How it Works
Gerni
Loading...
600 D
Operating Manual
7 pgs213.4 Kb0

Gerni 118 P, 260 PX, 600 PX, 600 D Operating Manual

Download
Page 1
Betjeningssvejledning
Operating guide
Bruksanvisning
Bruksanvisning
Betreibsanleitung
Mode d’emploi
Gebruiksaanwijzingen
Instrucciones de manejo
Instruções para uso
Page 2
2
Page 3
DK
N
S
GB
D
F
NL
E
P
Betjeningssvejledning
Operating guide
Bruksanvisning
Bruksanvisning
Betreibsanleitung
Mode d’emploi
Gebruiksaanwijzingen
Instrucciones de manejo
Instruções para uso
Page 4
GB-1
GB
Safety instructions . . . . .44
Description of the
high pressure cleaner . . . . .1
Operation and
starting guide . . . . . . . . . . .2
Assembling before start . . .2
Starting . . . . . . . . . . . . . . . .2
Stopping . . . . . . . . . . . . . . .2
High pressure hose . . . . . . .2
Turbo Laser . . . . . . . . . . . .2
Fine sand filter . . . . . . . . . .2
Detergent application . . . . .2
Maintenance . . . . . . . . . . . .3
Oil level . . . . . . . . . . . . . . .3
Oil change . . . . . . . . . . . . .3
Water filter . . . . . . . . . . . . .3
Turbo Laser . . . . . . . . . . . .3
Frost protection . . . . . . . . . .3
Cleaning . . . . . . . . . . . . . . .3
Technical data . . . . . . . . . .3
Fault finding . . . . . . . . . . . .4
INTRODUCTION
Allow us to congratulate you on your new high pressure cleaner. We are confident that your new high-pressure clea­ner will fully come up to your expectations from a high pres­sure cleaner produced at one of Europe’s foremost high pressure factories. Gerni A/S cover all industries with a complete range of cold and hot water cleaners and a wide range of accessories.
In order to ensure that you derive the full benefit from your high pressure cleaner, please study the following manual.
The manual is part of your high pressure cleaner and should always be within the reach of the operator. The
manual provides a brief account of the construction and operation of the high pres­sure cleaner. All high pressure cleaners are constructed for simple and quick operation. If problems occur, which you cannot solve yourself with the aid of this manual, please contact our service department, whose experience and expertise will be at your disposal.
By following the instructions in this manual you will ensure economical and reliable opera­tion of your high pressure cle­aner.
In the manual references to pictures will be indicated as e.g. (2.6) which means that reference is given to picture No 2 and object No 6 (in this instance: the high pressure hose).
Type: . . . . . . . . . . . . . . . . . .
No.: . . . . . . . . . . . . . . . . . . .
Date of purchase: . . . . . . . .
OPERATING GUIDE
DESCRIPTION
Your new high pressure clea­ner is constructed as shown in the functional diagram and photograph No. 2. The machi­ne consists of petrol engine (2.1) driving the high pressure pump (2.2). Through the water filter (2.4), the pump sucks the water from the water supply (2.3) and into the top piece.
The pump will pressurise the water and force it out of the pressure outlet (2.5), the high pressure hose (2.6), the pistol (2.7) and out through the Turbo Laser nozzle (2.8).
The pressure of the machine may be adjusted by the pres­sure adjusting handle (2.9) and read on the pressure gauge (2.10). Releasing the pistol handle (2.7) will cause the water to flow via the by­pass valve (2.11). If the water pressure should exceed nor­mal operating pressure the safety valve (2.12) will open for circulation and prevent damage to the high pressure cleaner.
2.1 Petrol engine
2.2 Pump
2.3 Water supply
2.4 Water filter
2.5 Pressure outlet
2.6 High pressure hose
2.7 Pistol
2.8 Turbo Laser
2.9 Pressure regulation handle
2.10 Pressure gauge
2.11 By-pass valve
2.12 Safety valve
2.13 Detergent supply (600P)
2.14 Detergent valve (600P)
2.15 Oil glass/pump
2.16 Waste oil container/pump
2.17 Oil rod/pump
2.18 Oil rod/engine
2.19 Petrol tank
2.21 Ignition switch
2.21 Start cord
2.22 Gas regulation handle
2.23 Choke
2.24 Petrol cock
Page 5
GB
GB-2
OPERATING AND STARTING GUIDE
Fine Sand Filter
If you use water containing fine sand we recommend that you mount a fine sand filter. The filter element is changed as required. If a fine sand filter is not mounted there is a risk that the fine sand will deposit in the by-pass valve which may result in damage to the by­pass valve, top section and Turbo Laser, and this is not covered by the warranty.
High pressure hose
Your new high pressure clea­ner is provided with a heavy high pressure hose. Do not attempt to pull the high pres­sure hose when moving the high pressure cleaner. Be careful not to run over or in any other way damage the high pressure hose. The war­ranty does not cover broken hoses or hoses which have been run over.
Turbo Laser
The high pressure cleaner is also provided with a Turbo Laser nozzle for highly impro­ved cleaning efficiency (see “Technical Data”).
Starting
Study carefully the safety instructions in the “operation manual HONDA GX 390 (600X) / HONDA GX 140 (118P)”. Also observe the periodic maintenance of the petrol engine. The maximum RPM of the engine is fixed from the factory and must not be altered.
1. Fill the tank (2.19) with fresh automobile petrol (lead-free is fine).
2. Check the oil level in the engine and refill when necessary with SAE 10W/30 or SAE 10W/40 motor oil. The oil is just to touch the oil rod (2.18).
3. Check the oil level of the pump. The level should only be read at stand-still. The oil should reach the “MAX” mark on the oil rod (2.17) (600 PX) / the oil must be at the indication "oil level" on the oil glass (118P). Refill with “HYPOID 80W/90” oil in the oil glass.
The water supply hose is flushed through before it is connected to the high pres­sure cleaner. Hose diame­ter is minimum 3/4”. The water supply pressure must not exceed 10 bar during operation.
4. Mount the high pressure hose (2.6) to the pressure outlet (2.5).
5. Turn the petrol cock (2.24) to the extreme right and turn the ignition switch to “ON”.
6. Turn the choke (2.23) to the extreme left.
7. Turn the throttle (2.22) a litt­le to the left.
8. Pull the start cord (2.21) out in one long pull and let it return slowly. While the machine is warming up the choke handle is gradually turned to the right. Then, the throttle is turned to the extreme left. Open the pressure regulation handle (2.9) and activate the pistol (2.7). Let the machine run until constant pressure is achieved.
The machine is now ready for operation. By means of the pressure regulation handle the pressure may be adjusted infi­nitely variable up to the machi­ne’s maximum pressure rate.
Stop
Turn the throttle (2.22) to the extreme right. Turn the ignition switch (2.21) to pos. “OFF” and turn the petrol handle (2.19) to the extreme left. If the machine has been out of operation for quite a long time
- see the "Operation manual HONDA GX 390 (600 PX) / HONDA GX 140 (118P)".
Detergent Application (600 PX)
When the pressure regulation handle (2.9) is open (turned anti-clockwise) detergent may be applied via the detergent valve (2.14). For maximum supply of detergent - see Technical Data. The detergent valve must be closed when detergent is not being used as the pump may otherwise draw air.
2.4
2.10
2.17
2.15
2.14
2.13
2.5
2.16
2.2
2.1
2.3
2.6
2.8 2.9 2.72.19
2.1
2.3/4
2.6
2.8 2.9 2.7
2.
15/17
2.10
2.18
2.5
Page 6
GB-3
GB
MAINTENANCE
Oil Level
Check the oil level of the pump in the oil glass (2.15) daily. The oil level should be at the “MAX” mark on the dip­stick (2.17) (600 PX) / the oil must be at the indication "oil level" on the oil glass (118 P). The oil level must only be read with the high pressure cleaner switched off. When filling, pour HYPOID 80W/90 into the oil glass (2.15). Used oil/water is collected in an oil waste con­tainer (2.16), which is placed underneath the frame. Empty the waste container as required, by gripping the con­tainer and turning it counter clockwise.
Oil Change
The pump oil should be changed after max. 500 wor-
king hours (600 PX) / 100 wor­king hours (118 P), and at least once a year. If the pump oil contains water, the impure oil should be changed, and new oil, HYPOID 80W/90, added.
Water Filter
Clean the water filter (2.4) as required. Dismantle the water inlet hose and remove the water filter. If the water is deli­vered from tanks, waterholes, rivers, etc., the suction hose should be fitted with a suction filter, and the water filter should be inspected more often.
Turbo Laser
Clean the filter in the Turbo Laser lance (2.7) regularly. The filter is mounted in the inlet opening at the throttle control to prevent particles
such as calcium and sand from entering the Turbo Laser where they may cause increa­sed wear, leaks or in serious cases operating malfunctions. It may be necessary to change the filter. If so, put a screwdri­ver or similar tool through the filter and pull it out. Mount the new filter with an O-ring and press it into the opening of the Turbo Laser lance. Make sure that the filter is placed with the largest contact face towards the Turbo Laser head. When inspecting or replacing parts in the Turbo Laser spray the metal parts with “Pronto Universal”, "WD 40", “Servisol”, “Caramba” or simi­lar products that are able to:
a. Counteract moisture b. Protect against corrosion c. Lubricate and clean
We also recommend the above mentioned treatment if the machine will not be opera­ted for an extended period of time.
Frost Protection
The best frost protection is to place your high pressure clea­ner in a room free of frost. If this is not possible, the high pressure cleaner must be frost protected as follows: Immerse the water supply hose into a tank of 5 litres antifreeze. Start the machine, activate the pistol (2.7) and let the machi­ne run with open pressure regulation handle (2.9) until antifreeze is coming out of the Turbo Laser nozzle. Activate the pistol a few times to allow the antifreeze to work properly through the by-pass and safe­ty valve. The antifreeze may be collected and used again.
Cleaning
Always keep your high pressu­re cleaner clean. This increa­ses both the life and the func­tion of the individual machine parts considerably.
Disassembly/destruction All replaced parts such as water filter, fine sand filter, Turbo Laser filter as well as contaminated oil and antifree­ze must be handed to the local approved authority/institution for deposit/destruc-tion. When the high pressure clea­ner is no longer to be used, the detergent as well as pump and stator oil must be drained off and delivered in accordan­ce with the above mentioned instructions. The high pressure cleaner must likewise be handed in to the local, appro­ved institution for destruction. Any replaced parts from ser­vice visits may be given to the service personnel who will deliver them to the proper aut­hority.
TECHNICAL DATA
Model 118P 600P
Operating pressure bar 130 200
Reaction force, max. N 13 40
Turbo pressure ETP-bar 175 240
Water quantity l/h 780 1170
Motor power kW/HP 4.0/5.5 9.5/13
Supply temperature, max. °C 70 80
Supply pressure, max. bar 10 15
Self-priming max. height m 5 5
High pressure detergent % 0 - 5
Water supply “ 3/4 3/4
High pressure hose m 8 10
Pump oil HYPOID 80W/90 l 0,6 0,6
Double lance high pressure nozzle dim. 1505 1506
Double lance low pressure nozzle dim. 4040 4040
Nozzle angle ° 15/40 15/40
Pistons pce. 3 3
By-pass pressure bar 10 17
Opening pressure bar 155 225 Noise level dB(A) )* Lpa/Lwa 95/108 99/113
Length mm 950 750
Height mm 680 700
Width mm 480 630
Weight, complete kg 48 96
)* (EN 60704-1) (EN ISO3746)
Page 7
GB
GB-4
FAULT FINDING
Symptoms Cause Corrective action
Machine does not start Ignition switch is not “ON”. Turn the switch to "ON".
No petrol in the tank. Refill Petrol too old. Replace Petrol cock not in extreme Turn cock to extreme right. right pos. Too much fuel in the engine. Wait 5 min., then restart as usual. Too little motor oil. Refill oil. On spark plug worn/ defective. Check electrode gap/ replace.
The machine Check points under preceding Take necessary action. suddenly stops. paragraph.
Carbonised spark plug. Clean spark plug. Petrol filter clogged up. Empty petrol tank and clean filter.
Too high pump pressure. Pressure nozzle partly blocked. Dismantle and clean the nozzle. Flush
the pistol through before remounting.
The cleaner does not run Air in the system. Open the pressure regulation handle on max. pressure/ and activate the pistol. Let the pressure fluctuates. machine run until stable pressure is
achieved.
Too little water. The supply hose too small - diameter
should min. 3/4”. Clean suction filter. Open water handle.
Worn pressure nozzle. Replace nozzle. Note correct type
(see Technical Data).
Wrong pressure nozzle. Replace nozzle. Note correct type
(see Technical Data). Pressure nozzle partly clogged, Dismantle and clean the nozzle. machine runs in by-pass. Suction side not tight. Tighten clamp on suction hose.
High pressure hose and Air in the system. Open the pressure regulation handle, pistol are shaking. activate the pistol. Let the machine run
until stable pressure is achieved.
By-pass valve “knocks” Pressure nozzle partly clogged. Dismantle and clean. or the pressure gauge Water filter clogged. Dismantle and clean (see oscillates with open pistol. Maintenance).
Suction hose not tight/torn. Tighten/replace clamp on hose.
No detergent supply. Detergent tank empty. Refill.
Dosing valve and/or regulation Open. handle closed. Detergent filter clogged. Clean filter. Turbo Laser filter clogged. Clean filter (see Maintenance). Pre-nozzle blocked. Dismantle and clean pre-nozzle. Low pressure nozzle in Turbo Dismantle and clean. Laser blocked.
Safety valve starts to Pressure nozzle partly clogged. Dismantle and clean pressure nozzle. function or the machine Pre-nozzle partly clogged. Dismantle and clean pre-nozzle. runs at too high pressure. Wrong pressure nozzle. Replace nozzle (see Technical Data).
The nozzle does not Turbo Laser dirty. Dismantle and clean Turbo Laser. oscillate. Wrong pressure nozzle. Replace nozzle (see Technical Data).
Turbo Laser leaks. Leakage may rectify itself by further use.
Defective gaskets. Replace gasket (service kit)
Loading...
Buy Points How it Works FAQ Contact Us Questions and Suggestions Privacy Policy Cookie Policy Terms of Use