Gerni MC 5M, MC 6P, MC 7P Operating Instructions Manual

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107141020 F (09.2016)
MC 5M - MC 6P - MC 7P
Operating instructions
Page 2
Page 3
Original instruction 3
1 Symbols used to mark instructions
served to prevent risks to persons are marked with this danger symbol. Please note the warning signs placed on the machine.
Before starting up your high- pressure washer for the first time, instructions must be read through carefully. Save all the instructions for later use. Instructions contains: Part 1: Safety instructions. Part 2: Instructions for use.
This symbol marks safety instructions related to connection of the machine to water mains.
Do not inhale fumes.
Rebounding object.
Hot surface.
Steam.
Electrical components.
Dangerous voltage.
The jet must not be directed at persons, animals, live electrical equipment or the cleaner itself. Do not direct the jet towards yourself or towards other persons in order to clean clothes or footwear.
2 Safety instructions. For your own safety
WARNING! The high pressure washer may only be used by persons instructed in its
use and who have been expressly authorised to do so
• This appliance is not intended for use by persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety
• Machines shall not be used or maintained by children. Children should be supervised to en­sure they do not play with the appliance
• Use of this machine is subject to the applicable local safety regulations and proper use. Please refer to Opera ting Instructions for recommended use, maintenance and problem solving
• Never spray electrical equipment with water: danger for persons, risk of short-circuiting
150°C
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Original instruction4
• Never detach the high pressure hose while the machine is in operation.
HOT WATER: Danger of scalding! Never dismount high-pressure hoses at water tempera­tures above 50°C.
• High temperature on the lance and hose after hot water use.
150°C
IMPORTANT: Prior to dismounting of the high-pressure hose, the machine should be cooled down. After cooling down, stop the machine and close the shut-off cock. Then activate the trigger of the spray handle to relieve the high-pressure hose of pressure.
• Beware of hot water and steam discharge up to 150°C when operating in steam stage.
• After use of the hot water/steam function the high-pressure cleaner must be flushed with cold water for about 1 min. High temperature on the lance and hose after hot water use.
3 Before starting the cleaner DO READ INSTRUCTIONS FOR USE BEFORE USE!
Before use, check that the machine is safe and in proper condition and in upright posi­tion on a plain and stable ground to ensure stability. Regularly check whether the power cord is damaged or shows signs of ageing.
WARNING! Do not use the machine if a supply cord or important parts of the ma-
chine are damaged, e.g. safety devices, high pressure hoses , spray handle or lance
• Check the rated voltage of the machine before connecting it to the mains power supply. En­sure that the voltage shown on the rating plate corresponds to the voltage of the local mains power supply.
• For safety reasons, hoses, spray lances and other accessories should always be thawed prior to use. MIN: 2°C/ 36°F.
NOTE: If your 3-phase cleaner was supplied without a plug, have it fitted with a suitable 3-phase plug with earth conductor.
WARNING! Before use of water jet, assure that the high pressure hose
with the spray handle is safely connected by an audible click to the lance
• High-pressure water jets can be dangerous if misused. The jet must not be directed at per­sons, animals, live electrical equipment or the cleaner itself
• Do not direct the jet towards yourself or towards other persons in order to clean clothes or footwear
• Do not use the cleaner when other people without appropriate protective clothing are in the working area. Wear appropriate protective clothing, safety gloves, boots, hearing aids and hel­mets with visor and eye protection
• When operating the spray handle, kickback forces are produced at the spraying device and when the spray lance is held at an angle, a torque is also created. The spray handle and spray lance must therefore be held firmly with both hands
• Check that cleaning will not result in dangerous substances (e.g. asbestos, oil) being washed off the object to be cleaned and harming the environment
• During use of high pressure cleaners, aerosols may be formed. Inhalation of aerosols can be hazardous to health. The employer shall perform a risk assessment in order to specify the nec­essary protective measures regarding aerosols, depending on the surface to be cleaned and its environment. Respiratory masks of class FFP 2, an equivalent or higher are suitable for the protection against hydrous aerosols.
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Original instruction 5
• This machine has been designed for use with the cleaning agent supplied or recommended by the manufacturer. The use of other cleaning agents or chemicals may adversely affect the safety of the machine
Risk of explosion – Do not spray flammable liquids. Do not clean delicate parts made of rub­ber, fabric, etc. with the jet nozzle. Keep some distance between the jet nozzle and surface in order to prevent the surface from damage Combustion engine powered machines: Do not use combustion engine powered machines indoors unless adequate ventilation is assessed by national labour authorities.
• Ensure that any exhaust emissions are not in the vicinity of air intakes
• Incorrect fuels shall not be used as they may prove hazardous.
• Do not operate belt-driven units without attached belt cover
• The machine must not be used in flammable or explosive environments. When using the ma­chine, it must stand at least 1 m from buildings, etc.
4 Transport
For safe transport in and on vehicles we recommend to prevent the equipment from sliding and tilting by fixing it with belts. For transport and storage at temperatures around or below 0°C, anti-freeze should be drawn into the pump beforehand (Please refer to Operating Instructions).
5 Water connection
If the machine don´t have a watertank, the machine is only allowed to be connected with the potable water mains, when an appropriate backflow preventer has been installed, Type BA, according to EN 60335-2-79. The backflow preventer can be ordered thought Gerni Ser­vicecenter. The length of the hose between the backflow preventer and the machine must be at least 12 meters (min diameter 3/4 inch) to absorb possible pressure peaks. Operation by suc­tion (for example from a rainwater vessel) is carried out without backflow preventer. The suction set can be ordered thought Gerni Servicecenter.
WARNING! Water that has flowed through backflow preventer and high pressure washer
is considered to be non-potable.
6 Electrical connection
The connection of the electrical supply must be performed by an qualified electrician and comply with IEC 60364-1. The earth wire must be connected to correct potential and it is recommended that the electric supply to this machine should include either a residual current device or another device that will protect the user against indirect contact. The electrical instal­lation to the machine must be according to local regulations.
WARNING! Inadequate extension cords can be dangerous. If an extension cord is used, it shall be suitable for outdoor use, and the connection plug has to be kept dry and off the ground. It is recommended that this is accomplished by means of a cord reel, which keeps the socket at least 60mm above the ground. Always unwind cord from the reels completely to prevent the power cord overheating. Disconnect the power cord from the power source by pulling the plug only (do not pull or tug the power cord).
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Original instruction6
7 Safety devices
Thermal sensor: A thermal sensor protects the motor against overloading. The machine will restart after a few minutes when the thermal sensor has cooled.
Locking device on spray handle: The spray handle features a locking device. When the pawl is activated, the spray handle cannot be operated.
HOT WATER:Safety valve: Unacceptably high pressure is fed back without residual pres­sure via a bypass line into the intake line of the pump when the safety device is tripped. The safety valve is set and sealed at the factory and must not be adjusted.
• EXH thermal sensor: A thermal is mounted in the exhaust pipe, if the temperature exceeds a pre-set temperature value, the heat function stops and a manual reset is needed.
8 Maintenance and repair
WARNING! Always switch off the mains disconnecting switch when leaving the machine
unattended
• Always remove the plug from the mains plug socket before carrying out maintenance work or cleaning of the machine.
Combustion engine powered machines: NOTE! Before cleaning and maintenance of the high pressure washer, always remove the spark plug cable.
Carry out only the maintenance operations described in the operating instructions. To ensure machine safety, use only original Gerni spare parts. Do not make any technical modifications to the high-pressure washer. Ensure that the machine is regularly serviced by authorized Gerni dealers in accordance with the maintenance plan. Failure to do so will invalidate the warranty.
CAUTION! High-pressure hoses, fittings and couplings are important for the safety of the cleaner. Use only high-pressure spare parts approved by Gerni!
• If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified persons to prevent hazards.
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Original instructions
MC 5M - MC 6P - MC 7P
Symbols used to mark
instructions
Safety instructions in these operating instructions which must be observed to prevent risks to persons are marked with this danger symbol.
Before starting up your high­pressure washer for the first time, this instruction manual must be read through carefully. Save the instructions for later use.
This indicates tips and instruc­tions to simplify work and to en­sure safe operation.
This symbol is used to mark safety instructions that must be observed to prevent damage to the machine and its perfor­mance.
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MC 5M - MC 6P - MC 7P
2 Description
2.2 Purpose This high-pressure cleaner has been designed for professional use
in: – agriculture – industry – transport industry – automotive cleaning – municipal facilities – cleaning trade – construction industry – food industry etc. Chapter 5 describes the use of the high-pressure cleaner for various cleaning jobs.
Always use the cleaner as described in these operating instructions. Any other use may damage the cleaner or the surface to be cleaned or may result in severe injury to persons.
2.1 Use per day We recommend these products for an optional use of approx. X-hours use per day.
MC 5M
MC 6P
MC 7P
0 8+ Hours use per day
Recommended for use x hours / day
0 8+ Hours use per day
Recommended for use x hours / day
0 8+ Hours use per day
Recommended for use x hours / day
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MC 5M - MC 6P - MC 7P
2.3 Operating elements 1. Push/pull handle
2. Spray gun
3. Electrical lead
4. Holder for high pressure hose
5. High-pressure hose
6. Fastening screw
7. Lance
1)
8. Parking brake
1)
9. High-pressure hose connection (on standard models without hose reel)
1)
10. Water connection and water inlet filter
11. Oil inspection slide
12. Pressure gauge
1)
13. Main switch
14. Chemical dosing regulation
1)
15. Water flow regulation
1)
16. Chemical tank
1)
17. Cover lock
1
5
4
3
16
6
4
7
2
14 12 11
13
15
10
8
9
17
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MC 5M - MC 6P - MC 7P
3 Before starting the cleaner
3.1 Setting up the cleaner
3.2 Check the oil level 4. Check the oil level.
On level ground, the oil
should be above MIN level (A), when the oil is cold.
CAUTION!
Never lift the cleaner alone. Always ask a second person to help.
1. Before using the cleaner for the first time, check it care­fully to detect any faults or damage.
2. In the event of any damage contact your Gerni dealer immediately.
3. Unfold and lock the handle in working position.
3
A
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MC 5M - MC 6P - MC 7P
3.5 Connecting the water supply
1. Rinse the water supply hose briefly in order to prevent sand and other dirt particles entering into the machine.
2. Connect water supply hose to the machine.
3. Open water tap.
3.4.2 Machines with high pressure hose reel
1. Put the quick connector of the high pressure hose (A) onto the nipple on the axle.
2. Put the high pressure hose into the hose guide (B) and fix it with the clip1).
3. Release the brake (C) on the hose reel guide1) and wind up the high pressure hose.
A
B
C
3.3 Fill up detergent tank
1)
1. Fill up detergent tank with prediluted Gerni detergent.
2. Pull detergent hose and filter out of the storage and put it through the opening of the detergent tank filler cap.
3.4 Connecting the high pressure hose
3.4.1 Machines without high pressure hose reel
1. Put the quick connector of the high pressure hose onto the nipple on the cleaner.
NOTE!
The maximum length of high pressure hose is 50 m.
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MC 5M - MC 6P - MC 7P
3.6 Electrical connection
CAUTION!
Before connecting devices with voltage changeover: Check that the pre-selected voltage on the machine corresponds with the voltage of the electrical instal­lation. Otherwise the electrical devices of the machine can be destroyed 1).
NOTE!
In the case of poor water quality (sand, etc.), we recommend that a fine water filter is fitted to the machine. Max 50 Micron filter.
We recommend the use of a tex­tile-reinforced water hose with a nominal diameter of min. 3/4"
(19 mm).
CAUTION!
When using a cord reel: Unwind the cord completely.
CAUTION! The cleaner may only be con­nected to a correctly installed electrical installation.
1. Observe safety instructions in chapter 1.
2. Put the plug into the electri­cal socket.
400V
400V
230V
230V
230V / 400V
(220V /440V)
Nilfisk ALTO
,
3.6.1 Releasing the cable 1. Turn the cable hook (A).
2. Release the cable (B).
3. Turn back the cable hook.
A
B
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MC 5M - MC 6P - MC 7P
Installation guide
c c
3.7 BA valve
(a) Female coupling
BA valve
(b) Male coupling
Maintenance
1. Mount a male coupling on the water tap.
2. Connect (a) on the BA valve to the water tap.
3. Mount a female coupling on the water inlet hose.
4. Connect (b) on the BA valve to the water inlet hose.
5. Connect the water inlet hose to the high pressure washer.
6. Turn on the water and start the machine.
At least once a year, check the function as follows:
1. After work, switch off the high pressure cleaner.
2. Close the water tap valve.
3. Release the pressure in water the supply hose by triggering the spray pistol.
4. Dismount the backflow preventer. Water has to come out of the drain opening (c) (max. 100ml) to ensure separation of the potable water.
5. If this is not the case, try cleaning the BA valve or contact your Gerni representative.
This high pressure washer/cleaner is only allowed to be con­nected with the drinking water mains, when an appropriate backflow preventer has been installed, Type BA according to
EN 60335-2-79.
The BA valve can be ordered under number:
BA valve including GARDENA couplings: 106411177
BA valve including NITO couplings: 106411178
BA valve including GEKA couplings: 106411179
BA valve without couplings: 106411184
The couplings can be ordered under number:
3/4” GARDENA (a): 1608629
3/4” GARDENA (b): 32541
3/4” NITO (a): 1602945
3/4” NITO (b): 1600659
1/2” NITO (b): 1604669
3/4” GEKA (a): 1718
3/4” GEKA (b): 1311
CAUTION
The backflow preventer can be mounted either vertically or hori­zontally, and the drain opening (c) must be mounted pointing downwards.
Water flowing from the drain opening (c) must be able to flow freely.
If there is a risk of running sands in the inlet water (i.e. from your own well), an additional filter should be mounted between the water tap and backflow preventer.
The length of the hose between the backflow preventer and the high pressure washer must be at least 12 metres (min diameter 3/4 inch) to absorb possible pressure peaks.
As soon as water has flown through the BA valve, this water is not considered to be drinking water any more.
Protect the backflow preventer to any exposure to frost.
Keep the backflow preventer clean, and free of dirt.
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MC 5M - MC 6P - MC 7P
4 Control / Operation
4.1 Connecting the spray lance to the spray gun
1. Pull back the blue quick­release grip (A) of the spray gun.
2. Insert the nipple of the spray lance (B) into the quick­release connection and re­lease the coupling (A).
3. Pull the spray lance (or other accessory) forwards to check that it is securely attached to the spray gun.NOTE!
Always remove any dirt from the nipple before connecting the spray lance to the spray gun.
4.2 Switching on the cleaner when it is connected to a water supply
1. Main switch Turn the switch to position
" I ".
2. Unlock the spray gun and operate it.
3. Lock the spray gun even dur­ing short pauses.
NOTE!
Operate the spray gun several times at short intervals to vent the system. The cleaner switches off auto­matically after the spray gun has been closed. To start the cleaner again, operate the spray gun. DSS-models switch off with a delay of 20 seconds1).
A
B
Seite 95 Bild 1 ergo ein
O
I
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MC 5M - MC 6P - MC 7P
4.2.2 Switching on the cleaner when it is connected to open tanks in suction mode
1)
(Flow activated model)
1. Before connecting the suction set: 61256 to the cleaner, fill the hose with water.
2. Turn the main switch to posi tion " M ".
3. Unlock the spray gun and operate it.
4. To start the cleaner again, operate the main switch again.
0
I
M
NOTE!
The cleaner automatically switches off after more than 5 minutes of inactivity. See chapter 9.4 for max. suction height.
4.2.1 Switching on the cleaner when it is connected to open tanks in suction mode
1)
(Pressure activated
model)
1. Before connecting the suction set: 61256 to the cleaner, fill the hose with water.
2. Turn the main switch to posi tion " I ".
3. Unlock the spray gun and operate it.
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MC 5M - MC 6P - MC 7P
MAX
CHEM
MAX
CHEM
4.3 Pressure regulation with Tornado Plus
lance and
PowerSpeedVario Plus lance.
1. Turn the twist grip on the lance:
High pressure = clockwise (+)
Low pressure = anticlockwise (–)
4.4 Pressure regulation with the FlexoPowerPlus nozzle head and the PowerSpeedVario Plus lance.
1. Twist cap of the FlexoPower­Plus nozzle head:
High pressure = MAX.
Low pressure = MIN.
(CHEM)
4.5 Using cleaning agents Cleaning agent can be drawn
in via the injector installed as standard only in low-pressure mode:
1. Dilute cleaning agent accord­ing to the manufacturer‘s in­structions.
2. Tornado Plus lance and Pow­erSpeedVario Plus lance1):
Set pressure regulation on
spray lance to low pressure (–), or FlexoPowerPlus
nozzle head1): Turn cap of the FlexoPow-
erPlus nozzle head towards „CHEM“ up to the stop.
3. The intaken volume of clean­ing agent can be regulated by turning the metering valve.
4. Select tank A by turning the
merering valve on "A-side". Select tank B by turning the metering valve on "B-side"
5. Main switch
Turn the switch to position
" I ".
6. Operate the spray gun.
NOTE! Never allow cleaning agent to dry on the surface to be cleaned. The surface may be damaged.
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MC 5M - MC 6P - MC 7P
4.6 Lifting with crane
1. Before crane lifting the
machine should be in balance. Loosen the screw (A), push the handle (B) a little forward.
2. When the two marks are
aligned (C), the handle is in crane-lifting -position.
3. Be carefull to fasten the
screw (D) in the lifting position.
4. Wrap a belt strop around
center of the handle (E) for the crane to hook in.
WARNING!
Do not stand under the machine hanging in the air.
AB
D
E
C
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MC 5M - MC 6P - MC 7P
5 Applications and methods
Efficient high pressure cleaning is achieved by following a few guidelines, combined with your own personal experience of specific cleaning tasks. Accessories and detergents, when correctly chosen, can increase the efficiency of your pressure washer. Here is some basic information about cleaning.
5.1.1 Soaking Encrusted or thick layers of dirt can be loosened or softened up by a period of soaking. This is for example an ideal method within agri­culture – for example, within pig sties. The ideal soaking method can be achieved via use of foam or simple alkaline detergent. Let the product lie on the dirty surfaces for around 10 - 30 minutes before pressure washing. The result will be a much quicker high pressure cleaning process.
5.1 Techniques
5.1.2 Detergent and Foam Foam or detergent should be applied onto dry surfaces so that the
chemical product is in direct contact with the dirt. Detergents are applied from bottom to top, for example on a car bodywork, in order to avoid “super clean” areas, where the detergent collects in higher concentration and streams downwards. Let the detergent work for several minutes before rinsing but never let it dry on the surface being cleaned.
5.1.3 Temperature Detergents are more effective at higher temperatures. Greases, oils and fats can be broken down more easily at higher temperatures also. Proteins can be cleaned at temperatures of around 60°C. Oils, traffic film around 70°C, and grease can be cleaned at 80°C - 90° C.
5.1.4 Mechanical Effect In order to break down tough layers of dirt, additional mechanical effect may be required. Special lances and rotary or wash brushes offer this supplementary effect that cuts through dirt.
5.1.5 High Water Flow or
High Pressure
High pressure is not always the best solution and high pressure may damage surfaces. The cleaning effect also depends upon water flow. Pressure levels of around 100 bar may be sufficient for vehicle cleaning (in association with hot water). Higher flow levels give the possibility to rinse and flush away large amounts of dirt easily.
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MC 5M - MC 6P - MC 7P
5.2 Some typical cleaning tasks
5.2.1 Agriculture
Task Accessories Method
Stables Pig Pens, Sties
Cleaning of walls, floors and equipment.
Detergents
Chemical Foam Injectors Foam lance Powerspeed lance Floor Cleaner
Universal Alkafoam
Disinfectant DES 3000 DES 4000
1. Soaking – apply foam to all surfaces (bottom to top) and wait for approx. 10 - 30 minutes.
2. Remove the dirt from surfaces with the high pressure lance or chosen accessory. Again, clean from bottom to top on vertical surfaces.
3. To flush away large quantities of dirt, change to low pressure mode and use the higher flow to push away the dirt.
4. Use recommended disinfectant products and methods to ensure hygiene. Apply DES 3000 disinfectant once the surfaces are perfectly clean.
Machinery Tractors ploughs etc.
Detergent injection Powerspeed lances Curved lances and underchassis washers Brushes
1. Apply detergent to vehicle or equipment surfaces in order to soften up dirt and grime. Apply from bottom to top.
2. Proceed with cleaning using the high pressure lance. Clean again from bottom to top. Use accessories to clean in difficult to reach places.
3. Clean fragile areas such as motors, rubber at lower pressure levels to avoid damage.
5.2.2 Vehicle
Task Accessories Method
Vehicle bodywork
Detergents
Standard lance Detergent injection Curved lances and underchassis washers brushes
Aktive Shampoo Aktive Foam Sapphire Super Plus Aktive Wax Allosil RimTop
1. Apply detergent to vehicle or equipment surfaces in order to soften up dirt and grime. Apply from bottom to top. In cases of particularly dirty vehicles, pre-spray with a product such as Allosil in order to remove traces of insects etc, then rinse at low pressure and apply normal car cleaning detergent. Let detergents settle for 5 minutes before cleaning off. Metallic surfaces can be cleaned using RimTop.
2. Proceed with cleaning using the high pressure lance. Clean again from bottom to top. Use accessories to clean in difficult to reach places. Use brushes in order to add a mechanical cleaning effect. Short lances can help for cleaning of motors and wheel arches. Curved lances or undercarriage washers can be valuable for the cleaning of car underchassis and wheel arches.
3. Clean fragile areas such as motors, rubber at lower pressure levels to avoid damage.
4. Apply a liquid wax using the pressure washer in order to protect the bodywork from pollution.
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MC 5M - MC 6P - MC 7P
5.2.3 Buildings and Equipment
These are merely several examples of cleaning tasks that can be solved by a pressure washer in asso­ciation with accessories and detergents. Each cleaning task is different. Please consult your local dealer or Gerni representative in order to discuss the best solution for your own cleaning tasks.
Task Accessories Method
General surfaces
Metallic equipment
Detergents
Foam injectors Standard lance Curved lances Tank cleaning head
Intensive J25 Multi Combi Aktive Alkafoam
Disinfectant DES 3000
1. Apply thick foam over the surfaces to be cleaned. Apply on dry surfaces. Apply from top to bottom on vertical surfaces. Let the foam act for up to 10 - 30 minutes for the optimal effect.
2. Proceed with cleaning using the high pressure lance. Use applicable accessories. Use high pressure to dislodge large amounts of incrusted dirt or grime. Use lower pressure and high water volume in order to rapidly flush away loose dirt and rinse surfaces.
3. Apply DES 3000 disinfectant once the surfaces are perfectly clean.
Areas covered by amounts of loose dirt, such as animal remains in slaughterhouses, can be removed by using high water flow to flush away the dirt to evacuation pits or drains. Tank cleaning heads can be used to clean barrels, vats, mixing tanks etc. Cleaning heads may be hydraulically or electrically powered and give the possibility for automatic cleaning without a constant user.
Rusted or damages surfaces prior to treatment
Wet Sandblasting equipment
1. Connect the sandblasting lance to the pressure washer and place the suction tube in the sand.
2. Always wear protective equipment during sandblasting.
3. Spray the surfaces to be treated with the mix of water and sand. Rust, paint etc will be stripped off.
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MC 5M - MC 6P - MC 7P
6 After using the cleaner
6.1 Switching off the cleaner
1. Turn the main switch to posi­tion „OFF“.
2. Close water tap.
3. Squeeze the spray gun han­dle until the cleaner is de­pressurised.
4. Lock the safety catch on the spray gun.
O
I
6.2 Disconnecting supply lines
1. Remove the water hose from the cleaner.
2. Pull out the plug from the electrical socket.
6.3 Rolling up the hose and storing of lance
Risk of tripping!
To prevent accidents, always carefully roll up the hose.
1. Wind up the hose as illu­strated.
2. Place the spray lance into the spray lance storage.
1. Winding up the cable from
front over the fastening screw (A) and clock-wise around the cable hooks (B).
6.4 Winding up the cable
A
B
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MC 5M - MC 6P - MC 7P
,
6.5 Storing the cleaner (below 0°C)
Store the cleaner in a dry room without danger of frost or protect as below:
CAUTION!
If the high-pressure cleaner is stored in a room with temperatures around or below 0°C, anti-freeze should be drawn into the pump beforehand:
1. Remove the water inlet hose from the cleaner.
2. Remove the spray lance.
3. Switch on the cleaner with the main switch in position " I " and activate trigger on the spray gun. Switch off the cleaner after max. 3 minutes.
4. Connect the suction hose to the water inlet of the cleaner and place it in a tank containing anti-freeze.
5. Switch on the cleaner with the main switch in position " I ".
6. Hold the spray gun over the tank containing anti-freeze and oper­ate it to start suction.
7. During suction operate the spray gun two or three times.
8. Lift the suction hose from the tank containing anti-freeze and op­erate the spray gun to pump off the remaining antifreeze.
9. Switching off the cleaner
10. To avoid any risks, store the cleaner temporarily in a heated room before using it again.
2. At last turn, lock the cable end in the cable lock (C).
C
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MC 5M - MC 6P - MC 7P
7 Maintenance
7.1 Maintenance plan
Weekly
First time
after 50
operating
hours
Every 500 operating
hours
As required
7.2.1
Cleaning water inlet fi lter
QQ
7.2.2
Checking pump oil level
Q
7.2.3
Changing pump oil
Q
7.2.4
First change - and cleaning of magnet on drain plug
Q
7.2 Maintenance work
7.2.1 Cleaning water inlet filter
A water filter is fitted on the wa­ter inlet to prevent large parti­cles of dirt from entering into the pump.
1. Unscrew the quick-release connection if mounted.
2. Remove the filter and rinse it. Replace damaged filter.
7.2.2 Checking the pump oil level
1. Check the oil level. On level ground, the oil
should be above MIN. level (A), when the oil is cold.
A
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MC 5M - MC 6P - MC 7P
7.2.3 Changing the pump oil 1. Before changing the oil, al-
low the cleaner to become warm.
2. Remove cabinet.
3. Loosen and remove drain plug (C).The plug magnet has to be cleaned with a piece of cloth/napkin to remove metal particles. Drain the oil into a suitable container(min.1 litre) and dispose the oil in com­pliance with regulations.
4. Fit drain plug and refill with oil according to chapter 9.4 Technical Data.
5. Oil should be over the MIN. level in the oil container at level ground. Fill to MAX (B).
6. Fit the cabinet again.
NOTE!
Special pump oil is required if the cleaner is used near food. Please consult your Gerni dealer.
2. If necessary, add oil. Fill to MAX level (B).
B
C
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MC 5M - MC 6P - MC 7P
8 Troubleshooting
Fault Cause Remedy
Pressure drop Air in the system Vent the system by
operating the spray gun several times at short intervals. If necessary, operate the cleaner for a short time without the high­pressure hose connected.
High pressure nozzle blocked worn
Clean/replace the high pressure nozzle
Detergent tank empty Top up detergent tank or set detergent to “0”
Pressure fl uctuations Pump draws in air (only
possible in suction mode)
Check that the suction set is air-tight
Lack of water Open water tap
Water inlet hose is too long or its cross-section too small
Use a water inlet hose that can provide the water ow (Q
max
) defi ned for the
machine
Lack of water caused by blocked water fi lter
Clean the water fi lter in the water connection (never work without water fi lter)
Lack of water because max. permissible suction height has not been heeded
See instructions
The motor does not start when the cleaner is switched on
••The plug is not inserted properly, i.e. there is no current
Oil level too low
••Check the plug, lead and switch and if necessary have them replaced by a skilled electrician Check oil/add oil
••The mains fuse is switched off The overload protection has been activated due to overheating or overloading of the motor
••Switch on the mains fuse
Check that the mains voltage and the cleaner voltage are the same. Switch off the cleaner and allow it to cool for at least 3 minutes
When the cleaner is switched on the motor buzzes without starting
The mains voltage is too low or there is a phase failure.
Have the electrical connection checked
The pump is blocked or frozen
Contact the Gerni customer service
Incorrect cross-section or length of the extension lead
Use lead with correct cross section or length
The motor switches off The overload protection
has been activated due to overheating or overloading of the motor
Check that the mains voltage and the cleaner voltage are the same. Switch off the cleaner and allow it to cool for at least 3 minutes
High-pressure nozzle is dirty Change the high-pressure nozzle
Page 26
26
1)
Options / model variants
Original instructions
MC 5M - MC 6P - MC 7P
Fault Cause Remedy
No detergents drawn in Detergent tank empty Top up detergent tank
The cap on the FlexoPower­Plus nozzle head is not set to low pressure
Set to low pressure
Double lance are not adju­sted to low pressure.
Set to low pressure
Injector is dirty or suction hose is blocked.
Clean
9 Further information
9.1 Recycling the cleaner Make the old cleaner unusable immediately.
1. Unplug the cleaner and cut the power cord. Do not discard of electrical appliances with household waste.
As specified in European Directive 2012/19/EU on old electrical and electronic appliances, used electrical goods must be collected sep­arately and recycled ecologically. Contact your local authorities or your nearest dealer for further information.
9.2 Guarantee Our general conditions of business are applicable with regard to the guarantee. Subject to change as a result of technical advances.
Page 27
27
1)
Options / model variants
Original instructions
MC 5M - MC 6P - MC 7P
Specifi cations
5M-115/700 5M-115/700
1
Country variant AU AU
2 Possible voltage
V/ph/Hz
240V/1ph/50Hz 240V/1ph/50Hz
3
Fuse
A
15 15
4
Power rating
kW
33
5
PIEC
Working pressure
bar (MPa)
115(11,5) 115(11,5)
6
QIEC
Water flow
l/h
630 630
7
Pmax
Max. water pres­sure
bar (MPa)
172,5(17,25) 172,5(17,25)
8 Q
MAX
Water flow
l/h
700 700
9
t
max
Max water inlet temperature, Intake-Pressure operation.
°C (°F)
60(140) 60(140)
10
p
max
Max. water inlet pressure
bar (MPa)
10 (1) 10 (1)
11
Max dry suction height
m
11
12
Dimensions Lx­WxH
mm
735x570x1020 735x570x1020
13
Weight
kg
68 68
14
LPA
Sound pressure level L
PA
(IEC 60335-2-79) KpA= 3 dB
dB(A)
68 68
15
L
WA
Sound power level L
WA
(IEC 60335-2-79) KWA= 3 dB
dB(A)
82 82
16
a
h
(ISO 5349 ah)
Vibration
m/s2
2,5 2,5
17
Recoil forces, lance
N
22,8 / 23,2 22,8 / 23,2
18
Oil quantity
L
0,73 0,73
19
Oil type
Castrol
Alphasyn T 150
Castrol
Alphasyn T 150
Page 28
28
1)
Options / model variants
Original instructions
MC 5M - MC 6P - MC 7P
Specifi cations
6P-250/1100 FA 7P-195/1280 FA
1
Country variant AU AU
2 Possible voltage
V/ph/Hz
415V/3ph/50Hz 415V/3ph/50Hz
3
Fuse
A
20 20
4
Power rating
kW
8,5 8
5
PIEC
Working pressure
bar (MPa)
250 (25) 195(19,5)
6
QIEC
Water flow
l/h
1000 1180
7
Pmax
Max. water pres­sure
bar (MPa)
250 (25) 250(25)
8 Q
MAX
Water flow
l/h
1100 1280
9
t
max
Max water inlet temperature, Intake-Pressure operation.
°C (°F)
80 (176) 85(185)
10
p
max
Max. water inlet pressure
bar (MPa)
10 (1) 10 (1)
11
Max dry suction height
m
11
12
Dimensions Lx­WxH
mm
775x570x1020 775x570x1020
13
Weight
kg
89 89
14
LPA
Sound pressure level L
PA
(IEC 60335-2-79) KpA= 3 dB
dB(A)
80 75
15
L
WA
Sound power level L
WA
(IEC 60335-2-79) KWA= 3 dB
dB(A)
93 88
16
a
h
(ISO 5349 ah)
Vibration
m/s2
2,5 2,5
17
Recoil forces, lance
N
54,1 / 54,9 57,8 / 58,7
18 Oil quantity
L
0,95 1,1
19 Oil type
Castrol
Alphasyn T 150
Castrol
Alphasyn T 150
Page 29
AUSTRALIA:
Nilfi sk Pty LTd
Unit 1/13 Bessemer Street
Blacktown NSW 2148
Phone: 1300 556 710
E-mail: sales@gerni.com.au
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