GE P&W PROPAK NA User Manual

Fact Sheet
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* Trademark of General Electric Company; may be registered in one or more countries.
PROPAK, Patent Pending
©2013, General Electric Company. All rights reserved.
AM-FSpwPROPAK-NA_EN.doc Jun-13
PROPAK* NA Series
Integrated UF RO Platforms 100-200-300 gpm (60 Hz)
Features
Single compact multifunctional Tank: Break, UF
backwash, UF CIP, RO CIP.
Integrated control with single Allen Bradley PLC
and HMI (Ethernet communications)
4-20 mA instruments RO permeate flush on shutdown UF backwash/CIP pump, RO feed pump
(mounted on the tank skid), RO High pressure pump (mounted on filtration skid)
UL/cUL Electrical Panel
System Operating Parameters
Max Design Recovery1 ...................................................... 75%
Max Design Recovery1 (with ICR) ................................. 85%
Design Temperature ............................................ 60°F (15°C)
Operating Temperature Range ....... 59-85ºF (15-29ºC)
Nominal RO rejection ................................................ 97-99%
System Inlet Pressure ............. 10-65 PSIG (0.7-4.5 bars)
UF average membrane flux ....................................... 45 gfd
RO average membrane flux....................................... 20 gfd
1
Recovery Rate can vary +/- 5%
Available Options
ICR (Integral Concentrate Recovery) UF flow control valve or UF Feed Pump Motor Starter (RO Feed, RO HP Pumps) VFD (UF Feed, UF backwash/CIP, RO HP Pumps) UF backwash aeration Blower and VFD 500 micron automated pre-screen UF modules membrane integrity test
Instrumentation
Flow Meters:................................. UF Feed, UF CIP/BW, RO
Permeate, RO concentrate, ICR Permeate
Conductivity Meter: .................... RO Feed, RO Permeate,
ICR Permeate
pH Meter ............................................... UF CIP, RO Feed (opt)
Pressure Transmitters ................ UF Feed, UFPermeate,
RO Primary, RO Final Pressure Gauges UF Feed, UF Permeate,
UFBW/CIP pump discharge, RO feed pump dis-
charge, RO pre&post cartridge filter;
RO HP pump discharge/primary/final,
RO interstage/permeate/concentrate to drain
Pressure Switch ............UF Feed / Backwash, RO Feed,
RO Permeate, RO Concentrate, ICR Permeate
Chlorine Meter .................................................... UF Permeate
ORP ..................................................................................... RO Feed
Temperature....................... UF Permeate, RO Feed, Tank
Turbidity Meter ............................... UF Feed, UF Permeate
Level Transmitter ............................................................... Tank
Materials of Construction
High-pressure piping ........ 316 Stainless Steel, Sch. 10
Low-pressure piping .........................................PVC, Sch. 80
Frame ........................................... Painted blue carbon steel
Enclosure .......................................................................... Nema 4
Clamps/fittings ...................................................... Zinc-plated
Cartridge housing ................................ 316 Stainless Steel
Membrane Elements and Housings
RO Membrane ................................................. AG8040F-400
Style ............... Spiral-wound elements, TFC (polyamide)
Membrane rejection ...................................... 99.0 to 99.5%
RO Membrane Housing ............................................ GE, FRP
Housing Pressure Rating ........................................ 450 psi
UF Membrane Model .......................................... GE ZW1500
UF Membrane Surface ................................................ 550 ft2
PROPAK NA Models
MODEL
PROPAK-100-NA
PROPAK-200-NA
PROPAK-300-NA
RO Permeate Rate2 without or with ICR3: RO Concentrate Rate without ICR RO Concentrate Rate with ICR UF Feed Rate without ICR: UF Feed Rate with ICR:
100 gpm (23 m3/hr) 33 gpm (7.5 m3/hr)
18 gpm (4 m3/hr) 153 gpm (35 m3/hr) 141 gpm (32 m3/hr)
200 gpm (45 m3/hr)
67 gpm (15 m3/hr)
36 gpm (8 m3/hr) 307 gpm (70 m3/hr) 283 gpm (64 m3/hr)
300 gpm (68 m3/hr) 100 gpm (23 m3/hr)
55 gpm (12.5 m3/hr)
460 gpm (104.5 m3/hr)
423 gpm (96 m3/hr)
Pumps and Motors
RO HP Pump Model: Manufacturer: Quantity: Motor Power and type: Installed Power: Design Flow Rate: Design boost pressure:
SS12512KZE GE/Tonkaflo
1
40 Hp (30 kW) TEFC
30 kW
135 gpm (31 m3/hr)
280 psid (19.3 Bar)
AS40409KTE GE/Tonkaflo
1
75 Hp (56 kW) TEFC
56 kW
270 gpm (61 m3/hr)
300 psid (20.7 Bar)
AS40409KTE GE/Tonkaflo
1
75 Hp (56 kW) TEFC
56 kW
405 gpm (92 m3/hr)
245 psid (16.9 Bar)
RO Booster Pump Model: Manufacturer: Quantity: Motor Power and type: Installed Power: Design Flow Rate: Design boost pressure:
4SH2K54C0
Goulds
1
7.5Hp (5.6 kW) TEFC
5.6 kW
135 gpm (31 m3/hr)
47 psid (3.3 Bar)
6SH2M52F0
Goulds
1
15 Hp (11 kW) TEFC
11 kW
270 gpm (61 m3/hr)
54 psid (3.7 Bar)
22SH2Q52F0
Goulds
1
30 Hp (22 kW) TEFC
22 kW
405 gpm (92 m3/hr)
78 psid (5.4 Bar)
UF CIP/Backwash Pump Model: Manufacturer: Quantity: Motor Power and type: Installed Power: Design Flow Rate: Design boost pressure:
4SH2K54C0
Goulds
1
7.5Hp (5.6 kW) TEFC
5.6 kW
135 gpm (31 m3/hr)
47 psid (3.3 Bar)
6SH2M52F0
Goulds
1
15 Hp (11 kW) TEFC
11 kW
270 gpm (61 m3/hr)
54 psid (3.7 Bar)
6SH2N52E0
Goulds
1
20 Hp (15 kW) TEFC
15 kW
390 gpm (89 m3/hr)
50 psid (3.4 Bar)
Membrane Elements and Housings
Maximum UF modules:
9
18
27
RO Membranes Quantity: RO Membranes Housing Style: Banking Arrangement:
18 + 6 CR
6 element long, 4 port
21 (211 with ICR)
36 + 6 CR
6 element long, 4 port
42 (421 with ICR)
54 + 12 CR
6 element long, 4 port
63 (632 with ICR)
Cartridge Filtration
Housing Model: Housing Quantity: Cartridge Filter Model: Cartridge Filter Length: Cartridge Filter Qty:
HX-0740-3.0-V-316
1
GX10-40XK
40-inch (120 cm)
7 per housing, 7/change out
HX-0740-3.0-V-316
2
GX10-40XK
40-inch (102 cm)
7 per housing, 14/change out
HX-0750-3.0-V-316
2
GX10-50XK
50-inch (127 cm)
7 per housing, 14/change out
Tank
Tank Size: Tank Material: Tank Style: Tank Height: Tank Diameter:
500 gallons
HDPE
Dome Top, Cone Bottom
80” 64”
1000 gallons
HDPE
Dome Top, Cone Bottom
117”
64”
1650 gallons
HDPE
Dome Top, Cone Bottom
110”
86”
Installation and Utility Requirements
UF Inlet: RO Permeate: RO Permeate ICR: RO Concentrate: UF Waste: Minimum Inlet Water Pressure: Air Pressure (Actuated Valve Feed): Aeration: Drain to be Sized for: Power: Control Circuit:
4.0” flange
3.0” flange
1.5” flange
1.5” flange
4.0” flange
10 psig
100 psig 45 ACFM @ 10 psig 200 gpm (45m3/hr)
460-480 VAC, 3-phase, 60Hz
120 VAC, 1-phase, 60Hz
4.0” flange
4.0” flange
2.0” flange
2.0” flange
4..0” flange
10 psig
100 psig 90 ACFM @ 10 psig 400 gpm (90m3/hr)
460-480 VAC, 3-phase, 60Hz
120 VAC, 1-phase, 60Hz
6.0” flange
4.0” flange
2.0” flange
2.0” flange
6.0” flange
10 psig
100 psig 130 ACFM @ 10 psig 600 gpm (136m3/hr)
460-480 VAC, 3-phase, 60Hz
120 VAC, 1-phase, 60Hz
Filtration Skid
Height x Width x Depth inch (cm)
101 x 64 x 274 inch
(258 x 163 x 696 cm)
101x 66 x 276 inch
(258 x 168 x 701 cm)
101 x 76 x 276 inch
(258 x 193 x 701 cm)
Tank Skid
Height x Width x Depth inch (cm)
115x 88 x 149 inch
(293 x 224 x 379 cm)
136.7 x 88 x 154 inch (347 x 224 x 391 cm)
127 x 96 x 177 inch
(323 x 244 x 449 cm)
2
Maximum permeate rate listed at design temperature within water quality parameters (see PROPAK Water Quality Guidelines for parameters).
3
Standard configuration: ICR Permeate flow returns to the multifunctional tank.
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