gerkros KST, KT Technical Manual

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Instruction for use
Gerkros KT/KST Boiler
Technical Manual
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Puttingtheboilerintooperation
Beforefirstputtingintooperationitisnecessarytotakefollowingsteps:
Procedureofthefirstboilerburning:
:
Theboilermustbeputintooperationbyaserviceworkertrainedbyproducer!
1.Checkwhethertheheatingsystemisfilledwithwaterandtheboilerisdeareated properly.
2.Makesureifallthevalvesareopen.
3.Openthegasvalveinstalledpriortotheboilerandtestthesealingofthegas pipingintheboiler.
1.Plugthefeedingflexintothe230V/50Hzsocket. Testthesocketwithanotherappliance.
2.Settheheatingtemperatureandswitcharoomthermostat(if connected)on.
3.Putthemodeswitchtothepositionwinter.
4.Checktheproperoperationofallthethermostatsandcontrolelements.
5.Settheboileroutputbytherequestofheatedplace.
ATTACKKT,KST-
TheboilerissetbytheproducertonaturalgasG20,inletgaspressure20mbar, ortoLPGgasG31,inletgaspressure37mbar.
Beforeinstallationandputtingtheboilerintooperationitisnecessarytoget acquaintedwiththeinstructionforuse.
TheboilerisofIIcathegory. TheKTboilerisofB,C,C,C,C,Ctype.
2H3P
331333435383
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Contents:
4Introduction 4Generaldescription 5Purposeofuse 5Technicaldescription
6Conditionsofattendance 6Controlfrontboardoftheboiler 7Specialsymbols 8Puttingtheboilerintooperation
Settingthetemperatureofheatingwater
9Settingthesummermode
Thewayofregulation.Boileroperationwithexternalhotwatertank
10Informationmode
Historyofbreakdownsandoperationconditions
Errorreport 11Equithermalregulationoftheboiler 13OutsidedimensionsoftheKTboiler 14OutsidedimensionsoftheKSTboiler 15ThemainpartsoftheKTboiler 16ThemainpartsoftheKSTboiler 17Supervisionoveroperation
Spareparts
Guarantee,reclamation
Service 18Maintenance
Wrapping,transport,storing
Accessories,documentation 19Technicalparameters
20Installation,conditionsofinstallation 21Localizationandmountingoftheboileronthewall,condensateoutlet 22Installationmodeoftheboiler,testingmode 23Connectingtheboilertotheheatingcircuit.Connectingtothecentralheatingsystem andgaspipe-line. 24Thechartofconnectingtheboilertowaterandgas. 25Connectingtothemains 26Wastegasexhaust 27ATTACKKTandKSTaccessories 28Connectingaroomthermostat.Connectingacoaxialpipeforwastegasexhaustand puttingtheboilerintooperation 29ThechartofATTACKKTconnecting 30ThechartofATTACKKSTconnecting 31Settingthegasvalve 32Othersettings,circulationpumpcharacteristics 33-34Notes 35Recordonputtingtheboilerintooperationandobligatoryserviceinspection
Technicalmanual
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Boileroutput
Turbotype
Condensationboiler
7-25kWKT
7-25kWKST
Boileroutput
Condensationboiler
Turbotype
Through-flowheatingofwater
Introduction
Dearcustomer,
Generaldescription
DescriptionofATTACKKTandKSTboilersbrand:
ThankyouforconfidenceexpressedbypurchasingourproductATTACKKT,KST wallgasboiler.Wewishyoulongandreliableoperation.Properattendanceofthe boilerisoneoftheconditionsforreliableandrightoperation,sopleasereadthis instructionforusecarefully.Themanualiswritteninthewaytorespecttheright operationoftheboilerincentralheatingsystem. Theconditionsofrightoperationoftheboiler:
-tochoosetherighttypeandoutputoftheboiler
-impeccableputtingintooperation
-sensitiveattendance
-regulartechnicalmaintenance
-reliableservice
Thelatestproducedrangeofcondensationwallgasboilersisdesignedasan appliancewithmaximumeffectivityandminimumemissionsintoatmosphere, savingenvironmentconsiderably.Maximumoutputoftheboileris25kW.High technicallevelofboilersissupportedbyusedtopcomponentsfromworld producers.ATTACKboilersareproducedaccordingtorequestsofISO9001and areproperlytestedbytechnicalandstandardizationinstitutewhichissuedtheCE certificatestotheboilers.
Fortherightoperationoftheboileritisnecessarytokeepaminimumwater pressureof1bar(measuredwhenthewateriscold)intheheatingsystem.
NOTICE:
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Purposeofuse:
Technicaldescription
ThetyperangeofATTACKKT,KSTcondensationwallboilersisproducedwithmodulating outputof7-25kW,whichmeansthatbytheinstantneedforheatintheobjecttheboiler choosesoptimalheatingoutput.ATTACKboilersareusedforcentralheatingoffamily houses,flats,shopsandsimilarplaceswherethefuelisnaturalgas. Astouse,theboilerisbuilttooperatewithheatingwatertomaximumhydrostaticpressureof 0,3Mpa(3bar)andoperatingtemperatureto85ºCwithconnectiontoheatingcircuitswith forcedflowofwaterintheclosedsystem.Waterintheheatingcircuitmustsuittostandards bySTN077401(itmustnotbesourinanycase,whichmeansthatitmusthavethepH-value higherthen7andminimumcarbonatehardness,max.3mval./1-1)Fillingpressureincold systemisof11,5bar.Fillingmustbedoneslowlyforairbubblestoescapethroughproper deareatingvalves.Foradjustingthewaterhardnessintheheatingsystemitisnecessarytouse recommendedagents.
CondensationwallgasboilerATTACKKTisamodernsourceofthermalenergysuitablefor heatingandpreparationofhotwaterinanexternaltank.ThecondensationKSTboileris equippedwithaspecialsecondaryboardheat-exchangerwherehotwaterispreparedby through-flowheating.ATTACKcondensationboilersareequippedwitaspecialsteeltwo­chamberheatexchanger.Inthefirstchamber(non-condensationchamber)wastegas transfersheatbutdoesnotcondensate.Inthesecondone(condensationchamber)wastegas condensatesandtransferssocalledcondensationheatpresentinwastegastoheatingwater.In thisprocess,acondensateisproducedwhichiscollectedbycondensatecollectorandled throughasiphonawayfromtheboiler.Theheatexchangerisequippedwithtwoelectrodes. Oneofthemservesforburning,theotheroneforionizationflameguardingintheheat exchanger.Ontheheatexchangerthereisalsoanautomaticdeareatingvalveandheatsensor foroutcomingheatingwater.Removablewalloftheheatexchangerisequippedwitharing burnerandpipebringingamixtureofgasandairtoaburningspace.Gasismixedwithairina deviceconsistingofgasvalveandaVenturitube. Inletofairforburningisenabledbyafanwithcontinuouslycontrolledrevolutionswhich allowsoutputmodulationoftheboilerinawiderange.Wastegasisdrawnbyacoaxialor doublewastegasexhaust.CirculationofheatingwaterisdonebyaGrundfoscirculation pump.Inthecaseofhigherpressureintheheatingcircuit(when,forexample,alltheheadsof heatingbodiesareclosed),intheboilerthereisaby-passvalvethatopensashortcircuitinthe boilerandtheoutputismodulatedwithoutanynegativeconsequences.Formeasuring temperatureandpressuretherearesensorswhichshowthevaluesonthedisplayoftheboiler. ControlofATTACKKT,KSTcondensationboilersprovidesanextremelycomfortable attendance.Theremotecontroloftheboilerisdonebyalltheaccessibleperipheraldevice thatiscompatibleincommunicationwithOPENTHERM.Equithermalregulationprovides economyoffuelanddiminishedwearofsinglecomponents.Thisregulationtakescareof propertemperatureofheatingwaterbythecalculationaccordingtooutsidetemperature.The displayaswellascontrolbuttonsarelaidoutonthecontrolboard.Fortherightoperationof theboilerthereisamicroprocessorunitthatmonitorsandevaluatesinstantaneousconditions oftheboilertoreachoptimizationandeconomyoffuelformaximumutilizationofthe appliance.
Inthecaseofnotfollowingtherulesabovethereisnoguarantee
fordamagedcomponents.
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Reset
Reset
usedforswitchingonandoffandforchangingthemode(summer-winter)
usedforparametersofthecontrolboard(temperatureofhotandheatingwater, waterpressure,outsidetemperature,Kfactor)
usedforincreasingtemperatureofhotandheatingwater
usedfordecreasingtemperatureofhotandheatingwater
Enter,Reset
Conditionsofattendance:
Theattendanceoftheboilermustbecarriedoutbytherulesdescribedinthismanual whichisapartofdeliveredconsumerdocumentation.Exceptattendance,theusermust notcarryoutanyrepairsontheappliancenoradjustmentsorunmountingandcleaning theinsidepartsoftheboiler.Theboilercanbeoperatedonlybyanadult.Afterleaving homeinwinter(onholiday...)asupervisionbyatrainedpersonisneeded.Ifthereisa dangerofapproachofinflammable(combustible)gasesorfumestotheboiler,itmustbe putoutofoperationsoon.Theuserishastotakecareofrightuseoftheboileraccording tothisinstructionwhichisalsoaconditionforacknowledgementofguarantee.When puttingtheboilertooperation,theserviceworkermustinstructtheuserhowtooperate theboilerTheuserwithhisorhersignatureintheletterofguaranteeconfirmshaving beeninstructedintheboilerattendance.
.
Controlfrontboardoftheboiler
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Specialsymbolsandtheirexplanation:
Symbol MeaningExplanation
CentralheatingSymbolforcentralheating
HotwaterSymbolforhotwater
Testingmode
DegreeofCelsius
Index
Error(E)
Error(r)
Paramater
50
Normalinicationofvalue50
150Pointindicatesvalue100
250Twopointsindicatevalue200
FlamePointindicatesflamedetection
7
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Puttingtheboilerintooperation:
Settingupthetemperatureofheatingandhotwater
Firstputtingtheboilerintooperationcanbedoneonlybyatrainedauthorizedservice partneroftheATTACKcompany.Whenoperatingtheboiler,ausercanmanipulateonly withcontrolelementsandafillingvalve.Thisvalveisnotapartoftheboiler,buttheheating circuitmustbeequippedwithit.Whenstartingtheoperation,itisnecessaryforallthe connectinglines(connectionofheatingsystem,ofnaturalgasandcondensateoutlet)tobe sealedandtestedbyrevisions.Forfillingtheheatingcircuititisrecommendedtousesoft, filteredrainwater.Waterhardnessintheheatingcircuitcannotbehigherthan3mval/l.When puttingtheboilerintooperation,checkwhetheralltheclosingvalvesareopen.Plugthe cableintothesocket. Afterplugginginthedisplayofthecontrolfrontboardshowstheinformationonthe softwaretypeoftheproductfor2seconds. Ifthereisnorequestforheatingandnobreakdownregistered,thedisplayshowscurrent outlettemperatureofheatingwater.TheboilerisintheSTAND-BYmode,readyfor operation.Ifthepressureofheatingwaterislowerthan0,8bar,E37errorisindicated. Currentpressureofheatingwaterinthecircuitcanbedisplayedintheinformationmode(see thepartInformationmode).Ifthedisplayedvalueofpressureislowerthan0,8bar,itis necessarytoincreasethesystemto11,5barusingthefillingvalve.Afterincreasingthe pressure,thevalveistobeclosed.Thefillingvalveshouldbeequippedbyanon-returnflap valvetopreventcontaminationofdrinkwaterbywaterfromtheboiler.Thiscouldhappenif thefillingvalvewasnotclosedproperlyandpressureintheheatingcircuitwashigherthan pressureofwaterinpiping. Theboilercanbesetintowintermodebythebutton__________.Operationoftheboilerin thewintermodeissignalizedbyLEDdiodeoverthebutton__________,whichisnot shining.Inthismodetheboilerisreadyforheatingintheheatingsystem. IftherequestforheatingcomesfromthethermostatorfromcontactsoftheOPENTHERM communication,theboilerisputintooperationwithinafewseconds.Thedisplayshows currenttemperatureofheatingwater.Asmallredlightintherightlowercornerofthedisplay signalsthattheboilerhasstartedcorrectlyandthemainburnerisoperating. TheLEDdiodeatthesymbol_________isshining,signalizingtherequestfromthe thermostatforheating.Whentherequestisattheend,thediodegoesout. TheATTACKKTboilerisalsoequippedwithanti-cyclingfunction.Aftertherequestfor heating,anti-cyclingtimeisactivatedduringwhichtheboilerwillnotrespondtotherequest forheating.Afterthistimetheboilerisrestarted.Anti-cyclingtimeissignalledbyflickering oftheLEDdiodeatthesymbol_________. Ifthereisarequesttoheatwater,theLEDdiodeonthefrontboardatthesymbol_______ lightsupandcurrenttemperatureofhotwatercomingoutoftheboilerisdisplayed.
Thetemperatureofheatingwatercanbechangedbythebuttons+/-atthesymbol _________.Withthehelpofthebutton+therequiredtemperatureisrisenandwiththe helpofthebuttonthetemperatureislowered.Thetemperatureisshowedonthedisplayof theboiler.Therequiredtemperatureisconfirmedandsavedintothememoryautomaticlyif in5secondsthevalueisnotchanged. Thetemperatureofhotwatercanbealsochangedwiththebuttons+/-,butatthesymbol ________,whilethetemperatureisbeingdisplayed.Therequiredtemperatureissavedifthe temperatureisnotchangedin5seconds.
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Settingupsummermode
Thewaysofregulationoftheboiler
Operationoftheboilerwiththethrough-flowheatingofwater(KST).
Operationoftheboilerwiththeexternalhotwaterstoragetank
Summermodeissetupbythebutton___________.Theoperationoftheboilerinthe summermodeisdisplayedbytheloghtofLEDdiodeoverthebutton_______.Theboilerin summermodeignoresanyrequestforheatingfromtheroomthermostatorOPENTHERM contacts.
Theboilerinsummermodecanonlypreparehotwater.Summermodeoftheboilerisalsoa standbymodeforactivatinganti-freezingfunctionandprotectionofthepump. Anti-freezingfunctionprotectstheboileraswellastheheatingcircuit.Ifthetemperatureof heatingwaterdropsunder6°C,theboilerstartsworkingtominimumheatingoutputandturns offafterhavingreached15°Ctemperatureofheatingwater. Automaticprotectionofthepumppreventsblockingthepump,soifitisnotworkingmore than24hours,thepumpisactivatedfor30seconds.
1.Operationwithoutaroomthermostatinthiscaseitisnecessarytohaveaconnectionon theterminalboardbetweenT1andT2contacts.Thisconnectionismadefromtheproduction unit.Theboilerpreparesheatingwatertothechosentemperature.
2.Operationwitharoomthermostattheboilerisregulatedbytheroomthermostatandkeeps thesetuptemperatureofheatingwater.TheroomthermostatisconnectedtotheT1andT2 contactsontheterminalboardinsteadofadisconnectedjumper.Or,insteadoftheroom thermostat,aregulatorsuchasHONEYWELLCX51,CR11010whichapartfromother functionsalsoservesasaroomthermostat,canbeconnectedthroughOPENTHERM contacts.
.Operationoftheboilerbytheoutsidetemperature.Theboilerhasanoutsidesensorof temperature(HoneywellSO10075)andanequithermalcurveischosen.Totheboilercanbe alsoconnectedaroomthermostatwhichinfluencesswitchingonandoffoftheboilerandthe temperatureofheatingwaterissetautomaticlybytherealoutsidetemperature.
Fortheoperationoftheboilerwithathrough-flowheatingofwater(KST),thedemandfor heatingisrecordedbythethrough-flowsensorofhotwaterrespondingtohotwater withdrawal.Themaximumconnectingpressureofhotwatercanbeof6bar.Intheareas withhigherhardnessofwateritisnecessarytosoftenthewaterenteringtheboilertoprevent incrustationoftheboardheatexchangerforhotwater.
FortheoperationwiththeexternalhotwaterstoragetankitisnecessarytoconnecttotheL, N,Rcontactsontheterminalboardthedriveofathree-wayvalvewithoutamicroswitchand totheS1,S2contactsasensorforhotwatertemperature.Theboilerprepareshotwaterin winteraswellasinsummermodewhilehotwaterisaprioritytotherequestforheating.If theboi
Ù
Note:ThecontactroomthermostatcannotbeusedontheOPENTHERMcontacts.Theseare forconnectingtheregulatorthatiscompatibleincommunicationwithOPENTHERM. 3
Incaseofincrustationoftheboardheatexchangercausedbyoperationonhardwater thereisnoguarantee.
lerworkswithouthotwaterpreparation,theS1andS2contactsareconnectedwitha
connectionequippedwitha2,2kresistor. Accessoriesforconnectionoftheexternalhotwaterstoragetank:
1.Three-wayvalveHoneywell1“+VC6013MP6000drive
orthealternationthree.wayFUGAS ľ“valve+drive(codeRZ18+RZ19)
2.HoneywellSO10045hotwatersensorusedforthesleevewith1mcable.
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Reset
Reset
Reset
Informationmode
Historyofbreakdownsandoperationconditions
Errorreports
Informationmodecanbeactivatedbypressingthebutton_________.Byrepeatedpressing itispossibletoscantheseindexes:
Index 1Currentintensityoftheflame 2Currenttemperatureofoutletheatingwater 3Currenttemperatureofreturningheatingwater 4Currenttemperatureofhotwater 5Pressureintheheatingsystem 6Applicationtype 7Currenttemperatureofwastegas 8Currentflowrateexpressedbythefrequencyofthesensor(Hz) 9Currentcalculatedvalueofoutletheatingwaterbytheoutsidetemperature(inthe modeofequithermalregulation) 10Currentvalueofoutsidetemperature
Theinformationmodecanbefinishedbypressingthebutton_________.Themodeis automaticlyfinishedifin1minutenochangeisdone.
Bykeepingthebutton_________forthetimelongerthan3minutesthehistoryofboiler breakdownsisactivated.OnthedisplaythereissymbolEwithrelevanterrorcode(see chartoferrorreports).Searchinginthelistofbreakdownsismadebythebutton _________andserialnumberoftheerrorandsymbolEaredisplayedalternately. Thismodecanbestoppedbypressingthebutton________again.Thehistoryof breakdownsendsautomaticlyafter30secondssincelastchange.
IncaseofanyerroronthedisplayappearsthesymbolEwithrelevanterrorindex. Chartoferrorreports: Index 01Flameblockingaftersomeunsuccessfulattempts 02Falseflamesignal 03Safetythermostatopen 05Errorincommunicationbetweencontrolelectronicsandventilator 07Hightemperatureofwastegas,TTBsensor
----­08Errorintheflamecircuit 09Errorinthegasvalvecircuit
10ErrorinthecommunicationwiththememoryofEEPROMcontrolelectronics 11emperatureofreturnheatingwaterishigherthantemperatureofoutletheating
water
21ADCHuperror(InternalerrorofCVBCelectronics)
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C 1 2 3 4 5 6 7 8 9 10
C120100-10-20
1 2 3 4 5 6 7
9 12 18
3032.53537.540 3035404550
3037.54552.560 3040506070
3042.55567.580 3045607590
3047.56582.590
3052.5758590 3060858590 3075858590
Reset
22ADCLuperror(InternalerrorofCVBCelectronics) 25InconsistencybetweenHupandLupCRC(InternalerrorofCVBCelectronics) 30Temperatureofheatingwaterisoutofworkingrange(closedcircuitshort-circuit) 31Temperatureofheatingwaterisoutofworkingrange(opencircuit
notconnected) 32Temperatureofhotwaterisoutofworkingrange(closedcircuitshort-circuit) 33Temperatureofhotwaterisoutofworkingrange(opencircuitnotconnected)
34Lowfeedingvoltage(lessthan185VAC,ifthevoltagereaches190250VAC,the erroriseliminated) 35Frequencyoffeedingvoltageisintherangehigherthan+/-5% 36Bigrangeofbottomandtopvalueoffeedingvoltage 37Lowpressureofwaterintheheatingsystem 41Temperatureofwastegasisoutofworkingrange(closedcircuitshort-circuit) 42Temperatureofwastegasisoutofworkingrange(opencircuit
notconnected) 43Temperatureofheatingwateristoohigh
Errorsfrom143arerecordedinthememoryofboiler.Eliminationoftheerrors 1,2,3,5,7,11happensafterre-establishingconditionsinworkingrange,withoutusing ________.
Whentheoutsidesensorofoutsidetemperaturetotheterminalboardisconnected(OT1 andOT2contacts)andequithermalcurveCisdetermined(parameter15Installationmode oftheboiler),theboilerstartsworkinginthemodeofequithermalregulationof temperatureofheatingwaterbytheCcurve.Thetemperatureofheatingwaterinthiscase isautomaticlyadjustedtotheoutsidetemperaturebythisformula:
T=K+C1*(20-outsidetemperature)/4K-constant(parameter10installationmodeof theboiler)
T=30°C+C1*(20-outsidetemperature)/4
C1isderivedbyCcurveinthisway:
IfC=1.....7thenC1=C
IfC=8thenC1=9 IfC=9thenC1=12 IfC=10thenC1=18
Equithermalregulationoftheboiler
hw
hw
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Ekvitermickékrivky"C"
20
30
40
50
60
70
80
90
Vonkajšiateplota(°C)
10
9
8
7
6
5
4
3 2 1
EquithermalcurvesC
Outsidetemperature(°C)
ThisgraphshowstemperatureofheatingwaterindependanceontheCcurveandoutside temperature.SettingtheCcurveismadeintheinstallationmodedescribedindetailsinthe part
Forsettingup,variousenteringvaluesareimportante.g.heatinglossofheatedbuilding, heatingtemperatureofthebuilding,etc. WhendecidingforthesuitableCcurve,itisnecessarytorealizethatifthecurveistoo steep,thebuildingwillnotbeheatedbyequithermalregulationbuttheregulationwillbe donebyroomthermostat,sotheadvantagesoftheequithermalregulationwillbelostand thesystemwillreactonlytothetemperatureofthesurroundings.Ifthecurveistoo shallow,thetemperatureofheatingwaterwillnotbehighenoughtoensurecomfortinside theheatedbuilding. Forinitialsettingup,wechoosethecurveC=5andafterwardschangeitproperlybythe respondoftheheatedbuilding.Theresultofsettingupisthattheroomthermostatswitches theboileroffveryrarelyandtheboilerisoperatinginthelongestpossibleintervals.The generalruleisthatashallowcurveissuitableforwellinsulatedbuildings(C=1,2,3)and forbuildingswithhigherthermallossesasteepercurveissuitable(C=6,7,10). Theadvantageofequithermalregulationistoheattheplacebythelowestpossible temperatureofheatingwaterinthelongestpossiboleperiodstoensurepermanent temperatureofheatingbodies.Astheheatingbodiesarealwaysheated,theyproduce permanentheatradiation,makingtheuser´scomfortbetter.Aftersettinguptheequithermal curveitisnecesarytowaitoneortwodaystogetthethermalresponseoftheplaceand watchtheroomthermostatwhetheritdoesnotswitchofftoooften.Incaseitswitchesoff toooften,theplaceisheatedmainlybytheroomthermostatanditisnecessarytoreduce thesteepnessoftheequithermalcurve.Theoutsidesensorfortheequithermalregulationis usuallyplacedonthenorthernornorth-westernsideofthebuilding.
Installationmodeoftheboiler.
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122
240
105
48
185
13
OutsidedimensionsofATTACKKT
470mm
310mm
150mm
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OutsidedimensionsofATTACKKST
470mm
310mm
150mm
122
240
170
105
48
185
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MainpartsofATTACKKTboiler
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MainpartsofATTACKKSTboiler
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Supervisionoveroperation
Spareparts
Guarantee,reclamation
Service
Duringtheoperationtheboilerissecuredagainstdangerousoperationconditions.However, thebreakdownswiththecausenotincludedintheboilermechanismcannotbeprotectedto arise.Thereforeitisnecessaryafterputtingtheboilertooperationtoexaminetheboilerevery threedaysandcheck: a.whetherthesystemisfilledwithwaterandthereisnoleakage.Ifthepressuredropsunder 0,8barintheheatingcircuitinthecoldcondition,itisnecessarytoincreasethepressurewith thehelpofthefeedingvalveto11,5bar. b.whetherwastegasesorgascannotbesmelled.Incaseofgasleakageputtheboileroutof operation,closethegassupplyandcallservice.
Theproducerkeepssinglepartsofboilersassparepartswhichareprovidedforguaranteeand postguaranteeserviceonlytocontractpartnersonthebaseoforderorreclamation.
Theexactreadingofguaranteeandguaranteeconditionsandhintsforreclamationare includedintheletterofguarantee.Repairsintheguaranteetimeareperformedonlyby contractservices. Attention!
Aftereachyearoftheoperationduringtheguaranteetimeitisnecessarytogettheboiler examinedandadjustedbyacontractcompany.Theguaranteewillnotbeadmittedunlessthis isperformed.Evenafterfinishingtheguaranteetime,theproducerrecommendsany interventionsaimingtorepairstobemadeonlybyacontractservicepartner.Theactivitiesof theboileruserinthepostguaranteetimearedeterminedinthepart„Maintenance“.
Foundbreakdownsmustbereportedtotheserviceworkerwhoputtheboilertooperation. Ifthereisagasleakage,thegassupplymustbeclosed.Foundbreakdownsmustbe removedimmediately.
Torespecttheconditionsofguarantee,theproducerdoesnotpermitperforminganyrepairs byacompanyotherthanacontractorserviceintheguaranteetime.
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Maintenance
Wrapping,transport,storing
Boileraccessoriesanddocumentation
Regularmaintenanceisimportantforreliableworking,longlifetimeandcombustion effectivityoftheboiler.Theuserisrecommendedtocontactacontractserviceorganization nearbyandensureregularannualexaminations(seeconditionsforguarantee).Aservice workercheckscontrolandsafetyelementsoftheboiler,gasandwaterdistributionsealing orcleanstheburnerandexchangerfromburntdustparticles.Incaseoflowerpressureitis necessarytorefillwaterintocoldheatingcircuit. Approximatelyonceamonth,theusershouldcheckwhethercondensaterunsoffinto sewage.Checkingandcleaningoffiltersoftheheatingsystemshouldbedoneafterfirst heating,firstweekofoperationandregularlybythedegreeoffoulingofheatingcircuit.
Boilersaretransportedinhorizontalposition.Topreventpossibledamage,theyare protectedbyacartonwrapping.Thewrappingissecuredbyanadhesivetape.Theboiler mustbestoredinnon-aggressivespacewiththetemperatureof+5upto+50°Cin maximumrelativehumidityofairof75%,withoutpresenceoforganicsteams,gasesand dust.
ATTACKKT,KSTboilersaredeliveredcompletelyassembliedandtestedduetooperation. Thedeliveryincludes:
wallbracket instructionforusewithadocumentofboilertestingonthebacksideoftheinstruction
–letterofguarantee,listofcontractpartners –coaxialpipe60/100mm1m
–coaxial90°elbow –sealing
Otheraccessoriesnotdeliveredwithboilers:
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Technicalparameters
Cathegoryoftheappliance................................................................................II
Type........................
Typeofgas...............................................................................Naturalgas(G20),LPGG31
Feedingpressureofnaturalgas....................
FeedingpressureofLPGgas(mbar)..................
Heatinput(max/min)kW................
Thermaloutputtemperaturedrop50/30°C(max/min)kW........
Thermaloutputtemperaturedrop80/60°C(max/min)Kw..........
Naturalgasconsumption(max/min)mh.........................
LPGgasconsumption(max/min)mh.............................
Noiseness(1mfromtheboiler,1,5height)dB(A)..................
Wastegasrateofflow(max.output)g/s...................................
Wastegasmax.temperature(max.output,50/30°C/80/60°C)°C..............
NOxclass................................................................
COcontentinwastegas(%)..............
Nominalefficiencyfortemperaturedrop50/30°C(%)......................
Nominalefficiencyfortemperaturedrop80/60°C(%).............
Therangeoftemperatureofheatingwaterinheatingmode°C..........
Expansiontankvolume(l).....................................................
Max.workingoverpressureofheatingwater(bar)...........................
Min.workingoverpressureofheatingwater(bar).............................
Max.workingtemperatureofheatingwater(°C)..............................
SurroundingsbySTN332000-3..............................................................normalAA5/AB5
Hotwaterpreparationmode(onlyforATTACKKST)
Set-uprangeofhotwater(°C)...........................
Hotwaterpassagethermaldifference35°C(l/min)..................
Hotwaterpassagethermaldifference25°C(l/min)..................
Minimumhotwaterpassage(l/min).................
Rangeofworkingoverpressureofhotwater(bar)...............
Electricitydata
Electricalsupply/Frequency(V/Hz)..............
Elect.supplyoncontactsofroomthermostat(V)..................
Output(W).................................................
Nominalfusecurrent(A).....................................................
Electricstandard...............................
Dimensions
Width/Height/Depth(mm).............................................
Weightwithoutwater(kg)....................................................
Connection
HeatingInlet/Outlet(G).................................................
Gas(G)...........................................................................
Diameterofcondensateexhaust(mm)...................................
Wastegasexhaust
Max.lengthof60/100coaxialexhausthorizontal(m)..................
vertical(m).................
Max.sumofdouble-pipe80mmexhaustlengths(m)....................
2H3P
2
3/
3/
Ø
Ø
.....................................................................B,C,C,C,C,C
....................................................20
..............................................37
............................................................23,4/7,1
…...............25/7,5
….........22,4/6,8
.........................2,46/0,74
.............................0,95/0,3
........................<50
.........................13
.....52/77
.............................................5
..............................................................8,7%
...............107
.........................97
..........30-90
..............................7
...................3
................0,8
..................85
...............................................35-65°C
...........................9
.........................13
..................................................2,2
..............................1-6
..................................................230/50
............................230
...........................................................120
.....................................2
....................................................................IP44
….............................465/800/310
.................................35
.....................................3/4"/3/4"
........................................3/4"
................................13
……………..3
........................2,7
.......................10
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TECHNICALMANUALFORASSEMBLY
ANDSERVICECOMPANIES
Installationofboilers
Installationconditions:
Aboilercanbeinstalledonlybyacompanywithavalidcertificateforinstallationand assembly.Fortheinstallationitisnecessarytoworkoutaprojectthatsuitstovalidrules. Connectingoftheboilermustsuittovalidstandards,rulesandinstructionforuse.
Agasboilercanbeinstalledonlybyacompanyauthorizedtocarryouttheseworks. Beforeinstallation,theinstallingcompanyhastochecktherightchoiceoftheboilertype withregardtothefunctionalattributesandrequiredparameters.TheboilerhasanIP41 coveringofelectricpartsthatisresistentagainstwaterdroppingvertically.Thereforeitcan beinstalledinbathroomsbytheSTN332000-7-701standardinzone3(inthedistanceof 60cmfromtheedgeofthebathorshowercorner).Duringinstallationtheremustbe protectionagainsttheinjurybyelectricity.Theroomwheretheboilerislocatedmusthave thetemperatureintherangeof+5to+35°Cwithrelativehumidityto80%.
100mmtomaterialsoflowandmediumflammability
200mmtomaterialsofhighflammability(e.g.fibreboards,polyurethane,polyethylene, expandedPVC,rubber...) DuetofiresafetytheboilermustbeinstalledandoperatedinaccordancewiththeSTN92
0300. Thefirstputtingintooperationandtrainingoftheboileroperatorsmustbedonebya contractservicepartneroftheproducerthatmakesregularmaintenanceaswellas guaranteeandpost-guaranteeserviceoftheboiler.Tothesupplygaspiping,ahandygas valvemustbeinstalledpriortotheboilerwhichmustbeaccessiblebutisnotapartofthe boileraccessories.TheboilerisconnectedtotheheatingsystemthroughscrewjointsG ¾“.GasinletisconnectedthroughscrewjointsG¾“.Beforeinstallingtheboileritis necessarytomakesurethatthechosenplacefitstorequirementsforwastegasescapeand thatminimumdistancesbeforementionedarekept.Asthisboilerisfast-heating,equipped withitsownpump,itispossibletoconnectitwithgravitycirculationaswellastoanew systemforforcedwatercirculationintheheatingsystem.Fornewdistributionswe recommendtousesmall-volumeheatingbodiesanddistributionsinthesmallest dimensionsbecauseoffastheatingofthesystemtothetemperatureanditsbigflexibility. Connectingoutletsoftheboilershouldnotbestrainedwhenconnectingtheboilertothe heatingsystemandtothegasdistribution.Beforeconnectingtheboilertotheheating systemitisnecessarytoflushitoutthoroughlytoremovesmallimpuritiesandmud.
The
producerisnotresponsiblefordamagescausedbyfaultyinstallation.
ItisnotallowedtoplaceobjectsclasifiedbytheSTN730823closetotheboiler,inthe distanceshorterthan
Page 21
465mm
8080
195 195 195
305mm
boiler
wallbracket
21
Theheatingsystemmustincludeaproperfilter.Toutilizethemaximumoutputofthe
boileritisnecessarytoensureminimumpressureintheheatingsystemof0,8barforright operationandlonglifetime.Abuiltexpansiontankenablesconnectingtheboilertothe
closedheatingcircuit.Theboileristooperateonnaturalgasof20mbarnominalpressureor LPGof37mbarnominalpressureinthedistributionnet.Theboilerislocatedsoastoensure necessaryoperatingconditionswithregardtothewaysofcombustionairsupplyandwaste gasexhaust.
Localizationofboilersmustsuittoprojectdocumentation.Boilersaretobesituatedinthe waytoensurealltheoperationconditionsneededandwithregardtothewayofcombustion airsupplyandwastegasexhaust.Fromthesidesofboilerstheremustbefreeaccessofat least0.2mandinfrontofboilers1mforassemblyandservice.Boilersmustbeinstalledat least0,1moverthefloor.
Mountingtheboilersonthewallmustbeperformedonthebaseofqualifiedassessmentof thewallbearingcapacity(byaprojectworkerorassemblycompany)soastoguaranteesafe andreliablehangingofboilers.Theboilerhangsonawallbracketwhichmustbemounted tothewallwithasuitableconnectingmaterial(e.g.screwsanddowels)regardingthequality ofthewallandweightoftheboiler.
Condensateproducedduringtheoperationoftheboilermustbedrainedoffconstantly.The diameteroftheoutletsystemmustbeatleast13mm.Fortheoutletofcondensatetosewage itisnecessarytofollowproperlocalandnationalrules.Ifneeded,neutralizationdevicecan beused.Condensatecannotbegatheredinanycase,thereforetheoutletmustbeinmin. slopeof3%tosewagedownwardsfromtheboiler.
Localizationofboilers
Mountingtheboilersonthewall
Condensateoutlet
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22
Reset
Reset
Reset
Installationmodeoftheboiler
Testingmode
Installationmodeservesforsettingupvariousparametersofboileroperation.Thismode isactivatedbypressingthe______buttononthecontrolboardformorethan3seconds. ActivatedinstallationmodeissignalledbyflashingsignalizationLEDdiodeabovethe button.Parametersareselectedbypressingthebutton_______.Changeofaparameteris donebypressingbuttons+/-nearthesymbol______.Recordtomemoryoftheboileris confirmedbypressingthebutton______in5secondsfromchoosingtherightvalue.This timeperiodisindicatedbyflickeringredLEDdiodeabovethisbutton. Ifthechangeisnotconfirmed,thevalueisnotrecordedintothememoryandlastvalue donebeforethischangeisvalid. Theinstallationmodeisfinishedbypressingthebutton_______incasetheredLED diodeabovethisbuttonisnotflickering.Theinstallationmodeisalsofinishedifthereis noactivityformorethan1minute.
Listofparameters:
1Raiseoftemperatureatstart(°C/min)inheatingmode(0-60)4 2Anticyclingtimeinheatingmode(s)(0-255)90 3Kpfactorinheatingmode(-)(0-255)2 4Kifactorinheatingmode(-)(0-255)62 5Kpfactorinhotwatermode(-)(0-255)3 6Kifactorinhotwatermode(-)(0-255)93 7Startingoutput(%)(0-70)50 8Kpfactoroftheventilator(-)(0-255)35 9Kpfactoroftheventilator(-)(0-255)230 10Heating-set-upparameterbyoutsidetemperature(°C)(20-40)30 11Currentheatingtemperature(°C) 12Run-outofthepumpinheatingmode(min)(1-20)5 13Currenthot-watertemperature(°C) 14Maximumoutputoftheboilerinheatingmode(%)(0-100)100 15Heatingcurvebyoutsidetemperature(-)(0-10)0 16Run-outofthepumpinhot-watermode(s)(0-255)30 17Hysteresisinheatingmode(°C)(0-10)3 18Hysteresisinhot-watermode(°C)(0-20)5 19Maximumvalueoftemperatureinheatingmode(°C)(20-90)80
Testingmodeisactivatedbypressingthebutton_______formorethan3seconds.The functionoftestingmodeissignalledbyflickeringsignalizationLEDdiodeatthisbutton. Duringtestingmodeitispossible,withbuttons+/-,tosetupoutputatthesymbol _______whichisgiveninpercentanddisplayed.Ifyouwanttofinishthetestingmode, youcandothatwiththebutton_______.Durationofthetestingmodecanbesetuporit finishesautomaticlyiffor30minutesthereisnochange.
Par.No.DescriptionSet-uprangeSelectedvalue
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Connectingtheboilertoheatingsystem
Connectingtheboilertohotwaterpiping
Connectingtheboilertogaspipeline
ATTACKboilersserveforheatingsystemswithforcedcirculation.Rateofwaterflowcanbesetby theswitchonthepump.Beforefillingtheheatingsystemwithwater,itisnecessarytocleanthe systemproperly.Heatersanddistributionmustbeflushedoutseveraltimes.Forthoroughflushing andcleaningoftheheatingsystemwerecommendtousecleaningagents.Ontheinletfromheating systemtotheboiler,afiltermustbemounted.Werecommendbrassfilterswithsidecleaning.The filtersmustbecleanedregularlyaccordingtofouling.Maintenanceoftheboileriseasierwhenonthe inletaswellasontheoutletofheatingthereisavalve.Filtersandvalvesarenotdeliveredasboiler accessories.Theheatingsystemmustalsobeequippedwithafeedingvalvewithnon-returnflapvalve connectedtowaterpipingthatservesforfeedingandpressurizingtheheatingsystem.
Thehardnessofwaterintheheatingsystemisnotrecommendedhigherthan3mval/l.Intheboiler thereisa7-litrepressureexpansiontankenablingconnectingtoaclosedheatingsystem.Ifitis requiredbythesizeoftheheatingsystem,anotherpressureexpansiontankistobemounted.The recommendedtemperaturedifferencebetweenoutcomingandincomingheatingwaterfromthe boileris15-20°C.Forreconstructionofheatingoranewsystemwerecommendsmall-volume heatersanddistributionsinthesmallestdimensionsregardingtofastriseofthesystemtothe temperatureandquiteabigflexibilityofthesystem.Processofwaterfilling:whenfillingwithwater, theboilermustbedisconnectedfromelectricity,deareatingvalvesontheboilerandheatingsystem mustbeopen.Setthesystemtothepressureof1bar,thendeareateandsettothepressureagain. Heatingsystemmustsuittovaluablestandardsandmeasures: STN060310Projectandassemblyofcentralheating STN060830Equipmentforcentralheating ThesizeofexpansiontankbySTN060830iscalculatedbyformula: V=V.v.1.3
V=volumeoftheexpansiontank V=volumeofheatingwaterinthecircuit v=proportionalgrowthofvolumeafterheatingtotIft=80°C,v=0.029
Ifthevolumeoftheexpansiontankishigherthan7litres,itisnecessarytoaddanotherexpansion tankwithminimumsizeequaltocalculateddifference.Becauseofmaximumutilizationof condensationeffectitisnecessaryfortheheatingsystemtobedimensionedtotemperaturedropof 50/30°C.Theboilerisequippedwithasiphonthatbeforestartmustbeflushedoutwithwaterof about100ml.Theoutletfromthesafety3barvalveisnecessarytoconnecttothedischarge piping.
ConnectingtheboilertohotwaterpipingmustbedoneinaccordancewiththestandardSTN06
0830.Thepipingmustbeequippedwithallthedeterminedfittings.Maximumfeedingpressureof hotwateris6bar.Hardnessandcompositionofwatermustsuittovalidstandardsfordrinking water.
Beforeconnectingaboilertothegaspipeline,thepipelinemustbetestedandadjusted.After connectingtoaboiler,allthegasconnectorsmustbetested,includingpipingandfittingsinthe boiler.Boltedconnectionsofthegaspipelineaswellasthoseofthewaterpipingandheating waterpipingmustnotbestressedbyanyadditionalforce.Gasinstallationmustbedoneaccording tothestandardSTNEN1775.
Guaranteedoesnotapplytothecasesofcloggingtheexchangerorpumpbyimpuritiesfromthe system.
C
C
mm
Guaranteedoesnotapplytothecasesofincrustationoftheheatexchangerorpump.
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Gasinlet
3/4”
Heatinginlet
3/4”
Heatingoutlet
3/4”
ChartofconnectingtheATTACKKTboilertowaterandgas
ChartofconnectingtheATTACKKSTboilertowaterandgas
Hot water outlet
1/2”
Condensate
outlet
3-barvalve
Inletof refilling waterin heating
circuit
Heatingoutlet
3/4”
Gasinlet
3/4”
Heatinginlet
3/4”
Condensate
outlet
3-barvalve
Hot
water
inlet
1/2”
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Connectingtheboilertothemains
Theboilerispluggedintothesocketof230V/50Hzwithamainscablewithaplug.The socketmustsuittoSTN332000-4-46standardanditmustbeequippedwithacentre contactpinconnectedtoPEconductor.Variousmultiplesocketsandlenghteningcablesare notallowedtouse.Mainssupplymustbeof230V/50Hz.Installationofthesocket, connectingtheroomthermostatandserviceofelectricpartsoftheboilercanbeperformed onlybyapersonwithspecialelectricqualification.Electricinstallationisreadyfor additionalconnectionofaroomthermostatandthree-wayvalveincaseindirectlyheated storagetankwasconnected.Theroomthermostatmustbeconnectedbyacopperconductor with1-1.5mm.Theoutsidethermalsensormustbeconnectedwithacopperconductor with0.75mmdiameter. Ù
2
2
Maximumresistanceofthelineis10k,totallength30m.Forthe
OPENTHERMcontactscanbeusedacopperconductorwith0.5-1.5mmdiameter.The conductorsoftheoutsidethermalsensorandOPENTHERMcontactscannotbeconducted concurrentlywiththeconductorsoftheroomthermostatandmainsfeed.
2
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Waste-gasexhaustKT,KST
ATTACKKT,KSTboilersareapprovedbythestandardSTNEN483forthetypesC13, C33,C43,C53,C83.
C13-typehorizontalcoaxialtype,wastegasoutletandairintakeareinequalpressure conditions.
C33-typeverticalcoaxialtype,wastegasoutletandairintakeareinequalpressure conditions. C43-typedoubledtypeintoacommonflueshaft. C53-typeseparatedairintakeandwastegasoutletwiththeintakethrough thewallandwastegasexhaustthroughtheroof.Thistypemustnotbelocatedonthe oppositewallsofthebuilding. C83-typeseparatedairintakeandwastegasexhausttoaseparatedorcommonflue. Waste-gasexhaustandcombustionaircomethroughdoublepipingdeliveredbytheboiler producerwhichcanbeorderedinrequiredamountbytheproject(horizontalorvertical exhaust)includingsealingcollars,roofreducingpiecesandsoon. Basicrequirementsforwastegasexhaustfortheapplianceswithaburnerandforcedintake ofcombustionairaresetbytechnicalrules.
–verticalpiping60/100:2,7m –horizontalpiping60/100:3m –whenadistributorandpipingforwastegasexhaustandairintakeof80mmareused,the sumoflengthsofsinglecomponentsusedinthissystemmustnotbehigherthan10m –each90°elbowinsertedshortensthelengthin0.75manda45°elbowshortensitin0.5m –forverticalexhaustthrougharoofitisnecessarytouseacondensatecollector
Maximumlengthofwastegasexhaustpermittedbytheproducer:
Ø
Ø
Ø
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AccessoriesofwastegasexhaustofATTACKKT,KSTboilers
Accessoriesofcoaxialwastegasexhaustof60/100mm CodeName
PR37Prolongingpiece1mD60/100paint PR38Prolongingpiece0,5mD60/100paint PR39Flue60/100paint PR4090°elbowD60/100paint PR4145°elbowD60/100paint PR42elbowwithflange+serviceopeningD60/100 PR43verticalflange+serviceopeningD60/100 PR44terminalpipeD60/100paint
Accessoriesofwastegasexhaustandairsuctionof ø80mm:
CodeName PR45Exhaustandsuctionpipe1mD80 PR46Elongationpiece1mD80 PR47Elongationpiece0,5mD80 PR4890°elbowD80O/M
PR4945°elbowD80O/M PR50flueD80 PR51verticaldistributorD60/100D80/80
Ø
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Connectingaroomthermostat
Connectingacoaxialexhaustpipe.KT,KSTtype
Puttingtheboilerintooperation
Aroomthermostatisnotapartoftheboileraccesoriesbutcanbeconnectedintoaboiler additionallybytherequestofacustomer.Thevoltageforswitchcontactsoftheroom thermostatis230V/50Hz.Connectingoftheroomthermostatintotheboilerisillustrated ontheconnectionchart.Connectingterminalsforthethermostatareinterconnectedbya jumper.Afterconnectingtheroomthermostattotheterminals,thejumperisremoved. Forthefunctionofaroomthermostatcanbeusedaroomregulatorwhichisconnectedtothe OT1,OT2contactsoftheboiler.Thisregulatormustbecompatibleincommunicationwith OPENTHERM(HoneywellCX51,CR11001...).ThevoltageontheOpenThermcontacts OT1,OT2isunidirectional24V.
Combustionairsupplyandwastegasexhaustgothroughacoaxial90°elbowandacoaxial 1-m-longpipe.Theseorothernecessary90°and45°elboworelongationpiecesof0.5mand
1mcanbeboughtbyrequest.Themaximumlengthofcoaxialwastegasexhaustadmittedby theproduceris3mhorizontallyand2.7mvertically,measuredfromtheboilertotheoutlet onthefacadeortothebottomedgeoftheroofreducingpiece.Each90°elbowshortensthe lengthin0.75manda45°elbowin0.5m.Thewholepressurelossofthepipingmustnotbe biggerthan80Pa.Coaxialpipingmusthaveaslopeof3%totheboilerdownwards.
Puttingintooperation,checkingandsettingminimumandmaximumoutputoftheboileras wellastherepairscanbecarriedoutonlybyfirmsauthorizedtothisandtrainedbythe producer(listofthecontractservicepartnersisinthesupplement).
–checkwhethertheinstallationoftheboilerandaccessoriessuitstotheprojectandboiler inspection –checkthedeaerationoftheboilerandheatingsystem(theboltontheautomaticdeaerator mustbereleased) –checkthewaterpressureintheheatingsystem(minimumof1barinthecoldsystem) –checkifthesafetyvalveisworking
–checktheconnectingtothegaspipelineaswellascontrolandsafetyelementsandtestthe sealingofthegaspipelinefromthemainpipesealuptothefittingsintheboiler
–checkelectricsocketconnectingandelectroinstallationinspection –checkthewastegasexhaust –setupthegasvalveandtherightvalueofCO
–checkthefunctionofoperation
setappropriatepumpspeedandpressureintheheatingsystem –testfunctionofballvalvespriortotheboiler –getauseracquaintedwiththeboilerattendancewhichisconfirmedbytheuser´ssignature ontheletterofguarantee –writedownhavingputtheboilerintooperationtotheletterofguaranteeandinstructions foruse
Dutiesofaserviceworkerwhenputtingtheboilerintooperation:
2
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ChartofATTACKKTwiring
X1X12X11
N L
GND
X4
MMI
Rx
HL
1
4
361
9
8
16
1
6
5
10
P
CVBC
MMIDISPLAY
GND
PWM TACHO
X1
X5X4
X2
X3
N
FS
24V
Trafo
L
X11
CVBC
T2 T1
PE
N L
S4
S3 OT2 OT1
S2
L N R
PE
N
L
L
N
PE
230V/50Hz
2A
THERMOSTAT
JUMPER
FAN
NTC1
GND
Tx
S1
PC
2,2k
Jumper Resistor
Ω
HL-emergencythermostat FS-fluesensor NTC1-Sensoroutletheatingwater NTC2-Sensorreturnheatingwater P-circulationpump Fan TS-pressuresensor S1,S2-contactsofoutsidethermalsensor OT1,OT2-contactsoftheOPENTHERMregulator S3,S4-thermalsensorofhotwater L,N,R-contactsofthree-wayvalveofhotwater230V
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ChartofATTACKKSTwiring
X1X12X11
N L
GND
X4
MMI
Rx
HL
1
4
361
9
8
16
1
6
5
10
P
CVBC
MMIDISPLAY
GND
PWM TACHO
X1
X5X4
X2
X3
N
FS
24V
Trafo
L
X11
CVBC
T2 T1
PE
N L
S4
S3 OT2 OT1
S2
L N R
PE
N
L
L
N
PE
230V/50Hz
2A
THERMOSTAT
JUMPER
FAN
NTC1
GND
Tx
S1
PC
SP
GND
HL-emergencythermostat FS-fluesensor NTC1-Sensoroutletheatingwater NTC2-Sensorreturnheatingwater P-circulationpump Fan TS-pressuresensor S1,S2-contactsofoutsidethermalsensor OT1,OT2-contactsoftheOPENTHERMregulator S3,S4-thermalsensorofhotwater L,N,R-contactsofthree-wayvalveofhotwater230V NTC3-sensoroftemperatureofhotwater TV-driveofthethree-wayvalve SP-sensorofhotwaterpassage
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Setting-upagasvalve
Modulationoutputoftheboilerisfactorysetupandsuitstominimumaswellasmaximum rotationsofthefan.BecauseoftherightworkingoftheboileritisnecessarytocheckCO emisionsinwastegasformaximumandminimumoutputoftheboiler. Howtocheckandsetup: –turntheboileronwiththehelpofacableintoelectricalnetwork –dismantlethefrontcoverandthecoverofclosingchamber –checkthegaspressureintheinletbyrelasingthescrewofinletpressurecontrol.The boilerisadjustedtoconnectingpressureofnaturalgasof20mbar.Afterchecking,tighten thescrewup –installtheprobeofwastegasanalyzerintothepipeofwastegasexhaust
–startthetestingmodeoftheboilerbypressingthebutton_______forlongerthan3 seconds.Withthe+/buttonsatthesymbol______setupthevalueof99correspondingto maximumoutputoftheboiler –turningthescrewwithaflatscrewdriversetupthevalueofCOto8.7%.Whenturningthe screwclockwise,thevalueislowered(fig.No1) –afterreachingthisvalue,withthebuttons+/atthesymbol_______setupthevalueof00
correspondingtominimumoutputoftheboiler –turningthescrewoftheregulatorsetupthevalueofCOinwastegasto8.7%(fig.No2). Whenturningthescrewclockwise,thevalueisincreased –
–AfterstabilizingCOemisionsat8.7%,setupthevalueof99againwiththehelpof+/ buttonsatthesymbol_______andcheckwhetherthesetupvaluehasnotchanged
–Ifthereisachange,thevaluemustbecorrected.
Aftersettingupitisnecessarytomountthedismantledpartsonagain.
Fig.1SettingupCOformax.outputFig.2SettingupCOformin.output
2
2
2
2
22
Whenadjustingthescrewontheregulator,itisnecessarytousetheoriginal screwdriverTORXTX40.Otherwisethescrewcanbedamagedandthereisno guaranteeforthiskindofdamage
Ifthegasvalueissetupcorrectly,thevalueofCOformaximumaswellasminimum outputisthesame,8.7%,andthisvaluecannotbechangedduring1minuteafter repeatedcontrolformaximumandminimumoutputoftheboiler.
2
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Othersetting-up
Characteristicsofcirculationpump
Maximumoutputoftheboiler
Installation
mode
Run-outofthepump
Startingoutput
Maximumoutputoftheboilercanbesetupintheinstallationmode(seechapter
,paramater14).Bythebuttons+/atthesymbol______setupanewmaximumoutput
oftheboilerinpercentageofmaximumboileroutputset-upinproduction.
Setting-upcanbefoundunderparameter12ofinstallationmode.Timeofrun-outisset-up inseconds.
Startingoutputissetupbyparameter12oftheinstallationmodeandisdeterminedby percentageofmaximumboileroutput.
Page 33
Notes:
33
Page 34
34
Notes:
Page 35
35
RECORDONPUTTINGTHEBOILERTOOPERATION
Boilertype:...........................................................................
Boileroutput:......................................................................
ProductionNo.....................................................................
Dateofputtingtooperation:.............................................
Servicecompany:...............................................................
Date:...............................................................................
Date:.............................................................................
Date:.............................................................................
Stamp,signature
Stamp,signature
Stamp,signature
Stamp,signature
Obligatoryserviceexaminationafterthe1styearofoperation
Obligatoryserviceexaminationafterthe2ndyearofoperation
Obligatoryserviceexaminationafterthe3rdyearofoperation
Page 36
N
SKCZATCHDKESFIFRGBGRIEITNLNOPTSE
Countryoftheappliancedelivery :
Producer:
Tel:043/4003101 Fax:043/4003106 E-mail:[email protected] http: www.attack-sro.sk
ATTACK,s.r.o. DielenskáKružná5 03861Vrútky SLOVENSKO
KTKST
DOCUMENTontestingandcompletness
ofATTACKKT,KSTgasboiler
Boileroutput:7-25kW BoilerproductionNo.: Theproductdeliveredwiththiscertificatesuitstotechnical
standardsandtechnicalconditions. Theproductwasmanufacturedbyitsdrawingdesigninrequested qualityandisapprovedbyTECHNICALINSTITUTEFOR TESTINGSKTC-104inPieš anyundertheNo.ofcertificate
512990027. Technicalinspection
InVrútky,date:..................................................................................
Stampandsignatureofthefinalinspection:.....................................
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