Gesswein Z-ANX, 510-2240, Z-CNX, 510-2250 Instruction Manual

Instruction Manual

for

90° Angle Head Assembly

Model: Z-ANX

#510-2240

®

Introduction

The Gesswein Power Hand Z-ANX Head Assembly is engineered and manufac­tured to a high degree of precision and will give you many years of trouble-free
service. Backed by a limited warranty that covers wear parts for 90 days and
overall balance of parts for six months.

This Head Assembly is designed to be used with the Power Hand motors in
conjunction with Power Hand Single, Standard, Dual, Jewelers’ Micromotor,
Power Carver II, and Bright-Cutting Controllers. These controllers convert the
Alternating Current (AC) power supply to a variable Direct Current (DC) by
means of an I.C. “transistorized” automatically controlled circuit.

The Gesswein Power Hand 3 handpiece series consists of six models and
seven head assemblies with maximum operating speeds ranging from 8,000 to
55,000rpm and 0 to 117 strokes per second. All models are identified by their
names, which are engraved on the motor housings.

2

1. Accessories

Included Accessories

A. One 3⁄32" (2.35mm) Collet (reorder #501-0100)

B. One 1⁄8" (3.2mm) Collet (reorder #501-0105)

C. One Collet Wrench (reorder #510-0180)

Optional Accessories

A. Handpiece Extension Cord (#510-1120): adds 6 feet, or almost 2 meters,

to the 1.7-meter rotary handpiece cord

B. Handpiece Cradle Rest (#510-1130): provides a safe holding place

for the rotary handpiece when not in use

C. Variable-Speed Foot Rheostat (#510-3100)

D. On/Off Foot Switch (#510-3105)

E. 3mm Collet (#501-0106)

F. Reducing Collets: 1⁄8" to 3⁄32" (#816-1501), 1⁄8" to 1⁄16" (#816-1502),

3

⁄32" to 1⁄16" (#816-1503), 3mm to 3⁄32" (#816-1504), 3mm to 1⁄16" (#816-1505)

2. Parts Nomenclature

1. Collet 5. Motor Case

2. Gear Housing 6. Motor Cover

3. Collet Release Ring 7. Strain Relief

4. Motor Connecting Ring 8. Electric Cord with 3-pin plug

Fig. 1

1

2

3

4

5

6

7

8

3

4

Part# Item# Description

KU-234

8960265

Name Plate

JR21-110

8960266

Cap

GA8-220

8960076

Retainer

JR21-250

8960267

Set Ring

JR21-209

8960268

Roller

JR21-109

8960269

Roller Shaft

KB-205

8960270

Coil Spring

JR21-108A

8960271

Ball Bearing Case

YSP21-102

8960272

Pan Head Screw

JR21-113

8960264

Lock Nut

JR21-112A

8960273

Housing

JR21-130

8960283

Coil Spring Cover

KB-230

8960079

Coil Spring

JA15-300

8960080

Lock Ring

JR21-204A

8960284

Coupler

SB3

8960082

Stainless Steel Ball

JR21-114

8960274

Slip Protection Grip

JR21-150

8960250

Sub Drive Shaft Complete, 3⁄32"

JR21-151

8960251

Sub Drive Shaft Complete, 3mm

JR21-152

8960252

Sub Drive Shaft Complete, 1⁄8"

JR21-103

8960256

Flange Screw

KB-204

8960257

Coil Spring

KC-081S

8960258

C-Ring

KW-100A

8960259

Wave Washer

1680ZZ

5103077

Ball Bearing

JR21-106

8960260

Bearing Spacer

JR21-102

8960261

Sub Drive Shaft

JR21-107

8960262

Dust Seal A

KS-135

8960263

Spacer

KS-061

8960253

Spacer

JR21-104

8960254

Dust Collar A

JR21-105A

8960255

Dust Collar B

KC-064

8960056

C-Ring

KP-036B

5010100

Collet, 3⁄32" (2.35mm)

KP-032B

5010106

Collet, 3mm

KP-033B

5010105

Collet,1⁄8" (3.175mm)

JR21-200

8960275

Drive Shaft Complete

JR21-120A

8960276

Drive Shaft

JR21-122B

8960277

Dust Collar

KS-162

8960279

Spacer

JR21-126

8960280

Bearing Spacer B

KB-096

8960281

Coil Spring

KS-114A

8960282

Spacer

KB-044

8960067

Coil Spring

GA78-106A

5100151

Nylon Coupler (Joint)

KC-073

8960068

C-Ring

KP-615A

5100180

CHUCK WRENCH

KW-082

8960141

WAVE WASHER

JR21-123

8960278

DUST PROOF COLLAR

Z-ANX Parts List

When ordering spare parts, always specify part# (or item# if applicable)
and description.

5

6

3. General Description of Use

Tool Changing

The Gesswein Power Hand Angle Rotary
Handpiece uses a quick-tool-release mech­anism that allows for rapid tool changes. To
operate, turn the Collet Release Ring coun­terclockwise toward the arrow pointing to the
“R” or release position (see fig. 2). When in
the full “R” position, the Collet Release Ring
will make a click sound; the collet is then fully
open and ready to accept a tool.

To secure the tool, turn the Collet Release
Ring toward the “S” or secure position.
Again, a click sound will be heard, indicat­ing the collet is fully closed and the tool is
secure.

When changing tools, be sure that the hand­piece motor is not running. If you attempt a
tool change under this condition, the motor
will be stalled and damage will occur.

Collet Removal

The Angle Rotary Handpieces can accept
many different size collets (see Specifications).
Standard sizes are 3⁄32" (2.35mm) and 1⁄8"
(3.2mm).

To change collets, turn the Collet Release Ring
to the full “R” position and remove the tool in
the collet. Hold the collet between the thumb
and forefinger and turn in a counterclockwise
direction until the collet is removed (see fig.

3). Insert the new collet and reverse the pro­cedure. It is best to always tighten a replaced
collet by hand using the Collet Wrench (#510-

0180), securing until just tight.

Release

Secure

Fig. 2

Secure

Release

S

R

Fig. 3

7

If the collet cannot be loosened by hand
using the Collet Wrench, additional torque
may be required. To use the Collet Wrench,
place the triangular cutout in the wrench
over the collet and turn counterclockwise to
loosen and clockwise to tighten the collet. If
more torque is required, hold the handpiece
with the Collet Wrench secure on the collet,
and tap the wrench with a solid tool (see
fig. 3a) in a counterclockwise direction. This
procedure will loosen the collet, which can
then be removed by hand.

If the collet is so tight that the above proce­dure will not loosen it, then remove the Head
Assembly from the Motor Assembly. This can
be done by grasping the Motor Connecting
Ring (see fig. 1) and pulling upward. Insert
the Chuck Joint Wrench (see fig. 3b) into the
Nylon Coupler (#510-0151), hold the Head
Assembly and Wrench securely in one hand,
and with the Collet Wrench in place on the
collet, loosen in a counterclockwise direc­tion (for parts drawing, refer to page 11).

After a collet is replaced, be sure that the
Collet Release Ring is rotated to its full “S”
position and that the collet rotates freely
when turned by hand. If the collet does not
rotate freely, it is not fully seated in the Head
Assembly, and you must repeat the remov­al-replacement procedure.

Fig. 3a

Chuck

Joint

Wrench

Tighten

Loosen

Collet

Wrench

R

Fig. 3b

201 Hancock Ave. Bridgeport, CT 06605, USA

orders 800.243.4466 | 203.366.5400 | fax [phone]

email [e-mail] | www.gesswein.com

Power Hand component selection:

•

2 controllers

•

Six motors (three high torque,

two standard, and one high speed)

•

A selection of 8 heads

•

Two reciprocating profilers

•

One side-to-side profiler

•

Belt Sander

Power Hand controllers and handpieces combine to create the most versatile
finishing system in the industry, offering rotary, profiling and belt sanding action.

#890-2059/0817