The GF 2581 FlowtraMag is a full-bore plastic PVC in-line style magnetic fl owmeter. The
PVC body with Titanium or Hastelloy
three times lighter in weight compared to traditional metal magmeters on the market. It is
designed for high accuracy fl ow measurement in short pipe runs, making it an ideal solution
for industrial applications where performance and ease of use are important.
The FlowtraMag is available in pipe sizes of DN25 (1 in.), DN40 (1.5 in.), DN50 (2 in.),
DN80 (3 in.) and DN100 (4 in.), optimized for performance in short pipe runs often
associated with fi nal effl uent lines, well heads and water treatment skids.
Features include:
• No moving parts
• No pressure drop
• Lighter in weight compared to traditional metal magmeters
• Reduced straight run requirements, ideal for fi nal effl uent lines, well heads and skids
• Factory calibrated with certifi cate (±1% of reading accuracy)
• Partially fi lled pipe detection status indicator
• Visual LED indicators make sensor status clear and easy to read
• Reverse fl ow direction confi gurable with 0252 Confi guration Tool or GF Confi g Tool
Bluetooth
• One device with three diff erent outputs: fi eld selectable Frequency or Digital (S³L),
and analog 4 to 20 mA, in both passive and active confi guration
• On-the-fl y confi guration with GF Confi g Tool Bluetooth
• Bluetooth
instantaneous fl ow reading
®
App
®
4.2 capable, support iOS and Android for simple user confi guration with
®
C electrodes has no moving parts and is two to
®
App
Table of Contents
Warranty Information ...............................................................................2
Patent #: US 10,712,184 B1
Other U.S. and International Patents Pending
Page 2
Chemical CompatibilityWarranty Information
Refer to your local Georg Fischer Sales offi ce for the most
current warranty statement.
All warranty and non-warranty repairs being returned must
include a fully completed Service Form and goods must be
returned to your local GF Sales offi ce or distributor.
Product returned without a Service Form may not be
warranty replaced or repaired.
GF products with limited shelf-life (e.g. pH, ORP, chlorine
electrodes, calibration solutions; e.g. pH buff ers, turbidity
standards or other solutions) are warranted out of box but not
warranted against any damage, due to process or application
failures (e.g. high temperature,
mishandling (e.g. broken glass,
chemical poisoning, dry-out) or
damaged membrane, freezing
and/or extreme temperatures).
Safety Information
1. Depressurize and vent system prior to installation or removal.
2. Confi rm chemical compatibility before use.
3. DO NOT exceed maximum temperature or pressure specs.
4. ALWAYS wear safety goggles or face shield during
installation and/or service.
5. DO NOT alter product construction.
6. If this equipment is used in a manner not specifi ed by the
manufacturer, the protection provided by the equipment may
be impaired
7. This device is not approved for use or installation in
hazardous locations.
Caution / Warning / Danger
Indicates a potential hazard. Failure to follow all warnings
may lead to equipment damage, injury, or death
Electrocution Danger
Alerts user to risk of
electrocution.
Electrostatic Discharge (ESD)
Alerts user to risk of potential damage to product by ESD.
Personal Protective Equipment (PPE)
Always utilize the most appropriate PPE during
installation and service of GF products.
Pressurized System Warning
Sensor may be under pressure, take caution to vent
system prior to installation or removal. Failure to do so
may result in equipment damage and/or serious injury.
potential of injury or death via
Georg Fischer products are manufactured in a variety of wetted
materials to suit various liquids and chemicals.
All plastic materials including typical piping types (PVC) are more
or less permeable to contained media, such as water or volatile
substances, including some acids. This eff ect is not related to
porosity, but purely a matter of gas diff usion through the plastic.
If the plastic material is compatible with the medium according
to the application guidelines, the permeation will not damage
the plastic itself. However, if the plastic encloses other sensitive
components, as is the case with GF FlowtraMag meter, these
may be aff ected or damaged by the media diff using through the
plastic body.
Unit is factory shipped confi gured to measure water.
Operating Pressure/Temperature Graph
(bar)(psi)
10.3
150
9.7
140
9.0
130
8.3
120
7.6
110
6.9
100
6.2
90
5.5
80
4.8
70
4.1
60
3.4
50
2.8
40
2.1
30
1.4
.
20
0.7
10
0
-20020406080100
°F°C-43268104140176212
DN80 (3”)
DN100(4”)
DN25 (1”)
DN40 (1.5”)
DN50 (2”)
@ 3,5 bar
(51 psi)
@ 2,27 bar
(33 psi)
Hand Tighten Only
Overtightening may permanently damage product threads
and lead to failure. (union nut only)
Do Not Use Tools
Use of tool(s) may damage product beyond repair and
potentially void product warranty. (union nut only)
Note / Technical Notes
Highlights additional information or detailed procedure.
Hastelloy® is a registered trademark
of Haynes International.
2
2581 FlowtraMag® Meter
Page 3
Specifi cations
General
Pipe Size Range ..................... DN25 (1 in.), DN40 (1.5 in.),
DN50 (2 in.), DN80 (3 in.),
DN100 (4 in.)
Flow Range - Titanium or Hastelloy
C
Minimum .................................. 0.02 m/s (0.07 ft/s)
Maximum ................................. 10 m/s (33 ft/s)
DN25 (1 in.) ............................. 0.53 to 266.35 LPM
(0.14 to 70.36 GPM)
DN40 (1.5 in.) ........................ 1.36 to 662.34 LPM
(0.36 to 174.97 GPM)
DN50 (2 in.) ............................. 2.23 to 1112.60 LPM
(0.59 to 293.92 GPM)
DN80 (3 in.) ........................... 5.11 to 2493.75 LPM
(1.35 to 658.78 GPM)
DN100 (4 in.) ........................... 8.72 to 4357.83 LPM
(2.30 to 1151.22 GPM)
Repeatability ...........................± 0.5% of reading @ 25 °C (77 °F)
Accuracy ................................. ± 1% ± 0.01 m/s (0.033 ft/s)
(reference condition 50 μS/cm and
water based)
Minimum Conductivity ............. 20 μS/cm - water based
Suspended Solids ...................5%
Power Cable Wire ...................7.6 m (25 ft) 2-conductor shielded
Output Cable Wire .................. 7.6 m (25 ft) 5-conductor shielded
• May be extended up to 305 m (1,000 ft), fi eld splice or special
order.
Wetted Materials
Flow Tube Body ......................PVC
Electrode ................................. Titanium, grade 2 or
Hastelloy C
-276
O-rings ..................................... FKM or EPDM
Electrical
Power Requirements
DC Power (Functional Rating) 24 VDC, max 24W (12 to 32 VDC)
Reverse Polarity Protected ..... Up to 35 VDC
Over-Voltage Max. Rating ....... 35 VDC
Please use a power supply that has been IEC 60950/61010/60601
Certifi ed and will not be used outside of its electrical ratings and
matches the environmental conditions of the fl ow meter.
Current Output
Passive (low power) 4 to 20 mA per ANSI-ISA 50.00.01 class H
Active Output ........................... 4 to 20 mA
Passive / Active ....................... User selectable
Passive Loop Voltage ............. 12 to 32 VDC
Loop Accuracy......................... ± 32 μA (25 °C @ 24 VDC)
Loop Resolution ...................... 5 μA
Loop Span ............................... 3.8 mA to 21 mA
Error Condition ........................None, 3.6 mA or 22 mA
Max. Cable ..............................305 m (1,000 ft)
Max. Loop Resistance ............600 Ω @ 24 VDC
Compatible with PLC, PC or similar equipment
Frequency Output
Frequency ............................... 5 to 24 VDC, 50 mA max.
Frequency Range ...................0 to 1500 Hz
Max. Pull-up Voltage ............... 30 VDC, 10k pull-up recommended
Max. Cable ..............................305 m (1,000 ft)
Compatible with GF 8900, 9900, 9950, and
0486 Profi bus Concentrator
Digital (S3L) Output continued
Compatible with GF 8900, 9900, 9950 and
0486 Profi bus Concentrator
2.4 GHz RF Transceiver Compatible with Bluetooth®
Low Energy (BLE) 4.2 Specifi cation
GF Confi g Tool App available in iOS and Android
App Stores
0252 Confi guration Tool
Environmental Requirements
Enclosure ................................ NEMA 4X / IP65
Relative Humidity .................... 0 to 95% (non-condensing)
Altitude ....................................4,000 m (13,123 ft)
Storage Temperature .............. -10 °C to 60 °C (14 °F to 140 °F)
Operating Temperature
Ambient ...............................-10 °C to 60 °C (14 °F to 140 °F)
Media .................................. 0 °C to 60 °C (32 °F to 140 °F)
UL environmental Rating ..... UL 50, Type 6P Storage
Maximum Operating
Pressure .................................. 10 bar @ 23 °C (145 psi @ 73 °F)
DN25 (1 in.), DN40 (1.5 in.)
and DN50 (2 in.) ......................3.5 bar @ 60 °C (51 psi @ 140 °F)
DN80 (3 in.) and
DN100 (4 in.) ........................... 2.27 bar @ 60 °C (33 psi @ 140 °F)
Shipping Weights - Titanium or
Hastelloy C, EPDM or FKM
DN25 (1 in.) ............................. 3.4 kg (7.5 lbs)
DN40 (1.5 in.) ........................ 4.1 kg (9.0 lbs)
DN50 (2 in.) ............................. 4.5 kg (9.9 lbs)
DN80 (3 in.) ........................... 7.5 kg (16.5 lbs)
DN100 (4 in.) ........................... 8.3 kg (18.3 lbs)
Sensor Weights - Titanium or
Hastelloy C
DN25 (1 in.) ..............................2.7 kg (5.9 lbs)
DN40 (1.5 in.) ........................ 2.9 kg (6.3 lbs )
DN50 (2 in.) ............................. 3.7 kg (8.1 lbs)
DN80 (3 in.) ........................... 5.8 kg (12.7 lbs )*
DN100 (4 in.) ............................ 6.26 kg (13.9 lbs)*
*excludes mounting hardware
Standards and Approvals
CE
UL, CUL Recognized Component
NSF (Titanium only, does not include Flange gaskets)
RoHS compliant
Manufactured under ISO 9001, ISO 14001 and ISO 45001
China RoHS (visit gfps.com for details)
Declaration of Conformity according to FCC Part 15
This device complies with Part 15 of the FCC rules.
Operation is subject to the following two conditions:
(1) This device may not cause harmful interference, and,
(2) This device must accept any interference received, including
interference that may cause undesired operation.
3
Digital (S
Digital (S
L) Output
3
L) .............................4.5 to 5.5 VDC
Serial ASCII, TTL level 9600 bps
The Bluetooth® word mark and logos are registered trademarks owned by
Bluetooth SIG,Inc. and any use of such marks by Georg Fischer is under license.
Other trademarks and trade names are those of their respective owners.
2581 FlowtraMag® Meter
3
Page 4
Sensor Dimensions
WARNING!
ASTM and Metric pipe cutout dimensions are diff erent.
1 in.
ASTM union ends and union nuts shown
3.91 in.
9.82 in.
2X 0.22 in.
Ø 5.46 in.
7.86 ±0.062 in.
8.41 ±0.10 in.
Pipe Cutout dimension
1.5 in.
ASTM union ends and union nuts shown
3.91 in.
1.41 in.
2X 1.13 in.
1.00 in.
DN25
Metric union ends and union nuts shown
99.2 mm
249.4 mm
2X 5.5 mm
Ø 138.7 mm
199.6 ±1.6 mm
213.7 ±1.8 mm
Pipe Cutout dimension
DN40
Metric union ends and union nuts shown
99.2 mm
35.8 mm
25.5 mm
2X 28.8 mm
9.82 in.
2X 0.26 in.
Ø 5.46 in.
8.92 ±0.062 in.
9.53 ±0.10 in.
Pipe Cutout dimension
2 in.
ASTM Union ends and union nuts shown
3.91 in.
9.82 in.
Ø 5.46 in.
2X 0.28 in.
1.72 in.
2X 1.38 in.
1.88 in.
1.31 in.
249.4 mm
2X 6.6 mm
Ø 138.7 mm
226.6 ±1.6 mm
232.6 ±1.8 mm
Pipe Cutout dimension
DN50
Metric Union ends and union nuts shown
99.2 mm
249.4 mm
Ø 138.7 mm
2X 7.1 mm
43.7 mm
33.3 mm
2X 35.1 mm
47.8 mm
9.42 ±0.062 in.
10.16 ±0.10 in.
Pipe Cutout dimension
4
2581 FlowtraMag® Meter
1.53 in.
2X 1.51 in.
239.3 ±1.6 mm
258.1 ±1.8 mm
Pipe Cutout dimension
38.9 mm
2X 38.3 mm
Page 5
Sensor Dimensions
WARNING!
ASTM and Metric pipe cutout dimensions are diff erent.
3 in.
Flange bolt kits and gaskets not shown (Sold separately)
3.91 in.
12.90 in.
Ø 8.56 in.
Ø 8.00 in.
10.75 ±0.125 in.
4 in.
Flange bolt kits and gaskets not shown (Sold separately)
3.91 in.
DN80
Flange bolt kits and gaskets not shown (Sold separately)
99.2 mm
327.6 mm
Ø 217.5 mm
Ø 203.2 mm
273.06 ± 3.2 mm
DN100
Flange bolt kits and gaskets not shown (Sold separately)
99.2 mm
12.93 in.
Ø 9.00 in.
Ø 8.53 in.
10.90 ±0.125 in.
328.5 mm
Ø 228.6 mm
Ø 216.7 mm
276.86 ±3.2 mm
2581 FlowtraMag® Meter
5
Page 6
Sensor Location
The 2581 FlowtraMag requires a minimum of 3x ID upstream and 2 x ID downstream of the sensor for best performance.
Reducer
3 x I.D.
2 x I.D.
90° Elbow
3 x I.D.
Pump/Valve
3 x I.D.
2 x I.D.
Sensor Mounting Angle
Horizontal Pipe Runs
GF recommends installing the sensor electronics at the
12 o'clock position.
2 x I.D.
2 x 90° Elbow
3 dimensions
3 x I.D.2 x I.D.
2 x 90° Elbow
3 x I.D.
2 x I.D.
DO NOT HANDLE BY THE SENSOR HEAD!
Always handle FlowtraMag Meters by the union nuts
or fl anges, NOT the sensor head.
Flow
Vertical Pipe Runs
To ensure pipe is fl owing full with some back pressure, it is highly recommended that the fl uid fl ows upward.
Gravity and Discharge Lines
It is recommended to install a u-trap to ensure the pipe remains full at all times and to minimize air bubbles.
A vacuum breaker may be required downstream of the FlowtraMag to ensure pipe doesn't drain and fi ll with air.
OKRecommendedOK
Vertical flow is OK IF the
pipe remains FULL
at all times.
Recommended bolt torque for the DN80 (3 in.) and
DN100 (4 in.) fl ange of 27-41 Nm (20 to 30 ft-lbs)
Tighten bolts by fi rst assembling and hand tightening the nuts
to position the gasket in place. Then tighten the bolts in a
diagonal pattern 50% the recommended torque, then 100% of
recommended torque.
Tightening Pattern, 4 bolt
3
1
Tightening Pattern, 8 bolt
5
3
1
8
DN100 (4 in.) Components, Exploded view
2
1a
1
DN80 Metric Bolt Pattern Components (Note: Use M16 bolts - Sold Separately)
Part Number DescriptionQty Req'd
3 Inch ANSI Bolt Pattern Components
Part Number DescriptionQty Req'd
854-0303 in. PVC Schedule 80 Van-Stone Flange (S)2
1
37Z 000 068Van Stone Flange 316SS Bolt Kit, 4-hole, 3 in. ASTM2
2
37X 002 008EPDM Full Face Flange Gasket - 150# ANSI Bolt Pattern - 3 in.2
3
37X 002 117FKM Full Face Flange Gasket - 150# ANSI Bolt Pattern - 3 in.2
4 Inch ANSI Bolt Pattern Components
Part Number DescriptionQty Req'd
854-0404 in. PVC Schedule 80 Van-Stone Flange (S)2
1
37Z 000 069Van Stone Flange 316SS Bolt Kit, 8-hole, 4 in. ASTM2
2
37X 002 009EPDM Full Face Flange Gasket - 150# ANSI Bolt Pattern - 4 in.2
3
37X 002 118FKM Full Face Flange Gasket - 150# ANSI Bolt Pattern - 4 in.2
8
2581 FlowtraMag® Meter
Page 9
Wiring Confi guration
When using the 2581 FlowtraMag with frequency or Digital (S3L), all of the connections from the 2581 FlowtraMag
to external equipment (PLC, Datalogger, Chart Recorder, Flow meter, etc.) are made using the red and white wires.
See wiring diagrams for further details.
3-2581
DO NOT REMOVE WIRING!
Damaging or removing the power or
output cables will void warranty.
Power cable
Red +
Black -
Shield
Output cable
Red
White
Brown
Black
Shield
Blue used for
GF Config App password
reset only
Complex instrumentation systems such as the 2581 FlowtraMag and the associated devices may face challenges involving
Electromagnetic Interference (EMI). EMI interference may be coupled to the system via cables (conducted interference) or
broadcast via electrical radiation (radiated interference).
Radiated interference may be mitigated by relocating the source or increasing the distance from the source.
Metal shielding may be used.
+
24 VDC @ 1A min.
Power Supply
–
(EMC enhancement)
S3L / Frequency
4 to 20 mA
Conducted interference can be mitigated by careful wiring practices. Because EMI may follow multiple paths, it will be necessary
to observe the eff ectiveness of various grounding options.
2581 FlowtraMag Power Cable
• In electrically noisy environments, connect the power cable shield (drain) wire to a clean low impedance earth ground.
• If there is a single power supply for all 2581 FlowtraMag system components (Instruments, PLCs and VFDs), route signal
wiring directly to the instruments. Do not use ground points common to other wiring. Avoid creating ground loops.
• If separate power supplies are used, connect all power grounds to a common low impedance ground.
2581 FlowtraMag Output Cable
• In electrically noisy environments, connecting the Signal Output cable shield (drain) wire to a clean low impedance earth
ground may help reduce signal noise and preserve communication. Observe the diff erence between connecting or not
connecting the shield. Avoid creating ground loops.
Frequency/S
- The S
for the 2581 FlowtraMag and the monitoring fl ow instrument.
4 to 20 mA Output
- If the 4 to 20 mA is used to control a highly inductive load such as a Variable Freq Drive or a DC motor, use separate
DC power supplies for the 2581 FlowtraMag and the 4 to 20 mA device, active mode should be used.
- In Passive mode the 2581 FlowtraMag loop output cable shares the ground with the 2581 FlowtraMag Power Supply.
Use the same DC power supply for the 2581 FlowtraMag and the 4 to 20 mA device.
- In Active mode the 2581 FlowtraMag loop output cable is isolated from the 2581 FlowtraMag Power Supply.
The 4 to 20 mA receiving device can use a diff erent Power Supply.
3
L Output
3
L/Frequency cable shares the ground with the 2581 FlowtraMag Power Supply. Use a common DC power supply
2581 FlowtraMag® Meter
9
Page 10
Wiring Confi guration Continued
Recommended:
The directional arrow should be pointed
DOWNSTREAM for correct operation. If the 2581
FlowtraMag is installed on a vertical pipe, the cable
ports should be turned to point downward.
This will prevent condensation from being
channeled into the enclosure.
Application Tip:
If your fl ow is in the reverse direction, it is possible to set
up reverse fl ow via the GF Signet 0252 Confi guration
Tool or GF Confi g Tool App.
Compatible with all POWERED Signet Flow Instruments
• When choosing Frequency in the
Bluetooth® App, the 2581 FlowtraMag
outputs an open collector frequency signal
that can be connected to any powered
GF fl ow meter (models 8900, 9900, 9900-
1BC, 9950).
• 24 VDC power at 1 amp should always
be connected.
NOTE: The frequency output will be
displayed as positive fl ow
regardless of the fl ow direction.
24 VDC @ 1A min.
Power Supply
4 to 20 mA + (Brown)
4 to 20 mA - (Black)
–
+
Data (Red)
Ground - (White)
Black
Red
Shield (EMC enhancement)
2581
Output cable
Blue not used
Red
White
Shield
Not used
2581
Power cable
Shield (EMC enhancement)
2581
Output cable
Choose Frequency in
Bluetooth® App
Blue not used
Brown
Black
Shield
Not used
2581 FlowtraMag® Meter
11
Page 12
Wiring with Frequency Other Manufacturer's Equipment
When using the 2581
FlowtraMag in a system
with other manufacturer's
equipment, a 10 KΩ pull-up
5 - 30 VDC
Power Supply
–
+
resistor (not supplied) may
be required to power the
open collector output.
Other MFG
Equipment
Freq In
GND
10K
Data (Red)
Ground - (White)
Choose Frequency in
®
Bluetooth
App
Wiring with Digital (S3L) Output
2581 FlowtraMag Wiring to GF 8900 - Two digital (S3L) inputs
8900
2581
Output cable
Blue not used
Brown
Black
Not used
Shield (EMC enhancement)
1
2
3
4
5
3
6
7
8
3
9
10
11
+
-
12
13
+
-
14
SENSOR INPUTS
OUT 2 OUT 1
S3L 1
OR
S3L 2
GF Confi g Tool App set to S3L
Data (Red)
Ground (White)
Brown
Black
Shield
Frequency
Input
1
Frequency
Input 2
OR
3
L
S
Input
2
3
L
S
Input
1
+5VDC (Black)
Freq. Input (Red)
GND (Shield)
+5VDC (Black)
Freq. Input 2 (Red)
3
S L (Red)
GND (White/Shield)
+5VDC (Black)
3
S L (Red)
GND (White/Shield)
Analog Output 1
(if applicable)
Analog Output 2
(if applicable)
2581 FlowtraMag Wiring to Signet 8900 - One digital (S3L) input and one Frequency input
8900
1
2
3
4
5
3
6
7
8
3
9
10
11
+
-
12
13
+
-
14
Frequency 1
SENSOR INPUTS
OR
S3L 2
OUT 2 OUT 1
GF Confi g Tool App set to
3
L on Channel 2
S
Data (Red)
Ground (White)
Brown
Black
Shield
Frequency
Input
1
Frequency
Input 2
OR
3
L
S
Input
2
3
L
S
Input
1
+5VDC (Black)
Freq. Input (Red)
GND (Shield)
+5VDC (Black)
Freq. Input 2 (Red)
3
S L (Red)
GND (White/Shield)
+5VDC (Black)
3
S L (Red)
GND (White/Shield)
Analog Output 1
(if applicable)
Analog Output 2
(if applicable)
2581
Output cable
Blue not used
Not used
2581
Output cable
Blue not used
Not used
12
2581 FlowtraMag® Meter
Page 13
Wiring with Digital (S3L) Output
Digital (S3L) Output (Compatible with 8900 Multi-Parameter Controller, 9900 and 9950 Transmitter)
• To select S3L, use Bluetooth® App.
• 24 VDC power at a minimum of 1 amp is always be connected to the 2581 FlowtraMag.
• The 8900 will display 0 (Zero) fl ow rate during periods of reverse fl ow.The 9900 and 9950 will display negative numbers to indicate reverse fl ow.
• The maximum cable length from the 2581 FlowtraMag to the 8900 or 9900 depends on the 8900 or 9900
confi guration. Refer to the 8900, 9900 or 9950 manual for complete information.
2581 FlowtraMag Wiring to GF 9900
Data (Red)
Ground (White)
2581
Output cable
S3L/Freq
9900
Transmitter
24 VDC @ 1A min.
9900 S3L
Terminal
DATA
GNDV+SHLD
9900
Power
Input
PWR+
PWR–
LOOP+
LOOP–
Power Supply
–
+
2581 FlowtraMag Wiring to GF 9950
9950
Digital (S3L)
DC POWER
No connection
No connection
X
X
+V
FREQ
DATA
GND
PWR+
PWR–
Loop1+
Loop1–
Loop2+
Loop2–
FREQ
DATA
GND
CH2 CH1
FREQ
DATA
GND
+V
+V
GF Confi g Tool App set to S3L
Data (Red)
Ground (White)
Brown
Black
Shield
Output cable
Blue not used
Not used
Refer to the 0486 Profi bus Concentrator manual for
Frequency wiring and programing instructions.
Black
Red
2581
No connection
No connection
X
X
+V
FREQ
DATA
GND
Brown
Black
Shield
9950
Frequency
DC POWER
PWR+
PWR–
Loop1+
Loop1–
Loop2+
Loop2–
+V
FREQ
DATA
GND
+V
CH2 CH1
FREQ
DATA
GND
Blue not used
Not used
GF Confi g Tool App
set to S3L
2581
Power cable
Shield (EMC enhancement)
Frequency (Red)
Ground (White)
Blue not used
Brown
Black
Shield
2581
Output cable
Not used
2581 FlowtraMag® Meter
13
Page 14
App Confi guration - App Set Up
Bluetooth® App Setup Steps - iOS version
Search for GF Confi guration Tool in the App store. Download the GF Confi g Tool.
1. Press GET. App will install on phone or other wireless device.
2. Return to home screen and look for App icon, click the blue GF Confi g Tool icon
3. Continue to Sensor Setup Section (next page)
Config Tool
Bluetooth® App Setup Steps - Android version
Download the GF Confi guration Tool App by scanning the QR code or searching
in Google Play directly.
1. When prompted press Install
2. Return to home screen and look for App icon, click the blue GF Confi g Tool icon
3. Continue to Sensor Setup section (next page.)
Config Tool
14
2581 FlowtraMag® Meter
Page 15
App Confi guration - Sensor Setup
original (last 6 digits of
iOS version
When the 2581 FlowtraMag is in operation,
when in close proximity to the 2581 FlowtraMag
(less than 20 ft), open the GF Confi g Tool App
to begin a search nearby devices and go thru the
pairing process. Click on connect next to device
you are pairing to.
1. Pair the device by entering the
device Code/Pin.
The default Passkey is the last
6 digits of the product serial
number.
2. Click Pair/OK
3. Make any adjustments to the
2581 FlowtraMag, if necessary,
by tapping the Hamburger Menu
(menu list) or Gear (edit settings).
Hamburger
(Menu)
Note:
If the GF Confi g Tool password has been lost or forgotten, connect
blue wire to white wire while unit is powered (for 2 to 5 seconds.)
Password will reset to factory original (last 6 digits of serial number.)
Config Tool
Code/Pin
Gear
(Settings)
(example shows Menu)
Android version (Version 8 or newer)
When the 2581 FlowtraMag is in operation,
when in close proximity to the 2581 FlowtraMag
(less than 20 ft), open the GF Confi g Tool App
to begin a search nearby devices and go thru the
pairing process. Click on connect next to device
you are pairing to.
1. Pair the device by entering the
device Code/Pin.
The default Passkey is the
last 6 digits of the product
serial number.
2. Click Pair/OK
3. Make any adjustments to the
2581 FlowtraMag, if necessary,
by tapping the Hamburger Menu
(menu list) or Gear (edit settings).
Hamburger
(Menu)
Config Tool
Code/Pin
082289
• • • • • 9
Gear
(Settings)
(example shows Menu)
2581 FlowtraMag® Meter
15
Page 16
App Confi guration - Monitor and Real Time Log
Monitoring fl ow and totalizer
iOS version
Live Logging while connected to mobile / tablet device, set 1 sec or more increments
Note:
The logging screen only logs current
screen view in real-time when
connected to the app.
Android version
16
2581 FlowtraMag® Meter
Page 17
App Confi guration - Files
Share and/or Save fi les
Naming fi les
To delete saved fi les, slide to
the right and click trash can
Create fi lename
The fi le will be saved at mobile/
tablet device under the Saved
Log Files
Then fi les can be sent by Email
with .csv fi le format
App Confi guration - Sensor Setup
READ WRITE SAVE LOAD
Read Loads the data from the connected device (sensor or transmitter) and updates the software’s display.
NOTE: This will overwrite any changes made in the GF Confi g Tool App since the last Write.
Write Applies the data entered in the GF Confi g Tool App to the connected device. Once you have entered the desired setting
changes in the software screens, press Write to load your new settings onto the connected device.
Save Stores the entire GF Confi g Tool App settings confi guration, as currently displayed in the application, to your mobile device.
(You will be asked to provide a confi guration fi le name)
LoadLoads a default confi guration fi le from the factory.
Opens a previously saved settings confi guration fi le. See Save function above.NOTE: The fi le must be a GF Confi g Tool App settings confi guration fi le.
The software will verify whether the user-selected fi le is the correct type.
There are confi guration fi les available for specifi c body sizes containing default values from the factory.
Carefully review the Device Tag and Passkey confi guration in the Information screen.
Device Tag identifi es the sensor you are connecting to. Device Tag maximum length 20 characters.
Device Passkey is needed for connecting to the sensor. Device Passkey is a 6 digit number.
2581 FlowtraMag® Meter
17
Page 18
App Confi guration - Sensor Setup Continued
Application Setup
To set Averaging, Sensitivity,
Low Flow Cut Off , Position
of Flow, Flow Units and
Totalizer Unit.
Loop
Set 4 mA, 20 mA, Error
condition of the current output
alarm (3.6 or 22 mA), adjust
your 4 to 20 mA setting and
select output mode.
Loop adjustment is a live
update.
Information
Sensor information, Bluetooth Device Tag, Permanent
Totalizer, Resettable Totalizer, Calibration Adjustment
Factor, Zero Off set Adjustment
iOS version
Android version
Calibration
Custom Calibration of
Rate, Volumetric, Zero
Flow Calibration.
Then press DONE or
press on GF logo to get
back to re-connect screen.
Note: You must press WRITE to save
your changes to the sensor.
Otherwise it saves to your phone only.
To switch between digital (S3L) and Frequency and/or 4 to 20
Active or Passive, use the GF Confi g Tool App. On the loop
screen, use the drop down to select digital (S3L) or Freq
and/or Active or Passive 4 to 20 mA. Press WRITE after
making selection.
If the GF Confi g Tool password has been lost or forgotten,
connect blue wire to white wire of the sensor output cable while
unit is powered (for 2 to 5 seconds.) Disconnect blue wire from
white wire after 5 seconds. Password will reset to factory original
(last 6 digits of serial number.)
To delete saved 2581 FlowtraMag in iOS:
Swipe right and select the trash can icon.
To delete saved 2581 FlowtraMag in Android:
Swipe right, "Are you sure you want to delete this
device?", choose Yes or No.
Technical Note
The totalizer in the 2581 FlowtraMag is independent from
the totalizer in the 9900/9950 transmitters. If the totalizer
is reset on the 2581 FlowtraMag, it does not reset the
totalizer on the 9900 or 9950.
18
2581 FlowtraMag® Meter
Page 19
Close App
iOS device with home button
Double click the home button. Find the minimized app and swipe up to close the app to clear the App Cache.
iOS device without home button
Swipe up from the bottom. Find the minimized App and swipe up to close the app to clear the App Cache.
Calibration
No calibration is necessary to begin using the 2581 FlowtraMag. The application and performance settings are pre-set to meet
the requirements of most applications. The FlowtraMag is shipped from the factory with the following calibration:
FlowtraMag
Model
DN25 (1 in.)
DN40 (1.5 in.)90.588342.912662.340174.972
DN50 (2 in.)
DN80 (3 in.)24.06091.0772493.760658.781
DN100 (4 in.)
K-Factor
pulse/L
225.264852.716266.35070.363
53.928204.1391112.600293.920
13.76852.1194357.8001151.200
K-Factor
pulse/Gal
Flow Rate
@20 mA L/min
Flow Rate
@20 mA Gal/min
Application Note:
The unit is factory calibrated
for recommended setup.
See calibration certifi cate for
complete details.
User has the option to
custom calibrate based on
their application.
Customization and Performance Settings
For customization and performance settings, use the GF Confi g Tool App or the Signet 0252 Confi guration Tool and software.
Refer to the Signet 0252 Confi guration Tool manual for details to adjust the following parameters:
4 to 20 mA span: Factory setting is 4 mA = 0 and 20 mA = 10 m/s (32.8 ft/sec) equivalent fl ow rate, refer to the calibration table,
and can also be customized to any range.
Low Flow Cutoff : Factory setting is 0.02 m/s (0.07 ft/s) equivalent fl ow rate, and can be customized to any user preferences.
Averaging Time: Factory setting is Low. Can be customized: Off , Low, Med, High.
Sensitivity: Factory setting is 0.5 m/s (1.64 ft/s) equivalent fl ow rate, and can be customized to user preferences.
2581
Output cable
Blue not used
Not used
Ground (White)
Data (Red)
Brown
Black
Shield
3-0252
GND
Data
Bluetooth® set to S³L
USB
Windows PC
2581 FlowtraMag® Meter
19
Page 20
10 s 2 s 20 s 30 s 40 s 50 s 60 s 70 s
No AVERAGING, no SENSITIVITY
AVERAGING only
AVERAGING and SENSITIVITY
Averaging and Sensitivity Settings
• Because ideal fl ow conditions are often impossible to achieve, the fl uids fl ow is often erratic, which causes erratic readings in
control features (e.g., relays, 4 to 20 mA loops, etc.) that are associated with the fl ow rate.
• The best solution to these problems is to correct any piping defi ciency that causes the instability. This may involve longer
straight runs upstream, taking steps to ensure pipe remains full during fl ow conditions, and other installation changes.
In many situations, however, these measures are simply not possible.
• The 2581 FlowtraMag provides two tools that are designed to "work around" these defi ciencies. The Averaging and the
Sensitivity features should be studied before making adjustments.
Averaging Time in Seconds (Factory set: Low)
• Set the time the meter will use as the averaging period. The ranges are Off , Low (10 s), Med (40 s) and High (120 s).
Use higher averaging times to smooth the display and current output where the fl ow in the pipe is erratic.
Quick Response Sensitivity (Factory Set: 0.5 m/s (1.64 ft/s) equivalent)
• Sets an amount of fl ow rate change at a given reference fl ow rate required to momentarily allow the 2581 FlowtraMag to change
from the selected averaging time to a faster response. The reference fl ow rate should be near the range of normal operation.
Turn the averaging setting to off and observe the fl ow rate variation, enter a sensitivity amount that is two times larger than the
amount of fl ow variation.
With AVERAGING set to Off and with SENSITIVITY set to zero, the
2581 FlowtraMag responds to every unstable shift in the fl ow.
The dashed red line represents the actual output of the fl ow sensor
in unstable fl ow conditions.
With AVERAGING set to Medium and SENSITIVITY still set to zero
the fl ow rate is stabilized, but a sharp change in fl ow rate is not
represented for 50 seconds or longer (dotted green line).
With AVERAGING at Medium and SENSITIVITY set to a moderate
amount, the fl ow rate is stabilized, while the sudden shift in fl ow is
refl ected very quickly (solid blue line).
NOTE: The SENSITIVITY function is ineff ective if the AVERAGING function is set to off (seconds).
LED Status Indicators
LEDs on the 2581 FlowtraMag circuit board are useful to identify problems with the meter and the fl ow conditions.
LED ConditionIndication
All Off The power is off or the sensor is not connected
Solid BlueNormal operation, full pipe, no fl ow
Blinking BlueNormal operation, blink rate is proportional to fl ow rate
Solid PurplePartially fi lled pipe, fl ow rate is zero
Blinking PurplePartially fi lled pipe, blink rate is proportional to fl ow rate
Blinking RedMeasurement out of range. If condition persists, will turn to solid red after 1 minute
Solid RedInstrument error, defective electronic component. Contact Technical Support
Green - Connected device
White - No connections
20
2581 FlowtraMag® Meter
Page 21
Confi guration - 0252 Tool
This is an outline. For complete instructions, please refer to the 0252 Confi guration Tool manual.
1
1
2
3
1. Select default unit
by type, then click ok.
2. Then click on Read from
the device.
3. The Application tab,
select fl ow unit (drop
down menu), totalizer
unit (drop down menu),
Averaging (drop down
menu), Sensitivity,
Low Flow Cut Off and
Direction of the Flow
(drop down menu).
4
4. If the user has any
correction or change,
you must Write the
information to device,
then click Read
device again.
Example:
2581 FlowtraMag® Meter
21
Page 22
Confi guration - 0252 Tool
5
5. The Loop tab select or
confi rm your 4 to 20 mA
set point, set your current
alarm condition and type of
output mode.
If the user has any
correction or change, you
must Write the information
to device, then click Read
device again.
Note:
The 0252 Confi guration
Tool will be unable to
connect to sensor when
set to frequency.
6
6. The Information
tab displays product
information, calibration
adjustment information,
totalizer information, and
Bluetooth® data.
If the user has any
correction or change, you
must Write the information
to device, then click Read
device again.
22
2581 FlowtraMag® Meter
Page 23
Confi guration - 0252 Tool
7
8
7. The Monitor tab can graph
or log the information to
your local drive via fi le type
with the extension .CSV
8. The Calibration
tab allows custom
calibration via method
of rate, volumetric, zero
fl ow calibration and
reset fl ow calibration.
2581 FlowtraMag® Meter
23
Page 24
Troubleshooting
SymptomPossible CauseSolution
No LED LightsUnit is not powered or the power wiring
is reversed.
Solid BlueThere is no fl ow. If user expects to see
fl ow, the Low Flow Cutoff value may be
set too high.
Check power wiring, voltage should be
12 to 32 VDC at 24W.
Change the Low Flow Cutoff value in user menu
using GF Confi guration Bluetooth
®
Tool or
0252 Confi guration Tool.
Solid PurplePartially fi lled pipe. Flow rate is zero.User should be aware that the pipe could be fi lled
> 50% and water in the pipe is stagnant or the water is
below 50% and water could be stagnant or moving.
Blinking RedFlow measurement is out of range.
If error persists, the LED will become
solid RED after one minute.
The spiking of the fl ow outside the normal range could
be caused by excessive EMI or water splattering
through a partially fi lled pipe and creating fl ow spikes.
The spiking will end once the disturbance is not
present anymore.
Frequency
output does not
work
1. Bluetooth selection is S3L.
2. Improper wiring.
1. Select frequency from GF Confi g Tool or
0252 Confi guration Tool.
2. Check wiring. Use the wiring diagram picture in
the 2581 FlowtraMag manual.
Frequency,
Digital or
Current Output
is Erratic
Output is not
Zero when fl ow
is stopped
Forgotten
password
1. Electrical Noise interference with the
fl ow measurement.
2. Possible air pockets traveling
through the piping system.
3. Pipe is not full and water
fl ow creates splashing of
the electrodes.
4. Excess turbulence in fl uid fl ow profi le.
1. Verify the grounding of the 2581 FlowtraMag and
of the nearby VFDs and Pumps. If possible, use
grounding rings or connect metal portions of the
piping to closest ground.
2. Check the piping and use vents if possible,
otherwise wait for the air pockets to be eliminated
through the system.
3. Try to keep the pipe full, by installing vertical.
1. Low Flow Cutoff fl ow value is lower
than the zero fl ow noise level.
2. Electrical noise is interfering with
the measurement.
1. Adjust the Low Flow Cutoff value to be above
the noise level.
2. Verify/Modify Grounding.
3. Contact Technical Support.
3. Defective 2581 FlowtraMag.
Forgotten/lost passwordConnect blue wire to white wire while unit is powered
(for 2 to 5 seconds.) Password will reset to factory
original (last 6 digits of serial number.)
24
2581 FlowtraMag® Meter
Page 25
Troubleshooting
SymptomPossible CauseSolution
Measurement
inaccurate
User cannot
communicate
using the 0252
Tool
User cannot
communicate
using the
Bluetooth
®
1. Improper calibration.
2. Sensor fault as indicated by the
Red LED.
3. Media conductivity is lower than
20 μS/cm.
3
1. There is no digital (S
L)
communication.
2. The digital (S3L) wiring is improper.
1. The GF Confi g Tool App is not
installed properly.
2. The GF Confi g Tool App has not
been identifi ed properly.
3. The GF Confi g Tool App does
not connect.
1. Use the GF Confi g Tool App or 0252
Confi guration Tool to reset fl ow and/or zero
calibration. If user intends to calibrate using
installed reference, proceed with zero and/or one
point fl ow calibration.
2. Cycle power, make sure there is no excessive
electrical noise interference. If Red LED stays
on, contact Technical Support.
3. Check application and make sure the
conductivity is above the specifi ed 20 μS/cm.
1. Select S3L from GF Confi g Tool or 0252
Confi guration Tool.
2. Check wiring as per manual.
1. Check the Bluetooth® white light to be on.
2. Use the GF Confi g Tool App to identify the
FlowtraMag to connect to (use elimination
method if more Bluetooth® units present.)
Record the FlowtraMag's IDs, or delete
unused sensors.
3. Restart GF Confi g Tool App.
4 to 20 mA
output is
incorrect
Current Output
at 3.6 mA or
22 mA
1. The 4 to 20 mA in the 2581
FlowtraMag is not scaled properly.
The Instrument used with the
FlowtraMag has the 4 to 20 mA
input not matching the 2581
FlowtraMag.
2. The setting and/or wiring for active /
passive 4 to 20 mA is
done incorrectly.
3. Defective hardware.
There is an error condition in
the 2581 FlowtraMag.
1. Scale the current output in the 2581 FlowtraMag
correctly using the GF Confi g Tool App or the
0252 Confi guration Tool.
2. Change the Instrument scaling to match
the 2581 FlowtraMag.
3. For active AO, select ACTIVE from the
GF Confi g Tool or 0252 Confi guration Tool.
In this case, current output connects directly to
AO 4 to 20 mA connector with correct polarity,
see wiring in the 2581 FlowtraMag manual.
For passive AO, select PASSIVE from the
GF confi g Tool or 0252 Confi guration Tool.
Wiring is done from AO 4 to 20 mA connector
using the loop power, as indicated in the 2581
FlowtraMag manual wiring diagram.
4. If the Green LED bar, % output indicates
correctly the % fl ow and the current output is not
working properly, fi rst check AO selection in GF
Confi g Tool or 0252 Confi guration Tool. If AO
selection is correct, call Technical Support.
Check status LED and follow existing guideline for
troubleshooting.
857 375 010857 375 010PVC 80 Type 375 Union FKM (SxS) 1 in. (ASTM)
1220-0218159 812 0391.234IDX.139 FKM O-ring RMS 1071 (1 in.) (2 required per unit)
897 375 010897 375 010PVC 80 Type 375 Union EPDM (SxS) 1 in. (ASTM)
1224-0218159 812 044NSF 1.234IDX.139 EPDM O-ring (1 in.) (2 required per unit)
161 375 904C 161 375 904CUnion End, PVC, PN16, d32DN25 (Metric)
3-2581-PX15-10X Accessories:
857 375 015857 375 015PVC 80 Type 375 Union FKM (SxS) 1.5 in. (ASTM)
1220-0327159 812 0401.725IDX.210 FKM O-ring RMS1071 (1.5 in.) (2 required per unit)
897 375 015897 375 015PVC 80 Type 375 Union EPDM (SxS) 1.5 in. (ASTM)
1224-0327159 812 045NSF 1.725IDX.210 EPDM O-RING (1.5 in.) (2 required per unit)
161 375 906C 161 375 906CUnion End, PVC, PN16, d50DN40 (Metric)
3-2581-PX02-10X Accessories:
857 375 020857 375 020PVC 80 Type 375 Union FKM (SxS) 2 in. (ASTM)
1220-0331159 812 0412.225X.210 FKM O-RING RMS1071 (2 in.) (2 required per unit)
897 375 020897 375 020PVC 80 Type 375 Union EPDM (SxS) 2 in. (ASTM)
1224-0331159 812 046NSF 2.225X.210 EPDM O-RING (2 in.) (2 required per unit)
161 375 907C 161 375 907CUnion End, PVC, PN16, d63DN50 (Metric)
3-2581-PX03-10X Accessories:
854-030854-0303 in. PVC80 Van-Stone Flange (S)
37X 002 11737X 002 117FKM Full Face Flange Gasket - 150# ANSI Bolt Pattern - 3 in.
37X 002 00837X 002 008EPDM Full Face Flange Gasket - 150# ANSI Bolt Pattern - 3 in.
37Z 000 06837Z 000 068Van Stone Flange 316SS Bolt Kit, 4-hole, 3 in. ASTM
721 790 113721 790 113DN80 Flange Adapter, PVC-U, Metric (Use with backing fl ange 721 700 013)
721 700 013721 700 013DN80 Backing Flange, PVC-U, Metric
749 440 713749 440 713DN80 FKM Profi le Flange Gasket, Metric
748 440 713748 440 713DN80 EPDM Profi le Flange Gasket, Metric
3-2581-PX04-10X Accessories:
854-040854-0404 in. PVC80 Van-Stone Flange (S)
37X 002 11837X 002 118FKM Full Face Flange Gasket - 150# ANSI Bolt Pattern - 4 in.
37X 002 00937X 002 009EPDM Full Face Flange Gasket - 150# ANSI Bolt Pattern - 4 in.
37Z 000 06937Z 000 069Van Stone Flange 316SS Bolt Kit, 8-hole, 4 in. ASTM
721 790 114721 790 114DN100 Flange Adapter, PVC-U, Metric (Use with backing fl ange 721 700 014)
721 700 014721 700 014DN100 V-Flange Ring PVC-U, Metric
749 440 714749 440 714DN100 FKM Profi le Flange Gasket, Metric
748 440 714748 440 714DN100 EPDM Profi le Flange Gasket, Metric
Georg Fischer Signet LLC, 5462 N. Irwindale Avenue, Irwindale, CA 91706 U.S.A. • Tel. (626) 571-2770 • Fax (626) 573-2057
For Worldwide Sales and Service, visit our website: www.gfps.com • Or call (in the U.S.): (800) 854-4090
For the most up-to-date information, please refer to our website at www.gfps.com