gerkros Attack NST, Attack NSK Instructions For Use Manual

2

Puttingtheboilerintooperation

:

ATTACKNST,NSK-WALLGASBOILER

Theboilermustbeputintooperationbyaserviceworkertrainedbyproducer!

TheboilerissetbytheproducertonaturalgasG20,inletgaspressure2,0kPa.

Beforeinstallationandputtingtheboilerintooperationitisnecessarytoget
acquaintedwiththeinstructionforuse.

TheNSKboilerisequippedwithawaste-gasthermostat(B11Bs)

Beforefirstputtingintooperationitisnecessarytotakefollowingsteps:

Checkwhethertheheatingsystemisfilledwithwaterandtheboilerisdeareatedproperly.

1.

Makesureifallthevalvesareopen.

2.

Openthegasvalvenexttotheboilerandtestthesealingofthegaspipingintheboiler

3.

Procedureofthefirstboilerburning:

Plugthefeedingflexintothe230V/50Hzsocket.

1.

Testthesocketwithanotherappliance.Themainswitchoftheboilermustbeintheoff
position.
Thebuttonforsettingtheheatingtemperatureandaroomthermostat(if

2.

settomaximum.
Putthemodeswitchtotheposition.

3.winter

Checktheproperoperationofallthethermostatsandcontrolelements

4.

5.Settheboileroutputbytherequestofheatedplace.

connected)

ATTACKs.r.o.

Vrútky

2

Contents:

3Introduction
3Generaldescription
4Purposeofuse
4Conditionsofinstallation
5Conditionsofservice
5Technicaldescription
6Controlfrontboardoftheboiler
7Outsidedimensionsoftheboiler
8ThemainpartsoftheNSTboiler
9ThemainpartsoftheNSKboiler
10Connectingtheboilertowater,gas,electricity
10Supervisionoveroperation
11Waste-gasexhaust
11Spareparts
11Guarantee,reclamation
12Service
12Maintenance
12Wrapping,transport,storing
12Accessories,documentation

13Technicalparameters

Technicalmanual

14Installation,positioningandhangingoftheboiler
15Connectingtheboilertotheheatingsystem,tothehotwaterpipeline,gas

pipe-lineandpowernet
17Integratedsystemofboilercontrol
18Operation,hot-watermode,heatingmode,handlingthepumpand

circulation,antiblockingcapacityofthepump
19Anti-freezingcapacity,handlingtheventilatorandcontroloftheair

circulation,servicetestingfunctions,signallingofoperationalconditions
20Bertelliautomaticsfunctions
21Technicaldata
22Resistanceandtemperaturedependencechart

23Ignitionandionizationunit
24Technicaldataofignitionandionizationunit
25Defectsofignitionunit
26ThechartofNSTconnecting
27ThechartofNSKconnecting,pumpcharacteristics
28Settingminimumandmaximumoutput

29Notes
30Recordonputtingtheboilerintooperationandobligatoryserviceinspections

Introduction

Dearcustomer,

ThankyouforconfidenceexpressedbypurchasingourproductwallgasboilerATTACK
withsmoothelectronicoutputregulation.Wewishyoulongandreliableoperation,
thereforeyouneedtoreadthisinstructionforusecarefully.Themanualiswritteninthe
waytorespecttherightoperationoftheboilerincentralheating.
Theconditionsofrightoperationoftheboiler:

-choosetherighttypeandoutputoftheboiler

-impeccableputtingintooperation

-sensibleoperation

-regulartechnicalmaintenance

-reliableservice

Generaldescription

Thelatestproducedrangeofwallgasboilersisdesignedasanappliancewithmaximum
effectivityandminimumemissionsintoatmosphere,savingenvironmentconsiderably.The
outputisregulatedsmoothly,controlledbymicroprocessorinboththemodes(hotwater
mode,heatingmode)inalltheoutputrangeofboilersandismodifiedtoabuildingby
heatinglossandrequestforhotwater.Hightechnicallevelofboilersissupportedbyused
topcomponentsfromworldproducers.

NOTICE:

Fortherightworkingoftheboileritisnecessarytokeepaminimumwaterpressureof1
bar(measuredwhenthewateriscold)intheheatedsystem.

DescriptionofATTACKNST,NSKboilersbrand:

Modulated
boileroutput

8-24kWNST

Wallboiler

Withwaterheating

Turboversion

8-24kWNSK

Flueversion

Purposeofuse:

ThetyperangeofATTACKwallboilers(turboandflueversion)isproducedwith
modulatedoutputof8-24kW.Theyareusedforheatingorcentralheatingoffamily
houses,flats,shopsandsimilarplaceswherenaturalgasisusedasfuel.Theboilerisalso
equippedwithadeviceforwaterheating.
Astoinstallation,theboilerisbuilttooperatewithheatingwatertomaximumhydrostatic
pressureof0,3Mpa(3bar)andoperatingtemperatureto85°Cwiththeconnectionto
heatingsystemswithforcedflowofheatingwaterinaclosedsystem.Thewaterinthe
heatingsystemmustsuittoSTN077401(itmustnotbesourinanycase,whichmeansthat
thepH-valuemustbehigherthan7anditmusthaveminimumcarbonatehardness,max.
3,5mval/l).Fillingpressureincoldsystemisof11,5bar.Fillingmustbedoneslowlyto
letairbubblesescapethroughproperdeareatingvalves.Foradjustingthewaterhardnessin
theheatingsystemitisnecessarytouserecommendedagents.

therulesabove,thereisnoguaranteefordamagedcomponents.

Inthecaseofnotfollowing

Installationconditions:

Agasboilercanbeinstalledonlybyacompanyauthorizedtocarrythisworksonthebase
ofapproveddocumentationofaprojectantwhilerespectingadviceandnotesinthis
manual.Beforeinstallationtheinstallingcompanyisobligedtochecktherightchoiceof
theboilertypewithregardtothefunctionalattributesandrequiredparametres.Theboiler
hasacoveringofelectricpartsIP41thatisresistentagainstwaterdroppingvertically.
Thereforeitcanbeinstalledinbathroomsinzone3(inthedistanceof60cmfromtheedge
ofthebathorshowercorner).Theroomwheretheboilerislocatedmusthavethe
temperatureintherangeof+5to+35°Cwithrelativehumidityto80%.

Itisnotallowedtoplacethingsclosetotheboiler,inthedistanceof:

-100mmthingsfromhardandmediuminflammablematerials

-200mmthingsfromeasy-inflammablematerials

Thefirstputtingintooperationandtrainingoftheboileroperatorsmustbedonebya
contractservicepartneroftheproducerthatmakesregularmaintenanceaswellas
guaranteeandpost-guaranteeserviceoftheboiler.Tothesupplygaspiping,ahandygas
valvemustbeinstalledbeforetheboilerwhichmustbeapproachablebutisnotapartofthe
boileraccessories.Connectingtheboilertotheheatingsystemisthroughscrewjoints
G3/4“.HotwateraswellasgasinletisconnectedthroughscrewjointsG3/4“.Before
installingtheboileritisnecessarytomakesurethatthechosenplacefitstorequirements
forwastegasescapeandthatminimumdistancesbeforementionedarekept.Asthisboiler
isfast-heating,equippedwithitsownpump,itispossibletoconnectitwithgravity
circulationaswellastoanewsystemforforcedwatercircualtionintheheatingsystem.In
thecaseofnewdistributionswerecommendtousesmall-volumeheatingbodiesand
distributionsinthesmallestdimensionsbecauseoffastheatingofthesystemtothe
temperatureaswellasbigflexibilityofthesystem.Connectingtheboilertotheheating
systemandtothegasandhotwaterdistributionisnecessarytocarryoutsoasnottostrain

connectingoutletsoftheboiler.Beforeconnectingtheboilertotheheatingsystemitis
necessarytoflushitthoroughlytoremovesmallimpuritiesandmud.

5

Theheatingsystemmustincludeaproperfilter.Toutilizethemaximumoutputofthe
boileritisnecessarytoensureminimumpressureintheheatingsystemof1barforright
functioningandlonglifetime.Abuiltinexpansiontankenablesconnectingtheboilerto
closedheatingsystem.

magneticorelectromagneticwatertreatmentdevice.

gasof20mbarnominalpressureinthedistributionnet.Theboilerislocatedsoastoensure
necessaryoperatingconditionswhetheritisanappliancewithopencombustionchamber
(flue)orwithclosedcombustionchamber(turbo)andwithregardtothewaysof
combustionairsupplyandwastegasexhaust.

Onhot-waterinlettotheboileritisnecessarytoinstalla

Theboileristooperateonnatural

Conditionsofservice:

Theserviceoftheboilermustbecarriedoutbytherulesdescribedinthismanual.Except
serviceworks,theusermustnotcarryoutanyrepairsontheappliancenoradjustmentsor

dismountingandcleaningtheinsidepartsoftheboiler.Theboilercanbeoperatedonlyby
anadult.Afterleavinghomeinwinter(onholiday...)asupervisionbyatrainedpersonis
needed.Ifthereisadangerofapproachofinflammable(combustible)gasesorfumestothe
boiler(e.g.whenlyingaPVCflooring),itmustbeputoutofactionearly.Theuseris
obligedtotakecareofproperuseoftheboileraccordingtothisinstructionwhichisalsoa
conditiontoacknowledgeguarantee.Whenputtingtheboilertooperation,theservice
workermustinstructtheuseraboutboileroperating.

intheletterofguaranteeconfirmshavingbeeninstructedwiththeboileroperating.

Theuserwithhisorhersignature

Technicaldescription

Fast-heatingwallboilersATTACKNST,NSKareequippedwithcopperheat-exchangers
protectedonsurfacewithsiliconecoatingonthebaseofaluminium,resistentto430°C.
Theseareexchangerswithseparatedsystemstowarmuphotwaterandheatingwater.A
bigadventageofthisexchangerisplaceandweightsaving.Maximumoperationpressure
forheatingcircleis300kPa(3bar)by85°C,forhot-watercircle600kPa(6bar)by60°C.
Minimumoperationpressureis100kPa(1bar).Theheat-exchangerislocatedintheupper
partofcombustionchamberandisfittedwithanautomaticdeareatingvalve,whichleads
overclosingchamber.Forminimumlosesduringheattransmissionitisnecessarytokeep
thesurfaceofheat-exchangerlamellasclean.
Thesourceofheatisagasburnerofmodernunit-builtdesignmadefromstainlesssteel.It
islocatedinthebottompartofcombustionchamber.Therearetwoelectrodesintheburner.
Oneofthemisasparkingitionelectrode,anotherisainonizationprobeforburning
control.Combustionchamberismadefromaluminium-coatedsteelplatewithinside
thermalinsulation.Overthecombustionchamber(NST)isawaste-gascollectorwithafan
forwaste-gasdraw.Withthehelpofsiliconetubesisthefanconnectedtoaswitchof
differentialpressure(manostat).Intheflueversion(NSK)thereisadrawbreakerwitha
waste-gasthermostat.Intheupperpartoftheexchangertherearethermalprobesfor
heatingandhot-watersystem.Theinsidewaterpipingintheboilerismadefromcopper
pipes.Closingchamberoftheboiler(NST)ismadefromaluminium-coatedsteelplate.
Openingsintheclosingchamberaresealedwithsiliconeseal.Onhotwaterinletthereisa
water-passagesensorinstalled.Fast-heatingwallboilersATTACKNSTandNSKare
equippedwithautomaticsandcontinuousregulationofoutput.

Thecontrolcentreforcontrollingboileroperationisamodulationelectronicboard
equippedwithamicroprocessor.Sensorstateandvalueisscoredbysoftwarewhichalso
givesorderstoactiveelementsgasvalve,ignitionelectronics,circulationpump.Onthe
insidedistributionofheatingwateroutletthereisanemergencythermostat,pressureswitch
andpressuregaugesignallingthepressureintheheatingpiping.
Inthecasethetemperatureofoutgoingheatingwaterovercomes95°C,theemergency
thermostatputstheboilerinemergencyconditionfollowingbyputtingitoutofoperation.
Inthecasethepressureintheheatingsystemfallsunder1bar,thepressureswitchputsthe
boileroutofoperation.Ininsidedistributionofheatingwaterinletthereisa3-bar-safety
valveandacirculationpump.Inthebridgingofhotwaterinletandheatingwaterinlet
thereisaballvalveservingforfillingtheheatingsystemfromthedistributionnet.Inthe
rearpartoftheboilerthereisan8-literexpansiontankconnectedwiththepump.Outside
caseistreatedwithdustpaintwiththermalenduranceupto180°C.

Controlfrontboardoftheboiler

Operation
mode
switch

Signallight
Breakdown

Signallight
On

Signallight
Operation

Settingup
heating

Hot-watermode

Thermometer

Settingsup
hot-water
temperature

Central-heatingandhot-watermode

Pressuregauge

Reset

O

Off

Service
function

Thethermometerandpressuregaugetakethetemperatureandpressureintheheating
system.Withabuttonforsettingtheheatingtemperature,ausercansetthetemperatureof
waterintheheatingsystemintherangeof35-85°C.Therecommendedrangeis55­85°C.Withacontrolbuttonforsettinguphot-watertemperature,ausercansetrequested
outlettemperatureofhotwaterintherangeof35-60°C.Signallightsignalsa

Breakdown

condition,whentheelectronicsdidnotmanagetoburntheboiler(e.g.becauseofgas
deliveryfailure).Returntooperationconditioncanbemadebybriefturningtheoperation
modeswitchintotherightextremeposition(reset)whencontrollingtheboileroperation.
Thesignallightsignalsburningoftheboiler.Thesignallightservesto

OperationOn

signallingofstartingtheboilermode.Theoperationmodeswitchhasthesepositions:
–theboileroff
–summeroperation(hot-waterpreparationon,heatingoff)
–winteroperation(hotwaterandheatingon)
–unblockingtheboilerbreakdown(reset)
–servicetestingfunction

Outsidedimensionsoftheboiler:

225NSK

183NST

Ventilator

Flue

700

60

140

355

50

110

D.H.W.

D.H.W.

445

290
380

Gas

C.H.

C.H.

MainpartsoftheNSTboiler:

.

Bar

3

MainpartsoftheNSKboiler

Bar

3

Connectingtheboilertowaterandgas:

D.H.W.inlet

1/2”

D,H.W.outlet

1/2”

Gasinlet

3/4”

C.H.outlet

3/4”

C.H.inlet

3/4”

Connectingtheboilertoelectricnet

Theboilerispluggedintotheelectricnetsocketwithasupplyleadwithaplug.Thesocket
mustsuittoappropriatestandards,variousmultiplugsandlenghteningcablesarenot
allowedtouse.Installationofthesocket,connectingthespacethermostatandserviceof
electricpartsoftheboilercanbeonlyperformedbyapersonwithspecialelectric
qualificationbythePublicNoticeNo.718/2002Z.z.Electricinstallationisreadyfor
additionalconnectionofroomthermostat.

Operationcontrol

Duringtheoperationtheboilerissecuredagainstdangerousoperationconditions.
However,thebreakdownsthecauseofwhichisnotincludedintheboilermechanism,
cannotbeprotectedtoarise.Thereforeitisnecessaryafterputtingtheboilertooperationto
examinetheboileronceinthreedaysandcheck:
–whetherthesystemisfilledwithwaterandthereisnodischarge
–whetherwastegasesorgascannotbesmelled

Foundbreakdownsmustbereportedtotheserviceworkerwhoputtheboilerto
operation.Ifthereisagasdischarge,thegassupplymustbeclosed.Foundbreakdowns
mustberemovedimmediately.

Service

Waste-gasexhaust

WASTE-GAS

BEND COLLAR

EXTERNALWALL

COAXIALPIPE

1000mm

MIN.150mm

VENTILATORMANOSTAT

Waste-gasexhaustandcombustionaircomethroughdoublepiping(turboversion)

deliveredbytheboilerproducerwhichcanbeorderedinrequiredamountbytheproject

(horizontalorverticalexhaust)includingsealingcollars,roofreducingpieceandsoon.

Conditionsofwaste-gasexhaustoutletthroughtheexternalwall:

–theoutletmustprotrude150mmminimallyfromtheexternalwallofabuilding

–minimumheightoverthegroundtoaspacepubliclyinapproachableis1m

–minimumheightoverthegroundtoaspacepubliclyapproachableis2m

–theoutletmustnotleadtoanexplosiveandinflammablespace

–ifintheupdirectiontherearesomeinflammablematerialsonthebuilding,itisnecessary

tokeepverticaldistanceof1,5mfromtheoutlet

Maximumlengthofdoublewaste-gasexhaustpermittedbytheproducer:

–horizontalpipingof3mmeasuredfromthebendontheboilertotheoutletonthefacade

–verticalpipingof2,7mmeasuredfromtheboilertothebottomedgeofaroofreducing

piece

–each90°bendinsertedshortensthelengthin0.75manda45°bendshortensitin0.5m

Spareparts

Theproducerkeepssinglepartsofboilersassparepartswhichareprovidedforguarantee

andpostguaranteeserviceonlytocontractpartnersonthebaseoforderorreclamation.

Guarantee,reclamation

Theexactreadingofguaranteeandguaranteeconditionsandhintsforreclamationare

includedintheletterofguarantee.Repairsintheguaranteetimeareperformedonlyby

contractservices.

Attention!

Torespecttheconditionsofguarantee,theproducerdoesnotpermitperforminganyrepairs

byacompanyotherthanacontractorserviceintheguaranteetime.

Service

Aftereachyearoftheoperationduringtheguaranteetimeitisnecessarytogettheboiler
examinedandadjustedbyacontractcompany.Untilthisisnotperformed,theguarantee
willnotbeadmitted.Evenafterfinishingtheguaranteetimetheproducerrecommendsany

interventionsaimingtorepairstobemadeonlybyacontractservicepartner.Theactivities
oftheboileruserinthepostguaranteetimearedeterminedinthepart„Maintenance“.

Maintenance

Regularmaintenanceisimportantforreliableworkingoftheboiler,longlifetimeand
combustioneffectivityoftheboiler.Theuserisrecommendedtocontactacontractservice
organizationnearbyandensureregularannualexaminations(seeconditionsforguarantee).
Aserviceworkercheckscontrolandsafetyelementsoftheboiler,gasandwater
distributionsealingorcleanstheburnerandexchangerfromburntdustparticles.For
faultlessoperationofheatingsystemitisnecessarytocheckregularlythepressureofwater
inheatingsystem(min.1bar,measuredwhenthewateriscold).Inthecaseoflower
pressureitisnecessarytorefillwaterintocoldheatingsystem.Theoutsidecoatofthe
boilercanbecleanedwitharagsoakedinsoapywaterandthendriedwithadryone.

Wrapping,transport,storing

Boilersaretransportedinverticalposition.Topreventpossibledamage,theyareprotected
byacartonwrapping.Thewrappingissecuredbyanadhesivetape.Theboilermustbe

storedinnon-aggressivespacewiththetemperatureof+5upto+50°Cinmaximum
relativehumidityofairof75%,withoutpresenceoforganicsteams,gasesanddust.

Boileraccessoriesanddocumentation

ATTACKNST,NSKboilersaredeliveredcompletelyassembliedandtestedfunctionally.
Thedeliveryincludesfollowingdocumentation:
–instructionforusewithadocumentonboilertestingonthebacksideoftheinstruction
–letterofguarantee,listofcontractpartners

Technicalparameters

Table

Max.min.outputofheating
Max.min.outputofhotwater
Gasconsumption-naturalgas

Effectivity
Electricalsupply
Controlofroomthermostat
Min.max.pressureinheating
Min.max.pressureofhotwater
Expansiontankvolume
Weight
Passageofhotwaterheatedin25°C
Passageofhotwaterheatedin35°C
Outletheatingtemperatureregulation
Outlethot-watertemperatureregulation
Waste-gasexhaustingdiameter
Forcedwaste-gasexhaustingdiameter
Electricinput

Connectinggaspressure
Electricstandard

Numberofnozzles
NozzlediameterNST

NozzlediameterNSK
Nox
CO

Fuel

kW
kW

3

m/hod

%

V/Hz

V

bar
bar

l

kg
l/min
l/min

°C

°C

mm
mm

W

mbar

-

pcs
mm

mm
ppm
ppm

-

24-8
24-8

0,9-2,7

9092

230/50

24

0,8-3

1-6

8

40
13

9

30-85
30-60

130

100/60

130

20
IP41
13
1,15

1,25
20-50
7-14

Naturalgas

TECHNICALMANUALFOR

ASSEMBLYANDSERVICECOMPANIES

Installationofboilers

Aboilercanbeinstalledonlybyacompanywithanappropriatecertificateforassemblyof
gasappliances.Connectingoftheboilermustalsosuittovalidstandards,rulesand

instructionforuse.

connecting.

Localizationofboilers

Localizationofboilersmustsuittoprojectdocumentation.Boilersaretobesituatedinthe
waytoensurealltheoperationconditionsneededforanappliancewithopencombustion
chamber(flue)aswellasforclosedcombustionchamber(turbo)withregardtothewayof
combustionairsupplyandwastegasexhaust.Fromthesidesofboilerstheremustbefree
accessofatleast0.2mandinfrontofboilersof1mforassemblyandservice.Boilers
mustbeinstalledatleast0.1moverthefloor.Theflueversionhasanopencombustion
chambersoittakesairforcombustiondirectlyfromtheroomwheretheboilerisplaced.
Theroomcanbeventilatedthroughventilatingopeningsintosurroundingatmosphereor
indirectlythroughneighbouringrooms.Theneighbouringroom,wheretheairissucked
from,mustnotbeabedroomorapartofthehousewherethereisdangeroffiree.g.store
ofinflammablematerialsoragarage.

Hangingboilersonthewall

Theproducerisnotresponsiblefordamagescausedbywrong

Mountingboilersonthewallmustbeperformedonthebaseofqualifiedassessmentofthe
wallbearingcapacity(byaprojectworkerorassemblycompany)soastoguaranteesafe

andreliablehangingofboilers.Boilersarenecessarytomounttothewallwithasuitable
connectingmaterial(e.g.screwsanddowels)regardingthequalityofthewall.

300

150150

580

50

Connectingboilerstoheatingsystem

ATTACKboilersserveforheatingsystemswithforcedcirculation.Rateofwaterflowcan
besetbytheswitchonthepump.Beforefillingtheheatingsystemwithwater,itis
necessarytocleanthesystemproperly.Heatersanddistributionmustbewashedseveral
times.Forthoroughwashingandcleaningtheheatingsystemwerecommendtouse
cleaningagents.Ontheinletfromheatingsystemandhotwatertoboilers,filtersmustbe
mounted.Werecommendbrassfilterswithsidecleaning.Thefiltersmustbecleanedonce
ayearminimally.Maintenanceoftheboileriseasierwhenontheinletaswellasonthe
outletofheatingthereisavalve.Inthehot-watercircuit,thevalveisrecommendedto
mountintheinlettotheboilerbeforethefilter.Filtersandballvalvesarenotdeliveredas
boileraccessories.Cloggedfilterscancausehighernoisinessofboilers.Outletfromsafety
valveisnecessarytoconnecttodischargepiping.

cloggingtheexchangerorpumpbyimpuritiesfromthesystem.

Thehardnessofwaterintheheatingsystemisnotrecommendedhigherthan3.5mval/l.In
boilersthereisan8-litrepressureexpansiontankenablingconnectingtoaclosedheating
system.Ifitisrequiredbythesizeoftheheatingsystem,itisnecessarytomountanother

pressureexpansiontank.Therecommendedtemperaturedifferencebetweenoutcomingand
incomingheatingwaterfromaboileris15-20°C.Forreconstructionofheatingoranew
systemwerecommendsmall-volumeheatersanddistributionsinthesmallestdimensions
regardingtofastriseofthesystemtothetemperatureandquiteabigflexibilityofthe
system.Processofwaterfilling:whenfillingwithwater,boilermustbedisconnectedfrom
electricity,deareatingvalvesontheboilerandheatingsystemmustbeopen.Setthesystem
tothepressureof1bar,thendeareateandsettothepressureagain(1.5barwhenitiscold).

Guaranteedoesnotapplytothecasesof

Connectingtowaterpiping

Maximumpermittedoverpressureofwaterfrompipingis6bar.Usersofboilersare
remindedtopayhighattentiontothequalityofwaterusedtoheatingsystemandwater
heating.Ontheinletofhotwatertoaboilertheremustbeamagneticorelectromagnetic
watertreatmentdeviceinstalled.

Guaranteedoesnotapplytothecasesofincrustationoftheheatexchangerorpump.

Connectingboilerstogaspipeline

Beforeconnectingaboilertothegaspipeline,thepipelinemustbetestedandadjusted.
Afterconnectingtoaboiler,allthegasconnectorsmustbetested,includingpipingand
fittingsintheboiler.Boltedconnectionsofthegaspipelineaswellasthoseofthewater
pipingandheatingwaterpipingmustnotbestressedbyanyadditionalforce.

Connectingaspatialthermostat(regulator)

Aspatialthermostatisnotapartofboileraccessoriesbutitcanbeconnectedintoaboiler
bytherequestofacustomer.Voltageforswitchcontactsofthespatialthermostatis24V.
Connectingofthespatialthermostatintotheboilerisillustratedontheconnectionchart.

Connectingterminalsforthethermostatare
interconnectedbyajumper.Afterconnectingthespatialthermostattotheterminalsthe
jumperistoberemoved.

Connectingtoaflue.NSKversion

ATTACKNSKboilersintheflueversionareconnectedtoafluewithanexhaustbranchof
130mmdiameter.Connectiontothefluemustbedonebytheappropriaterules.

Connectingofcoaxialpipe.NSTversion

Airinletforcombustionandfluegasexhaustiscarriedoutbypipeinpipeelbow90°and
pipeinpipe1mlong.Additionalaccessories90°and45°albowsorpipes0,5and1mlong
ispossibletopurchaseonrequest.
coaxialwastegasexhaustis3mhorizontallyand2,7vertically,measuredfromtheboilerto
theoutletonthefacadeortothebottomedgeoftheroofreducingpiece.Each90°bend
shortensthelenghtin0.75manda45°bendin0.5m.Thewholepressurelossofthepiping
mustnotbebiggerthan80Pa.Coaxialpipingmusthaveaslopeof3°fromtheboilerout.

Themaximumlenght,admittedbytheproducer,of

Puttingtheboilerintooperation

Puttingintooperation,checkingandsettingminimumandmaximumoutputoftheboileras
wellastherepairscanbecarriedoutonlybyfirmsauthorizedtothisandtrainedbythe
producer(listofthecontractservicepartnersisinthesupplement).

Dutiesofaserviceworkerwhenputtingtheboilerintooperation:

–checkwhethertheinstallationoftheboilerandaccessoriessuitstotheprojectandboiler

inspection.

–checkthedeaerationoftheboilerandheatingsystem(theboltontheautomaticdeaerator

mustbereleased)
–checkthewaterpressureintheheatingsystem(minimumof11.5barinthecoldsystem)
–checkifthesafetyvalveisworking
–checktheconnectingtothegaspipelineaswellascontrolandsafetyelementsandtestthe

sealingofthegaspipelinefromthemainpipesealuptotheburnerintheboiler
–checkelectricsocketconnectingandelectroinstallationinspection
–checkthewastegasexhaust
–checktheflueinspection
–checktheminimumandmaximumoutputbymeasuringthepressureonburnernozzles
–settheoutputoftheboilerbyathermallossoftheheatedplace

testtheregulationofheating

–

–checktheoperationofsummerandwintermode,regulationofhot-waterheating
–setappropriatepumpspeedandpressureintheheatingsystem
–testfunctionofballvalvesbeforetheboiler
–getauseracquaintedwiththeboilerattendancewhichisconfirmedbytheuser´s

signatureintheletterofguarantee

–writedownputtingtheboilerintooperationtotheletterofguaranteeandinstructionsfor

use

IntegratedcontrolsystemofboileroftypeAM56IMS02code16562

Description:
ControlautomaticsoftheAM56IMS02typeforhanginggasboilerswith
instantaneouswaterheating,doubleheatexchangerandautomaticignition.

Controlfunctionsofautomaticsincludeignitionofflame,itscontrolandsmooth
modulation.Automaticshastwofunctionalunits:
–burnercontrolunit(ACCF)
–flamecontrolandmodulationunit(CMF)

Generalproperties:

–signallingofworkingandbreakdownswiththehelpofLEDlightsontheboard
–eliminationofdisturbingcausedbyignitionandcontactswitching
–controlofacirculationpumpwitharun-outfunctionaftertherequestforheating
–controlofaventilatorandairflowwitharun-outfunction

–earthingconnectorontheboard
–2Afuseontheboard
–connectingthephase,neutralconductorandearthingontheentrywiththehelpof

connectorontheboard
–connectingthespatialthermostatwiththehelpofconnectorontheboard
–connectingtheemergencythermostat
–optionofoperationmodeandresetbyaswitchontheboard
–stoppingtheburnerinthecaseofprimarythermalsensorfailure(breakdownorshort)
–manualreset

Sectionofflamemodulation

–settingtheboilermodebyP1switchontheboard
–settingstartingoutputwiththehelpofP5trimer
–settingcentralheatingandhotwatertemperaturewithpotentiometersontheboard
–controlofhotwatertemperaturewithathermalsensorontheoutlet
–controlofheatingtemperaturewithathermalsensorontheoutlet
–anti-fastcyclingfunctionintheheatingmodewhichcanbesetto180secondsor

cancelled(byinsertingajumper)withJP3ontheboard
–settingtheburneroutputintheheatingmodewithP4trimerontheboard

Operation

Hot-watermode

Hot-watermodeisswitchedonbyaninformationfromthewaterpassagesensorwhenthe
passageisbiggerthan3l/min.Afteropeninghotwater,thecirculationpumpoftheheating

circuitstops.Startingoutput(setupbyresistancetrimerP5)iskeptafterburningtheboilerin
thetimeoftwoseconds.ThentheboileroutputiscontrolledbyPIDregulationbythe
passageandtemperatureofhotwatertoreachthesettemperatureassoonaspossible.When
thewaterpassagedropsunder2.5l/min,theoperationphaseofhotwatermodefinishes.If
thesetuptemperatureintheheatingmodeisover55°Cbythepassageofhotwaterof3
l/min,thistemperaturewillbelimitedto50°Ctopreventincrustationintheheatexchanger.
Iftheoutlettemperatureofhotwaterreaches70°C,theburnerisoff.Afterfinishingthe
requestforhotwaterthepumpstartsworkingtolimitincrustation.Run-outtimeofthepump
changesfrom0.4to2secondsdependingonthetemperatureintheheatingcircuitinthetime
ofrequestforhotwater.Inthecaseofparallelrequeststhehotwatermodeispreferredto

heatingmode.IftheJ5jumperispositionedintheONposition,therun-outofthepumpat
theendoftherequestforhotwaterisalways2seconds.

Heatingmode

Operationphaseintheheatingmodestartswhenaspatialthermostatputsarequestforheat
andtheoperationswitch(P1potentiometerontheboard)isintheposition.Thepump
andventilatorareactivatedandafterverifyingairflow,theburnercontrolunitisactivated.
Startingoutputiskeptinthetimeoftwosecondsafterburningtheboiler.Thentheboiler
outputiscontrolledbyPIDregulationuntilthesettemperatureforcentralheatingisreached.
Inthecasethewaterovercomesthesetvaluein5°C,theburnerisoff.Theburnerisreignited
bythetemperature5°Clowerthansetvalueuntiltheanti-fastcyclingtimeisover.Theanti­fastcyclingfunctionisoveruntilthecontactsoftheroomthermostatarebrokenand
switched.WhentheJP4jumperissettoONposition,therangeoftemperaturesisloweredto
valuessuitableforfloorheating.

Note:Alwaysmustbeusedanappliancelimitinghightemperature(toprotectfloorheating)

winter

Pumpcontrolandcirculation

Thepumpstartsinthemomentoftherequestforheatingorhotwater.Attheendofeach
requestforheatingthepumpkeepsworkingfor180smore.Ifafterworkingtimetheboiler

signalsafailureinheatingmode,thepumpworksonallthetimeasarun-outintheheating
mode.

Anti-blocking-pumpfunction

After24hoursofnotworkingthepumpisactivatedto150s.Afterbreakingelectrical
supply,thefirstcycleofanti-blocking-pumpfunctionstartsafter3hoursofnotworking.

Anti-freezingfunction

Ifathermalsensoroftheheatingcirculationfindsadecreaseoftemperatureofunder6°C,
thepumpisactivatedandburnerstartswithminimumoutput.Thislastsuntilthe25°C
temperatureisreachedandthentheanti-freezingfunctionstopsworking.Thisfunctionis
activeevenwhentheoperationswitchisinSUMMERpositionandinemergencymode
(stand-by).Ifthereisafailureintheboiler,onlypumpisactivated.

Controlofventilator,airflowandwastegas(NSTversion)

Ifthereisarequestforignition,burningautomaticsatfirstteststheconditionofmanostat.
Ifitisinastillposition,burningautomaticsswitchesthewastegasexhaustventilator.Ifthe
ventilatorisoperatingandtheexhaustisclear,themanostatswitchesintoworkingposition
andtheboilerisburned.Differencepressuremustbeover80Pa.
Aftereachblowingouttheventilatorkeepsworking20secondsmore.

Thetypewithopencombustionchamber.(NSKversion)

Inthisversion,ifthereisarequestforheat,theburnercontrolunitisactivatedafter
activatingthepumpandverifyingthewaterpassage.Inthecaseoffailure(rising
temperaturebecauseofwrongwastegasexhaust)thewastegasthermostatbreakscontacts,
theburnerblowsoutandafailureissignalled.Reignitionisnotpossiblefor30minutes.
Thistimeperiodcanbecleared(reset)withtheoperationswitch.

Servicetestingfunctions

Ifthisfunctionischosen,theboilerstartsworkingintheheatingmodetothemaximum
outputoftheburnerandmaximumtemperatureoftheheatingwater(80°C).Theburneris
offafterreachingthemaximumswitch-offtemperature(85°C).Ifthereisarequestforhot
water,thisfunctionisinterruptedandtherequestispostponed.Thisfunctioncanlast15
minutesmaximallyandthenitisnecessarytoswitchtheoperationswitchtosomeofother
functionsandthenbacktothisfunction.

Signalling

RedLEDGreenLED1GreenLED2
BoileroffXOFFX
BoilerinemergencymodeOFFONOFF
Breakdown-ignitionmodeONONOFF
Breakdown-overheating
Parasiticflame,errorinACCFunitONLONONL
NowaterpressureONONOFF
Lackofair­WastegasthermostatopenONLAONONLA
SensordamagedOFFONONL
FlamepresenceOFFONON

ON=lightingX=alltheerrorsignallingspossible
ONL=flickering

ONLA=flickeringalternately
OFF=nolighting

1919

FunctionsoftheBERTELLIautomaticsinMAXIMUSRZT,RZKboilers

Ifthespatialthermostatisnotconnected,

Ifthespatialthermostatisconnected,

during180seconds.

thepumpkeepsworkingeveniftheboilerisoff.

thepumpisinoperationafterswitchingofftheboiler

BrokenSwitched

naturalgasLPG

JP1
JP3

anti-cyclingfunction-waitingfor180s
betweenswitchingoffandon

heatingwaterbysetup

JP4

Run-outofthepumpfor0,4-2sbythe

JP5

temperatureofheatingwater

Anti-cyclingfunction

Timeofanti-cyclingbeginswhenthetempearuteofheatingwaterovercomesthe
temperaturesetupbytheboilerorspatialthermostatin2-3°C.Beforethat,theouputhas

beenmodifiedtominimumbymicroprocessorandthengasinletwasstopped.Duringthis
timetheboilerisoffandmustnotbeswitchedondespitetheheatingwaterhavingbeen
cooled.Anti-cyclingtimeintherangeof0to180secondsissetupbyJP3jumper.Normal
burningbeginswhentheanti-cyclingtimeisover.Thisfunctionpreventstheboilerworking
inasmallcircuit(e.g.closedheatingvalves)toburnandturnout.Ifthereisarequestfor
hotwaterduringthistime,theimmediateburningonstarts.Short-circuitingofJP3jumper
causesdisablingofthisfunction.Theboilerthenreactswithoutstopping,burnson
immediatelyafterdroppingthetemperatureofheatingwater(ifthespatialthermostatison).

switchedonimmediatelyafterdroppingthe
heatingwatertemperatureundersetuplevel

floorheatig-watchingthetemperatureof
ofheatingwater-40°Cmaximally

run-outofthepumpafterhot-water
heatingisalwaysfor2s

Run-outofthepump

Therun-outtimestartsinthemomentofswitchingofftheboilerbythethermostat.Atthe
endofeachrequestforheating,thepumpstaysinoperationfor180secondsmore.Therun­outofthepumphas2importantfunctions:

–itcoolsheat-exchangertopreventoverheating
–intherun-outtime,thetemperaturedifferencesonheatingbodiesareequalized

Therun-outofthepumpbytherequestforhotwaterissetupbyJP5jumper.Whenthe
jumperisinOFFposition,therun-outis0.4-2seconds,inONpositiontherun-outis
always2seconds.

20

22

Technicalparameters

Supply

Supplyvoltage
Innerfuse
Groundresistance

Contactloading

Outlettomainvalve
Outlettopump
Outlettoventilator

Functionalparamaters

Operationtemperaturerange
Rangeofsetupofhot-watertemperature
Startingtemperatureforfunctionoflimitinghot-waterheating
Rangeofheatingtemperaturesetup
Rangeoffloor-heatingtemperaturesetup
Switching-offheatingtemperautre
Switching-onheatingtemperature
Operationthermostattemperature
Timingfunctionagainstrepeatedstarting
Switch-ontemperatureofanti-freezingfunction
Switch-offtemperatureofanti-freezingfunction

Slow-ignitiontiming
Supplytoamodulatornaturalgas
SupplytoamodulatorLPG
Powerregulationrangeforslowignition
Powerregulationrangeformaximumheatingoutput

230V+10%-15%
2AF250VAC
10m

230V0,1AMAXcos0,4
230V0,4AMAXcos0,4
230V0,35AMAXcos0,4

-20°C/+60°C
+35/+60°C
70°C
+30°C/+80°C
+20°C/+40°C
+35°C/+85°C
+25°C/+75°C
10K
0alebo180sek
6°C
25°C
2sek
45-220mA+-7,5%
65-310mA+-7,5%
0-80%Imax
0-100%Imax

Thermalprobes

Electricparameters

Resistanceby25°C
B(2580°C)
Insulationresistance

10k+-1%
3435+-1%
10mA500VDC

RRT=TOxe

RT-resistancebyrequestedtemperature
RTO-resistanceby25°C
T,TO-temperatureinK

1

x()B

TT10

1

22

Tableofrelationbetweenresistanceandtemperature

ResistanceTemperatureResistanceTemperatureResistanceTemperature

°Ck

°Ck

°Ck

-30

-29

-28

-27

-26

-25

-24

-23

-22

-21

-20

-19

-18

-17

-16

-15

-14

-13

-12

-11

-10

-9

-8

-7

-6

-5

-4

-3

-2

-1

10
11
12
13
14
15

111,3
105,7

100,5

95,52
90,84

86,43
82,26

78,33
74,61

71,10
87,77
64,51
61,64
58,68
55,97
53,41
50,98
48,68
46,50
44,43
42,47
40,57
38,77
37,06
35,44
34,48
32,96
31,52
30,16

28,85
0
1
2
3
4
5
6
7
8
9

27,62

26,44

25,32

24,25

23,23

22,27

21,34

20,46

19,63

18,83

18,07

17,34

16,65

15,98

15,35

14,75

16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61

14,17
13,62

13,09
12,59
12,11
11,65
11,21
10,79
10,39
10,00

9,63
9,27
8,93
8,61
8,30
8,00
7,71
7,44
7,18
6,92
6,68
6,45
6,23
6,01
5,81
5,61
5,42
5,24
5,06
4,89
4,73
4,57
4,42
4,28
4,14
4,01
3,88
3,75
3,64
3,52
3,41
3,30
3,20
3,10
3,01
2,91

62
63

64
65

66
67

68
69

70
71
72

73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99

100

2,83
2,74
2,66
2,58
2,50
2,43
2,35
2,29
2,22
2,15
2,09
2,03
1,97
1,92
1,86
1,81
1,76
1,71
1,66
1,62
1,57
1,53
1,49
1,45
1,41
1,37
1,33
1,30
1,26
1,23
1,20
1,17
1,14
1,11
1,08
1,05
1,02
1,00
0,97

Ignitionandionizationunit(ACCF)

Definition

ElectronicalapplianceforcontrolofflamebytheES298,fordirectignitionoftheburner
bydischargesparkandmonitoringpresenceofflamewithionizationelectrode.

Heating,timeschedule

t1=0,5stypically,t2=0,5to1stypically(dependsonheatingsystem,
notthecontrolboardfunction)
t3=run-outofthepump,t4=run-outoftheventilator

Technicalparameters

Flamedetection

Minimumionizationcurrent
Maximumlengthofionizationcable
Maximumparasiticcapacity

Minimumresistanceofionizationelectrodeandcabletoground
Short-circuitcurrent

Thecircuitmeasuringamplifiersensitivity

M10

A

D

>1.2uA

1m
1nF
50m

>200uA

M11

Tableofvalues(230V~50Hz):

ŠtartONPrevádzkaONPrevádzkaOFF
Ionizač nýprúd
I(uA´)<0.6+-10%>1.2+-10%>0.9+-10%

OdporplameňaR(m)>140+-10%<70+-10%<95+-10%

Ignition

Ignitionvoltage
Distanceofignitionelectrode

Frequencyofsparklerepeating
Maximumlenghtofignitioncable
Ignitiontransformer

Workingprogrammandtimes

Autotesttime
Safetytime

Manufacturingtoleranceofsafetytime
Reactiontimeofswitch-off

Basicfunctionalcharacteristics

–detection,polarity
–interruptedrun(interruptionevery24hoursatleast)
automaticreset

2,2s+15%/-10%A230V~25°C

8s+10%/-15%A230V~25°C

16kVcca(záťaž40pF)

R

4mm(max)

10Hz

1m

typb&p

10s

<1s

26

Workinginthecaseoffailure

-Ifthereisflamesimulation,ignitionisstopped

Note:

IfCMFunitfindsflamesimulation,itreportsanomalyandifthissituationlasts
longerthan15seconds,therequestforheatisstopped(itisswitchedoffbyarelay).Anew
tryforignitioncanoccuronlyafterresettingthesystemwiththeoperationmodeswitch.

Repeatedcyclinginthecaseofflamefailureduringoperation

–

Thefailurethatcanberemediedbyswitchingoffandonthemainsupplyofpowerif

–

theflameisnotpresent

Note:

TheCMFunitcanresolvethebreakdowncausedbyignitionfailurebecauseof
switchingoff,whenthehighesttemperaturewasovercome.Theunitinducesappropriate
anomalyandswitchessofftherelayrequestsforheating.Anewattemptforignitioncan
startafterresettingthesystembytheoperationmodeswitch.

Functionalfailure:Overheating

26

CHARTOF“ATTACKNST”CONNECTING

+

ELECTRIC

SUPPLY

PHASENEUTRALCONDUCTOR

JP1

P2 P3P1

P4

P6

BLUE

BROWN

P5

JP4

JP5

JP3

EMERGENCY
THERMOSTAT

GASFITTINGS

P1OperationmodeswitchJP1Fuelsetting
P2HeatingtemperaturesettingJP2
P3WatertemperaturesettingJP3Anti-fastcyclingtimer
P4Max.outputtoheatingsystemJP4Settingtofloorheating
P5StartingoutputJP5Pumprun-outsetting
P6NotusedJP6

BROWN

BLUE

BLUE

BROWN

IONIZATION
ELECTRODE

PUMP

VENTILATOR

IGNITION
ELECTRODE

CHARTOF“ATTACKNSK”CONNECTING

+

JP1

ELECTRIC

SUPPLY

NEUTRALCONDUCTOR

PHASE

BROWN

BLUE

IONIZATION
ELECTRODE

PUMP

P2

P4

P6

P5

JP4 JP3

JP5

PUMPCHARACTERISTICS

Wilo RS15/6-3PPN10

CondenserMOTORrevolutionsP1CurrentThreatWeightPitch

uFlevelsrev/minWAkgmm

11450460,2

2,621900670,32,00130

32200930,4

MODRÝ

HNEDÝ

EMERGENCY
THERMOSTAT

P3P1

GASFITTINGS

3/4”

IGNITION
ELECTRODE

27

Settingminimumandmaximumboileroutputintoheating

Modulationregulatoronthegasfittingsissetfromproductiontominimumandmaximum
pressureonnozzlesthatsuitstominimum(8kW)andmaximum(24kW)boileroutput.
Whenputtingboilertooperation,itisnecessarytocheckminimumandmaximumgas
pressureonthenozzles.

Instructionforcheckingandsettingup

–releasetheboltintheprobeformeasuringinletgaspressure,connectmanometerand

readthemeasuredvalue(2mbar).Screwintheboltintheprobeformeasuringinletgas
pressure.

–releasetheboltintheprobeformeasuringgaspressureonburnernozzles,connect

manometerandreadthemeasuredvaluebythechartofpressuresetting.

–inthecaseofsettingminimumandmaximumpressureonnozzles,followingactionsare

tobedone:
a)removethecoverofmodulationregulator
b)setthemodeswitchonthecontrolboardtotheheatingandhot-watermodeandtheP4

trimerlocatedontheelectricboardsettotherightextremeposition(minimumoutputto

heating)andwiththehelpofmanometertakeoutletpressureonnozzles
c)ifnecessary,setminimumpressureonnozzleswithnutonthemodulationregulator
d)turntheP4trimertowardstheleftextremepositionwherebyraisetheboileroutputto

heating,readthemeasuredvalueofoutletpressureonnozzlesandcomparethevalue

withthechartofrelationshipbetweentheboileroutputandgaspressureonnozzles
e)maximumoutputof24kWcanbesetbyturningthenutonthemodulationregulator
f)disconnectthemanometerandclosetheprobebyscrewingthebolt
g)attachbackthecoverofmodulationcoil
h)checkrightoperationoftheboiler

B

A

Chartofsettingpressureonnozzles

25
20
15

OutputkW

10

5

12534678910

B

wrenchNo.5)

A

wrenchNo.8)

Modulation

regulator

Measuringgas
pressureonnozzles

Inletgaspressure
measuring

12

11

13140

Naturalgas(mBar)

SettingMINandMAXoutput
onthe"NST"boiler,1,15nozzle

SettingMINandMAXoutput
onthe"NSK"boiler,1,25nozzle

Notes:

RECORDONPUTTINGTHEBOILERTOOPERATION

Boilertype:

Boileroutput:

ProductionNo.

Dateofputtingtooperation:

Servicecompany:

....................................................................................

................................................................................

...............................................................................

........................................................

..........................................................................

Stamp,signature

Obligatoryserviceexaminationafterthe1styearofoperation

Date: .......................................................

Stamp,signature

Obligatoryserviceexaminationafterthe2ndyearofoperation

Date: .......................................................

Stamp,signature

Obligatoryserviceexaminationafterthe3rdyearofoperation

Date: .......................................................

Stamp,signature

DOCUMENTontestingandcompletness

ofATTACKgasboiler

NSTNSK

Boileroutput:8-24kW

BoilerproductionNo.:

.

Theproductdeliveredwiththiscertificatesuitstotechnical
standardsandtechnicalconditions.
Theproductwasmanufacturedbyitsdrawingdesigninrequested
qualityandisapprovedbyTECHNICALTESTINGFACILITY
SKTC104inPiešťanyundertheNo.ofcertificate00846/104/2/2002,
00847/104/2/2002

Technicalinspection

N

Vrútky,date:.....................................................................................

Stampandsignatureofthefinalinspection:.....................................

Producer:

TERMOGAS
DielenskáKružná5
03861Vrútky
SLOVAKIA

Exporter:

ATTACKs.r.o.
DielenskáKružná5
03861Vrútky
SLOVAKIA

Tel:[phone]
Fax:[phone]

E-mail: [e-mail]
http: www.attack-sro.sk

www.termogas.sk

