GE P&W SeaPRO User Manual

SeaPRO Series 50 Hz
Seawater Desalination Machines 45,000 ppm NaCl 100-300 m3/day (20-60 gpm)
Basic Features (BAS)
GE Fanuc Quick Panel 6”, 6-inch color display, Pri­marily text operating screens, Touchscreen con­trols
GE Fanuc Micro VersaMax, Communication: RS232/DH485, Analog output: 6 points
4-20 mA instruments displayed on instrument cen­ter
Variable frequency drive (VFD) for high pressure pump
Stand alone master control enclosure, skid mounted local control enclosure with terminal strips
Instrumentation (continued)
Pressure ..........................Pre-filter, post-filter, primary, final,
permeate, concentrate, pump discharge
(PRE Feature= Primary, Final transmitter)
Pressure Switch......................Feed, permeate, concentrate
Instrument center........................................ Thornton 770 MAX
Premium Features (PRE)
GE Fanuc QuickPanel 12” , 12-inch color display, Text and pictorial operating screens, Touchscreen controls
GE Fanuc VersaMax, Communication: RS232/DH485/Ethernet, Analog output: 4 points
4-20 mA instruments on PanelView
Primary and final pressure transmitters
Variable frequency drive (VFD) for high pressure
pump
Automated valves and control for full permeate flush upon shut down
Stand alone master control enclosure, skid mounted local control enclosure with remote I/O
Instrumentation
Flow Meters........................................... Permeate, concentrate
Conductivity...................................................................... Permeate
pH .....................................................................................................Feed
Options Available
Allen Bradley control system
Multi-Media filters
Clean-in-Place (CIP) units
Chemical feed systems
Documentation Included
Operation and maintenance manual
Control narrative
Drawings: piping and instrumentation, electrical
and general dimensional
Operating Parameters
Recovery ........................................................................................35%
Design temp...................................................................25ºC (77ºF)
Design Feed TDS. ............................................45,000 ppm NaCl
Operating range......................................2 to 30ºC (35 to 85ºF)
Minimal inlet pressure........................................... 2 Bar (30 psi)
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©2009, General Electric Company. All rights reserved.
pfe1021en.doc Aug-09
Materials of Construction
High-pressure piping.............................Sch. 10, Duplex 2205
Stainless Steel
Low-pressure piping................................................ Sch. 80, PVC
Frame............................................................ Painted carbon steel
Local Enclosure.......................................................FRP, NEMA 4X
Main Enclosure.......................Painted carbon steel, NEMA 4
VFD Enclosure.........................Painted carbon steel, NEMA 4
Clamps/fittings.............................................................Zinc-plated
SeaPRO Models
MODEL SeaPRO-8 SeaPRO-16 SeaPRO-28
Permeate rate: Concentrate Rate: Feed Rate:
Model: Manufacturer: Quantity: Motor HP and type: Design Flow Rate: Design boost pressure:
Model: Manufacturer: Quantity: Design boost pressure:
Membranes quantity: Memb. housing style: Banking Arrangement:
Cartridge Filter: Filter Length: Filter Quantity:
Inlet: Permeate: Concentrate: Inlet Water Pressure: Air Pressure: Drain to be Sized for: Power: Control Circuit:
Height: Width: Depth: Weight Estimate for
Shipping Purposes:
100 m3/day (18.3 gpm)
3
/day (33.9 gpm)
185 m
3
285 m
/day (52.3 gpm)
Pumps and Motors
MSS 1540
Osmonics/FEDCO
29.9 kW (40 Hp) TEFC
3
/hr (52.8 gpm)
12 m
47.4 Bar (690 psig)
E
1
Energy Recovery Booster
HPB 20
Osmonics/FEDCO
21.7 Bar (315 psig)
E
1
Membrane Elements and Housings
8
4 element long, 4 port
2, parallel
Cartridge Filtration
RO.Zs05-40XK 40” (102 cm)
6 per change out
Installation and Utility Requirements
2.0” flange
1.0” flange
1.5” flange
2 Bar, minimum
7 Bar, oil-free
3
/day (52.3 gpm)
285 m 220/380 VAC, 3-phase, 50Hz
220 VAC, 1-phase, 50Hz
SeaPRO Skid
224 cm (88”) 132 cm (52”)
506 cm (199”)
1542 kg (3400 lb)
Membrane Elements and Housings
Style.......................................................... Spiral-wound elements
Membrane type...........................................TFC HR (Polyamide)
Element Area ........................................................................37.2 m
Average membrane flux.........................................13.5-17 lmh
Housing material ...................................FRP, 80 Bar (1200 psi)
Housing closure type ..............Ring and plate style closure
Cartridge Filtration
Housing material ................... GRP (glass reinforced plastic)
Cartridge filter ...................... 5-micron nominal, ROsave.Z*s
3
/day (36.7 gpm)
200 m
3
/day (68.1 gpm)
371 m
3
571 m
/day (104.8gpm)
MSS 2030
Osmonics/FEDCO
55.9 kW (75 Hp) TEFC
3
/hr (105.7 gpm)
24 m
45.5Bar (660 psig)
HPB 30
Osmonics/FEDCO
23.4 Bar (340 psig)
16
4 element long, 4 port
4, parallel
RO.Zs05-40XK 40” (102 cm)
10 per change out
3.0” flange
1.5” flange
2.0” flange
2 Bar, minimum
7 Bar, oil-free
3
/day (104.8gpm)
571 m
220/380 VAC, 3-phase, 50Hz
220 VAC, 1-phase, 50Hz
224 cm (88”) 132 cm (52”)
506 cm (199”)
1814 kg (4000 lb)
E
1
E
1
3
/day (55.0 gpm)
300 m
3
/day (102.2 gpm)
557 m
3
857 m
/day (157.2 gpm)
MSS 3030
Osmonics/FEDCO
93.2 kW (125 Hp) TEFC
3
/hr (158.5 gpm)
36 m
42.7 Bar (620 psig)
HPB 40
Osmonics/FEDCO
26.2 Bar (380 psig)
24
4 element long, 4 port
6, parallel
RO.Zs05-40XK 40” (102 cm)
22 per change out
3.0” flange
2.0” flange
3.0” flange
2 Bar, minimum
7 Bar, oil-free
3
/day (157.2 gpm)
857 m
220/380 VAC, 3-phase, 50Hz
220 VAC, 1-phase, 50Hz
224 cm (88”) 132 cm (52”)
506 cm (199”)
2041 kg (4500 lb)
E
1
E
1
2
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