Gerni Classic 115.2, Classic 100.2, Classic 110.2 User Manual

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128303207 b
Classic 115.2
User Guide
Classic 115.2
Why compromise
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Printed in China Copyright © 2011 Gerni
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Original instructions
Index
1 Safety precautions and warnings .............................................3
2 Description ...............................................................................5
3 Before you start using your pressure washer ...........................6
4 Operating your pressure washer ..............................................7
5 Fields of application and working methods ............................10
6 After using your pressure washer ...........................................12
7 Maintenance ...........................................................................13
8 Trouble shooting .....................................................................15
9 Further information .................................................................15
10 Technical data ........................................................................17
11 EC Declaration .......................................................................18
1 Safety Precautions and Warnings
Before starting
up your high­pressure washer for the fi rst time,
this instruction
manual must be read through carefully. Save the instructions for later use.
Safety instruc­tions marked with this symbol must be observed to prevent danger to
persons.
This symbol is
used to mark safety
instructions that
must be ob-
served to prevent
damage to the ma-
chine and its performance.
This symbol in­dicates tips and instructions to simplify work and
to ensure a safe operation.
Do not let people who have not been trained in the use of a high pressure washer nor read the instruction manual ope rate the machine.
This appliance is not intended for use by children or other persons without assistance or supervision if their physical, sensory or mental capabili­ties prevent them from using it safely. Children should be su­pervised to ensure that they do not play with the appliance.
Before starting up your machine please check it carefully for any defects. If you fi nd any, do not start up your machine and con­tact your Gerni distributor.
Especially check:
The insulation of the electric
cable should be faultless and without any cracks. If the electric cable is damaged, an authorized Gerni di stributor should replace it.
WARNING!
High pressure jets can be
dangerous. Never direct the water jet at persons, pets, live electrical equipment or the machine itself.
Never try to clean clothes or
footwear on yourself or other persons.
Hold the spray lance fi rmly
with both hands. The spray lance is affected by a thrust of up to 16.4 N during ope– ration.
Symbols used to mark in­structions
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Original instructions
The operator and anyone in
the immediate vicinity of the site of cleaning should take action to protect themselves from being struck by debris dislodged during operation. Wear goggles and protective clothes during operation.
This appliance has been de-
signed for use with cleaning agents supplied or recom­mended by the manufacturer. The use of other cleaning agents or chemicals may adversely affect the safety of the appliance.
To ensure the appliance
safety only use original spare parts from the manufacturer or approved by the manufac­turer.
High pressure hoses, fi ttings
and couplings are important for the safety of the appli­ance. Only use hoses, fi ttings and couplings recommended by the manufacturer.
Do not use the appliance
if a supply cord or impor­tant parts of appliance are damaged, e.g. safety device , high pressure hose and trig­ger gun.
Remove the plug from the
socket outlet during cleaning or maintenance and when replacing parts or converting the machine to another func­tion.
 The appliance is intended for
cleaning outdoors.
Appropriate ear protection
must be used.
Never use the machine in
an environment where there could be a danger of explo­sion. If any doubt arises, please contact the local authorities.
 It is not allowed to clean
asbestos- containing surfaces with high pressure.
WARNING! Risk of explosion
- Do not spray fl ammable liquids.
Always swith off the mains
disconnecting switch when leaving the machine unat­tended.
This high pressure washer
must not be used at tempera­tures below 0°C.
WARNING!
Inadequate extension cables can be dangerous. If an ex­tension cable is used, it shall be suitable for outdoor use, and the connection has to be kept dry and off the ground. It is recommended that this is accomplished by means of a cable reel which keeps the socket at least 60 mm above the ground. Cables on reels should always be completely unwound to prevent the cable from overheating.
Extension cables should com­ply with the below-mentioned requirements for length and cable dimensions.
1.0 mm² max. 12.5 m
1.5 mm² max. 20 m
2.5 mm² max. 30 m
If the electric cable is
damaged, it must be re­placed by the manufacturer or his service agent or simi­larly qualifi ed person in order to avoid a hazard.
Mains power connection
The following should be ob­served when connecting the high pressure washer to the electric installation: The electric installation shall
be made by a certifi ed elec­trician and comply with IEC
364.
It is recommended that the
electric supply to this appli­ance should include either a residual current device that will interrupt the supply if the leakage current to earth ex­ceeds 30 mA for 30 ms.
Water connection
Connection to the public
mains according to regula­tions.
Inlet hose can be connected
to the water mains with a max. inlet pressure of 10 bar.
IMPORTANT! Only use wa­ter without any impurities. If
there is a risk of silt, sand or sediment in the inlet water (i.e. from your own well), an addi­tional fi lter should be mounted.
Safety devices
The unloader valve can re-
duce pressure if it exceeds pre-set values.
Locking device on spray gun (7a) (see illustration at the end
of this manual): The spray gun features a lock­ing device. When the button is activated, the spray gun cannot be ope rated.
Thermal sensor:
A thermal sensor protects the motor against overloading. The machine will restart after a few minutes when the thermal sen­sor has cooled.
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Original instructions
2 Description
This high-pressure washer has been developed for domestic use for cleaning:
- Car, motorbike, boat, cara-
van, trailer, patio/drive/fl ags- tones, woodwork, brickwork, barbecue, garden furniture, lawn mower
Only use the high-pressure
washer for purposes described in this manual.
The safety precautions must be observed to prevent damage to the machine, the surface to be cleaned or severe personal injuries.
2.2 Operation elements and model survey See illustration at the end of
this manual.
1 Start/stop switch 2 Water inlet with fi lter (2a) 3 High pressure connection 4 High pressure hose 5 Electric cable 6 Click & Clean spray lance 7 Spray gun with lock (7a) 8 Click & Clean Tornado®
nozzle
9 Click & Clean Powerspeed®
nozzle
10 Foam sprayer 11 Nozzle cleaning tool 12 Lance and nozzle holder 13 Model tag 14 Holder for electric cable 15 Hexagon key
Specifi cations: See model tag (13) of machine.
We reserve the right to alter the specifi cations.
2.1 Application
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Original instructions
3 Before you start using your pressure washer
3.2 Mounting of quick coupling
1. Screw the quick coupling tight on to the water inlet (2).
Note: The inlet fi lter (2a) must al-
ways be fi tted in
the water inlet
pipe to fi lter out
sand, lime stone and other impurities as these will damage the pump valves.
Caution: Failure to fi t the fi lter will invalidate the guarantee.
3.1 Mounting of trolley
handle
3.3 Mounting of high pres-
sure hose on spray gun
1. Attach the high pressure hose (4) to the spray gun (7).
Detach the high pressure
hose by pressing the button (A).
1. Place the trolley handle on the machine.
2. Secure the handle by mount­ing the 2 screws. Use the enclosed hexagon key.
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Original instructions
4 Operating your pressure washer
4.1 Connection of high pres­sure hose
1. Mount the high pressure hose on the outlet (3).
4.2 Mounting of spray lance and Click & Clean
nozzles
1. Push the spray lance (6) into the spray gun (7) and twist it until the bayonet coupling locks into position.
Note: The spray lance (6) has a built-in low
pressure nozzle that can be used for fl ushing away dirt.
2. Attach the nozzle.
Warning: When at-
taching the Click &
Clean nozzles, the
button on the side
of the spray lance
(6) should return to the locked position. Ensure that there is an audible "click".
Note: The foam sprayer (10) features a swivel lock, which must be positioned in the hole in the Click & Clean spray lance (6).
Press the button to detach the Click & Clean nozzle.
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Original instructions
4.3 Water connection An ordinary 1/2" garden hose of
min. 10 m and max. 25 m will
be suitable.
NOTE: Connection to the public mains according to regulations.
IMPORTANT! Only use wa­ter without any impurities. If
there is a risk of silt, sand or sediment in the inlet water (i.e. from your own well), an addi­tional fi lter (106411231) should be mounted.
1. Let the water run through the water hose before connecting it to the machine to prevent sand and dirt from pene-
trating the machine. Note: Check that the fi lter is
fi tted in the water inlet pipe and that it is clean and free from debris.
2. Connect the water hose to the water supply by means of the quick connector (inlet water, max. pressure: 10 bar, max. temperature: 40°C).
3. Turn on the water.
4.4 Start and stop of the machine (when con­nected to a water supply)
Do not cover the machine during operation or use it in a room without adequate ventila­tion !
Note: If the ma­chine is left or not
used for 5 min­utes, it must be switched off on the start/stop switch "O" (1):
1. Press the start/stop switch
"O".
2. Disconnect the electrical plug
from the socket.
3. Shut off the water supply and
activate the trigger to relieve the machine of pressure.
4. Lock the spray gun (7a).
When releasing the trigger of the spray gun, the machine automatically stops. The ma­chine will start again when you re- activate the spray gun.
The spray lance is affected by a thrust during opera­tion - therefore always hold it fi rmly with both hands. IMPOR-
TANT: Point the nozzle at the ground.
1. Check that the machine is in upright position.
NOTE: Do not place the ma-
chine in tall grass!
2. Release the trigger lock (7a).
3. Activate the trigger of the spray gun and let the water run until all air has escaped from the water hose.
4. Press the Start/stop switch "I" (1).
5. Activate the trigger of the spray gun.
Always adjust the distance and thus the pressure of the nozzle to the surface, which is to be cleaned.
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Original instructions
4.5 Start the machine (when connected to open contai­ners (suction mode))
The washer can draw water from a rain water tank or bucket as an example. The hose for the water supply must not be too long, approx. 5 m.
Make sure that the water tank is not placed on a lower level than the machine.
Use an external fi lter if the wa­ter contains impurities.
1. Make sure that the water hose is fi lled completely with water before connecting to the machine. Place the entire hose in a tank or bucket. To
avoid water spillage, crimp the water inlet hose down in the water and then connect the hose to the machine with the quick coupling and fi nally uncrimp the water inlet hose.
2. Turn the start/stop switch to position "I".
3. Activate the trigger of the spray gun with lance and nozzle removed and let the water run, until the air has escaped from the water hose and the pump.
4. Mount spray lance and nozzle.
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Original instructions
5 Fields of application and working methods
5.1 General Effi cient high presure cleaning is achieved by following a few guide-
lines, combined with your own personal experience of specifi c cleaning tasks. Accessories and detergents, when correctly cho­sen, can increase the effi ciency of your pressure washer. Here is some basic information about cleaning.
5.1.1 Detergent and foam
Foam or detergent should be applied onto dry surfaces so that the chemical product is in direct contact with the dirt. Detergents are applied from bottom to top, for example on a car bodywork, in order to avoid "super clean" areas, where the detergent collects in higher concentration and streams downwards. Let the detergent work for several minutes before rinsing but never let it dry on the surface be­ing cleaned. Note: It is important that the detergents do not dry up. Otherwise the surface that has to be cleaned can be da maged.
5.1.2 Mechanical effect In order to break down tough layers of dirt, additional mechanical
effect may be required. Special wash brushes offer this supplemen­tary effect that cuts through dirt (especially by car washing).
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Original instructions
5.2 Typical fi elds of application
Below you will fi nd a description of a lot of cleaning tasks which can be solved by a pressure washer from Gerni in association with accessories and detergents.
Task Accessories
‘Click & Clean’
Cleaning method
Car Car nozzle,
auto brush, underchassis
nozzle,
Foam sprayer,
neutral car wash
1. Apply neutral car wash with the foam sprayer. Always start from the bottom and work upwards. Let neutral car wash act for ap­proximately 5 minutes.
2. Wash the car with the car nozzle, which has been optimized for quick and gentle cleaning of enamelled surfaces (the jet is wider and not so sharp). Start at the front of the car and work back­wards to avoid water from entering the car via the door seals.
3. Use the brush for removal of traffi c fi lm which is not removed by the nozzle. If the car is very dirty, apply neutral car wash again.
4. Attach the undercarriage nozzle and clean undercarriage and wheel arches.
5. Remove water from the surface of the car with the squeegee on the car brush. Make sure that all grains of sand etc. have been removed before using the squeegee. Wipe with a wash leather where the squeegee cannot reach.
Flagstones, concrete fl oors and
other hard surfaces
Powerspeed nozzle, neutral detergent
Patio Cleaner
Wash towards outlets or the like. On surfaces with moss or al-
gae you may start by applying neutral detergent with the foam sprayer. Wash before the soap dries. Another more effective and quicker method is to use the Patio Cleaner. Thus you will also avoid splashes.
Garden
furniture, wood
Neutral detergent Garden brush
Apply neutral detergent and wash before the soap dries. NOTE: Use the garden brush to clean off the dirt.
Brick-work, Wood work
Powerspeed nozzle, neutral detergent, Patio Cleaner
Same method as for fl agstones, but be careful - bad joints and
wood may be damaged by high pressure. You may choose only to use the Tornado® nozzle. Adjust the distance (pressure) to the quality of the joints and the wood. Patio Cleaner can also be used on vertical surfaces.
Gutter Underchassis spray
lance
Wash the gutter with the nozzle. Always wash towards
downpipes. Beware not to spray under the roofi ng.
Cleaning of
drain pipes, out-lets, down pipes etc.
Tube cleaner Push the tube cleaner approx. ½ m (to mark) into a tube or drain
and activate the trigger of the spray handle. The nozzle open­ing turning backwards will pull the cleaner through the tube. The nozzle will break down the „plug“ and fl ush the dirt backwards.
Rust, paint Water/sandblasting
equipment
Mount the water/sand blasting equipment and rust and paint is
effi ciently and quickly removed. Beware not to damage the sur­face to be sandblasted.
Green-
house
Tornado nozzle, brush, neu-
tral detergent
Wash with high pressure and maybe a brush. You may use neu-
tral detergent to remove moss and algae.
Garden
tools, lawn mover
Tornado nozzle,
Powerspeed nozzle, degreaser
Rinse the worst dirt off with the nozzle. Apply degreaser with
the foam sprayer and let it act for approx. 5 min. Wash with the nozzle.
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Original instructions
6.2 Winding up of electric cable and high pressure hose
6 After using your pressure washer
To avoid accidents, the electric cable and the high pressure hose should always be wound up carefully around the handle.
Wind up the cable on the ap­propriate hook.
6.1 Storing the washer The machine should be sto-
red in a frost-free room!
Pump, hose and accessories should always be emptied of water prior to storing as fol­lows:
1. Stop the machine (press the start/stop switch “O” (1) and detach water hose and ac­cessory.
2. Restart the machine and activate the trigger. Let the machine run until no more water runs through the spray gun.
3. Stop the machine, unplug and wind up hose and cable.
4. Place spray handle, nozzles and other accessories in the holders of the machine.
Should the machine by mistake be frozen, it will be necessary to check it for damage.
NEVER START-UP A FROZEN MACHINE.
Frost damages are not covered by the guarantee!
6.3 Storage of accessories
The spray handle, lance and nozzles can be stored on the pressure washer.
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Original instructions
7 Maintenance
WARNING! Always discon-
nect the electrical plug from the socket prior to maintenance or cleaning.
To ensure a long and problem free working life, please take the following advice:
Wash off water hose, high
pressure hose, spray lance and accessories before mounting.
Clean the connectors of dust
and sand.
Rinse the detergent spraying
attachment after use.
Clean the nozzles.
Any repair should always be made in an authorized work­shop with original spare parts.
7.1 Cleaning of water inlet fi lter
Clean the water inlet fi lter regularly once a month or more frequently according to use. Carefully loosen the fi lter with a screwdriver and clean it. Check that it is intact before re-mount­ing it.
The inlet fi lter must always be fi tted inside the water inlet pipe to fi lter out sand, limestone and other impurities, as they will damage the pump valves.
CAUTION: Failure to fi t the fi lter will invalidate the guarantee.
7.2 Cleaning of nozzle A clogging up in the nozzle
causes a pump pressure which is too high. This is why cleaning is required immediately.
1. Stop the machine and dis­connect the nozzle.
2. Clean the nozzle. IMPOR- TANT: The cleaning tool (11) should only be used when the nozzle is detached!
3. Flush the nozzle backwards with water.
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Original instructions
7.3 Cleaning of machine vents
The machine should be kept clean so as to let cooling air pass freely through the ma­chine vents.
To ensure easy connection and that o-rings do not dry up, the couplings should be greased regularly.
7.4 Greasing of couplings
8 Trouble-shooting
Pleasea ensure that you, you should check the following before contacting the Gerni service organiza­tion:
Symptom Cause Recommended action
Machine refuses to start Machine not plugged in Plug in machine.
Defective socket Try another socket. Fuse has blown Replace fuse. Switch off other machines. Defective extension cable Try without the extension cable.
Fluctuating pressure Pump sucking air Check that hoses and connections are air- tight.
Machine stops Fuse has blown Replace fuse. Switch off other machines. Incorrect mains voltage Check that the mains voltage corresponds to specifi cation on the model tag. Thermal sensor activated Leave the washer for 5 minutes to cool down. Nozzle partially blocked Clean the nozzle (see section 6.2)
Fuse blows Fuse too small Change to an installation higher than the amp. consumption of the machine. You may try without the extension cable.
Machine pulsating Air in inlet hose/pump Allow machine to run with open trigger until regular working pressure resumes. Inadequate supply of Check that the water supply corresponds to mains water specifi cations required (see model tag) NB! Avoid using long, thin hoses (min. 1/2") Nozzle partially blocked Clean the nozzle (see section 6.2) Water fi lter blocked Clean the fi lter (see section 6.1) Hose kinked Straighten out hose.
Machine often starts Pump/spray gun is Contact your nearest Gerni Service and stops by itself leaking Centre.
Machine starts, but Pump/hoses or accessory Wait for pump/hoses or accessory to thaw. no water comes out frozen
No water supply Connect inlet water. Water fi lter blocked Clean the fi lter (see section 6.1) Nozzle blocked Clean the nozzle (see section 6.2)
In case problems other than the above occur, please phone 1300 733 171 or check our website www. gerni.com.au for your nearest service agent.
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Original instructions
9 Further information
9.1 Recycling the washer Make the old cleaner unusable
immediately.
1. Unplug the cleaner and cut the electric cable.
Do not discard electrical appli­ances with household waste.
As specifi ed in European Direc­tive 2002/96/EC on old electri­cal and electronic appliances, used electrical goods must be collected separately and recycled ecologically.
Contact your local authorities or your nearest dealer for further information.
9.2 Warranty conditions Our goods come with guaran-
tees that cannot be excluded under the Australian Consumer Law. You are entitled to a re­placement or refund for a major failure and for compensation for any other reasonably foresee­able loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.
Gerni high-pressure washers for domestic use are warranted for 2 years from the date of purchase by:
AUSTRALIA: Nilfi sk-Advance Pty LTd Unit 1/13 Bessemer Street Blacktown NSW 2148 Phone: 1300 556 710 E-mail: sales@gerni.com.au
NEW ZEALAND: Accent Tools Ltd 232 Bush Rd Albany Auckland 0632 Phone: 09 968 2610 E-mail: sales@accent-tools.co.nz
Equipment defects covered by this warranty will be repaired or replaced by one of the service centres of the Gerni organisa­tion. Find your local service agent here: http://www.gerni.com.au/.
If your high pressure washer or ac ces so ries are handed in for repair, it must be followed by a description/spe ci fi ca ti on of the fault, and the original purchase receipt, or a copy, must be en­closed.
Packing and postage/carriage is not covered by the warranty.
The bene fi ts under this war­ranty are in addition to your national law of sale.
Guarantee repairs are made on the following con dit ions:
that defects are attributable
to fl aws or defects in materi­als or workmanship. (wear and tear as well as misuse are not covered by the gu a ran tee).
that the directions of this
instruction manual have been thoroughly observed.
that repair has not been
carried out or attempted by other than Gerni-trained ser­vice staff.
that only original accessories
have been applied.
that the product has not been
exposed to abuse such as knocks, bumps or frost.
that only water without any
impurities has been used.
that the high pressure wash-
er has not been used for rental nor used com mer cial ly in any other way.
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Original instructions
9.3 Accessories
Only use original accessories.
Click & Clean Car nozzle
Special nozzle for enameled surfaces. Optimal distance: 30 - 50 cm.
Click & Clean Undershassis nozzle
90° angled special nozzle for undercarriage and wheel arches. Integrated guide shoes.
Click & Clean Brushes
For cars and other surfaces. Available in more shapes.
Extension hose
7 m extension hose increasing the working range.
Drain & Tube cleaner
15 m long tube cleaner for the cleaning of tubes and drains.
Water-sand­blasting equip­ment
For removal of paint and rust. Sand available from do-it-yourself shops.
Patio Plus
Equipment for quick cleaning of patio/drive/fl agstones.
Repairs not covered by the guarantee conditions will be invoiced. (i.e. malfunctions due to Causes men ti o ned in sec­tion Trouble Shooting of the instruction manual).
Please phone 1300 733 171 (Australia) or 09 9682610 (NZ) for service or warranty assistance only after check­ing possible causes in the trouble shooting chart on page 14.
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Original instructions
10 Main Technical Data
Type Classic 115.2
Electrical Specification
Rated voltage V 230
Rated frequency Hz 50
Rated power consumption kW 1.4
Current A 6.1
Protection class
Class I/ Class II
Class I
Protection degree IP xx IPX5
Hydraulic specification
Rated pressure MPa/bar 8.0/80
Max. pressure MPa/bar 11.5/115
Rated water flow l/min/l/hr 5.2/310
Max. water flow l/min/l/hr 7.3/440
Max. water inlet pressure Mpa/bar 1/10
Max. water inlet temperature °C 40
Max. water inlet temp. suction mode °C 20
Weight kg 6.6
Hand-arm vibration according to ISO 5349-1:
Standard nozzle m/s
2
< 2.5 ±1
Sound pressure level L
pA
in accordance with ISO 3744 dB(A) 78 ±3
Guaranteed sound power level L
WA in accordance with
2000/14/EC
dB(A) 93
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Original instructions
11 Declaration
Declaration of Conformity
Product:
High Pressure Washer
Type:
Gerni Classic 115.2
Description:
230 V 1~, 50 Hz - IP X5
The design of the unit corre sponds to the follow­ing pertinent regulations:
EC Machine Directive 2006/42/EC EC Low-voltage Directive 2006/95/EC EC EMC Directive 2004/108/EC
Applied harmonised standards:
EN 60335-2-79
Applied national standards and technical specifi - cations:
IEC 60335-2-79
Name and address of the person autho rised to compile the technical fi le:
Anton Sørensen General Manager, Technical Operations EAPC
Nilfi sk-Advance A/S Sognevej 25 DK-2605 Brøndby
Identity and signature of the person empowered to draw up the declaration on behalf of the manu­facturer:
Anton Sørensen General Manager, Technical Operations EAPC
Nilfi sk-Advance A/S Sognevej 25 DK-2605 Brøndby
Place and date of the declaration
Hadsund, September 1, 2011
Page 19
I
O
Classic 115.2
P MPa
8.0
P max MPa
11.5
Q l/min
5.2
T in max °C
40
Weight kg
7
IP X5
P12382
Serial no./WW/YYYY
128470098
Gerni
128303031
AC 230-240V/5
0Hz/1.4kW
Made in China
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Page 20
AUSTRALIA:
Nilfi sk-Advance Pty Ltd Unit 1/13 Bessemer Street Blacktown NSW 2148
Phone: 1300 556 710 E-mail: sales@gerni.com.au
NEW ZEALAND:
Accent Tools Ltd 232 Bush Rd Albany Auckland 0632
Phone: 09 968 2610 E-mail: sales@accent-tools.co.nz
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