GE P&W ZCore Depth Filters User Manual

ZCore Depth Filters
Featuring patented Z.Plex* Technology
Benefits:
Greater contaminant capacity compared to filters with equivalent removal efficiency moval efficiency at rating using ASTM F-795 Re­tention based on GE efficiency test protocol)
High Temperature Capability (see Table 3)
Melt-bonded exterior ensures no media migration
and helps prevent premature surface blinding
Provides lower total cost of filtration operations
FDA compliant
Product meets criteria for USP Class VI
High strength polypropylene core
Figure 1: ZCore using Z.Plex Technology
Resists contaminant unloading even at high dif­ferential pressures
Fact Sheet
(Note: 90% re-
Features and Benefits
ZCore is manufactured using patented Z.Plex* fil­ter technology and is engineered specifically for high strength filtration. (See Figure 1) The patented filter matrix of the ZCore provides unmatched per­formance in these applications.
The ZCore filter composition incorporates small diameter fibers and an innovative 3-dimensional fiber matrix. The filter matrix maintains structural integrity while greatly increasing the filter’s parti­cle holding capacity and reducing pressure drop. An additional polypropylene support core enhanc­es strength and temperature resistance. This unique construction allows for excellent removal efficiency, high contaminant capacity and long life.
Typical Applications
Elevated temperature uses such as hotwater san­itizing in food and beverage processes, process and chemical streams
High viscosity fluids that require filter strength under heavy loading and high pressure condi­tions
Applications that experience high pressure drop
General Properties
Tables 1, 2, 3 and 4 provide information on dimen­sions and flow performance.
Table 1: Materials of Construction
Core Polypropylene Media Polypropylene Adapters Polypropylene
Table 2: Nominal Outside Diameter
0.5, 1.0, 3.0 micron 2.75in (6.99 cm)
5.0 to 200 micron 2.55 in (6.48 cm)
Find a contact near you by visiting www.ge.com/water and clicking on “Contact Us”.
* Trademark of General Electric Company; may be registered in one or more countries.
©2012, General Electric Company. All rights reserved.
Table 3: Operational Limits
Maximum forward differential pressure
Maximum recom­mended change-out pressure
15 psid (1.03 bar) at 180°F (82°C) 25 psid (2.07 bar) at 150°F (66°C) 60 psid (4.14 bar) at 86°F (30°C)
35 psid (2.41 bar)
Additional Information
ZCore cartridge filters are made from thermally bonded fibers of polypropylene. GE certifies that it uses no resin binders, lubricants, antistatic or release agents, in the manufacture of these filter cartridges. The resin used for manufacturing the filter media meet the food contact requirements of the U.S. FDA 21CFR 177.1520. ZCore cartridge filters meet the safety requirements of Article 3 of the EU Framework Regulation No. 1935/2004/EC and may be used as intended in all of the EU Member states in full compliance with the EU Plastics Regulation No. 10/2011. ZCore cartridge filters meet the criteria for USP class VI-121 C Plastics..
ZCore cartridge filters may be autoclaved for 30 minutes at 250°F (121°C) under no end load conditions. The autoclaved cartridges must fea­ture single open-end connections (222 o-ring with closed end). Filter cartridges should be al­lowed to cool to normal system operating tem­peratures prior to use.
If you are ordering ZCore filters with standard ends (with no adapter on either end), select one designation from each of the first three columns. Your Product Order Number will look like this: ZCore 05-40. If you are ordering ZCore with end adapters, select designations from all applicable columns. Your Product Order Number will look like this: ZCore 05-40 XK.
Table 4: Flow Performance in Clean Water (based on 10 inch length filter)
ZCore cartridge filters are designed and manu-
factured for resistance to a wide range of chem­ical solutions. Conditions will vary with each application and users should carefully verify chemical compatibility. Please contact your GE representative for more information.
Table 5: Ordering Information
Type Micron Rating Nominal cartridge
ZCore
1
95 = 0.5 µm 01 = 1 µm 03 = 3 µm 05 = 5 µm 07 = 7 µm 10 = 10 µm 15 = 15 µm 20 = 20 µm 25 = 25 µm
Viton is a registered trademark of DuPont.
30 = 30 µm 40 = 40 µm 50 = 50 µm 75 = 75 µm 100 = 100 µm 120 = 120 µm 150 = 150 µm 200 = 200 µm
Length
1 = 10 in (25 cm) 2 = 20 in (51 cm) 3 = 30 in (76 cm) 4 = 40 in (102 cm)
End #1 Adapter End #2 Adapter Elastomer
X = Plain End (no adapter) Y = Open End Gasket E = 222 O-Ring F = 226 O-Ring L = Extended Core
X = Plain End (no adapter) K = Self-Spring Seal Y = Open End Gasket S = Closed End Cap H = Fin Adapter
material
S = Silicone E = EPDM V = Viton1 B = Buna P = Santoprene (flat gasket only)
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