+GF+ PORTAFLOW 330 User guide

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GF Piping Systems
Instruction manual
PORTAFLOW 330 - Portable Ultrasonic Flowmeter
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Intended use Instruction manual
Original instruction manual
The instruction manual is part of the product and an important element within the safety concept.
Read and observe instruction manual. Always have instruction manual available at the product. Pass on instruction manual to all subsequent users of the product.
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Instrction manual Intended use
Contents
Original instruction manual ............................................................................................................ 2
Contents ........................................................................................................................................... 3
1 Intended use .......................................................................................................................... 5
2 About this document ............................................................................................................. 5
2.1 Warnings ................................................................................................................................ 5
2.2 Other related documents ...................................................................................................... 6
2.3 Abbreviations ......................................................................................................................... 6
3 Safety and responsibility ....................................................................................................... 6
4 Transport and storage ........................................................................................................... 7
5 Design and function ............................................................................................................... 7
5.1 Design .................................................................................................................................... 7
5.2 Portaflow 330 Instrument ..................................................................................................... 8
5.2.1 Connectors ............................................................................................................................. 9
5.2.2 Keypad 10
5.2.3 Power supply and battery charging .....................................................................................11
5.3 Transducers ..........................................................................................................................11
5.4 Principles of Operation .........................................................................................................12
6 Installation ............................................................................................................................13
6.1 Transducer Positioning ........................................................................................................13
6.2 Transducer Attachment (Type ‘A’ & ‘B’) ..............................................................................14
6.2.1 Preparation ...........................................................................................................................14
6.2.2 Attaching the guide rails ......................................................................................................15
6.2.3 Attaching the guide rails ......................................................................................................16
6.3 Installing the Data Logging Software ..................................................................................17
7 Operating Procedures ..........................................................................................................17
7.1 Setting-up the Instrument ...................................................................................................18
7.1.1 Using the instrument for the first time ...............................................................................18
7.1.2 Enabling/disabling the backlight .........................................................................................19
7.2 Using the Quick Start Menu .................................................................................................19
7.3 Using the System at a Regularly Monitored Location ........................................................22
7.4 Managing Named Sites ........................................................................................................24
7.4.1 Setting up a new site ............................................................................................................25
7.4.2 Changing a site name ...........................................................................................................26
7.5 Instrument Calibration .........................................................................................................26
7.5.1 Adjusting the zero cut-off .....................................................................................................26
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Intended use Instruction manual
7.5.2 Adjusting the set zero flow offset ........................................................................................26
7.5.3 Adjusting the calibration factor ...........................................................................................27
7.5.4 Adjusting the roughness factor ...........................................................................................28
7.5.5 Adjusting the damping factor ...............................................................................................29
7.6 Performing Monitoring & Logging Functions .....................................................................29
7.6.1 How to measure totalised flows (manually) ........................................................................29
7.6.2 How to set up the basic logging application to memory ....................................................30
7.6.3 How to set up automatic (timed) logging mode ..................................................................33
7.6.4 How to download logged data to a USB memory key .........................................................35
7.6.5 Transferring data to a PC .....................................................................................................36
7.7 Configuring the Current / Pulse Output ..............................................................................36
7.7.1 Current output ......................................................................................................................36
7.7.2 Pulse output ..........................................................................................................................39
8 Maintenance and Repair ......................................................................................................41
9 Troubleshooting ....................................................................................................................42
9.1 Overview ................................................................................................................................42
9.2 General Troubleshooting Procedure ...................................................................................43
9.3 Warning & Status Messages ................................................................................................44
9.4 Test Block .............................................................................................................................47
9.5 Microprocessor Reset Facility .............................................................................................47
9.6 Diagnostics Display ..............................................................................................................48
10 Appendix A: Specification .....................................................................................................49
11 Disposal .................................................................................................................................52
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Instrction manual Intended use
Risk of fatal or serious injury!
There is a risk of fatal or serious physical injury if warnings are ignored!
Risk of damage to property!
Failure to comply leads to a risk of damage to property (loss of time, loss of data, machine fault etc.)!
Symbol
Meaning
1.
Call for action in a certain order: Here, you have to do something. Call for action: Here, you have to do something Listing
NOTICE
WARNING
CAUTION
1 Intended use
The flowmeter is designed to work with clamp-on transducers to enable the flow of a liquid within a closed pipe to be measured accurately without needing to insert any mechanical parts through the pipe wall or protrude into the flow system. Using ultrasonic transit time techniques, the Portaflow 330 is controlled by a micro-processor system which contains a wide range of data that enables it to be used with pipes with an outside diameter ranging from 13mm up to 5000mm and constructed of almost any material. The instrument will also operate over a wide range of fluid temperatures.
The flowmeter can be used to measure clean liquids or oils that have less than 3% by volume of particulate content. Cloudy liquids such as river water and effluent can be measured along with cleaner liquids such as demineralised water.
Typical applications
River water Seawater Potable water Demineralised water Treated water
2 About this document
This document contains all necessary information for the installation, operation and service of the product.
2.1 Warnings
In this instruction manual, warnings are used, which shall warn you of death, injuries or material damage. Always read and observe these warnings!
Further labels
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Safety and responsibility Instruction manual
Abbreviation
Description
ABS
Acrylonitrile-butadiene-styrene
DA
Double acting function
EMC
Electromagnetic Compatibility
FC
Fail safe to close function
FO
Fail safe to open function
LCD
Liquid crystal display
LED
Light-emitting diode
MOSFET
Metal oxide semiconductor field effect transistor
PB­INSTAFLEX
Polybutene plastic piping system PE-ELGEF
Polyethylene plastic piping system
PP-PROGEF
Polypropylene plastic piping system
PVDF-SGEF
PVDF (polyvinylidene fluoride) plastic piping system
SPNO MOSFET
Single-pole normally open metal oxide semiconductor field effect transistor VC-U-PVC
Polyvinyl chloride
2.2 Other related documents
Georg Fischer planning fundamentals
These documents are available via the agency of GF Piping Systems or at www.gfps.com.
2.3 Abbreviations
3 Safety and responsibility
Only use the product for the intended purpose, see Intended Use. Do not use any damaged or faulty product. Sort out any damaged product immediately. Make sure that the piping system has been installed professionally and that it is inspected
regularly.
Have the product and accessories installed only by persons who have the required
training, knowledge or experience.
Regularly train personnel on all questions regarding the locally regulations applying to
occupational safety and environmental protection, especially for pressurised pipelines.
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Instrction manual Transport and storage
Pos.
Name
Pos.
Name
1
Test Block
7
Guide Rails (x2)
2
Transducer Cables (x2)
8
Transducers (Sensors Ax2, Bx2)
3
4-20mA / Pulse Output Cable
9
Ruled Separation Bars (x2)
4
Ultrasonic Couplant & Applicator
10
Portaflow 330 Instrument
5
Attachment Chains (x2)
11
USB Memory key
6
Power Supply (Batt.Charger)
4 Transport and storage
Protect the product against external forces during transport (impacts, knocks, vibrations
etc.).
Transport and / or store the product unopened in its original packaging. Protect the product from dust, dirt, moisture as well as heat and ultraviolet radiation. Ensure that the product is not damaged either by mechanical or thermal influences. Before assembling, check the product for damage during transport.
5 Design and function
5.1 Design
Legend
The Portaflow equipment is supplied in a rugged IP67 carrying case fitted with a foam insert to give added protection for transportation.
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Design and function Instruction manual
Reflex mode
Transducer set 'D' – used for monitoring
pipes of 1500mm to 5000mm diameter, over a temperature range -20°C to +80°C. Kit is supplied in a separate case and includes the sensors together with ratchet straps and guide rails for attaching to the pipe.
Magnetic guide rail kit, for use on mild
steel and cast iron pipes.
Standard equipment
Portaflow 330 instrument with backlit graphic display. Power supply - with UK, US, European adaptors. 110/240VAC. 4-20mA/Pulse Output cable. USB memory key. 2 lengths of attachment chain each at 3.3 metres long. Test block. Transducer cables (x2) 2 metres long. Transducer set 'A' (Transducers x2). Transducer set 'B' (Transducers x2). Set of guide rails for use with ‘A’ or ‘B’ transducers. Ruled separation bar (2-piece). Ultrasonic couplant. Manual.
Optional equipment
5.2 Portaflow 330 Instrument
The Portaflow 330 is a microprocessor controlled instrument operated through a menu system using an inbuilt LCD display and keypad. It can be used to display the instantaneous fluid flow rate or velocity, together with totalised values, or act as a data logger. When operating in the data logger mode, the logged data can be stored in the instrument’s non- volatile memory for downloading to a USB key at a later time. Up to 200k logging events can be stored internally.
The instrument can also provide a variable current or variable ‘pulse’ (volumetric or frequency) output that is proportional to the detected flow rate. This output can be calibrated to suit a particular flow range and used with a range of external interface devices such as those found in BMS or site monitoring systems.
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Instrction manual Design and function
Pos.
Name
Pos.
Name
1
Battery Charger
5
LCD Display
2
4-20mA / Pulse Output
6
Keypad
3
USB Socket
7
Reset pin-hole
4
Transducer Cables
5.2.1 Connectors
Legend
Transducer connections The transducers are connected to two colour-coded miniature coaxial sockets located on the
top of the instrument. Using the red/blue connector cables provided, the upstream transducer should always be connected to the RED socket and the downstream transducer to the BLUE one for a positive flow reading. It is safe to connect or disconnect the cable while the instrument is switched on.
USB Socket A standard USB socket is provided to enable logged data stored in the Portaflow 330 to be
transferred to a USB memory key. 4-20mA and Pulse output connection The 4-20mA / ‘pulse’ output cable should be connected to the green 7-pin connector on the
top of the flowmeter, as shown in Figure 1.4. A single cable that can be adapted for use for either of these output functions is included in the Portaflow 330 kit. The ‘tails’ on the free end of the cable must be terminated to suit the intended application.
Red – 4-20mA positive Black – 4-20mA negative White – Pulse output Green – Pulse return Thick Black – Cable screen Battery charger connection
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Design and function Instruction manual
The above connectors have different key-ways to prevent incorrect cable connection.
Pos.
Name
Pos.
Name
1
ON/OFF
5
Scroll up
2
Scroll left
6
Enter (select)
3
Scroll right
7
Scroll down
4
Numerical keypad with dual function keys
NOTICE
The supplied battery charger is connected to the instrument by means of the grey 2-pin connector on the bottom of the unit.
5.2.2 Keypad
Legend
ON/OFF Key The ON/OFF key is shown on the top left of the keypad. When turned ON an initialisation
screen is displayed on the LCD showing the instrument’s serial number and software revision. Once this appears, the instrument can be started by pressing the ENTER key once – the initialization screen is then replaced by a MAIN MENU which provides access to the remaining functions.
Menus and the menu selection keys The Portaflow 330 menus are arranged hierarchally with the MAIN MENU being at the top
level. Menu navigation is achieved by three keys on the right hand side of the keypad which are used to scroll UP and DOWN a menu list and SELECT a menu item. When scrolling through a menu an arrow-shaped cursor moves up and down the left hand side of the screen to indicate the active menu choice which can then be selected by pressing the ENTER (SELECT) key.
Some menus have more options than can be shown on the screen at the same time, in which case the ‘overflowed’ choices can be brought into view by continuing to scroll DOWN past the bottom visible item. Menus generally ‘loop around’ if you scroll beyond the first or last items.
If you select Exit it usually results in taking you back one level in the menu hierarchy, but in some cases it may go directly to the ‘Flow Reading’ screen.
Some screens require you to move the cursor left and right along the display as well as up and down. This is achieved using keys 5 (scroll LEFT) and 6 (scroll RIGHT).
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Instrction manual Design and function
The battery is not a user-changeable item. The instrument must be returned to your distributor if the battery needs replacing.
Only use the supplied charger, or special adaptor lead. Failure to comply with this will invalidate your warranty.
NOTICE
Dual function numerical keypad The block of keys shown in the centre of the keypad in Figure 1.5 are dual function keys. They
can be used to enter straight-forward numerical data, select the displayed flow units or provide quick access to frequently required control menus.
5.2.3 Power supply and battery charging
Operating power is provided by an internal battery that can be charged from the utility supply using the supplied external charger. When you first receive the unit you must put the battery on charge for a minimum of 6.5hrs before use. A fully charged battery will power the instrument for up to 20hrs depending on the output utilisation and backlight usage.
The backlight can be selected to be either permanently OFF, illuminated for 10 seconds, 30 seconds or 1 minute every time a key is pressed, or permanently ON – as configured in the Setup Instrument menu. If the backlight is active continuously it will reduce the available battery operating time to 8hrs. Similarly, if the 4-20mA output is used constantly at 20mA, the battery life would reduce by 50%. It is therefore beneficial to turn off the backlight and 4­20mA output facilities when they are not required.
When the instrument is operating in the ‘Flow Reading’ mode the percentage battery charge level is displayed symbolically on the LCD screen. A warning message is triggered if the charge falls to approximately 30%, at which point there is up to four hours of battery operation remaining, depending on usage. The battery can be charged both while the instrument is in use or when switched off. The instrument’s internal data is stored in non­volatile memory and will not be lost even if the battery discharges completely.
5.3 Transducers
Two sets of ultrasonic transducers are provided as standard. When setting up the instrument it will indicate the appropriate transducer set to use for a particular application, depending on data entered by the user. Default pipe ranges are programmed into the instrument and most of the time there will be no need to use an alternative transducer set to the one suggested by the instrument. However, if circumstances dictate that a different set must be used it is possible to manually programme the instrument to accept the alternative set.
Transducer set 'A' Supplied as standard for use on pipes 13mm to 115mm outside diameter. Transducer set 'B' Supplied as standard for use on pipes 50mm to 2000mm outside diameter. Transducer set 'D' Type 'D' transducers are optional equipment that can be used by the Portaflow 330 on pipes
from 1500mm to 5000mm. They are supplied complete with ratchet straps for ‘diagonal mode’ attachment.
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Design and function Instruction manual
Reflex mode This is the mode most commonly used. The two
transducers (U & D) are attached to the pipe in line with each other and the signals passing between them are eflected by the opposite pipe wall.
The separation distance is calculated by the instrument in response to entered data concerning the pipe and fluid characteristics.
Reflex mode (double bounce) In this mode the separation distance is
calculated to give a double bounce. This is most likely to occur if the pipe diameter is so small that the calculated reflex mode separation distance would be impractical for the transducers in use.
Reflex mode (triple bounce) This illustration goes one step further to show
a triple bounce situation. This would normally apply when working with very small pipes relative to the transducer range in use.
5.4 Principles of Operation
When ultrasound is transmitted through a liquid the speed at which the sound travels through the liquid is accelerated slightly if it is transmitted in the same direction as the liquid flow and decelerated slightly if transmitted against it. The difference in time taken by the sound to travel the same distance but in opposite directions is therefore directly proportional to the flow velocity of the liquid.
The Portaflow 330 system employs two ultrasonic transducers attached to the pipe carrying the liquid and compares the time taken to transmit an ultrasound signal in each direction. If the sound characteristics of the fluid are known, the Portaflow microprocessor can use the results of the transit time calculations to compute the fluid flow velocity. Once the flow velocity is known the volumetric flow can be easily calculated for a given pipe diameter.
The Portaflow system can be set up to operate in one of four modes determined mainly by the pipe diameter and the type of transducer set in use. The diagram below illustrates the importance of applying the correct separation distance between the transducers to obtain the strongest signal.
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Diagonal mode This mode might be selected by the instrument
where relatively large pipes are concerned. In this mode the transducers are located on opposite sides of the pipe but the separation distance is still critical in order for the signals to be received correctly. This mode might be
used with the standard ‘A’ & ‘B’ transducer
sets but for really large pipe installation the optional transducer set ‘D’ might be recommended.
6 Installation
6.1 Transducer Positioning
In many applications an even flow velocity profile over a full 360° is unattainable due, for example, to the presence of air turbulence at the top of the flow and possibly sludge in the bottom of the pipe. Experience has shown that the most consistently accurate results are achieved when the transducer guide rails are mounted at 45° with respect to the top of the pipe.
The Portaflow equipment expects a uniform flow profile as a distorted flow will produce unpredictable measurement errors. Flow profile distortions can result from upstream disturbances such as bends, tees, valves, pumps and other similar obstructions. To ensure a uniform profile the transducers must be mounted far enough away from any cause of distortion such that it no longer has an effect. Montage
To obtain the most accurate results the condition of both the liquid and the pipe wall must be suitable to allow the ultrasound transmission along its predetermined path. It is important also that the liquid flows uniformly within the length of pipe being monitored and that the flow profile is not distorted by any upstream or downstream obstructions. This is best achieved by ensuring there is a straight length of pipe upstream of the transducers of at least 20 times the pipe diameter and 10 times the pipe diameter on the downstream side. Flow measurements can be made on shorter lengths of straight pipe, down to 10 diameters upstream and 5 diameters downstream, but when the transducers are positioned this close to any obstruction the resulting errors can be unpredictable.
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Installation Instruction manual
Do not expect to obtain accurate results if the transducers are positioned close to any obstructions that distort the uniformity of the flow profile.
The use of chains to fix the guide rail to the pipe can be eliminated on steel pipes by using the optional magnetic guide rails. In all other respects the setting up of the sensors is the same as for standard guide rails.
NOTICE
NOTICE
6.2 Transducer Attachment (Type ‘A’ & ‘B’)
Type ‘A’ & ‘B’ transducers are fitted to adjustable guide rails which are secured to the pipe
using wrap-around chains and mechanically connected together by a steel separation bar. The separation bar also acts as a ruler to allow the distance between the transducers to be accurately set to the value determined by the Portaflow instrument.
When fitting the guide rails it is easiest to assemble them onto the separation bar and adjust to the required separation distance before attaching them to the pipe.
6.2.1 Preparation
1. Before you attach the transducers you should first ensure that the proposed location
satisfies the distance requirements shown in Figure 2.1 otherwise the resulting accuracy of the flow readings may be affected.
2. Prepare the pipe by degreasing it and removing any loose material or flaking paint in
order to obtain the best possible surface. A smooth contact between pipe surface and the face of the transducers is an important factor in achieving a good ultrasound signal strength and therefore maximum accuracy.
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Instrction manual Installation
Pos.
Name
Pos.
Name
A
Tensioning thumb-wheel
E
Ruler scale (0)
B
Tension bar
F
Set Separation distance
C
Separation bar securing screw
G
Securing chain
D
Separation bar
If magnetic guide rails are used on steel pipes then only the location at 45° on the pipe apply on the next two sections.
NOTICE
6.2.2 Attaching the guide rails
Legend
1. Slide the separation bar (D) into the front of the left hand guide rail, align the front edge of
the guide rail with ‘0’ on the ruler scale (E) and secure it in place by tightening the thumbscrew (C).
2. Slide the other end of the separation bar into the front of the right hand guide rail, align
the front edge of the guide rail to the required separation distance (obtained from the Portaflow instrument) on the ruler (F), then secure it in place by tightening the thumbscrew.
3. On each guide rail, attach one end of a securing chain to a hook on the tensioning bar (B),
wrap the chain around the pipe (G) and then attach it to the hook on the other end of the tensioning bar whilst keeping the chain as tight as possible.
4. Rotate the complete guide rail assembly so that it is approximately 45° with respect to the
top of the pipe. Then tighten the chain by turning the tensioning thumb-wheel (A) on each guide block until the assembly is securely attached to the pipe.
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Installation Instruction manual
If you are unable to get sufficient tension on the chain to hold the assembly in place, fully slacken the tensioning thumb-wheel and shorten the effective length of the chain wrapped around the pipe by connecting the tensioning bar to the next link in the chain, then re-tension.
Pos.
Name
Pos.
Name
A
Transducer cover plate.
D
Transducer cable connection
B
Transducer locating slot/lug.
E
Ultrasonic couplant application
C
Transducer cover plate securing screw.
NOTICE
6.2.3 Attaching the guide rails
Legend
1. Slide the transducer cover plate (A) fully towards the outside of the guide assembly to
allow sufficient access to fit the transducer.
2. Clean the face of the transducer, removing all traces of dirt and grease.
3. Apply a 3mm bead of ultrasonic couplant along the centre length of the transducer (E).
4. Fit the transducer into the guide block – ensuring the lugs on the sides of the transducer
are correctly located into the slots on the sides of the guide block (B).
5. Slide the transducer cover plate (A) over the top of the transducer and tighten the
thumbscrew (C) finger tight to secure the transducer in place. When securing the cover plate take care to leave sufficient room around the transducer connector (D) to connect the cable.
6. Repeat the above steps for the second transducer.
7. Connect the transducers to the Portaflow instrument using the coaxial cables provided.
The RED cable must be connected to the upstream transducer and the BLUE cable to the downstream transducer. If you observe a negative flow, swap the red and blue cables at the sensor end.
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Instrction manual Operating Procedures
Initial instrument setup
Battery charging, Set date/time, Language, Backlight
Connect and take basic flow readings
At a one-off location
At a frequent location
Manage site details
QUICK START
VIEW EDIT SITE DATA
Set up a named site Rename a site
Enter data
Choose site /
check/edit data
Attach sensors
Attach sensors
FLOW READING
FLOW READING
Carry out any necessary calibration
How to adjust the Calibration Factor How to adjust the Roughness Factor How to adjust the Damping Factor
Set-up a monitoring or logging application
Configure the interfaces/outputs
How to measure totalised flows How to set up basic (manual) logging How to set up auto-timed logging How to download logged data
4-20mA ON/OFF 4-20mA Calibration Pulse ON/OFF Pulse calibration Pulse frequency mode Pulse frequency calibration
6.3 Installing the Data Logging Software
The supplied USB memory key contains a copy of the Portagraph program (together with user manual) which is used to display and save the logged data using a Microsoft based PC. The manual should be copied to a PC and the Portagraph software installed before the system is used to log data. A file on the USB key contains the instructions for installing the application.
Contact your local GF partner if the computer to be used is Apple based.
7 Operating Procedures
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Operating Procedures Instruction manual
1. Connect the external battery charger to the
charger socket at the bottom of the instrument then switch on the utility supply.
2. The instrument should indicate CHARGING
and an animated battery symbol indicates that the battery is taking on charge.
3. Leave the instrument on charge for 6.5 hours
before using it for the first time.
Selecting a language
The first time you switch on the instrument you may be asked to select a user language.
1. Switch on the instrument by pressing the
N/OFF button.
2. If necessary, select the required language
using the UP/DOWN scroll keys then press the ENTER key.
3. The selected language will be the default
when the instrument is next used. To change the language again select the Change Language option in the SETUP INSTRUMENT screen (see below)
4. The initialisation screen will be displayed,
giving details of the instrument’s serial number and software revision details.
5. Press the ENTER key to start the instrument.
6. This is the MAIN MENU and is the starting
7. point for all the operations described in his
chapter.
Setting the Date & Time
1. Select Setup Instrument from the MAIN
MENU. The screen shown here should be displayed.
2. Select Set Date & Time and click ENTER.
3. A flashing cursor should appear under the
first date number. Enter the date sequence in dd-mm-yy order then press the ENTER key.
7.1 Setting-up the Instrument
7.1.1 Using the instrument for the first time
Before you use your Portaflow 330 for the first time you should first charge the battery, then select the display language and set-up the internal clock, as described below.
Charging the battery
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Instrction manual Operating Procedures
4. Repeat this action to set the time.
5. Select Exit then press the ENTER key to return
to the MAIN MENU.
If you make a mistake when entering the data press the Delete key to move the cursor back to the number you wish to change, then continue. If you enter an invalid number an ‘ERR:Invalid Date or Time!’ error message is displayed on the second line of the screen. If this occurs repeat the set date/time procedure.
1. Select Setup Instrument from the MAIN
MENU.
2. Select Backlight from the SETUP
INSTRUMENT screen then press the ENTER key.
3. Select the required backlight operation.
4. Press the ENTER key to return to the SETUP
INSTRUMENT screen.
5. Select Exit then press the ENTER key to return
to the MAIN MENU
NOTICE
7.1.2 Enabling/disabling the backlight
The backlight can be selected to be either Disabled, illuminated for 10 seconds, 30 seconds or 1 minute every time a key is pressed, or ON permanently. If the backlight is not required it is recommended that you disable it to prolong the battery discharge time.
7.2 Using the Quick Start Menu
the quickest way to set up the Portaflow system and access the FLOW READING screen. If the point at which you intend to take the measurement is likely to require regular monitoring it is best to set it up as a ‘Site’ within the Portaflow 330, which then stores the site parameters Before you can use the Portaflow system you need to obtain the following details (this information will be required when setting up the Quick Start menu):
The pipe outside diameter. The pipe wall thickness and material. The pipe lining thickness and material. The type of fluid. The fluid temperature.
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Operating Procedures Instruction manual
1. Select Quick Start from the MAIN MENU and
press the ENTER key. You will then be presented with a series of screens in which to enter the data mentioned above.
2. Select the dimension units (millimetres or
inches) used to measure the pipe, then press the ENTER key.
3. Enter the pipe outside diameter dimension,
then press the ENTER key.
4. Enter the pipe wall thickness dimension, then
press the ENTER key.
5. If the pipe has a lining, enter the lining
thickness. If nothing is entered the instrument automatically assumes there is no lining.
6. Press the ENTER key to continue
7. Select the pipe wall material from the list
provided, then press the ENTER key. If the material is not listed select Other and
enter the propagation rate of the pipe wall material in metres/sec. Contact your local GF partner if this is not known.
8. If a lining thickness value was entered earlier,
this screen is displayed to request that you enter the lining material type. If no lining thickness was entered this screen will be bypassed.
9. Select the lining material from the list
provided then press the ENTER key. If the material is not listed select Other and enter the propagation rate of the lining material in metres/sec. Contact your local GF partner if this is not known.
10. Select the fluid type from the list provided and
press the ENTER key. If the liquid is not listed select Other and enter a propagation rate in metres/second.
Entering the site data
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Instrction manual Operating Procedures
11. If you need to alter the fluid temperature from
that shown select either °C or °F with the cursor and press the ENTER key.
12. Enter the new temperature value and ress the
ENTER key.
13. The new temperature should now be indicated
in both °C and °F.
14. Select Continue. then press the ENTER key.
15. The SENSOR SEPARATION screen now
displays a summary of the entered parameters and informs you of the type of sensor to be used, the mode of operation and the distance to set up between the sensors. In this example it recommends type A-ST (A standard) sensors operating in the ‘Reflex’ mode spaced at
32.2mm apart.
16. Take a note of the displayed parameters, then
press the ENTER key.
17. The ATTACH SENSORS screen displays, giving
instructions to attach the sensors.
The SENSOR SELECTION menu can be entered by use of the Up/Down scroll keys. This allows the type and mode of the sensors being used to be selected. This menu will be entered automatically if the entered pipe OD and/or temperature are not valid for the currently selected sensors.
Do not press the ENTER key until the transducers are fitted and connected to the instrument.
NOTICE
NOTICE
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Operating Procedures Instruction manual
18. Fit the designated sensors to the pipe using the appropriate guide rails. Take great care
to set the separation distance as accurately as possible.
19. Connect the red and blue coaxial cables between the sensors and the test instrument,
ensuring that the red connector on the instrument is connected to the ‘upstream’ sensor.
Taking a flow reading
20. Once the transducers have been fitted and
connected, press the ENTER key on the ATTACH SENSORS screen.
21. This will take you to the FLOW READING
screen via a signal-checking screen (shown here).
22. Check that the indicated signal strength on the
left of the screen is at least 2 bars (ideally 3 or
4). If less than 2 bars are shown it indicates there could be a problem with the transducer spacing, alignment or connections; or it could be due to an application problem.
23. Qxx.xx% indicates the signal quality and
should have a value of 60% or greater.
Attaching and connecting the transducers
Flow monitoring
The FLOW READING screen is the one most used during normal monitoring operation. It shows the instantaneous fluid flow together with totalised values (when enabled). In this mode you can select the flow rate measurement units by pressing keys 7 (litres), 8 (Gallons, Barrels) or 9 (m³), or change the display to show velocity by pressing key 4.
If the flow reading exceeds a value of +/-9999 in the current units then a *10 multiplier will be displayed above the units and the value displayed will be a tenth of the actual value. Similarly a * 100 and *1000 may be displayed on very large flow rates.
There are limitations on the use of these larger flow values with regards to logging of data and setting the current and pulse outputs. If the flow reading is less than 32000 m³/hour then the value can be logged and downloaded via a USB memory key.
7.3 Using the System at a Regularly Monitored Location
Setting up the Portaflow system using the Quick Start method is easy and the recommended
method to use in a ‘one-off’ situation. But if you have a site location that you want to monitor on a frequent basis it is better to set up a named ‘Site’ for that location so that you can recall
it when needed and so avoid the need to re-enter the site details every time you want to install the equipment there.
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1. Once Select View Edit Site Data from the MAIN
MENU.
2. Select Choose from list of sites.
3. Select one of the sites listed and press the
ENTER key.
4. The Site name will show the selected site and
the site parameters will be listed on the screen.
5. Scroll down through the menu list and
enter/change the data that might have changed since the last time the site was accessed.
6. When you are satisfied that the parameters
are correct select Save current site & read flow.
If you select a different Sensor set (e.g. A-ST) when entering new site data you could receive an “invalid” error message if the previous Sensor set was operating at a temperature above 135ºC. If this occurs, ignore the warning as it will disappear when you enter a temperature in the correct range for new sensors.
7. If you need to alter the fluid temperature from
that shown select either °C or °F with the cursor and press the ENTER key.
8. Enter the new temperature value and press
the ENTER key.
9. The new temperature should now be indicated
in both °C and °F.
10. Select Continue.. and then press the ENTER
key.
11. The SENSOR SEPARATION screen now
displays a summary of the entered parameters and informs you of the type of sensor to be used, the mode of operation and the distance to set up between the sensors. In this example it recommends type A-ST (A standard) sensors operating in the ‘Reflex’ mode spaced at
32.2mm apart.
12. Take a note of the displayed parameters, then
press the ENTER key.
13. The ATTACH SENSORS screen displays, giving
instructions to attach the sensors.
NOTICE
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Operating Procedures Instruction manual
The SENSOR SELECTION menu can be entered by use of the Up/Down scroll keys. This allows the type and mode of the sensors being used to be selected. This menu will be entered automatically if the entered pipe OD and/or temperature are not valid for the currently selected sensors.
Do not press the ENTER key until the transducers are fitted and connected to the instrument.
14. 14. Fit the designated sensors to the pipe using the appropriate guide rails. Take great
care to set the separation distance as accurately as possible.
15. Connect the red and blue coaxial cables between the sensors and the test instrument,
ensuring that the red connector on the instrument is connected to the ‘upstream’ sensor.
16. Once the transducers have been fitted and
connected, press the ENTER key on the ATTACH SENSORS screen.
17. This will take you to the FLOW READING
screen via a signal-checking screen (shown here).
18. Check that the indicated signal strength on the
left of the screen is at least 2 bars (ideally 3 or
4). If less than 2 bars are shown it indicates there could be a problem with the transducer spacing, alignment or connections; or it could be due to an application problem.
NOTICE
NOTICE
Attaching and connecting the transducers
Taking a flow reading
Flow monitoring
The FLOW READING screen is the one most used during normal monitoring operation. It shows the instantaneous fluid flow together with totalised values (when enabled). In this mode you can select the flow rate measurement units by pressing keys 7 (litres), 8 (Gallons, Barrels) or 9 (m³), or change the display to show velocity by pressing key 4.
7.4 Managing Named Sites
If you want to monitor a particular site location frequently you can set up a named ‘Site’ to store the installation details, such as pipe dimensions and material, required to set-up the Portaflow 330 system. These can then be recalled later when revisiting that particular location. The instrument can store up to 20 sites, the first site is reserved for QUICK START
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Once you have set up a named site you are advised to log some data to the site in order to avoid the possibility of the site name being overwritten when the QuickStart data is saved.
1. Select View Edit Site Data from the MAIN
MENU.
2. Select Choose from list of sites.
3. Select one of the EmptySites from the
presented list (e.g. EmptySite 1 as shown).
4. Select Site name and press the ENTER key.
5. This opens the ALTER NAME screen.
6. Select Alter the Site Name and you will be
presented with a screen which allows you to enter a new name in much the same way as when composing a mobile text message.
7. On completion press the ENTER key then
select Exit. This will take you back to the VIEW EDIT SITE DATA screen.
8. Scroll down through the menu list and enter/
change the pipe parameters and other data pertaining to the site. Note that this menu allows you to choose a Sensor Set, unlike the QUICK START menu which recommended the sensor set to use. If you enter an inappropriate sensor set in this menu you will be presented with an error message later when you go to the SENSOR SEPARATION screen.
9. When all the data is correct you can either:
a) Select Save current site & read flow to continue fitting the transducers and opening the FLOW READING screen.
b) Select Delete this site to delete the site name and values and restore it to the original EmptySite name.
c) Select Exit to return to the MAIN MENU.
NOTICE
and cannot be renamed; subsequent sites are initially named EmptySite1 through to EmptySite19.
7.4.1 Setting up a new site
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Operating Procedures Instruction manual
1. With the instrument operating in FLOW
READING mode, press the Options key to access the FLOW READING OPTIONS menu shown.
2. Select Zero Cutoff (m/s) and press the ENTER
key.
3. Enter the value for the Zero Cutoff (e.g. 0.06
m/s) then press the ENTER key.
4. Scroll down to select Exit and press the
ENTER key to return to the FLOW READING screen.
If you have adjusted the Zero Cutoff point to anywhere above ‘0’ you must reset it to ‘0’ before you can observe and adjust the Set zero flow offset, as its value is very small. Once the Set zero flow offset has been calibrated you can then reapply the Zero Cutoff if required.
1. Stop the liquid flow.
2. With the instrument in FLOW READING mode press the Velocity function key and
observe the reading (m/s). Any reading other than 0.000 indicates an offset error and in practice this will typically be in the range ±0.005m/s (possibly higher on smaller diameter pipes). If a greater figure is shown it is worth calibrating the offset to obtain a more accurate result. Continue as follows:
NOTICE
7.4.2 Changing a site name
To change a site name use the same method described above for generating a new site: but in this case access a current site name to change rather than an EmptySite. If you change a site name while the site is logging the logging will stop.
7.5 Instrument Calibration
The Portaflow is fully calibrated before it leaves the factory; however the following adjustments are provided to allow you to further ‘fine tune’ your instrument to suit local conditions and application where necessary. Apart from the zero flow offset adjustment, these are normally carried out only where the instrument is to be used in a permanent or semi­permanent location.
7.5.1 Adjusting the zero cut-off
This adjustment allows you to set a minimum flow rate (m/s) below which the instrument will indicate ‘0’. The default setting is 0.1 m/s but you may adjust this value if required.
7.5.2 Adjusting the set zero flow offset
The Portaflow instrument operates by comparing the time taken to send an ultrasonic signal between two transducers in either direction. A Set zero flow offset adjustment is provided to compensate for any inherent differences between the two sensors, noise pick-up, internal pipe conditions etc. It can be used to ‘zero’ the flow indication under no-flow conditions.
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Instrction manual Operating Procedures
3. Press the Options key to access the FLOW
READING OPTION screen shown.
4. Select Set zero flow (m/s) and press the
ENTER key.
5. Press the ENTER key on the subsequent
screen to accept the change, which will return you to the screen shown.
6. Scroll down to select Exit and press the
ENTER key to return to the FLOW READING screen.ENTER key to return to the FLOW READING screen.
In order to cancel any applied offset you must either read flow via Quick Start or switch the Portaflow instrument OFF & ON. Any value that you trim-out using the offset adjustment will be added/subtracted from the flow reading across the whole range.
USE THIS FACILITY WITH CARE & ONLY WHERE NECESSARY
The Portaflow instrument is fully calibrated before leaving the factory and under normal circumstances does not require further calibration when used on site.
This facility can be used to correct the flow indication where unavoidable errors occur due to the lack of a straight pipe or where the sensors are forced to be fitted close to the pipe-end, valve, junction etc.
Any adjustment must be made using a reference flowmeter fitted in the system.
1. Stop (Stall) the Portaflow’s totaliser facility and zero it.
2. Run the Portaflow’s totaliser to measure the total flow over a 30-60 minute period, and
note the total flow indicated by the reference flow meter over the same period.
3. Calculate the % error between the Portaflow and reference meters. If the error is
greater than ±1% calibrate the Portaflow as detailed below.
4. Press the Options key to access the FLOW
READING OPTION screen shown.
5. Scroll down and select Calibration factor.
6. Change the calibration factor according to the
error calculated in step 3. For example, if the Portaflow was reading 1% high then increase the Calibration factor value by 0.010. Conversely, if the reading is 1% low then
NOTICE
CAUTION
7.5.3 Adjusting the calibration factor
With the system running:
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Operating Procedures Instruction manual
decrease the calibration factor to 0.990.
7. Press the ENTER key to apply the change.
8. Select Roughness factor or Exit as required.
Pipe Material
Roughness Factor
Non ferrous metal Glass Plastics Light metal
0.01
Drawn steel pipes:
Fine planed, polished surface Plane surface Rough planed surface
0.01
Welded steel pipes, new:
Long usage, cleaned Lightly and evenly rusted Heavily encrusted
0.1
Cast iron pipes:
Bitumen lining New, without lining Rusted / Encrusted
1.0
1. Press the Options key to access the FLOW
READING OPTION screen shown. 2. Scroll down and select Roughness factor.
2. Change the roughness factor according to the
pipe material and condition as described above.
3. Press the ENTER key to apply the change.
7.5.4 Adjusting the roughness factor
The roughness factor compensates for the condition of the internal pipe wall, as a rough surface will cause turbulence and affects the flow profile of the liquid. In most situations it is not possible to inspect the pipe internally and the true condition is not known. In these circumstances experience has shown that the following values can be used:
With the system running in FLOW READING mode:
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Instrction manual Operating Procedures
1. Press the Options key to access the FLOW
READING OPTION screen shown.
2. Scroll down and select Damping (secs).
3. This will open the DAMPING OPTIONS screen.
4. Select the value of the Damping factor as
required to remove any unwanted display fluctuations. Increasing the value applies a greater smoothing affect.
5. Press the ENTER key to apply the selection
and return to the FLOW READING OPTIONS screen.
If the damping factor is set too high the value displayed may appear stable but it may exhibit large step changes when the value is updated.
NOTICE
7.5.5 Adjusting the damping factor
By averaging-out the flow rate over several seconds, the Damping factor can be used to smooth out rapid changes in flow rate to prevent wild fluctuations in the displayed flow value. It has a range of 1, 10, 15, 20, 30, 50 seconds, with a default setting of 10.
With the system running in FLOW READING mode:
7.6 Performing Monitoring & Logging Functions
This procedure shows you how to set up a basic logging session under manual start/stop control.
The flow rate and both +ve and -ve totals are logged by the instrument and downloaded to the USB memory key. The Totals can be selectively displayed in the View Log as Text screen.
7.6.1 How to measure totalised flows (manually)
The basic measurement indicated on the FLOW READING screen is the instantaneous flow rate, which in some applications may vary over a period of time. Average flow rates are therefore often required in order to get a better understanding of an application’s true performance. This is simply achieved by noting the total flow over a specific period (for example 30-60 minutes) and then calculating the average flow rate over that period of time.
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Operating Procedures Instruction manual
1. Press the Options key to access the FLOW
READING OPTION screen shown.
2. If the Totaliser is indicating Run, select it and
change it to Stall. Press the ENTER key.
3. Select Reset +Total and press the ENTER key.
4. Press the ENTER key on the subsequent
screen to accept the reset.
5. Press the ENTER key again to return to the
FLOW READING OPTIONS menu.
6. Select Reset –Total and press the ENTER key.
7. Press the ENTER key on the subsequent
screen to accept the reset.
8. Press the ENTER key again to return to the
FLOW READING OPTIONS menu.
9. Note and record the current time.
10. Select Totaliser and change it to Run. Press
the ENTER key. Note: the totalisers begin to count up as soon as Totaliser is put to Run.
11. Scroll down and select Exit to return to the
FLOW READING screen which will now indicate the instantaneous flow together with the totalised flow.
Calculating the average flow
To calculate the average flow wait for the allotted monitoring period to expire then divide the indicated total flow by the time taken. This will give you the average flow in m/s, galls/hour or whatever units you select. Note that in a bi-directional flow situation you must calculate the difference between the indicated positive and negative flow totals before carrying out the average flow rate calculation.
How to stop the totaliser temporarily
If you want to stop the totaliser temporarily for operational reasons, set the Totaliser option to Stall in the FLOW READING OPTIONS screen as described above. This will stop the totaliser operation without affecting its current values.
7.6.2 How to set up the basic logging application to memory
This procedure shows you how to set up a basic logging session under manual start/stop control. The logged data is saved to the instrument’s memory and can be downloaded to a USB memory key at a later time.
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Instrction manual Operating Procedures
1. With the Portaflow operating in FLOW READING mode, check that the indicated flow
units are the same as those you want to appear on the logger output (e.g. l/min).
2. Press the Logger function key to access the
REAL TIME LOGGER screen.
3. Select Logging interval and enter the required
period (e.g. 10 seconds).
4. Select Clear log if you want to discard any
existing logging data.
5. Select START NOW.
6. This screen appears only if a log already exists
for the QuickStart site. It allows you to either delete or save the existing log, or cancel the START NOW request.
When setting up a named site it is advisable to run a brief logging session on the new site to establish a data log file, as this will prevent the site name being overwritten when saving the QuickStart log, as described above.
7. The VIEW LOG AS TEXT screen displays the log
events in date-stamped chronological order.
Press key 5 to go to the top line of logged data or key 6 to go to the bottom line.
8. Press the ENTER key to return to the REAL
TIME LOGGER screen. Then select Exit to return to the FLOW READING screen. Logging
NOTICE
NOTICE
Starting point
This procedure assumes that the Portaflow instrument has been correctly installed and is operating in the FLOW READING mode.
Setting up and starting the logging
If you choose to save the existing log it will be saved to the highest number site that does not
currently have an attached log (e.g. EmptySite19, EmptySite18.... etc). The name of the site to
which the log is saved will be changed to CopyQS_xx (where xx is a numerical value which is incremented each time a log is saved). For example: if EmptySite19 is available when you elect to save the QuickStart log, the log is saved to EmptySite19 and the sitename is changed to CopyQS_1.
View log as text
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will continue to take place in the background.
There can be only one set of logged data per site. If a new data log is started on a site it will clear the existing data.
9. If you want to view the logging progress
graphically rather than as text, press the Logger function key to get to the REAL TIME LOGGER screen.
10. Select Graph Y axis max and enter a value
equal to the expected maximum flow.
11. Select View log as graph. This will open the
VIEW LOG AS GRAPH screen shown below.
12. You can select the data at any point in time by
scrolling along the time axis of the graph using the LEFT/RIGHT scroll keys (5 & 6). The data values for the selected point are then shown to the left of the graph. Keep the scroll key pressed for the cursor to move automatically.
13. If you want to change the value of the Y axis to
improve the resolution of the graph press the UP/DOWN scroll keys. The maximum values will then increase/decrease as appropriate.
14. 14. To exit the VIEW LOG AS GRAPH screen
and return to the REAL TIME LOGGER screen press the ENTER key.
15. If you wish to monitor the logging progress at any time while you are operating in FLOW
READING mode, press the Logger function key as described above to switch to the REAL TIME LOGGER screen. You can then select View log as text or View log as graph, as required, without interfering with the logging operation.
NOTICE
View log as graphic
Monitoring the logged events at a later time
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16. From the FLOW READING screen, press the
Logger function key to access the REAL TIME LOGGER screen.
17. Select STOP NOW to cease logging. Note that
the START NOW and STOP NOW options toggle depending on which was last selected.
18. Select Exit to return to the FLOW READING
screen.
The logged data will remain storednin the instrument’s memory and can be accessed at any time as described above.
When entering the Start and Stop times in this procedure, you must enter ‘00’ in the seconds field rather than leave it blank, otherwise an error message is displayed.
If you enter a Start time that is later than the Stop time you will see an error message until the stop time has been set to be later. This does not however affect the operation of the equipment once the correct times have been set.
1. With the Portaflow operating in FLOW READING mode, check that the indicated flow
units are the same as those you want to appear on the logger output (e.g. l/min).
2. Press the Logger function key to access the
REAL TIME LOGGER screen.
3. Select Logging interval and enter the required
period.
4. Select Start date & time and enter the date
and time you wish logging to commence. Note this must be in the future.
If the log is not empty then a warning screen will be displayed, and when a key is pressed the menu will be displayed with the cursor at the Clear Log
NOTICE
NOTICE
NOTICE
7.6.3 How to set up automatic (timed) logging mode
This procedure shows you how to set up an auto logging session under timed start/stop control. The logged data is saved to the instrument’s memory and can be downloaded to a USB memory key at a later time.
Starting point
This procedure assumes that the Portaflow has been correctly installed and is operating in the FLOW READING mode. Also that the instrument’s date and time are correctly set.
Setting up, starting and cancelling auto logging
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Operating Procedures Instruction manual
item. The log must be cleared before new times can be entered.
5. Select Stop date & time and enter the date and
time you wish logging to cease. Note this must be later than the start time.
6. Select Set auto start. This enables the auto
logging application.
If Set Auto start is enabled with valid start and
stop times then this entry will change to Cancel Auto start.
7. To cancel the automatic logging session
before it commences, click the Cancel Auto Start.
8. Select Exit to return to the FLOW READING
screen.
9. If you wish to view the logging progress at any time while you are operating in FLOW
READING mode, press the Logger function key as described above to access the REAL TIME LOGGER screen. You can then select View log as text or View log as graph, as required, without interfering with the logging operation.
Manually stopping the auto logging session
10. The logging session will stop automatically at
the programmed Stop date & time.
11. If you wish to manually stop logging earlier
than programmed, press the Logger function key to access the REAL TIME LOGGER screen then select STOP NOW to cease logging.
12. Select Exit to return to the FLOW READING
screen.
The logged data will remain stored in the instrument’s memory and can be viewed at any time as described above.
NOTICE
NOTICE
Monitoring the logged events
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Instrction manual Operating Procedures
The backlight will be disabled while the data is being downloaded to the USB memory key.
The USB key must be inserted before you select the download operation.
If this is done from the FLOW READING screen any logging currently taking place will be terminated.
2. Select Data Logger from the MAIN MENU.
3. Select Choose from list of sites and select the
name of the site to download.
4. The totals are always logged. If you wish to
display them when viewing a log, then use the options in Select Log Totals. The default is Off.
5. If you want to view the log prior to downloading
it you can do so using the View log as text or View log as graph options.
6. When you are ready to begin downloading,
insert the USB memory key.
7. Select Download log and press the ENTER
key.
8. The selected logged data is now downloaded
to the USB key and the display changes to show download activity with the sample count increasing towards the total number of samples.
NOTICE
NOTICE
NOTICE
7.6.4 How to download logged data to a USB memory key
This procedure shows you how to download the logged data stored in the Portaflow 330 internal memory to a plug-in USB memory key. The USB key must be formatted with a FAT format file directory. The files on the memory key will be named LOGxxx, where xxx is a three digit number. The actual site name is preserved in the header of the data file and if a further log from the same site name is downloaded it will be appended to the existing data file. The created file can be imported into Portagraph to provide a graphical display of the data and then saved in Windows Excel format. The data, which is downloaded at approximately 10,000 samples per hour, always includes the positive and negative totaliser values.
1. Access the MAIN MENU.
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As shown on the display the download can be aborted by pressing the ENTER key.
Due to the indirect method of inserting the data into Portagraph, some functions, such as site details, will not have the relevant data present.
NOTICE
NOTICE
9. The display will return to the VIEW LOGGED DATA menu when the download is complete.
10. On the VIEW LOGGED DATA screen you can now Clear the log if required or Exit directly
back to the MAIN MENU.
7.6.5 Transferring data to a PC
Once the data is on the USB memory key it may be plugged into a PC that has the Portagraph software installed on it.
To view a graph of the data:
1. Click on File in the top left corner of the Portagraph application screen.
2. From the presented menu options, select Import, then CSV.
3. Navigate to the drive location of the USB key and select the file to be viewed.
To save the USB key data to the PC
1. Follow the instructions in the Portagraph user manual.
7.7 Configuring the Current / Pulse Output
The Current/Pulse Output connector provides two output signals that are proportional to the measured fluid flow. The first is a current signal calibrated to a standard control range (e.g. 4-20mA), and the second is a pulse output. It is permissible to use both outputs simultaneously.
7.7.1 Current output
Using the instrument’s menu system, the operator can use the following procedures to:
Select the current output function Off/On Select the current output signal range (4-20mA, 0-20mA, 0-16mA) Calibrate the current output signal to a required flow range
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1. With the instrument operating in the FLOW
READING mode, press the 4-20mA function key. This will access the 4-20mA OUTPUT screen.
2. The ON/OFF status of the 4-20mA output is
shown on line 2 of the display.
3. To change the ON/OFF status select Output
Range and press the ENTER key.
4. Select Off, to turn OFF the 4-20mA Output or
select one of the output ranges to turn it ON.
5. Press the ENTER key to return to the 4- 20mA
OUTPUT screen.
The 4-20mA output has been calibrated in the factory and should not require further adjustment. In the rare event that re-calibration is necessary, this procedure should be carried out only by a trained engineer.
1. Select Setup Instrument from the MAIN
MENU, to access the SETUP INSTRUMENT screen.
2. 2. Select Calibrate 4-20mA.
3. Connect a calibrated ammeter to the 4-20mA
output and adjust the UP/DOWN Scroll keys (Coarse) and LEFT/RIGHT Scroll keys 5 & 6 (fine) until the output is exactly 4.0mA. The DAC should indicate approximately 8000.
4. Press the ENTER key when done.
5. With the meter still connected to the 4-20mA
output adjust the Scroll keys to obtain an output of exactly 20mA. The DAC should indicate approximately 40000.
NOTICE
Turning the 4-20mA output OFF/ON and selecting the current range
4-20mA signal calibration and ranging
This procedure describes how to calibrate the 4-20mA output and ‘scale’ it to operate over a defined flow-rate range.
Signal calibration
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6. Press the ENTER key when done.
The 4-20mA can be set to represent a particular flow range. It is also possible to enter a negative figure for the minimum output and this would enable a reverse flow to be monitored
7. With the instrument operating in the FLOW
READING mode, press the 4-20mA function key. This will access the 4-20mA OUTPUT screen.
8. Select Flow at max. output and enter a value
of the flow rate that you want to associate with a 20mA output.
9. Select Flow at min. output and enter a value of
the flow rate that you want to associate with a 4mA output. This could be ‘0’.
10. Select Output mA for error and enter a value (default is 22mA) that you want the 4-
20mA output to produce in the event of an error (e.g. if the flow-rate is outside the set range).
11. Upon completion press the ENTER key to return to the FLOW READING screen.
0-20mA
0-16mA
4-20mA
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NOTICE
4-20mA Signal scaling
Converting the measured current to flow rate
Assume the maximum flow rate is F
(l/min) and the minimum flow rate Fmin is ‘0’ (l/min),
max
as shown.
To calculate the flow rate (l/min) for a measured current I(mA) then:
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Instrction manual Operating Procedures
1. With the instrument operating in the FLOW
READING mode, press the Pulse function key to access the PULSE OUTPUT screen.
2. A Pulse output is ON (or OFF) message
appears in the second line of the display.
3. To change the pulse output operational status,
select the Output menu option then select Off/On as required.
4. Select Exit and press the ENTER key to return
to the FLOW READING screen.
This does not apply if the PULSE OUTPUT menu is accessed by pressing the Pulse key when operating in the FLOW READING mode.
1. With the instrument operating in the FLOW
READING mode, press the Pulse function key to access the PULSE OUTPUT screen.
2. To change the Flow units shown in this menu
you must return to the FLOW READING screen and select the required units using keys 7,8 and 9.
3. Select Vol per pulse and enter the required
value. In the example shown, a 10ms pulse is produced for every 10 litres of flow.
NOTICE
7.7.2 Pulse output
The pulse output can be used in two modes, ‘volumetric’ and ‘frequency’. When operating in the ‘volumetric’ mode a pulse is produced every time a pre-selected volume of liquid passes through the pipe; and when in the ‘frequency’ mode the output is a continuous pulse-train with a frequency proportional to the flow rate (l/s). Using the instrument’s menu system, the operator can use the following procedures to:
Select the pulse output function Off/On/Frequency Volumetric mode – select the output pulse width and volume per pulse Frequency mode – select the maximum pulse frequency and the corresponding maximum
flow rate
Turning the pulse output OFF/ON (volumetric mode)
Generating a ‘Test’ pulse If the PULSE OUTPUT menu screen is accessed from the SETUP INSTRUMENT menu you can
generate a ‘test’ pulse by selecting Flow units and pressing the Option key.
Calibrating the pulse output signal range (volumetric mode)
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Operating Procedures Instruction manual
The pulse Output must be Off in order to change the Volume per pulse.
1. With the instrument operating in the FLOW
READING mode, press the Pulse function key to access the PULSE OUTPUT screen.
2. To change the pulse output to ‘frequency’
mode, select the Output menu option then select Frequency as required.
3. A1 Pulse Frequency is ON message appears in
the second line of the display.
4. Select Exit and press the ENTER key to return
to the FLOW READING screen.
1. With the instrument operating in the FLOW
READING mode, press the Pulse function key to access the PULSE OUTPUT screen.
2. Select Max Pulse Freq (Hz) and enter the
required value.
3. Select Flow at Max Freq and enter the
required value (l/s).
4. Select Exit and press the ENTER key to return
to the FLOW READING screen
NOTICE
4. Select a Pulse width (in ms) to suit the particular application – e.g. electro-mechanical
counter. Refer to the manufacturer’s data sheet for the minimum pulse width.
5. Select Exit and press the ENTER key to return to the FLOW READING screen.
Selecting the pulse output frequency mode
Calibrating the pulse frequency range
The Calculated Pulse Value field is automatically calculated as:
 
This value is often required to be programmed into the device that is receiving the pulses to enable it to calculate the correct flow rate – for example, when connecting the pulse output to a Calec energy meter.
40

󰇛󰇜
Page 42
Instrction manual Maintenance and Repair
Do not disassemble this unit unless advised by GF. Return the unit to an approved service agent or place of purchase for further advice.
WARNING
CAUTION
8 Maintenance and Repair
This instrument does not contain any user-serviceable parts. The following notes are provided as a guide to general equipment care
1. Ensure the unit is switched off and disconnected from the mains, then wipe the exterior of
the instrument with a clean, damp cloth or paper towel. The use of a solvent may damage the surface.
2. The instrument contains a rechargable battery, dispose safely and in accordance with the
local regulations in force in the country of operation.
3. Ensure all cables and connectors are kept clean and free from grease or contaminants.
Connectors may be cleaned with a general purpose cleaner if necessary.
4. Avoid the use of excessive grease/ultrasonic couplant on the sensors as this may impair
the performance of the equipment. Excessive grease/couplant can be removed from the sensors and guide rails using an absorbent paper towel and a general purpose solvent cleaner.
5. We recommend that the ultrasonic couplant is replaced on the sensors every 6 months,
especially on pipes where the application is too hot to touch. If the signal level drops below 30% this is also an indication that the sensors need re-greasing.
6. Regularly check all cables/parts for damage. Replacement parts are available from GF.
7. Ensure the person who services your instrument is qualified to do so. If in doubt, return
the instrument to GF with a detailed report on the nature of any problem.
8. Ensure that suitable precautions are taken when using any materials to clean the
instrument/sensors.
9. The instrument and sensors should be calibrated at least once every 12 months. Contact
GF or your local GF partner for details.
10. When returning product to GF make sure it is clean and please notify GF if the instrument
has been in contact with any hazardous substances.
11. If the instrument was supplied with dust or dirt caps make sure they are re-fitted when
the instrument is not in use.
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Troubleshooting Instruction manual
9 Troubleshooting
9.1 Overview
If you have a problem with your flow monitoring system it can be due to any of the following:
Faulty instrument
If you suspect the instrument is faulty you can check it out using a test block. This will establish that the instrument is functional and receiving a healthy signal from the
connected transducers.
Incorrect setup
A low, or zero, signal could be caused by incorrect set-up such as:
Incorrect site data entered into the instrument. Incorrect or non-matching ultrasonic transducers selected for use. Incorrectly fitted transducers – lack of couplant applied, incorrect spacing, insecure
attachment.
Poor connections between the probes and the instrument.
Application problem
If you are certain that the instrument is healthy and suitably set-up for the current site; and the probes are properly assembled and fitted correctly, there could be an application problem concerned with the site.
Check such conditions such as: Poor pipe outer surface quality
Uneven surface preventing good surface contact with the transducer. Flaking paint (should be removed). Variable air gap in concrete-covered pipes affecting the ultrasonic signal quality.
Poor internal pipe construction
Rough internal pipe walls affecting fluid flow (see roughness factor). Internal welds positioned in the transducer signal path affecting the signal quality. The ‘drippings’ in galvanised-dipped pipes or other irregularities interfering with the
signal path.
Incorrect probe location
Transducers located too close to bends or valves, disturbing the flow profile. Transducers located too close to insertion probes, disturbing the flow profile. For horizontal pipework transducers should not be positioned on the top of the pipe.
Poor fluid conditions within the pipe
Fluid contains bubbles, high particle density or sludge. Air in the top of the pipe.
Low fluid flow within the pipe
Pipe obstructions. Malfunctioning valve not opening fully (or closed inadvertently).
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Instrction manual Troubleshooting
Liquid content problems
Multiple liquid contents do not comply accurately to expected sound speed criteria. Very hot pipe almost turns water to steam and therefore exhibits the wrong speed
characteristics –could be due to reduced pipe pressure.
Flashover – liquid turns into a gas because of lower than required pressure.
9.2 General Troubleshooting Procedure
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Troubleshooting Instruction manual
Flow rate errors
No flow signal
Interpretation: This message appears when the transducers cannot send or receive signals to each other.
Response: Firstly check that all cables are connected, transducers are on the pipe correctly with sufficient couplant on the face. This condition could also be due to a partially empty pipe, aerated liquid, particulate content too high or when the condition of the pipe being measured is poor.
Flow signal is poor
Interpretation: This warning appears when the signal is lower than 25%.
Response: This could be due to an application problem, a poor quality pipe – see also the conditions for No flow signal (above). Check for sufficient couplant.
Zero cut-off error!
Interpretation: You have entered an out-of-range value in the Zero cutoff field in the Options menu.
Response: Enter a valid number.
Totaliser beyond maximum!
Interpretation: The totaliser has overflowed its maximum count. The counter will roll-over and restart from zero but this message alerts you to the fact.
Response: Reset the totalizer.
Pulse errors
Pulse Rate > Max
Interpretation: The flow rate exceeds the capability of the pulse output – i.e. too many pulses per second are required than can be achieved.
Response: Narrow the pulse width time or increase the volume per pulse
Pulse volume error!
Interpretation: You have entered an out-of-range value in the Pulse volume error field in the PULSE OUTPUT menu.
Response: Enter a valid number.
Pulse width error
Interpretation: You have entered an out-of-range value in the Pulse width error field in the PULSE OUTPUT menu.
Response: Enter a valid number.
4-20mA errors
mA out > Max
Interpretation: The actual flow is higher than the maximum set on the mA range.
Response: Re-scale the 4-20mA output to be able to cope with the higher flow.
9.3 Warning & Status Messages
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Instrction manual Troubleshooting
4-20mA errors
Calibration 20mA Error!
NOTE:
The 4-20mA output is calibrated before the
instrument leaves the factory and should not require further adjustment.
Interpretation: You have adjusted the DAC outside its accepted range when calibrating the 20mA signal output.
Response: Re-calibrate the 4-20mA output.
Calibration 4mA Error!
NOTE:
The 4-20mA output is calibrated before the instrument leaves the factory and should not require further adjustment.
Interpretation: You have adjusted the DAC outside its accepted range when calibrating the 4mA signal output.
Response: Re-calibrate the 4-20mA output.
Data logging errors
Log not empty!
Interpretation: When using QuickStart and manually starting a log, this message is displayed to warn you that a log already exists. The screen will offer the option to cancel the logging, or save the log to another site.
Response: Attempt to save the existing log, then re-start logging. If logging still fails to start, and the error message remains, then either all the sites are in use or all the Logger memory is full. Check for any unwanted log files and delete them.
Log memory full
Interpretation: This occurs when all the data logger memory locations are filled.
Response: Clear the logger memory
USB key not found
Interpretation: Attempt is made to download logged data without a working FAT format USB key being present in the USB socket.
Response: Insert or replace the USB key and abort then restart the download
Battery errors
Battery Low
Interpretation: The battery has discharged to below 30% remaining. This leaves the instrument with approximately 4 hours remaining, depending on power usage, before it needs recharging.
Response: Recharge the internal battery at the earliest opportunity. Do not leave the instrument for a prolonged period with a fully discharged battery.
Battery Exhausted
Interpretation: The battery is approaching a fully
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Troubleshooting Instruction manual
Battery errors
discharged state and the instrument is about to store the internal data and shut-down.
Response: Recharge the battery.
Set-up errors
Pipe OD out of range
Interpretation: You have entered an out-of-range value for the pipe outside diameter dimension – i.e. larger or smaller than the unit or sensor can be used on.
Response: Enter a valid number.
Wall thickness out of range
Interpretation: You have entered an out-of-range value for the pipe wall thickness dimension – accepted range is 1mm - 75mm.
Response: Enter a valid number.
Lining thickness out of range
Interpretation: You have entered an out-of-range value for the lining thickness dimension – acceptable range is 0mm - 25mm.
Response: Enter a valid number.
Temperature range
Interpretation: You have entered an out-of-range value for the fluid Temperature. Accepted temperature range ­20°C to +300°C.
Response: Enter a valid number.
Invalid Date or Time
Interpretation: The entered Date or Time is invalid, or when setting up ‘timed’ data logging the Stop time is set earlier than the Start time.
Response: Enter a valid Date and Time.
Sensors: INVALID
Interpretation: The selected temperature is higher than the maximum allowed for the sensor type.
Response: Select alternative sensors or change the temperature.
Mode: Err Typ
Interpretation: The selected sensors are invalid and the mode cannot be verified.
Response: Select a valid sensor type and choose a mode that gives a non-zero separation distance.
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Instrction manual Troubleshooting
A test block is included with the Portaflow 330 equipment to allow the transducers and inter-connecting cables to be functionally checked.
1. Switch ON the instrument.
2. Select Quick start and enter the parameters shown in the
table below for the appropriate transducer type (A or B):
Parameter
A Sensors
B Sensors
Pipe outside diameter
30.0mm
50.0mm
Pipe wall thickness
14.0mm
22.0mm
Pipe lining thickness
0.00
Pipe wall material
PVDF-SYGEF
Fluid type
Water
Mode
Diagonal
Temp
20°C
9.4 Test Block
3. When the above data is entered, the SENSOR SEPARATION screen will be displayed.
4. Use the UP/DOWN scroll key to go to the SENSOR SELECTION menu. Select the
appropriate sensor (the default will be “A”) and press the ENTER key to return to the SENSOR SELECTION menu.
5. Select Sensor mode and position the cursor at Diagonal and press ENTER to return to the
SENSOR SELECTION menu.
6. Select Exit and press the ENTER key to return to the SENSOR SEPARATION screen.
7. Check that the parameters displayed are correct.
8. Apply acoustic couplant to the sensors and attach them to the test block with the
connectors positioned towards the centre of the test block as shown, and temporarily secure them in place using elastic bands or tape.
9. Connect the sensors to the Portaflow 330 instrument using the cables provided.
10. Press the ENTER key to go to the FLOW READING screen.
11. Select the Options key to go to the FLOW READING OPTION menu and set the Damping to
at least 10 seconds.
12. Select Exit and press ENTER to return to the FLOW READING menu.
13. The flow reading value displayed is not important. The fact that a reading is obtained
indicates that the instrument is functioning. This value may fluctuate but this is normal.
14. The signal strength indicator at the left of the display should show 3–4 bars.
9.5 Microprocessor Reset Facility
In the rare event that the Portaflow 330 instrument appears to totally hang-up, or displays total gibberish, you can reset its microprocessor by carefully inserting a straightened
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Troubleshooting Instruction manual
paperclip into the pinhole located in the right-hand side of the instrument to operate the internal reset switch. Hold the paperclip perpendicular to the instrument while doing this.
9.6 Diagnostics Display
This feature is designed for advanced users and is intended to provide information that will aid the user to diagnose problems – e.g. no signal strength. When operating in the FLOW READING mode you can access a diagnostics screen by pressing the Options function key and then selecting Diagnostics from the FLOW READING OPTIONS screen. This will display the operating values for the following parameters.
Calculated time (μs)
This is a value the instrument predicts will be the time in μsecs that it should take for the acoustic wave to propagate across a particular pipe size. This value is ascertained from the data entered by the user. i.e. Pipe size, material, sensor set etc.
Actual time (μs)
This is the value the instrument measures as the time taken for the acoustic wave to propagate across the pipe. It is used to see if the signal is being taken from the burst, at the correct time to get the strongest signal. This value is normally a few μs below the calculated μs value. If, however, this value is much greater than the calculated time then there is a problem with the set-up.
Flow (m/s) This displays flow velocity in m/sec to 3 decimal places. Signal strength This is the averaged value of Signal and should be a value between 800 and 1600 – where 800
is approximately 50%, and 1600 is approximately 100%. Gain Gain values are typically in the range 600 to 850. Switches Typical Switches values are None and *10. On small pipes (and when using the test block) the
value should be None. A Switch value of *100 indicates poor sensor set-up or poor connections.
UP/DN time difference The difference in transit times between the upstream and downstream signals due to the fluid
flow. Fluid propagation rate This is the sound speed of the fluid calculated using the data entered by the user. Sensor separation The same value as displayed in the setup screen.
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Instrction manual Appendix A: Specification
General
DSP Measurement Technique:
Transit time.
Timing Resolution:
50 pico-second, continuous signal level indication on display.
Flow Velocity Range:
Minimum Velocity 0.1m/s; Max Velocity 20m/s: Bi­directional.
Turn Down Ratio:
100:1
Accuracy:
±0.5% to ±2% of flow reading for flow rate >0.2m/s and Pipe ID >75mm.
±3% of flow reading for flow rate >0.2m/s and Pipe ID in range 13mm - 75mm.
±6% of flow reading for flow rate < 0.2m/s.
Repeatability:
±0.5% of measured value or ±0.02m/s whichever is the greater.
Reynolds Number Correction:
Flow velocity corrected for Reynolds number over entire velocity range.
Response Time:
< 500ms depending on pipe diameter.
Selectable Flow Units:
VELOCITY: m/sec, ft/sec. VOLUME: l/s, l/min, l/h, gal/min, gal/h, USgals/min,
USgals/h, Barrel/h, Barrel/day, m³/s, m³/min, m³/h.
Selectable Volume Units:
l, gal, USgals, Barrel, m³.
Total Volume:
12 Digits - forward and reverse.
Applicable fluid types
Fluid Condition:
Clean liquids or oils that have less than 3% by volume of particulate content. Applications include river water, sea water, potable water, demineralised water, glycol/water mix, hydraulic systems and diesel oil.
Applicable pipe types
Pipe Materials:
Any sonic conducting medium such as PVDF-SYGEF, PP-PROGEF, PE-ELGEF, PB-INSTAFLEX, ABS, PVC­U/PVC-C, Mild Steel, Ductile Iron, S’less Steel 316, Copper
Pipe Dimension (outside diameter):
Min 13mm; Max 5000mm with D sensor set.
Pipe Wall Thickness:
1mm - 75mm.
Pipe Lining:
Applicable pipe linings include Rubber, Glass, Concrete, Epoxy, Steel.
10 Appendix A: Specification
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Appendix A: Specification Instruction manual
Applicable pipe types
Pipe Lining Thickness:
0mm – 25mm.
Pipe Wall Temperature Range:
Standard sensor operating temperature is -20°C to +135°C.
Transducer sets
Standard:
Temperature Range -20°C to +135°C. 'A-ST' (standard) 13 mm…115 mm pipe O.D. (2MHz). 'B-ST' (standard) 50 mm…2000 mm pipe O.D. (1MHz).
'D'* 1500 mm…5000 mm pipe O.D. * Temperature
Range -20°C to +80°C (0.5MHz).
Data logger
Data Logged:
Site name, flow rate and totals. Logs data selected in setup, e.g l, gals, USgals, m³.
No. data points:
200k.
Time Stamping:
All data points are time stamped.
No. Sites:
20 sites.
No. Data Points Per Site:
All free memory can be allocated to any site up to a max of 200,000 data points.
Programmable Logging Interval:
5 secs to 1hr.
Languages
Standard Supported Languages:
English, French, German, Italian, Spanish, Portuguese, Russian, Norwegian, Dutch, Swedish.
Outputs
USB Memory key:
FAT formatted
Analogue Output: Resolution: Alarm Currents: Isolation: Maximum Load:
4–20mA, 0–20mA, 0–16mA.
0.1% of full scale. Any between 0–26mA. 1500V Opto-isolated. 620 Ohms.
Pulse Output TTL: Max Current:
(Volumetric mode) Pulse Repetition Rate:
(Frequency mode) Max Pulse Frequency
Opto-isolated MOSFET relay. 150mA Up to 500 pulses/sec (depending on pulse width). 500ms for 1 pulse/sec. 5ms for 100 pulses/sec.
200Hz
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Instrction manual Appendix A: Specification
Outputs
Flow at Max Frequency
9999 l/s
Electrical
Supply Voltage:
Input Voltage Range:
9–24Vdc.
Power Consumption:
10.5W.
Battery
Technology:
5-cell NiMH.
Capacity:
3.8AHr.
Operating time:
Typically 20 hours continuous with backlight and 4­20mA output OFF.
Recharge Time:
6.5 Hours.
Service Life:
>500 charge/discharge cycles.
Power Supply/Charger
Manufacturer:
Mean Well type GE18I12-P1J
Input Voltage Range:
90–264Vac.
Input Frequency Range:
47–63Hz.
Output Voltage:
12Vdc.
Max. Output Current:
1.2A.
Approvals:
FCC, C-Tick, UL, CUL, TUV, CB & CE.
Mechanical
Carrying case:
Rating:
All components are contained in a hard-wearing IP67 rated carrying case with a protective moulded foam insert.
Enclosure:
Material:
Flame retardant injection moulded ABS.
Dimensions:
264mm x 168mm x 50mm.
Weight (Including Battery):
1.1 kg.
Protection:
IP54.
Keypad:
No. Keys:
16.
Display:
Format:
240 x 64 pixel graphic display, high contrast black-
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Disposal Instruction manual
Mechanical
on-white, with backlight.
Viewing Angle:
Min 30°, typically 40°.
Environmental
Operating Temperature:
–20°C to +50°C.
Storage Temperature:
–25°C to +65°C.
Operating Humidity:
90% RH MAX at +50°C.
Charging Temperature:
0°C to +40°C.
Approvals
Safety:
BS EN 61010.
EMC:
BS EN 61326 - 1:2006, BS EN 61326-2-3:2006.
Battery Charger:
EN61204 - 3.
Shipping information
Box Dimensions:
410mm x 205mm x 355mm.
Weight:
7.5 kg.
Volumetric Weight:
5. kg.
A product marked with this symbol must be taken to a separate collection point for electrical and electronic devices.
If you have any questions regarding disposal of the product, please contact your national agent for GF Piping Systems.
GF reserve the right to alter any specification without notification. PORTAFLOW 330 and PF330 are identical.
11 Disposal
Before disposing of the different materials, separate them by recyclables, normal waste
and special waste.
Comply with local legal regulations and provisions when recycling or disposing of the
product, the individual components and the packaging.
Comply with national regulations, standards and directives.
If you have questions regarding the disposal of your product, please contact your national GF Piping Systems representative.
52
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Notes
Page 55
Notes
Page 56
GF Piping Systems
Worldwide at home
Our sales companies and representatives ensure local customer support in over 100 countries
www.gfps.com
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The technical data are not binding. They neither constitute expressly warranted characteristics nor guaranteed properties nor a guaranteed durability. They are subject to modifi ation. Our General Terms of Sale apply.
. GFDO_6408_4 (08.15) © Georg Fischer Piping Systems Ltd CH-8201 Schaffhausen/Switzerland, 2015
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