitable cutting devices.
8) Acoustic output level LWA in accordance with directive 2000/14/EC.
SYMBOLS 3
EXPLANATORY SYMBOLS ON THE MACHINE (if present)
2. SYMBOLS
7
1 2 3
5 6
4
8
-1
min
ab
11
12
13
14
15
16
21) Cutting device
with adequate protection
22) To be used with the cutting line head
23) Cutting device rotation direction
EXPLANATORY SYMBOLS ON THE PROTEC­TION DEVICES (if present)
21
22
23
EN
A) TRAINING
1) Read the instructions carefully. Become acquainted with the controls and the proper use of the machine. Learn how to stop the engine quickly.
2)
Only use the machine for the purpose for
which it was designed,
namely
cutting grass and non-woody vegetation,
using a nylon line (e.g. around the edges of lawns, flowerbeds, walls, fences and small grassy areas to tidy up the cutting done using a mower);
cutting tall grass, dry branches, twigs and woody shrubs
of up to 2 cm diameter, with the
help of metal or plastic blades. Any other use may be dangerous and damage the machine.
3) Never allow children or persons unfamiliar with these instructions to use the machine. Local reg­ulations can restrict the age of the user.
4) The machine must never be used by more than one person.
5)
Never use the machine:
– when people, especially children or pets are in
the vicinity; – if the user is tired or unwell, or has taken medi-
cine, drugs, alcohol or any substances which
may slow his reflexes and compromise his
judgement; – if the user is not capable of holding the machine
firmly with two hands and/or remaining stand-
ing on the ground whilst working.
6) Keep in mind that the operator or user is responsible for accidents or hazards occurring to other people or their property.
B) PREPARATION
1) Always wear adequate clothing which does not hamper movements when using the machine. – Always wear slim-fitting protective clothing, fit-
ted with shear-proof protection devices. –Always wear a helmet, protective gloves, eye-
goggles, a half-mask respirator and safety anti-
shear boots with non-slip soles. – Always wear ear and hearing protection
devices. –Never wear scarves, shirts, necklaces, or any
hanging or flapping accessory that could catch
in the machine or in any objects or materials in
the work area. –Tie your hair back if it is long.
2)
WARNING: DANGER! Petrol is highly flam-
mable:
– keep the fuel in containers which have been
specifically manufactured and homologated for
such use; – never smoke when handling fuel; – slowly open the fuel tank to allow the pressure
inside to decrease gradually;
– top up the tank with fuel in the open air, using a
funnel;
– add fuel before starting the engine. Never
remove the fuel tank cap or add fuel while the engine is running or when the engine is hot;
– if you have spilt some fuel, do not attempt to
start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until the fuel has evaporated and fuel vapours have dissipated;
– immediately clean up all traces of fuel spilt on
the machine or on the ground;
– never start the machine in the same place you
refilled it with fuel;
– make sure your clothing does not come into
contact with the fuel, on the contrary, change your clothes before starting the engine;
– always put the tank and fuel container caps
back on and tighten well.
4) Replace faulty or damaged silencers.
5)
Before using the machine, check its general condition and in particular: – the throttle trigger and the safety lever must
move freely, they must not need forcing and should return automatically and rapidly back to the neutral position;
– the throttle trigger must remain locked until the
safety lever is pressed;
– the engine stop switch must easily move from
one position to the other;
– the electric cables and in particular the spark
plug cable must be in perfect condition to avoid the generation of any sparks, and the cap must be correctly fitted on the spark plug;
– the machine handgrips and protection devices
must be clean and dry and well fastened to the machine;
– the cutting devices and guards must be
undamaged.
6) Check the correct position of the handgrips and the connection point of the webbing, and the proper balance of the machine.
7) Before starting work make sure that the guards are suitable for the cutting tool being used and are fitted correctly.
8) Thoroughly inspect the whole work area and remove anything that could be thrown up by the machine or damage the cutting group or engine (stones, branches, iron wire, bones, etc.).
C) OPERATION
1) Do not start the engine in a confined space where dangerous carbon monoxide fumes can collect.
2) Mow only in daylight or good artificial light.
3)
Take on a firm and well-balanced position:
– where possible, avoid working on wet, slippery
ground or in any case on uneven or steep
4 SAFETY REQUIREMENTS
3. SAFETY REQUIREMENTS
ground that does not guarantee stability for the operator;
– never run, but walk carefully paying attention to
the lay of the land and any eventual obstacles;
– assess the potential risks of the ground to be
mown and take all necessary precautions to ensure your own safety, especially on slopes or on bumpy, slippery or unstable ground;
– work along the contour on slopes, never when
walking up or down and always keep downhill of the cutter.
4) Make sure the machine is securely locked when you start the engine: –start the motor in an area at least 3 metres from
where you refuelled;
– check that there is nobody within at least 15
metres of the machine’s range of action or at least 30 metres for heavier mowing;
– do not direct the silencer and therefore the
exhaust fumes towards inflammable materials.
5)
Do not change the engine governor settings
or overspeed the engine.
6) Do not strain the machine too much and do not use a small machine for heavy-duty works. If you use the right machine, you will reduce the risk of hazards and improve the quality of your work.
7) Check that when the machine is running idle, there is no movement of the cutting device and, after pressing the throttle trigger, the engine quickly returns to minimum speed.
8) Ensure that the blade does not come into vio­lent contact with foreign bodies and beware of the possibility of material being thrown up by the blades.
9) Always keep the machine connected to the webbing when working.
10)
Stop the engine:
– whenever you leave the machine unattended. – before refuelling. – during movements between work areas.
11)
Stop the engine and disconnect the spark
plug cable:
– before cleaning, checking or working on the
machine;
– after striking a foreign object. Inspect the
machine for any damage and make repairs before restarting it again;
– If the machine starts to vibrate abnormally: find
and remove the cause of the vibration immedi­ately;
– when the machine is not in use.
D) MAINTENANCE AND STORAGE
1) Keep all nuts, bolts and screws tight to be sure the equipment is in safe working condition.
Routine maintenance is essential for safety and for maintaining a high performance level.
2) Do not store the machine with fuel in the tank in an area where the fuel vapours could reach an open flame, a spark or a strong heat source.
3) Allow the engine to cool before storing in any enclosure.
4) To reduce fire hazards, keep the engine, exhaust silencer and fuel storage area free from sawdust, branches, leaves, or excessive grease; never leave containers with the cut debris inside the storage area.
5) If the fuel tank has to be emptied, this should be done outdoors once the engine has cooled down.
6) Always wear protective gloves when handling the cutting device.
7)
For safety reasons, never use the machine with worn or damaged parts. Damaged parts are to be replaced and never repaired. Only use original spare parts.
Parts that are not of the same quality can seriously damage the equipment and compromise safety. The cutting tools must always bear the manufacturer’s trademark as well as a reference to the maximum working speed.
8) Before putting the machine away, check you have removed wrenches or tools used for mainte­nance.
9) Store the machine out of the reach of children!
E) TRANSPORTATION AND HANDLING
1) Whenever the machine is to be handled or transported you must: – turn off the engine, wait for the cutting device to
stop and disconnect the spark plug cap; – fit the cutting device guard; – only hold the machine using the handgrips and
position the cutting device in the opposite
direction to that used during operation.
2) When using a vehicle to transport the machine, position it so that it can cause no danger to per­sons and fasten it firmly in place to avoid it from tipping over, which may cause damage or fuel spillage.
F) HOW TO READ THE MANUAL
Certain paragraphs in the manual contain particu­larly significant information and are marked with various levels of highlighting with the following meaning:
or
These give details or further information on what has already been said, in the aim to prevent damage to the machine.
Non-observance will result in the risk of injury to oneself or others.
Non-observance will result in the risk of serious injury or death to oneself or others.
!
DANGER!
!
WARNING!
IMPORTANT
NOTE
SAFETY REQUIREMENTS 5
EN
The machine is supplied with some of the components disassembled and the fuel tank empty.
Always wear strong work gloves to handle the cutting devices. Mount the components very carefully so as not to impair the safety and efficiency of the machine. If in doubt, contact your dealer.
1. COMPLETING THE MACHINE
1a. “MONO” models
• Model 31 (Fig. 1)
– Fit the front handgrip with guard (1) on the
drive tube (2) using the cap (3), screws (4) and nuts (5) inserted into their specific seatings.
– Before tightening the screws (4), position the
handgrip (1) matching up with the arrow (6) on the label located on the drive tube.
– Fully tighten the screws (4).
• Models 36 - 41 - 45P - 55P (Fig. 2)
– Fit the front handgrip with guard (1) on the
plastic fairing (2), fully tightening the screws (3).
1b. “DUPLEX” models
• Model 31D (Fig. 3)
– Put the handlebar (1) with relative rubber
sleeves into the seating in the support (2), located on the drive tube (3), making sure that the controls are on the right.
– Fit the cap (4), fully tightening the screws (5)
and nuts (6) inserted in their specific seatings.
– The support (2) is already preassembled on
the drive tube (3) so that the edge matches up with the arrow (7) on the label; this position must never be changed.
!
WARNING!
IMPORTANT
• Models 36D - 41D - 45DP - 55DP (Fig. 4)
– Unscrew the central knob (1) and remove the
cap (2).
– Insert the handlebar (3), making sure that the
controls are on the right.
– Set the handlebar in the most comfortable
working position and lock it using the cap (2) and knob (1).
1c. “FLEX” models
• Models 41F - 45FP - 55FP (Fig. 5)
– Fit the front handgrip with guard (1) on the
drive tube (2) using the cap (3), screws (4) and nuts (5) inserted in their specific housings, making sure that the plate (7) under the left rear screw is in the correct position.
– Before tightening the screws (4), position the
handgrip (1) matching up with the arrow (6) on the label located on the drive tube.
– Fully tighten the screws (4).
Proceed as follows to connect the flexible tube to the power unit:
– Insert the end of the shaft (8) into the hub (9)
protruding from the front handgrip, align the pin (10) with the hole (11) in the drive tube flange and fully screw in the sleeve (12).
– Insert the end of the shaft (13) into the hub (14)
protruding from the power unit, press the lock­ing button (15) and fully insert the flexible tube (16) into its seating until the button (15) can be felt to rise.
– Connect the throttle wires (17) to the carburet-
tor lever (18), making sure that the sheath (19) is properly inserted into its specific seating and lock the nut (20).
– Connect the two terminals of the red cables
(21) together and connect the black cable (22) to the terminal screwed onto the power unit.
2. FITTING THE GUARDS
Each cutting device is pro­vided with a specific guard. Never use guards other than those indicated for each cutting device.
!
WARNING!
6 MACHINE ASSEMBLY
EN
4. MACHINE ASSEMBLY
•3 or 4-point blade (Fig. 6)
ear protective gloves and
fit the blade guard.
– Remove the blade (if fitted) as described in
paragraph 3.
– The guard (1) is fixed to the angle transmission
(2) by two screws (3).
• Cutting line head (Fig. 7)
When using the cutting line head the additional guard, with line cut­ting knife, must always be fitted.
– Remove the blade (if fitted) as described in
paragraph 3.
– The guard (1) is fixed to the angle transmission
(2) by two screws (3).
– Fit the additional guard (4), inserting the cou-
plers into the respective seatings in the guard (1) and pressing until a click is heard.
3. REMOVING AND REFITTING THE CUT-
TING DEVICES
Use only original cutting devices or ones homologated by the Manufacturer.
•3 or 4-point blade (Fig. 8)
Wear protective gloves and
fit the blade guard.
The cup screw (4) has a left­hand thread and so must be unscrewed in a clockwise direction and screwed up anticlock­wise.
– Insert the wrench supplied (2) into the specific
hole in the angle transmission (3) and rotate the blade (1) by hand until the wrench enters the inner hole, blocking rotation.
– Remove the cup (4) unscrewing the central
screw
in a clockwise direction.
– Unthread the outer ring-nut (5) and remove the
blade (1).
NOTE
!
WARNING!
!
WARNING!
!
WARNING!
!
WARNING!
When mounting,
– Ensure that the grooves in the inner ring-nut
(6) match up perfectly with the angle transmis-
sion (3). – Fit the blade (1) and outer ring-nut (5). – Refit the cup (4), fully tightening it
in an anti-
clockwise direction
.
– Remove the wrench (2) to restore blade rota-
tion.
• Cutting line head (Fig. 9)
The cutting line head has a left-hand thread and so must be unscrewed in a clockwise direction and screwed up anticlock­wise.
– Insert the wrench supplied (2) into the specific
hole in the angle transmission (3) and rotate the cutting line head (1) by hand until the wrench enters the inner hole, blocking rota­tion.
– Remove the cutting line head (1) unscrewing it
in a clockwise direction.
When mounting,
– Ensure that the grooves in the inner ring-nut
(6) match up perfectly with the angle tranmis­sion (3).
– Fit the cutting line head (1) screwing it up
in an
anticlockwise direction
.
– Remove the wrench (2) to restore shaft rota-
tion.
• Saw blade (if permitted)
Use of the saw blade is prohibited on machines marked with the spe­cific symbol (see chap. 2 n° 6).
Follow the instructions supplied with the saw blade to fit it and its guard.
!
WARNING!
NOTE
MACHINE ASSEMBLY 7
EN
8 PREPARING TO WORK
EN
CHECKING THE MACHINE
Before starting work please:
– check that all the screws on the machine and
the cutting device are tightly fastened;
– check that the cutting device is undamaged
and that the 3 or 4-point metal blades (if fitted)
are properly sharpened; – check that the air filter is clean; – check that the protection devices are well fas-
tened and working efficiently; – check the handgrips are well fastened.
PREPARING THE FUEL
This machine is fitted with a two-stroke engine which requires a mixture of petrol and lubricating oil.
Using petrol alone will dam­age the motor and will cause for invalidation of the warranty.
Only use quality fuels and oils to maintain high performance and guarantee the duration of the mechanical parts over time.
• Petrol characteristics
Only use unleaded petrol with a fuel grade of at least 90 N.O.
Unleaded petrol tends to create deposits in the container if preserved for more than 2 months. Always use fresh petrol!
• Oil characteristics
Only use top quality synthetic oil specifically for two-stroke engines.
Your dealer can provide you with oils which have been specifically developed for this type of engine, and which are capable of guaranteeing a high level of protection.
The use of these oils makes it possible to pre­pare a 2% mixture, consisting in 1 part oil to 50 parts petrol.
In the event that no specific oil is available, it is
IMPORTANT
IMPORTANT
IMPORTANT
possible to use a mineral lubricating oil for engines (class FA or FB), where in this case the mixture must be 4%, i.e. 1 part oil and 25 parts petrol.
•Preparation and preservation of the fuel mixture
Petrol and the fuel mixture are highly inflam­mable! – Keep the petrol and fuel mixture in homolo-
gated fuel containers, in safe place, away from any flames or heat sources.
– Never leave the containers within the reach
of children.
– Never smoke whilst preparing the mixture
and avoid inhaling the petrol fumes.
The chart indicates the amount of petrol and oil to use to prepare the fuel mixture according to the type of oil used.
To prepare the fuel mixture:
– Place about half the amount of petrol in a
homologated tank.
– Add all the oil, according to the chart. – Add the rest of the petrol. – Close the top and shake well.
The fuel mixture tends to age. Do not prepare excessive amounts of the fuel mixture to avoid deposits from forming.
Keep the petrol and fuel mix­ture containers separate and easily identifiable to avoid the mistake of using one in place of the other.
IMPORTANT
IMPORTANT
!
DANGER!
5. PREPARING TO WORK
Petrol Synthetic oil Mineral Oil
2-stroke Class FA - FB
litres litres cm
3
litres cm
3
10.022.0 0.04 40
20.04400.0880
30.06600.12120
50.10100 0.20 200
10 0.20 200 0.40 400
Periodically clean the petrol and fuel mixture containers to remove any even­tual deposits.
REFUELLING
Never smoke whilst refu-
elling and avoid inhaling the petrol fumes.
Carefully open the tank top
as pressure could have formed inside.
Before refuelling:
– Shake the fuel mixture container well.
!
WARNING!
!
DANGER!
IMPORTANT
– Place the machine on a flat stable surface,
with the fuel tank cap facing upwards.
– Clean the fuel tank cap and the surrounding
area to avoid any dirt from entering the tank during refilling.
– Carefully open the fuel tank cap to allow the
pressure inside to decrease gradually. Use a funnel to refill and avoid filling the tank to the brim.
Always close the fuel tank
cap firmly.
Immediately clean all traces of fuel which may have dripped on the machine or the ground and do not start the engine until the petrol fumes have dissipated.
!
WARING!
!
WARNING!
PREPARING TO WORK / HOW TO START - USE – STOP THE ENGINE 9
EN
when it was switched off or after refuelling.
To start the engine (Fig. 10):
1. Set the switch (1) to «START».
2.
If your machine has a decompression
valve, press it now.
3. Operate the starter, turning lever (5) or (5a) to
«CLOSE».
4. Press the primer device button (6) 3 or 4
times to prime the carburettor.
5. Hold the machine firmly on the ground with
one hand on the power unit, in order not to lose control of the machine during startup (Fig. 11).
To prevent distortions, the drive tube must not be used as a support for the hand or knee during startup.
6. Pull the starter rope slowly for 10 - 15 cm until
IMPORTANT
STARTING THE ENGINE
The engine must be start­ed in an area at least 3 metres from where you refilled the fuel tank.
Before starting the engine:
– Place the machine firmly on the ground. – Remove the guard from the blade (if used). – Make sure the blade (if used) is not touching
the ground or any other object.
• Cold starting
A “cold” start of the engine
means starting it after at least 5 minutes from
NOTE
!
WARNING!
6. HOW TO START - USE – STOP THE ENGINE
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10 HOW TO START - USE – STOP THE ENGINE
you feel some resistance, then tug it hard a few times until you hear the engine turn over.
To avoid breaking the starter rope, do not pull the whole length of it or let it slide along the edge of the cable guide hole. Release the starter gradually, to avoid letting it fly back uncontrollably.
7. Pull the starter rope again until the engine
starts as normal.
Starting the engine with the starter engaged causes the cutting device to move, only stopping when the starter is disconnected.
8. In models 31 - 36 - 41, when the engine has
started, press the throttle trigger to discon­nect the starter and allow the engine to idle. In models 45P - 55P, the starter is discon­nected by turning lever (2a) to «OPEN».
9. Let the engine run idle for at least 1 minute
before using the machine.
If the starter rope is pulled repeatedly with the choke on, it may flood the engine and make starting difficult.
If you have flooded the engine, remove the spark plug and gently pull the handle on the starter rope to eliminate any excess fuel; then dry the spark plug electrodes and replace it on the engine.
• Hot starting
When hot starting (immediately after stopping the engine), follow the procedure indicated above in points 1 - 5 - 6 - 7.
USE OF THE ENGINE (Fig. 10)
Cutting device speed is regulated by the throttle trigger (2), located on the rear handgrip (4) or the right handgrip (4a) of the handlebar.
The throttle trigger only works if the lockout (3) is
IMPORTANT
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WARNING!
IMPORTANT
pressed at the same time.
The movement is transmitted from the engine to the drive shaft by a centrifugal mass clutch that prevents the shaft from moving when the engine is running at minimum speed.
Never use the machine if the cutting device moves when the engine is running idle; if this is the case regulate the minimum rate (see chap.8) and if the problem persists please contact your dealer.
The correct running speed will be achieved by pressing the throttle trigger (2) as far as possible.
Avoid using the engine at full
power for the first 6-8 working hours.
STOPPING THE ENGINE (Fig. 10)
To stop the engine:
– Release the throttle trigger (2) and allow the
engine to run idle for a few seconds.
– Set the switch (1) to “STOP”.
When you have reduced speed to a minimum, it will take a few sec­onds for the cutting device to stop
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WARNING!
IMPORTANT
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USING THE MACHINE 11
To respect people and the environment:
– Try not to cause any disturbance. – Scrupulously comply with local regulations
and provisions for the disposal of waste materials after sawing.
– Scrupulously comply with local regulations
and provisions for the disposal of oils, petrol, damaged parts or any elements which have a strong impact on the environ­ment.
Prolonged exposure to vibrations can cause injuries and neurovas­cular disorders (also called “Renaud’s syn­drome” or “white hand”), especially to people suffering from circulation disorders. The symptoms can regard the hands, wrists and fingers and are shown through loss of sensi­tivity, torpor, itching, pain and discolouring of or structural changes to the skin. These effects can be worsened by low ambient tem­peratures and/or by gripping the handgrips excessively tightly. If the symptoms occur, the length of time the machine is used must be reduced and a doctor consulted.
Always wear suitable clothing when using the machine. Your deal­er can provide you with all the information on the most suitable accident-prevention devices to guarantee your safety.
USING THE WEBBING (Fig. 12)
The machine must always be used connected to the webbing worn cor­rectly. Frequently check the efficiency of the quick release mechanism used to quickly free the machine from the belts in case of danger.
The webbing must be put on before connecting the machine to the special coupling and the belts must be adjusted to suit the operator’s height and stature. If the machine has more than one coupling hole, use the most favourable point for keeping the machine balanced when working.
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Always use webbing suited to the weight of the machine and the cutting device used
– the single or double belt models can be used
for machines weighing less than 7.5 kg fit­ted with the cutting line head or 3 or 4-point blades;
– the double belt model must be used for
machines weighing more than 7.5 kg fitted with the saw blade
(if permitted).
Single belt “MONO” models
The belt (1) must go over the left shoulder towards the right hip.
Double belt models
The belt (2) must be worn with: – the padded part and snap-hook coupling on
the right; – the release in front; –the belt cross-over on the operator’s back.
The belts must be tensioned so that the load is evenly distributed on the shoulders.
“FLEX” models
Wear the webbing harness like a normal back­pack. Tension the belts so that the load is evenly dis­tributed on the shoulders, fasten the waist belt and connect the elastic to the plate.
USING THE MACHINE
When working, the machine must always be firmly held in both hands, keeping the power unit on the right of the body and the cutting group below the line of the belt.
Stop the engine immedi­ately if the blade stops during sawing. Always beware of a kickback, which could occur if a blade encounters a solid object (logs, roots, branches, stones, etc.). Do not touch the
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7. USING THE MACHINE
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12 USING THE MACHINE
ground with the blade. Kickbacks cause blade recoils that are difficult to control, so as to cause loss of control of the machine, com­promise operator safety and cause damage to the machine itself.
Before tackling a mowing job for the first time it is advisable to gain the necessary familiarity with the machine and the most suitable cutting tech­niques, finding out how to wear the webbing cor­rectly, firmly gripping the machine and making the movements required by the job.
Choosing the cutting device
Choose the most suitable cutting device for the job to be done, according to these general indi­cations:
the 3-point blade is suitable for cutting brushwood and small shrubs up to 2 cm in diameter;
the 4-point blade is suitable for cutting resist­ant grass over large surfaces;
the cutting line head can eliminate tall grass and non-woody vegetation near fences, walls, foundations, pavements, around trees, etc. or to completely clean a particular area of the garden;
the saw blade (if permitted) is suitable for cut­ting resistant bushes, shrubs and small trees with a trunk up to 6 cm.
WORKING TECHNIQUES
a) 3-point blade (Fig. 13)
Start cutting above the undergrowth and then move down with the scything blade so as to cut the brush into small pieces.
b) 4-point blade (Fig. 14)
Proceed using the machine as a traditional scythe, with a circular movement of about 60­90°, thus moving outside the undergrowth, and so on.
c) Cutting line head
Use ONLY nylon lines. The
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use of metal lines, plasticised metal lines and/or lines not suitable for the head can cause serious injuries and wounds.
During use it is advisable to stop the engine peri­odically and remove the weeds wound round the machine, so as to prevent the drive tube from overheating due to the grass caught under the guard.
Remove the caught-up grass with a screwdriver to allow the rod to be properly cooled.
Do not use the machine for sweeping, tilting the cutting line head. The power of the engine could throw objects and small stones 15 metres or more, causing damage and injuries to people.
Cutting in motion (Scything) (Fig. 15)
Proceed at a regular pace, with a circular motion similar to a traditional scythe, without tilting the cutting line head during the operation.
First try cutting at the right height in a small area, so as to then achieve a uniform cutting height keeping the cutting line head at a constant dis­tance from the ground. For heavier cutting it can be useful to tilt the cut­ting line head by about 30°.
Do not work in this way if there is the possibility of causing objects to be thrown, which could harm people and ani­mals and cause damage.
Precision cutting (Trimming)
Keep the machine slightly tilted so that the lower part of the cutting line head does not touch the ground and the cutting line is at the required point, always keeping the cutting device at a dis­tance from the operator.
• Cutting near fences/foundations (Fig.16)
Slowly approach the cutting line head to fences, posts, rocks, walls, etc. without hitting them hard.
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If the line strikes a solid object it could break or become worn; if it gets tangled in a fence it could break abruptly.
In any case, cutting around pavements, founda­tions, walls, etc. can cause greater wear than normal in the line.
• Cutting round trees (Fig.17)
Walk round the tree from left to right, approach­ing the trunks slowly so as not to strike the tree with the line and keeping the cutting line head tilted forward slightly. Remember that the nylon line could lop or dam­age small shrubs and that the impact of the nylon line against the trunk of bushes or trees with soft bark could seriously damage the plant.
Adjusting line length when working (Fig. 18)
This machine is fitted with a “Tap & Go” head. To r elease more line, tap the cutting line head against the round with the engine at top speed: the line will be released automatically and the knife cut off the excess length.
d) Saw blade (if permitted) (Fig. 19)
Use of the saw blade is prohibited on machines marked with the spe­cific symbol (see chap. 2 n° 6). When using the saw blade, where permitted, the specific guard must always be fitted. The blade must always be well sharpened to reduce the risk of kickback.
When felling small trees, estimate the direction in which the cut tree will fall, also taking the wind direction into consideration.
To get a good result when felling small trees, the cut must be made with a rapid movement towards the branch or trunk to be cut, with the engine at maximum revs.
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Do not use the right-hand area of the blade because there is a high risk of kickback or the blade seizing up, due to the direction of rotation.
END OF OPERATIONS
When you have finished your work:
– Switch off the engine as indicated above
(Chap. 6).
–Wait for the cutting device to stop and fit the
blade guard (if 3 or 4-point blades of saw blades are used).
USING THE MACHINE 13
EN
Correct maintenance is essential to maintain the original efficiency and safety of the machine over time.
During maintenance oper­ations: – Remove the spark plug cap. –Wait until the engine is sufficiently cold. – Use protective gloves when handling the
blades.
– Keep the blade protection device on,
except when intervening directly on the blade.
– Never dispose of oils, fuel or other polluting
materials in unauthorised places.
CYLINDER AND SILENCER
To reduce fire risks, periodically clean the cylin­der flaps with compressed air and clear the silencer area to get rid of sawdust, branches, leaves or other debris.
STARTING SYSTEM
To avoid overheating and damage to the engine, always keep the cooling air vents clean and free of sawdust and debris. The starter rope must be replaced as soon as it shows signs of wear.
NUTS AND SCREWS
Periodically check that all the nuts and screws are securely tightened and the handgrips are tightly fastened.
CLEANING THE AIR FILTER (Fig. 20)
Cleaning the air filter is essential to guarantee the efficiency and duration of the machine. Do not work with a damaged fil­ter or without a filter, as this could permanently damage the engine.
It must be cleaned after every 8-10 working hours. Clean the filter as follows:
– Remove the cover (1) and filter element (2) by
pressing the tongue (3).
IMPORTANT
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–Wash the filter element(2) with soap and water.
Do not use petrol or other solvents. – Leave the filter to dry in the open air. – Fit the filter element (2) and the cover (1) back
on.
CHECKING THE SPARK PLUG (Fig. 21)
Periodically remove and clean the spark plug using a metal brush to get rid of any deposits. Check and reset the correct distance between the electrodes.
Replace the spark plug and fasten it firmly using the supplied wrench.
The spark plug must be replaced with one with the same characteristics whenever the elec­trodes have burnt or the insulation has worn, and in any case every 100 working hours.
TUNING THE CARBURETTOR
The carburettor is tuned by the manufacturer to achieve maximum performance in all situations, with a minimum emission of toxic gas in compli­ance with the regulations in force.
In the case of poor performance contact your Dealer for a check of the carburetion and engine.
Tuning minimum speed
The minimum speed must only be tuned if the cutting device moves when the engine idles.
Speed is reduced by turning the screw marked «MIN» anti-clockwise until the cutting device stops moving. The engine should continue to run as normal.
If the engine does not idle smoothly, turn the screw clockwise to increase the speed.
The cutting device must not move when the engine idles; contact your dealer if you are not able to tune it to your satisfaction.
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14 MAINTENANCE AND STORAGE
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8. MAINTENANCE AND STORAGE
ANGLE TRANSMISSION (Fig. 22)
Lubricate with lithium-based grease. Remove the screw (1) and put in the grease, turning the shaft manually until grease emerges, then replace the screw (1).
SHARPENING THE 3 OR 4-POINT BLADE (Fig. 23)
Use protective gloves. If sharpening is done without removing the blade, disconnect the spark plug cap.
Sharpening must be done taking account of the type of blade and cutting edges, using a flat file and working all the points equally.
The references for correct sharpening are given in Fig. 23:
A = Incorrect sharpening B = Sharpening limits C = Incorrect and unequal angles
It is important to retain the correct balance after sharpening.
3 or 4-point blades can be used from both sides. When one side of the points is worn, the blade can be turned and the other side used.
The blade must never be repaired, but must be replaced as soon as signs of breaking are noted or the sharpening limit is exceeded.
HEAD LINE REPLACEMENT
Follow the instructions attached to the head for replacing the nylon line.
SHARPENING THE LINE CUTTING KNIFE (Fig. 24)
– Remove the line cutting knife (1) from the
guard (2) by unscrewing screw (3).
– Fix the line cutting knife in a vice and sharpen
it using a flat file, being careful to retain the original cutting angle.
– Refit the knife on the guard.
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SHARPENING THE 24-TOOTH SAW BLADE (Fig. 25)
Use protective gloves. If sharpening is done without removing the blade, disconnect the spark plug cap.
Check that the blade set is approximately 1 mm and, if necessary, adjust it with pliers.
Sharpen all the teeth uniformly using a round file (1) 5.5 mm in diameter, using it as shown in the figure and working alternately on the left and right teeth.
The tooth profile must not be changed.
The saw blade is not reversible, thus it must only be used from one side.
The blade must never be repaired, but must be replaced as soon as signs of breaking are noted or the sharpening limit is exceeded.
EXTRAORDINARY MAINTENANCE
All maintenance operations not foreseen in this manual must be performed exclusively by your dealer.
All and any operations performed in unautho­rised centres or by unqualified persons will total­ly invalidate the warranty.
STORAGE
After every work stint, clean the machine thor­oughly to remove all dust and debris, and repair or replace any faulty parts.
The machine must be stored in a dry place away from the elements and with the cover correctly fitted.
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MAINTENANCE AND STORAGE
15
EN
LONG PERIODS OF DISUSE
If you are not going to use the machine for a period of more than 2-3 months, we recommend you do a few things before putting it away. This will make it easier when you want to use the machine again and will also prevent permanent damage to the engine.
• Storage
Before putting the machine away:
– Empty the fuel tank. – Start the engine and run it idle until it comes to
a halt, so that it uses up all the fuel that is left in the carburettor.
–Wait for the engine to cool down and remove
the spark plug
IMPORTANT
– Pour a teaspoon of fresh oil into the spark plug
hole.
– Pull the starter rope several times to deliver oil
to the cylinder.
– Replace the spark plug with the piston in the
dead end upper position (visible from the spark plug slot when the piston is at maximum stroke).
• Restarting work
When you wish to start using the machine again:
– Remove the spark plug. – Pull the starter rope a few times to eliminate
excess oil.
– Check the spark plug as described in chapter
“Checking the spark plug”.
–Prepare the machine as indicated in the para-
graph entitled “Preparing for work”.
16
MAINTENANCE AND STORAGE / TROUBLESHOOTING
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9. TROUBLESHOOTING
1) The engine will
not start or will not keep running
2) The engine starts but is lacking in power
3) The engine runs irregularly and lacks in power when revved
4) The engine gives off an excessive amount of smoke
– Incorrect starting procedure
– Dirty spark plug or incorrect distance
between the electrodes
– Air filter clogged
– Carburetion problems
– Air filter clogged
– Carburetion problems
– Dirty spark plug or incorrect distance
between the electrodes
– Carburetion problems
– Incorrect composition of the fuel
mixture
– Carburetion problems
– Follow the instructions (see chap-
ter 6)
– Check the spark plug (see chapter
8)
– Clean and/or replace the filter (see
chapter 8)
– Contact your dealer
– Clean and/or replace the filter (see
chapter 8)
– Contact your dealer
– Check the spark plug (see chapter
8)
– Contact your dealer
–Prepare the fuel mixture according
to the instructions (see chap. 5)
– Contact your dealer
PROBLEM LIKELY CAUSE SOLUTION
Engine .................................. 2-stroke air-cooled
Capacity / Power
Mod. 31 - 31D ..................... 27.8 cm
3
/ 1.1 kW
Mod. 36 - 36D ..................... 32.5 cm
3
/ 1.3 kW
Mod. 41 - 41D - 41F............ 36.3 cm
3
/ 1.5 kW
Mod. 45P - 45DP - 45FP..... 44.3 cm
3
/ 1.9 kW
Mod. 55P - 55DP - 55FP..... 50.8 cm
3
/ 2.1 kW
Engine rotation speed at tick-over
Mod. 31.. - 36.. - 41.. .............. 2500-2900 rpm
Mod. 45.. - 55.. ....................... 2400-2700 rpm
Maximum engine rotation speed
Mod. 31.. - 36.. - 41.. .......... 10000-11000 rpm
Mod. 45.. - 55.. ..................... 9500-10000 rpm
Maximum tool rotation speed
Mod. 31.. .......................................... 8000 rpm
Mod. 36.. - 41 - 41D ........................ 8500 rpm
Mod. 41F ............................................... 7000 v
Mod. 45P .......................................... 8500 rpm
Mod. 45DP - 45FP ........................... 7400 rpm
Mod. 55P .......................................... 8900 rpm
Mod. 55DP - 55FP ........................... 7400 rpm
Spark plug.... RCJ 7 Y Champion (or equivalent)
Mixture .......... Petrol : 2-stroke oil = 50:1 = 2%
Tank capacity
Mod. 31... .......................................... 700 cm
3
Mod. 36... - 41... ............................... 1000 cm
3
Mod. 45... - 55... ............................... 1300 cm
3
Maximum permitted blade diameter
3-point blade ................................. Ø 255 mm
4-point blade ................................. Ø 255 mm
Saw blade
“MONO” (excluding Mod. 31) and
“DUPLEX” ..................................... Ø 255 mm
“FLEX” models .............................. Ø 225 mm
Weight
1)
“MONO” models ................. from 5.7 to 6.1 kg
“DUPLEX” models .............. from 6.8 to 8.7 kg
“FLEX” models ................ from 10.7 to 11.9 kg
1)
Weight as per standard ISO 11806 (without
fuel, cutting devices and guards)
TECHNICAL SPECIFICATIONS 17
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10. TECHNICAL SPECIFICATIONS
Phonometric Recordings and Vibrations
Model............................................. 31 31D 36 36D 41 41D 41F 45P 45DP 45FP 55P 55DP 55FP
Noise level recorded (ISO 10884) dB(A)
with line cutter head .................... 107,0 107,3 109,0 109,0 108,8 108,8 108,8 111,5 111,5 111,5 110,8 110,8 110,8
with 4-point blade........................ 105,0 105,0 106,2 106,2 106,0 106,0 106,0 107,8 107,8 107,8 107,5 107,5 107,5
Noise level at the operator’s ear (EN 27917) dB(A)
with line cutter head .................... 98,1 92,2 98,7 98,5 99,6 98,6 98,2 99,1 98,8 98,8 99,3 99,1 98,9
with 4-point blade ....................... 96,1 95,1 97,3 95,2 97,6 93,5 92,2 98,2 96,6 93,7 98,6 96,9 94,2
Vibrations transmitted to the hand on the front handgrip (“MONO” and “FLEX”) (ISO 7916) m/sec
2
at tick-over .................................. 4,5 1,9 3,4 1,3 1,8 0,4 3,7 0,5
with line cutter head ................... 4,4 1,0 2,9 3,1 2,8 2,8 4,2 2,5
with 4-point blade ....................... 5,8 2,1 4,0 2,6 3,9 3,3 3,9 3,1
Vibrations transmitted to the hand on the rear handgrip (“MONO” and “FLEX”) (ISO 7916) m/sec
2
at tick-over ................................. 3,1 2,3 2,1 1,4 4,0 0,3 2,7 0,8
with line cutter head ................... 5,2 2,5 3,4 2,6 3,1 2,6 3,0 2,5
with 4-point blade ....................... 6,9 3,5 3,7 2,4 3,8 3,3 3,5 3,1
Vibrations transmitted to the hand on the left handgrip (“DUPLEX”) (ISO 7916) m/sec
2
at tick-over ................................. 2,6 2,7 2,7 2,0 2,6
with line cutter head ................... 3,3 2,4 3,0 1,5 2,1
with 4-point blade ....................... 5,2 3,0 1,9 2,3 2,3
Vibrations transmitted to the hand on the right handgrip (“DUPLEX”) (ISO 7916) m/sec
2
at tick-over ................................. 3,7 3,5 2,9 2,6 2,9
with line cutter head ................... 3,2 2,8 4,5 1,4 1,8
with 4-point blade ....................... 4,7 3,6 1,8 1,8 1,7
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