GEZE
hold-open device
FA GC 160
Instructions for installation, commissi-
oning, operation and maintenance
RSZ6,
TS 4000 R, TS 4000 RFS, TS 4000 R-IS,
TS 5000 R, TS 5000 RFS, TS 5000 RFS KB,
GB Wiring diagram
TS 5000 R-ISM, TS 5000 R-ISM EFS
1
Table of contents
1 Key to symbols .......................................................................................................................................................4
2 Notes .........................................................................................................................................................................4
2.1 Assembly and electrical connection of the hold-open device ....................................................................................................4
2.2 Installation of lintel smoke switch ...........................................................................................................................................................5
2.3 Protection of a lintel smoke switch against dirt accumulation ....................................................................................................5
2.4 Waste disposal ................................................................................................................................................................................................5
3 Hold-open device FA GC 160 ............................................................................................................................6
3.1 Operation .........................................................................................................................................................................................................6
3.2 Hold-open device with separate smoke switch control unit RSZ6 .............................................................................................7
3.3 Integrated hold-open device ....................................................................................................................................................................8
3.4 Classication according to EN 14637 ......................................................................................................................................................8
3.5 Fire alarm and manual release button design ....................................................................................................................................9
3.5.1 Smoke detector or temperature sensor ................................................................................................................................................................. 9
3.5.2 Number and installation of the re alarm ............................................................................................................................................................. 9
3.5.3 Manual release button ....................................................................................................................................................................................................10
4 Technical data .......................................................................................................................................................11
4.1 Hold-open device FA GC 160 ..................................................................................................................................................................11
4.2 Guidelines.......................................................................................................................................................................................................11
4.3 Power pack .....................................................................................................................................................................................................11
4.4 Lintel smoke switch GC 161 ....................................................................................................................................................................12
4.6 Ceiling smoke detector GC 162 .............................................................................................................................................................14
4.7 Ceiling temperature sensor GC 163 .....................................................................................................................................................15
4.8 Manual release button UTA .................................................................................................................................................................... 16
GEZE hold-open device FA GC 160
5 Wiring diagram ....................................................................................................................................................17
5.1 Mains connection ........................................................................................................................................................................................17
5.1.1 Mains connection for protection class I ..............................................................................................................................17
5.1.2 Mains connection for protection class II ............................................................................................................................18
5.2 Ceiling detector ...........................................................................................................................................................................................18
5.2.1 Ceiling detectors GC 162 and GC 163 ....................................................................................................................................................................18
5.3 Manual release button UTA .................................................................................................................................................................... 20
5.3.1 Manual release button UTA with line monitoring ..........................................................................................................................................20
5.3.2 Manual release button UTA without line monitoring ..................................................................................................................................21
5.4 Alarm output ................................................................................................................................................................................................ 22
5.5 Hold-open device ....................................................................................................................................................................................... 22
5.5.1 Hold-open device RSZ6 ................................................................................................................................................................................................ 22
5.5.2 Hold-open systems TS 4000 R, TS 4000 RFS ......................................................................................................................................................26
5.5.3 Hold-open system TS 4000 R-IS ................................................................................................................................................................................26
5.5.4 Hold-open system TS 5000 R ......................................................................................................................................................................................26
5.5.5 Hold-open system TS 5000 R-ISM ............................................................................................................................................................................27
5.5.6 Hold-open system TS 5000 R-ISM-EFS ..................................................................................................................................................................27
5.5.7 Hold-open system TS 5000 RFS .................................................................................................................................................................................27
5.5.8 Hold-open system TS 5000 RFS-KB .........................................................................................................................................................................27
6 Commissioning ................................................................................................................................................... 28
6.1 Examination of the self-closing feature of the door ......................................................................................................................28
6.1.1 1-leaf door ...............................................................................................................................................................................................................................28
6.1.2 2-leaf door ...............................................................................................................................................................................................................................28
6.2 Testing the smoke detector ................................................................................................................................................................... 28
6.2.1 GC 161 ........................................................................................................................................................................................................................................28
6.2.2 GC 162 ........................................................................................................................................................................................................................................28
6.3 Testing the temperature sensor ............................................................................................................................................................ 29
6.3.1 GC 163 ........................................................................................................................................................................................................................................29
2
GEZE hold-open device FA GC 160
7 Acceptance test .................................................................................................................................................. 29
8 Maintenance ........................................................................................................................................................ 30
8.1 Routine check .............................................................................................................................................................................................. 30
8.2 Annual inspection and maintenance .................................................................................................................................................. 30
EN 14637
Approval Nr.: Z-6.5-2192
Certifying authority: BWU33
3
Key to symbols
1 Key to symbols
Warning
In these instructions, warnings are used to warn against material damage and injuries.
X
Always read and observe these warnings.
X
Follow all instructions marked with the warning symbol and the word WARNING.
Warning
symbol
Warning Meaning
DANGER
GEZE hold-open device FA GC 160
Danger for people.
Non-observance can result in death or serious injuries.
–
Further symbols used in these instructions
Important information and technical notes are emphasised to illustrate the correct operation.
Symbol Meaning
X
Abbreviations
CAUTION
means “Important note“
means “Additional information”
Symbol for a user action. Here you have to take an action.
X
Observe the sequence if there are several action steps.
AL Alarm
AS Ceiling detector (additional sensor)
E Electrical hold-open
EMC Electromagnetic compatibility
FA Hold-open system
FS Free swing
GC GEZE
GND Reference potential (ground)
HOD Hold open device
IS Integrated closing sequence
ISM Integrated closing sequence (mechanical)
KB Transom mounting on hinge side
LED Light-emitting diode
LK Insulating screw joint
MRB Manual release button
NC Normally closed contact
Information to prevent damage to property and to understand and optimise workow.
NO Normally open contact
R Electrical hold-open with lintel detector and
power pack (hold-open system)
RSZ Smoke switch control unit
TS Door closer
UTA Breaker switch
Colours
BK Black
BN Brown
BU Blue
GN Green
RD Red
YE Yellow
WH White
2 Notes
à According to the denition of manufacturer's liability for his products in the Product Liability Act, the informa-
tion contained in this brochure are to be followed. Ignoring this information absolves the manufacturer from
his liability.
à For the safety of persons, it is important to follow these instructions.
à Follow the installation instructions for the hold-open system and its assemblies.
à When used in re and smoke protection doors, all local regulations should be observed.
à Keep these documents.
2.1 Assembly and electrical connection of the hold-open device
à The assembly of the hold-open device should only be done by trained professionals. See installation instruc-
tions of the hold-open device.
à The connection of the hold-open device to the mains voltage must be performed by a qualied electrician.
à Hold-open devices should not trigger a re alarm signal for the building.
à Only the devices approved in the certicate should be installed and connected.
4
GEZE hold-open device FA GC 160
2.2 Installation of lintel smoke switch
à Install the lintel smoke switch only after completion
of construction at the time of the initial operation of
the hold-open device.
à The lintel smoke switch is a sensitive electronic
product and must be protected against electrostatic
discharge:
à Remove the protective packaging of the lintel
smoke switch only immediately before installation.
à Do not touch electronic components.
à Disconnect the power supply before installation of
the lintel smoke switch.
à The lintel smoke switch is clipped into the housing of
the hold-open device.
Notes
Fig.: 2.2.1
2.3 Protection of a lintel smoke switch against dirt accumulation
à The dust protection lm or dust cover of a smoke
switch should only be removed at the time of commissioning.
à After the installation of the smoke switch and re-
moval of the dust cover, ensure that dust does not
enter the measuring chamber. Otherwise it may result
in increased dust accumulation that can signicantly
shorten the service life of the smoke switch.
à The measuring chamber of a smoke switch should
not be opened.
2.4 Waste disposal
The hold-open device consists of materials that should be given for recycling. For this purpose, the individual
components are to be sorted according to their materials. The parts can be disposed of at the local recycling
centre or through a scrap recycling company.
Fig.: 2.2.2
Fig.: 2.3.1
5
Hold-open device FA GC 160
3 Hold-open device FA GC 160
3.1 Operation
Immediately after opening a re or smoke protection door, it is again closed by the mounted door closer. This selfclosing feature is overridden in a controlled manner by the hold-open device, so that a re or smoke protection
door can remain open indenitely. In case of power failure, triggering of a
open door is closed by the door closer.
GEZE hold-open device FA GC 160
re alarm or activation by a button, an
Integrated hold-open system
Smoke switch control unit RSZ 6
Power
supply
1 1 1
Lintel smoke switch with
Triggering device
Ceiling
detector
2
Ceiling
detector
Manual release
button
2
Manual release
button
Hold-open
device 1-wing/
2-wing
3
3
Fig. 3.1.1
6
GEZE hold-open device FA GC 160
Hold-open device FA GC 160
3.2 Hold-open device with separate smoke switch control unit RSZ6
The hold-open device RSZ6 consists of:
à Power supply (1)
à Power pack RSZ6
à Lintel smoke switch with triggering device (1)
à GC 161
à Ceiling detector (2)
à GC 162, Smoke detector with base
à GC 163, Temperature sensor with base
à Manual release button (3)
à UTA, breaker switch
à Hold-open device (1)
Overhead door closer
à TS 4000 E
Rods, electro-hydraulic hold-open device
à TS 4000 EFS
Rods with free swing function, electro-hydraulic hold-open device
à TS 4000 E-IS
Rods, 2-wing with integrated closing sequence, electro--hydraulic hold-open device for both wings
à E guide rail
Electromagnetic hold-open device
à E-ISM guide rail
2-wing with integrated closing sequence, electromagnetic hold-open device for both wings
à E-ISM/G guide rail
2-wing with integrated closing sequence, electromagnetic hold-open device for the active wing
à ISM-EFS guide rail
2-wing with integrated closing sequence, electro-hydraulic hold-open device for the active wing with free
swing function
à TS 5000 EFS
Guide rail with free swing function, electro-hydraulic hold-open device
Integrated door closer
à E guide rail Boxer
Electromagnetic hold-open device
à E-ISM guide rail Boxer
2-wing with integrated closing sequence, electromagnetic hold-open device for both wings
à ISM-EFS guide rail Boxer
2-wing with integrated closing sequence, electro-hydraulic hold-open device for the active wing with free
swing function
à BOXER EFS
Guide rail with free swing function, electro-hydraulic hold-open device
Floor door closer
à TS 550 NV-E
Electro-hydraulic hold-open device
à TS 550 E
Electromagnetic hold-open device
à TS 550 E-IS
2-wing with integrated closing sequence control, electromagnetic hold-open device
Holding magnet
à GT50R
7
Hold-open device FA GC 160
3.3 Integrated hold-open device
In addition to the hold-open device with separate smoke switch control unit RSZ6, the following locking systems
with integrated hold-open device are available for overhead door closers:
à TS 4000 R
Rods, electro-hydraulic hold-open device
à TS 4000 RFS
Rods with free swing function, electro-hydraulic hold-open device
à TS 4000 R-IS
Rods, 2-wing with integrated closing sequence, electro--hydraulic hold-open device for both wings
à TS 5000 R
Guide rail, electromagnetic hold-open device
à TS 5000 R-ISM
Guide rail, 2-wing with integrated closing sequence, electromagnetic hold-open device for both wings
à TS 5000 R-ISM
Guide rail, 2-wing with integrated closing sequence, electromagnetic hold-open device for the active wing
à TS 5000 R-ISM-EFS
Guide rail, 2-wing with integrated closing sequence, electro-hydraulic hold-open device for the active wing
with free swing function
à TS 5000 RFS
Guide rail with free swing function, electro-hydraulic hold-open device
à TS 5000 RFS-KB
Guide rail with free swing function, transom mounting on hinge side, electro-hydraulic hold-open device
GEZE hold-open device FA GC 160
3.4 Classication according to EN 14637
GEZE Hold-open device RSZ6 Serial No. MM/JJJJ Input 230 V AC 0.08A
D-71229 Leonberg CA Identication No. BWU33 Output 24 V DC 0.26A
+49 (0)7152/203-0 EN 14637 3 8 1 1 1 3/4 IP 30
Item 1 Class 3 Application class Frequent use by the public and other
Item 2 Class 8 Continuous function 500,000 test cycles
Item 3 Class 1 Door type Three-wing revolving doors
Item 4 Class 1 Suitability for use in re
and smoke protection
doors
Item 5 Class 1 Safety Meets all requirements of EN 14637
Item 6 Class 3 Corrosion resistance High resistance according to EN 1670 (in conjunction with
Class 4 Very high resistance according to EN 1670 (in conjunction
persons with little incentive to care
Suitable for use in re and smoke protection doors
the
holding magnets GT50R)
with all other GEZE hold-open devices)
8
GEZE hold-open device FA GC 160
3.5 Fire alarm and manual release button design
3.5.1 Smoke detector or temperature sensor
Smoke detectors recognise smoke. They operate on the principle of diused light. A light emitter and a light
receiver are arranged in the measuring chamber in such a way that normally no light falls on the receiver. If there
are suspended particles (smoke) in the measuring chamber, this scatters a portion of the light on the receiver,
which converts it into an electrical signal.
A smoke detector recognises not only smoke, but also all other suspended particles and is sensitive to pollution.
Temperature sensors measure the ambient temperature and respond if the temperature exceeds a predetermined maximum value or increases dramatically within a certain time.
Usually smoke and fumes spread quickly in case of a re. The rise in temperature occurs only after a delay.
That is why for re doors on escape routes only smoke detectors should be used in hold-open devices. Smoke
detectors should generally be used for hold-open devices as far as possible. In areas with interferences such as
steam, dust, condensation or operation-related smoke emissions (workshops, kitchens), it makes more sense to
use temperature sensors instead of smoke detectors.
3.5.2 Number and installation of the re alarm
h Distance between the lower edge of lintel and ceiling or false ceiling (where there is a re, a larger
concentration of smoke is to be expected rst).
Hold-open device FA GC 160
Lintel smoke switch
Ceiling detector
A lintel smoke switch
à if the distance h on either side of the door is
less than 100 cm
and
à if the opening width of the door is less than
300 cm
A lintel smoke switch and
a ceiling detector on each side of the door
à if the distance h on at least one side of the
door is more than 100 cm
or
à if the opening width of the door is more than
300cm
< 10 cm
< 10 cm
1
> 50 cm
< 250
If necessary,
smoke-permea-
h < 100 cm
ble false ceiling
Fig.: 3.5.2.1
> 50 cm
< 250 cm
cm
cm
h ≥ 100
If necessary,
smoke-permea-
ble false ceiling
Fig.: 3.5.2.2
9
Hold-open device FA GC 160
Lintel smoke switch
à The lintel smoke switch is mounted directly above the door, above the active leaf for 2-leaf doors.
The installation of the lintel smoke switch is done in such a way that there is a gap of at least 1 cm between
ceiling or door lintel and upper smoke outlet.
à The lintel smoke switch is only suitable for wall mounting; do not mount on the ceiling.
If
the lintel smoke switch is exposed to disturbances such as steam, dust, condensation or operations-related
smoke emission, it may be useful to cover the smoke chamber of the lintel smoke switch and instead, mount an
additional temperature sensor as lintel smoke switch by means of a mounting bracket above the door
(not permitted in escape routes).
Ceiling detector
à The ceiling detectors are mounted on the ceiling above the door, the distance to the wall is between
50 cm and 250 cm.
à If the distance h on one side of the door is greater than 500 cm, then the corresponding ceiling detector can
be mounted on a cantilever 50 cm from the wall and at least 350 cm above the lower edge of the lintel.
3.5.3 Manual release button
Manual release button optional:
The hold-open devices
à TS 4000 E, TS 4000 E-IS
à E guide rail, E-ISM guide rail, E-ISM/G guide rail
à E guide rail Boxer, E-ISM E guide rail Boxer
à TS 550 NV-E, TS 550 E, TS 550 E-IS
and the hold-open systems
à TS 4000 R, TS 4000 R-IS
à TS 5000 R, TS 5000 R-ISM, TS 5000 R-ISM/G
can be ativated manually, by closing the door wing by hand.
A manual release button can be installed optionally.
GEZE hold-open device FA GC 160
Manual release button is prescribed:
The hold-open devices
à TS 4000 EFS
à TS 5000 EFS
à ISM-EFS guide rail
à BOXER EFS, ISM-EFS guide rail Boxer
à GT50R
and the hold-open systems
à TS 4000 RFS
à TS 5000 RFS, TS 5000 RFS-KB, TS 5000 R-ISM-EFS
cannot be activated manually. Therefore, a manual release button should be mounted.
Installation of the manual release button
à Install the manual release button at an easily visible position in the immediate vicinity of the door (not hidden by
the door wing).
à Installation height of the manual release button: 140 cm ± 20 cm.
10
GEZE hold-open device FA GC 160
4 Technical data
4.1 Hold-open device FA GC 160
Technical data
Protection class (according to DIN EN
61140)
Protection type (according to DIN EN
60529)
Ambient temperature -5°C to 50°C
4.2 Guidelines
DIN EN 60950-1;
VDE 0805-1:2011-01
DIN EN 61000-6-2;
VDE 0839-6-2:2006-03
DIN EN 61000-6-3;
VDE 0839-6-3:2007-09
DIN EN 1155:2003-04 Building hardware - Electrically powered hold-open devices for swing
DIN EN 14637:2008-01 Building hardware - Electrically controlled hold-open systems for re/
DIBt-guidelines General requirements and test standards for the approval process
DIN EN 54-4:1997-12 Fire alarm systems - Part 4: Power supply equipment
DIN EN 54-5:2000-03 Fire alarm systems - Part 5: Heat sensors - Point-shaped detectors
DIN EN 54-7:2006-09 Fire alarm systems - Part 7: Smoke detectors - Point-shaped detectors
DIN 14677:2011-03 Maintenance of electrically controlled hold-open systems for re
I
TS 4000 R, TS 4000 RFS,
TS 4000 R-IS, TS 5000 RFS KB
IP20, only for dry rooms
Information Technology Equipment - Safety - Part 1: General
Requirements
Electromagnetic compatibility (EMC) - Part 6-2: Generic standards Immunity for industrial environments
Electromagnetic compatibility (EMC) - Part 6-3: Generic standards Emission standard for residential. commercial and light-industrial
environments
doors - Requirements and test methods
smoke door assemblies - Requirements, test methods, application and
maintenance
for hold-open devices - July 2012 version
according to the disused light, transmitted light or
protection and smoke barriers
II
RSZ6, TS 5000 R, TS 5000 RFS,
TS 5000 R-ISM, TS 5000 R-ISM EFS
ionisation principle
4.3 Power pack
Power pack
- Cable length 230V / 24V
- Cable length 230V / 24V
- Cable length 230V / 24V
Input voltage 230 V AC +10 % / -15%, 50 Hz
Input current Maximum 80 mA
Output voltage 24 ± 0.5 V DC
Output current Maximum 260 mA
130mm / 150 mm (Mat. No. 085391)
90 mm / 65 mm (Mat. No. 103354)
700 mm / 750 mm (Mat. No. 115818)
11
Technical data
4.4 Lintel smoke switch GC 161
Lintel smoke switch GC 161 Mat. No. 140458
Functional principle Diused light, alarm threshold tracking,
no alarm memory
(self-resetting when there is no more smoke in the measuring chamber)
Input voltage 24 V DC
Input current Maximum 15 mA
Installation position Wall (lintel) installation, horizontal
Output hold-open device Transistor output, short circuit proof
Free-wheeling diode for inductive load
Maximum 24 V, 200 mA
In case of alarm, shutdown of the hold-open device for a minimum of 4 s
Additional detectors Connect up to 3 ceiling detectors in 2-wire system
Line monitoring by termination resistor (6.8kΩ) at the end of the line
Manual release button Line monitoring (can be disabled) by
termination resistor (43kΩ) at the end of the line
With active line monitoring connect the manual trigger switch as closer,
with inactive line monitoring connect the manual trigger switch as opener.
Alarm output Potential free relay output, changeover contact
maximum 24 V DC / maximum 1 A
Reset button Shut-down of the hold-open device, as long as the button is pressed (for at
least 4 s)
Reset the smoke switch by pressing the button
Detector test Alarm activation
- with reset button
- with test gas
GEZE hold-open device FA GC 160
External hold-open device
Manual release button
Ceiling detector 1
Ceiling detector 2
Alarm output
Measuring chamber
Supply
ON OFF
OFF No alarm if manual release button is active
ON Alarm if manual release button is active
OFF Manual release button without line monitoring
ON Manual release button with line monitoring
OFF Without ceiling detector
ON With ceiling detector
OFF Without manual release button
ON With manual release button
Bold Factory setting
Reset button
Internal hold-open device
LED display for status and fault indication
Fig. 4.4.1
12
GEZE hold-open device FA GC 160
13
11
12
AL_NC
AL_COM
AL_NO
13
11
12
AL_NC
AL_COM
AL_NO
RD
13
11
12
AL_NC
AL_COM
AL_NO
13
11
12
AL_NC
AL_COM
AL_NO
Technical data
Status / Error LED Alarm output Locking output
KL1: 3-4, KL3: 1-2
Without voltage O
Lintel smoke switch alarm
RD 0 V
Ceiling detector alarm
0 V
Normal operation GN
Dust accumulation (warning)
The lintel smoke switch should be replaced.
Dust limit is reached
The lintel smoke switch should be replaced.
Error lintel smoke switch
The lintel smoke switch should be replaced.
Short circuit at locking output
Separate
lintel smoke switch from the supply voltage and
eliminate the short circuit.
Supply voltage too low for lintel smoke switch
Line breakage of manual release button
1)
Supply voltage too low for ceiling detector 1
Short circuit of ceiling detector 1
Ceiling detector 1 line breakage
RD
GN
RD
GN
RD
off
RD
off
RD
off
RD
off
24 V
24 V
0 V
0 V
0 V
0 V
0 V
Ceiling detector 1 removed
Supply voltage too low for ceiling detector 2
Short circuit of ceiling detector 2
off
0 V
Ceiling detector 2 line breakage
Ceiling detector 2 removed
Reset button actuated YE 0 V
Manual release button actuated
Short circuit of manual release button
1)
YE
DIP4=OFF
0 V
1)
Indication only in case of line monitoring
Manual release button active (DIP3 = ON)
Tab. 4.4.1
DIP4=ON
13
Technical data
4.6 Ceiling smoke detector GC 162
Smoke detector with base GC 162 Mat. No. 139882
consists of Base GC 160 B
Smoke detector GC 002 D
Smoke detector GC 002 D Mat. No. 141458
Colour white, RAL 9016
Dimensions (with base, DxH) 110 mm x 54 mm
Functional principle Diused light, alarm threshold tracking,
no alarm memory (self-resetting when there is no more smoke in the
measuring chamber)
Insect screen prevents insects from entering the measuring chamber
Input voltage 24 V DC
Input current Maximum 10 mA
Installation position Ceiling mounting
Termination resistor 6.8 kΩ, integrated, separable
Alarm resistance 2.2 kΩ
Current increase principle
- No alarm
- Alarm
Detector test Alarm activation
Signalling
3 mA
10 mA
- with test magnet in the vicinity of the magnetic sensor (GEZE logo)
- with testing gas
GEZE hold-open device FA GC 160
LED Current consumption
Without voltage
Normal operation
Alarm
Tab. 4.5.1
O 0 mA
O 3 mA
RD 10 mA
GC 160 B
1
6,8kΩ
GND
2
Fig. 4.5.1 Fig. 4.5.2
1 Magnetic sensor for testing (behind GEZE logo)
2 LED for status indication
14
GEZE hold-open device FA GC 160
4.7 Ceiling temperature sensor GC 163
Temperature sensor with base GC 163 Mat. No. 139883
consists of Base GC 160 B
Temperature sensor GC 003 D
Temperature sensor GC 003 D Mat. No. 141459
Colour white, RAL 9016
Dimensions (with base, DxH) 110 mm x 54 mm
Functional principle Alarm if ambient temperature exceeds the alarm temperature or if the
ambient temperature increases very quickly,
no alarm memory (self-resetting when the ambient temperature has
fallen again)
Alarm temperature 57°C
EN 54-5 Class A1R
Input voltage 24 V DC
Input current Maximum 10 mA
Installation position Ceiling mounting
Termination resistors 6.8 kΩ, integrated, separable
Alarm resistance 2.2 kΩ
Current increase principle
- No alarm
- Alarm
Detector test Alarm activation
Signalling
3 mA
10 mA
- with test magnet in the vicinity of the magnetic sensor (GEZE logo)
- with heat detector test apparatus
Technical data
LED Current consumption
Without voltage
Normal operation
Alarm
Tab. 4.6.1
O 0 mA
O 3 mA
RD 10 mA
GC 160 B
1
6,8kΩ
GND
2
Fig. 4.6.1 Fig. 4.6.2
1 Magnetic sensor for testing (behind GEZE logo)
2 LED for status indication
15
Technical data
4.8 Manual release button UTA
Type UTA, AS500
Breaker switch Mat. No. 116266
Surface box Mat. No. 120503
Circuit type one changeover
Circuit voltage Maximum 250V
Switching current Maximum 10A
Termination resistor 43 kΩ
GEZE hold-open device FA GC 160
43kΩ
Fig. 4.7.1
16
GEZE hold-open device FA GC 160
PE
5 Wiring diagram
à Observe the requirements for selection and installation of re detectors and manual alarm button in chapter 3.5.
à Observe in addition the installation instructions of the respective hold-open device.
à The connection of the hold-open device to the mains voltage must be performed by a qualied electrician.
à Before carrying out work on the electrical system, disconnect voltage supply and check that it is free of volt-
age. If you use an uninterruptible power supply, the system is also under voltage with mains activation.
à Only use the specied cable types.
à Labelling of on-site cable in these instructions:
(1) NYM-J, 3x1.5 mm
(2) NYM-O, 2x1.5 mm2 or NYM-J, 3x1.5 mm
(3) J-Y(ST)Y, 2x0.6 mm2 or J-Y(ST)Y, 2x0.8 mm2, maximum length less than 15 m
(4) J-Y(ST)Y, 2x0.6 mm2 or J-Y(ST)Y, 2x0.8 mm2, maximum length less than 6 m
(5) J-Y(ST)Y, 2x2x0.6 mm2 or J-Y(ST)Y, 2x2x0.8 mm2, maximum length less than 15 m
(6) J-Y(ST)Y, 2x2x0.6 mm2 or J-Y(ST)Y, 2x2x0.8 mm2, maximum length less than 6 m
Non-labelled connections are system cables, only these should be used.
à The cables should be adequately protected and secured mechanically.
à Insulate unused wires.
2
5.1 Mains connection
à The GEZE hold-open systems are devices of protection class I and protection class II according to DIN
EN 61140.
à As a mains separation device, an on-site circuit breaker B 10 A should be used.
à The 230 V supply line is double insulated (with cable jacket), to be inserted at least 8 mm into the terminal area.
à Total current consumption in the power pack up to 260 mA.
Wiring diagram
2
5.1.1 Mains connection for protection class I
Power pack for
Mat. No. 103354
Cable length 230V / 24V 90 mm / 65 mm
à Appliances of the protection class I are connected with a three-core cable NYM-J, 3x1.5 mm2.
The ground wire is connected to the PE terminal.
TS 4000 R, TS 4000 RFS, TS 4000 R-IS, TS 5000 RFS KB
Power pack GC 161
maximum
Fig. 5.1.1.1
17
Wiring diagram
5.1.2 Mains connection for protection class II
Power pack for Smoke switch control unit RSZ6 TS 5000 R, TS 5000 RFS,
Mat. No. 085391 No. 115818
Cable length 230V / 24V 130 mm / 150 mm 700 mm / 750 mm
à Appliances of the protection class II are connected with a two-core cable NYM-O.2x1.5 mm2.
The connection can also be done with a three-core cable NYM-J 3 x 1.5 mm2. Then the ground wire should not
be connected and must be insulated permanently (e.g. additional insulating screw joint or shrink tubing).
5.2 Ceiling detector
GEZE hold-open device FA GC 160
TS 5000 R-ISM, TS 5000 R-ISM-EFS
Power pack GC 161
maximum
Fig. 5.1.2.1
à Observe the requirements on the selection and installation of ceiling detectors in chapter 3.5.
à When connecting ceiling detectors, set switch DIP 2 of the lintel smoke switch GC 161 to ON.
5.2.1 Ceiling detectors GC 162 and GC 163
à The ceiling smoke detector GC 162 consists of the smoke detector GC 002 D and the base GC 160 B.
à The ceiling temperature sensor GC 163 consists of the temperature sensor GC 003 D and the base GC 160 B.
à Ceiling smoke detector with base GC 162, Mat. No. 139882
Ceiling temperature sensor with base GC 163, Mat. No. 139883
Smoke detector GC 002 D, Mat. Nr. 141458
Temperature sensor GC 003 D, Mat. No. 141459
Fig. 5.2.1.1
18
GEZE hold-open device FA GC 160
Ceiling temperature detector GC 163 as lintel smoke switch
à If the lintel smoke switch GC 161 is exposed to disturbances
such as steam, dust, condensation or operation-related fumes,
it is reasonable to use a temperature sensor as lintel detector.
See notes on this in chapter 3.5.
à An additional temperature sensor GC 163 as lintel
mounted above the door with
notes on this in chapter 3.5
Mat.-No. 150264).
à Protect the smoke chamber of the integrated lintel smoke switch
against dirt accumulation with dust cap (Mat. No. 146407).
Connecting a ceiling temperature sensor GC 163 as lintel detector
detector
mounting bracket DM GC.
See
(mounting bracket, white, RAL 9016,
Wiring diagram
Fig. 5.2.1.2
Ceiling detector as lintel smoke switch
Fig. 5.2.1.3
19
Wiring diagram
Connecting a ceiling temperature detector GC 163 as lintel smoke switch and two other ceiling detectors
GEZE hold-open device FA GC 160
Remove termination resistor on the
Ceiling detector
as lintel detector
ceiling temperature detector
GC 163.
Ceiling detector
5.3 Manual release button UTA
à Breaker switch UTA, AS500, Mat. No. 116266
Surface cap 1-way, AS500, Mat. No. 120503
à When connecting a manual release button, set switch DIP 1 of the lintel smoke switch GC 161 to ON.
à Observe the requirements for the installation of manual release button in section 3.5.
5.3.1 Manual release button UTA with line monitoring
The building authority approval requires the line monitoring of the manual release button, if the connection to a
manual release button is based on the stipulated standard (see chapter 3.5).
The line monitoring is active, if:
à switch DIP3 of the lintel smoke switch GC 161 is set to ON (see chapter 4.4).
à a 43 kΩ resistor is connected in parallel in the manual release button.
Ceiling detector
Fig. 5.2.1.4
20
GEZE hold-open device FA GC 160
Connect manual release button as a closer.
Fig. 5.3.1.1
Several manual release buttons can be connected in parallel. Connect 43 kΩ resistor only in the last one.
5.3.2 Manual release button UTA without line monitoring
Wiring diagram
Fig. 5.3.1.2
The monitoring is not active if:
à switch DIP3 of the lintel smoke switch GC 161 is set to OFF (see chapter 4.4).
Connect manual release button as an opener.
Fig. 5. 3.2.1
Several manual release buttons can be connected in parallel.
Fig. 5.3.2.2
21
Wiring diagram
5.4 Alarm output
à Potential free relay contact, changeover contact, up to 24 V, 1 A
à The contact 12-13 is open in normal operation, closed in case of power failure or alarm.
à Do not supply alarm display from the hold-open system.
24 V external
Alarm
display
GEZE hold-open device FA GC 160
Whether the alarm output is switched when
operating the manual release button is set with
the button DIP4 of the lintel smoke switch GC
161. (DIP4 = ON: Alarm upon actuation of the
release button)
GND external
5.5 Hold-open device
à External hold-open devices are connected to KL1 of the lintel smoke switch (screw-plug terminal).
Internal hold-open devices are connected to KL3 of the lintel smoke switch (system connector).
5.5.1 Hold-open device RSZ6
Door closers TS 4000 E, TS 4000 EFS
Door leaf mounting
à Junction box with pluggable cable transition, Mat. No. 052105
GC 161 Junction box
Fig. 5.4.1
Door-
way TS 4000 E, TS 4000 EFS
Fig. 5.5.1.1
Transom mounting
Fig. 5.5.1.2
22
GEZE hold-open device FA GC 160
Door closer TS 4000 E-IS
Door leaf mounting
à Junction box with pluggable cable transition, Mat. No. 052105
Wiring diagram
GC 161 Junction box
Junction box
Transom mounting
GC 161
TS 4000 E-IS
Active wing
Door-
way
Door-
way
TS 4000 E-IS
Active wing
Switch is closed,
if active wing is open
Inactive wing
Fig. 5.5.1.3
Inactive wing
E guide rail, E guide rail Boxer
GC 161 E guide rail
Switch is closed,
if active wing is open
Fig. 5.5.1.4
Fig. 5.5.1.5
23
Wiring diagram
E-ISM guide rail , E-ISM guide rail Boxer
GEZE hold-open device FA GC 160
Guide rail
Active wing
Switch is closed, if
active wing is open
Guide rail
Inactive wing
Fig. 5.5.1.6
ISM-EFS guide rail, ISM-EFS-guide rail Boxer
à No hold-open device for the inactive wing
à Junction box with pluggable cable transition, Mat. No. 052105
GC 161 Junction box
Door closer TS 5000 EFS
Door leaf mounting
à Junction box with pluggable cable transition, Mat. No. 052105
GC 161 Junction box
Door-
way TS 5000 EFS
Fig. 5.5.1.7
Door-
way TS 5000 EFS
Fig. 5.5.1.8
Transom mounting
Fig. 5.5.1.9
24
GEZE hold-open device FA GC 160
Integrated door closer BOXER EFS
Bottom door closer TS 550 NV-E
Bottom door closer TS 550 E
GC 161
KL1
GND
HOD
15 mA
BU
3
RD
4
L = 3 m
Wiring diagram
Fig. 5.5.1.10
Fig. 5.5.1.11
TS 550 E
–
+
100 mA
Fig. 5.5.1.12
Bottom door closer TS 550 E-IS
à Connection board, Mat No. 001102
à Connection box, on-site
Connection
board
Active wing
Switch is closed, if
active wing is open
Connection
box
Inactive wing
Switch is closed,
if inactive wing
is in the vicinity
of the closed
position
Fig. 5.5.1.13
25
Wiring diagram
GC 151
Holding magnet GT50R
5.5.2 Hold-open systems TS 4000 R, TS 4000 RFS
GC 161
KL3
GND
1
HOD
2
15 mA
5.5.3 Hold-open system TS 4000 R-IS
GEZE hold-open device FA GC 160
Fig. 5.5.1.14
3
2
1
42 mA
Fig. 5.5.2.1
GC 161
KL3
GND
1
HOD
2
KL1
GND
15 mA
3
L = 2 m
5.5.4 Hold-open system TS 5000 R
GC 161
KL3
GND
1
HOD
2
15 mA
3
2
1
42 mA
RD
LK
TS 4000 R-
TS 4000 E
3
2
1
42 mA
LK
85 mA
Active wing
Switch is closed, if active wing is open
Second unit
Inactive wing
WH
RD
Fig. 5.5.3.1
Fig. 5.5.4.1
26
GEZE hold-open device FA GC 160
GND
HOD
KL3
1
2
85 mA
85 mA
+
–
24 V
SF
+
–
LK
RD
WH
RD
WH
GC 151
5.5.5 Hold-open system TS 5000 R-ISM
Wiring diagram
For TS 5000 R-ISM/G, no hold-open device in the inactive wing
GC 161
15 mA
5.5.6 Hold-open system TS 5000 R-ISM-EFS
à No hold-open device for the inactive wing
à Junction box with pluggable cable transition, Mat. No. 052105
GC 161 Junction box Doorway TS 5000 EFS
Active wing
Switch is closed, if
active wing is open
Inactive wing
Fig. 5.5.5.1
5.5.7 Hold-open system TS 5000 RFS
à Door leaf mounting
à Junction box with pluggable cable transition, Mat. No. 052105
GC 161 Junction box Doorway TS 5000 EFS
5.5.8 Hold-open system TS 5000 RFS-KB
à Transom mounting
GC 161
KL3
GND
1
HOD
2
15 mA
Fig. 5.5.6.1
Fig. 5.5.7.1
3
2
1
42 mA
Fig. 5.5.8.1
27
Commissioning
6 Commissioning
1. Switch on the mains voltage.
The status indicator of the lintel smoke switch glows green.
2. Remove dust protection lm or dust cap of the housing of the hold-open system, so that the smoke outlets
are free.
3. Remove protective covers of the ceiling detector.
6.1 Examination of the self-closing feature of the door
6.1.1 1-leaf door
1. Fully open the door leaf. Door leaf is kept in the open position by the hold-open system.
2. Press the reset button of the lintel smoke switch. Status indication glows yellow for about 4 seconds. The
door leaf closes and snaps into the latch.
3. If necessary, set manual disengagement torque in the open position:
Fully open the door leaf. The ejection torque should be, according to EN 1155, between 40 Nm and 120 Nm
with an opening angle of 90°.
6.1.2 2-leaf door
1. Fully open both door leaves. Door leaves are kept in the open position by the hold-open system.
2. Press the reset button of the lintel smoke switch. Status indication glows yellow for about 4 seconds. The
door leaves close complying with the closing sequence. Both door leaves close completely and the active
leaf snaps into the latch.
3. If necessary, set manual disengagement torque in the open position.
Fully open both door leaves. The ejection torque should be, according to EN 1155, between 40 Nm and 120
Nm with an opening angle of 90°.
4. Move active leaf by hand from the hold-open position, inactive leaf closes automatically. Active leaf stops
and also closes if inactive leaf is closed.
GEZE hold-open device FA GC 160
6.2 Testing the smoke detector
Test gas, Mat. No. 059168
6.2.1 GC 161
Carry out the following steps within about 2 minutes:
1. Press the reset switch, the status display changes from green to red.
Wait until the status display lights up green again.
2. Fully open the door leaf. Door leaf is kept in the open position by the
hold-open system.
3. Now spray the test gas from a distance of about 15 cm into the free
smoke opening in short bursts lasting about 1 s with 1 s between
bursts, covering the upper smoke opening for this.
The smoke detector must trigger (change of status indicator from green
to red). The door closes.
6.2.2 GC 162
1. Fully open the door leaf. Door leaf is kept in the open position by the hold-open system.
2. Spray test gas from a distance of 10 cm to 15 cm into the free smoke outlet in short 1-second bursts at an
interval of 10 seconds.
3. The smoke detector must trigger (change of status indicator from green to red). The door closes.
Fig. 6.2.1.1
28
GEZE hold-open device FA GC 160
6.3 Testing the temperature sensor
6.3.1 GC 163
1. Fully open both door leaves. Door leaves are kept in the open position by the hold-open system.
2. Check temperature sensor GC 163 with a test apparatus for heat detectors.
The temperature sensor must trigger (change of status indicator from green to red).
The test can also be carried out using a hair dryer. The air ow must reach a temperature of at least 60°C but
must not exceed 90°C.
7 Acceptance test
After the ready-to-use installation of the hold-open system on site, its correct installation and proper operation
must be conrmed by an acceptance test.
The acceptance test must be arranged by the operator.
The acceptance test must be performed only by GEZE professionals, experts authorized by GEZE, or professionals
of a test centre designated by DIBt in the approval process.
The acceptance test must include the examination of the following points:
1. It should be veried that the installed devices and additional re detectors, if any, of the hold-open device
comply with the stipulations in the general building authority approval.
2. It should be veried that the markings of the installed devices and additional re detectors, if any, comply
with the marking stated in the general building authority approval.
3. The interaction of all devices should be veried on the basis of the general building authority approval,
whereby the release must take place both through simulation of the characteristics of re underlying the
functional principle of the detector and by hand.
4. It should be veried whether the barrier for the automatic closure is enabled when the hold-open device is
inoperable (e.g. by removal of a detector or by a power failure).
After successful acceptance, a signboard (Set 10 Pcs Mat No. 79142) in the dimensions 105 mm x 52 mm with the
inscription:
à Hold-open device
à Approved by .. .. (Trademark as well as month and year of acceptance)
should be mounted in the immediate vicinity of the barrier by the operator.
A certicate should be issued to the operator on the successful completion of the acceptance test; it must be
kept by the operator.
Acceptance test
The door closes
.
29
Maintenance
8 Maintenance
8.1 Routine check
à The hold-open system must be permanently maintained in good operating condition by the operator, espe-
cially by paying attention that the doors are not blocked (e.g. by wedges, chains or other items that prevent
the automatic closing of the door leaf).
à To ensure that the hold-open system is in good condition, routine testing must be performed on site at reg-
ular intervals.
If no functional defects are found in the twelve consecutive function tests with an interval of a month, then the
hold-open device needs to be checked only every 3 months. If a functional defect is found in the quarterly function tests, the operability should be restored immediately and this should be veried by at least three consecutive monthly function tests.
à This routine check may be performed by anyone according to the appropriate instructions by GEZE.
The function test of a hold-open device must include at least the following elements:
à Verication of manual release (manual release button, or if permitted by manual disengagement);
à Verication of the release of the hold-open device by testing the re detector (see Chapter 6);
à Verication of the automatic resetting of the re detector from the alarm status;
à Checking whether ambient inuences impair the function of the integrated hold-open device;
à Checking whether the use in the immediate vicinity of the hold-open device exercises negative inuences on
it (such as the presence of dust or water vapour);
à Checking whether the function of the hold-open device is negatively inuenced by structural changes and/
or by interaction with other assembly sections in the immediate vicinity of the hold-open device (e.g. retrot-
ting of suspended ceilings) and whether the positioning of the re detectors comply with the approval (see
Chapter 3.5);
à Checking whether the re or smoke barrier will be enabled after release of the automatic closure.
Extent, results and time of the conducted function test are to be documented in the GEZE test book for holdopen device and made available the operator. These records shall be kept by the operator.
Upon determination of apparent malfunction and/or damage to the re and/or smoke barrier, the operator must
be informed.
GEZE hold-open device FA GC 160
8.2 Annual inspection and maintenance
à In addition, the operator is responsible for the organisation of inspection and maintenance of all components
of the hold-open system, thus ensuring that these components work together properly and without interfer-
ence. This inspection and maintenance must be carried out at least once a year according to the manufacturer‘s
recommendations. Scope, results and time of this annual inspection must be recorded in the GEZE test book
for hold-open device, which needs to be kept by the operator.
à The regular maintenance and testing must be performed by a qualied person or a person trained for that
purpose.
The maintenance of the hold-open device must include the elements of a function test as described in Section
8.1 and the following additional elements:
à Checking for compliance with the documentation and the building authority approval;
à Cleaning of the functionally relevant components of a hold-open device, provided the dirt accumulation can
make a negative impact; (the measuring chamber of a smoke detector must not be opened).
à Verication of the release of the hold-open device during a power failure;
à Verication of release of the hold-open device upon removal of a re detector.
Scope, results and time of the performed maintenance must be documented and made available to the operator.
30
GEZE hold-open device FA GC 160
Maintenance
31
Germany
G
EZE Sonderkonstruktionen
G
P
9
T
F
E
G
N
T
E
G
N
T
E
G
N
T
E
G
N
T
E
G
N
T
E
G
N
T
E
G
T
E
Austria
Hungary
Scandinavia – Finland
G
R
7
G
mbH
lanken 1
7944 Boxberg-Schweigern
el. +49 (0) 7930-9294-0
ax +49 (0) 7930-9294-10
-Mail: sk.de@geze.com
EZE GmbH
iederlassung Süd-West
el. +49 (0) 7152-203-594
-Mail: leonberg.de@geze.com
EZE GmbH
iederlassung Süd-Ost
el. +49 (0) 89-120 07 42-50
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EZE GmbH
iederlassung Ost
el. +49 (0) 30-47 89 90-0
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EZE GmbH
iederlassung Mitte/Luxemburg
el. +49 (0) 6171-63610-0
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EZE GmbH
iederlassung West
el. +49 (0) 201-83082-0
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EZE GmbH
iederlassung Nord
el. +49 (0) 40-2 19 07 16-13
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EZE Service GmbH
el. +49 (0) 18 02/92 33 92
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E-Mail: austria.at@geze.com
www.geze.at
Baltic States
www.geze.com
Benelux
GEZE Benelux B.V.
E-Mail: benelux.nl@geze.com
www.geze.be
www.geze.nl
Bulgaria
GEZE Bulgaria - Trade
www.geze.bg
China
GEZE Industries (Tianjin) Co., Ltd.
E-Mail: Sales-info@geze.com.cn
www.geze.com.cn
GEZE Industries (Tianjin) Co., Ltd.
E-Mail: chinasales@geze.com.cn
www.geze.com.cn
GEZE Industries (Tianjin) Co., Ltd.
E-Mail: chinasales@geze.com.cn
www.geze.com.cn
GEZE Industries (Tianjin) Co., Ltd.
E-Mail: chinasales@geze.com.cn
www.geze.com.cn
France
GEZE France S.A.R.L.
E-Mail: france.fr@geze.com
www.geze.fr
GEZE Hungary Kft.
www.geze.hu
Iberia
GEZE Iberia S.R.L.
E-Mail: info@geze.es
www.geze.es
India
GEZE India Private Ltd.
www.geze.in
Italy
GEZE Italia S.r.l
E-Mail: italia.it@geze.com
www.geze.it
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E-Mail: roma@geze.biz
www.geze.it
Poland
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E-Mail: geze.pl@geze.com
www.geze.pl
Romania
GEZE Romania S.R.L.
www.geze.ro
Russia
OOO GEZE RUS
www.geze.ru
Scandinavia – Sweden
GEZE Scandinavia AB
E-Mail: sverige.se@geze.com
www.geze.se
Scandinavia – Norway
GEZE Scandinavia AB avd. Norge
E-Mail: norge.se@geze.com
www.geze.no
Scandinavia AB
www.geze.com
Scandinavia – Denmark
GEZE Danmark
E-Mail: danmark.se@geze.com
www.geze.dk
Singapore
E-Mail: gezesea@geze.com.sg
www.geze.com
South Africa
GEZE Distributors (Pty) Ltd.
E-Mail: info@gezesa.co.za
www.geze.co.za
Switzerland
GEZE Schweiz AG
E-Mail: schweiz.ch@geze.com
www.geze.ch
Turkey
GEZE Kapı ve Pencere Sistemleri
www.geze.com
Ukraine
GEZE Ukraine TOV
www.geze.ua
United Arab Emirates/GCC
GEZE Middle East
E-Mail: geze@emirates.net.ae
www.geze.ae
United Kingdom
GEZE UK Ltd.
E-Mail: info.uk@geze.com
www.geze.com
EZE GmbH
einhold-Vöster-Straße 21–29
1229 Leonberg
ermany
Tel.: 0049 7152 203-0
Fax: 0049 7152 203-310
www.geze.com
141515-01
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