GE P&W PROPAK EU User Manual
Fact Sheet
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PROPAK, Patent Pending
©2013, General Electric Company. All rights reserved.
E-FSroPROPAK-EU_EN.doc Jul-13
PROPAK* EU Series
Integrated UF RO Platforms 23-45-68 m3/hr (50 Hz)
Instrumentation
Flow Meters.................................. UF Feed, UF CIP/BW, RO
Permeate, RO concentrate, ICR Permeate
Conductivity Meters ................... RO Feed, RO Permeate,
ICR Permeate
pH Meter ............................................... UF CIP, RO Feed (opt)
Features
Single compact multifunctional Tank: Break, UF
backwash, UF CIP, RO CIP.
Integrated control with single Siemens PLC and
HMI (Ethernet communications)
4-20 mA instruments
RO permeate flush on shutdown
UF backwash/CIP pump, RO feed pump
(mounted on the tank skid), RO High pressure
pump with VFD (mounted on filtration skid)
CE compliant and certified
System Operating Parameters
Max Design Recovery1 ...................................................... 75%
Max Design Recovery1 (with ICR) ................................. 85%
Design Temperature ......................................................... 15°C
Operating Temperature Range ............................ 15-30ºC
Nominal RO rejection ................................................ 97-99%
System Inlet Pressure ........................................ 0.7-4.5 bars
UF average membrane flux ...................................... 76 lmh
RO average membrane flux...................................... 34 lmh
1
Recovery Rate can vary +/- 5%
Available Options
ICR (Integral Concentrate Recovery)
UF flow control valve or UF Feed Pump
Motor Starter (RO Feed)
VFD (UF Feed, UF backwash/CIP)
UF backwash aeration Blower and VFD
500µm automated pre-screen
UF modules membrane integrity test
Pressure Transmitters ............... UF Feed, UF Permeate,
RO Primary, RO Final
Pressure Gauges UF Feed, UF Permeate,
UFBW/CIP pump discharge, RO feed pump
discharge, RO pre&post cartridge filter;
RO HP pump discharge/primary/final,
RO interstage/permeate/concentrate to drain
Pressure Switches .......UF Feed / Backwash, RO Feed,
RO Permeate, RO Concentrate, ICR Permeate
Chlorine Analyzer .............................................. UF Permeate
ORP Sensor ..................................................................... RO Feed
Temperature....................... UF Permeate, RO Feed, Tank
Turbidity Analyzer ......................... UF Feed, UF Permeate
Level Transmitter ............................................................... Tank
Materials of Construction
High-pressure piping ............ 1.4404 (316L SS, Sch. 10)
Low-pressure piping ........................................ PVC-U PN16
Frame ............................. Epoxy-coated blue carbon steel
Enclosure ............................................................. IP65 (Nema 4)
Clamps/fittings ...................................................... Zinc-plated
Cartridge housings ......................................................... 316SS
Membrane Elements and Housings
RO Membrane ................................................. AG8040F-400
Style ............... Spiral-wound elements, TFC (polyamide)
Membrane rejection ...................................... 99.0 to 99.5%
RO Membrane Housing ............................................ GE, FRP
Housing Pressure Rating ........................ 31bar (450 psi)
UF Membrane Model .......................................... GE ZW1500
UF Membrane Surface ................................ 51m2 (550 ft2)
PROPAK EU Models
MODEL
PROPAK-23-EU
PROPAK-45-EU
PROPAK-68-EU
RO Permeate Rate2 without or with ICR3 (m3/hr):
RO Concentrate Rate without ICR (m3/hr):
RO Concentrate Rate with ICR (m3/hr):
UF Feed Rate without ICR (m3/hr):
UF Feed Rate with ICR (m3/hr):
23
7.5
4
35
32
45
15
8
70
64
68
23
12.5
104.5
96
Pumps and motors
RO HP Pump Model:
Manufacturer:
Quantity:
Motor Power and Type:
CRN-32-13-2
Grundfos
1
30kW TEFC
CRN-64-8-1
Grundfos
1
45kW TEFC
CRN-90-6 AFGE HQQE and
CRN-90-2 AFGE HQQE in series
Grundfos
1 of each
45kW TEFC and 15kW TEFC
RO Feed Pump Model:
Manufacturer:
Quantity:
Motor Power and Type:
SHE40-200/75
ITT Lowara
1
7.5kW TEFC
SHE50-200/110
ITT Lowara
1
11kW TEFC
SHS65-200/220
ITT Lowara
1
22kW TEFC
UF CIP/Backwash Pump Model:
Manufacturer:
Quantity:
Motor Power and Type:
SHE40-200/75
ITT Lowara
1
7.5kW TEFC
SHE50-200/110
ITT Lowara
1
11kW TEFC
SHE65-200/150
ITT Lowara
1
15kW TEFC
Membrane Elements and Housings
Maximum UF modules: 9 18
27
RO Membranes Quantity:
RO Membranes Housing Style:
Banking Arrangement:
18 + 6 CR
6 element long, 4 port
21 (211 with ICR)
36 + 6 CR
6 element long, 4 port
42 (421 with ICR)
54 + 12 CR
6 element long, 4 port
63 (632 with ICR)
Cartridge Filtration
Housing Model:
Housing Quantity:
Cartridge Filter Model:
Cartridge Filter Length:
Cartridge Filter Qty:
GE HX0740-80V-316-A-EMEA
1
RO.Zs 0140 XK
40-inch (102 cm)
7 per housing, 7/change out
GE HX0740-80V-316-A-EMEA
2
RO.Zs 0140 XK
40-inch (102 cm)
7 per housing, 14/change out
GE HX0740-80V-316-A-EMEA
3
RO.Zs 0140 XK
40-inch (102 cm)
7 per housing, 21/change out
Tank
Average Tank Size (liters)**:
Tank Material:
Tank Style:
Average Tank Height (cm)**:
Average Tank Diameter (cm)**:
2000
HDPE
Dome top, slope bottom
153
153
4000
HDPE
Dome top, slope bottom
214
175
6750
HDPE
Dome top, slope bottom
213
230
Installation and Utility Requirements
Raw water feed**:
UF feed/drain**:
UF permeate/backwash**:
RO feed**:
RO Permeate**:
RO Concentrate**:
Minimum Inlet Water Pressure**:
Air Pressure (Actuated Valve Feed)**:
Aeration blower for UF backwash**:
Drain to be Sized for**:
Power:
Control Circuit:
DN100 PN10 Flange
DN100 PN10 Victaulic
DN100 PN10 Victaulic
DN80 PN10 Flange
DN100 PN10 Flange
DN50 PN10 Flange
0.7bar
Oil/free/Dry at 7bar
77m3/h @ 0.7bar
total system 45m3/h
400VAC, 3-phase, 50Hz
220VAC, 1-phase, 50Hz
DN100 PN10 Flange
DN100 PN10 Victaulic
DN100 PN10 Victaulic
DN100 PN10 Flange
DN100 PN10 Flange
DN50 PN10 Flange
0.7bar
Oil/free/Dry at 7bar
153m3/h @ 0.7bar
total system 90m3/h
400VAC, 3-phase, 50Hz
220VAC, 1-phase, 50Hz
DN150 PN10 Flange
DN150 PN10 Victaulic
DN150 PN10 Victaulic
DN100 PN10 Flange
DN100 PN10 Flange
DN50 PN10 Flange
0.7bar
Oil/free/Dry at 7bar
230m3/h @ 0.7bar
total system 129m3/h
400VAC, 3-phase, 50Hz
220VAC, 1-phase, 50Hz
Filtration Skid
Skid Dimension** Height x Width x Length (mm)
Skid shipping** weight estimate (kg)
2431Hx1885Wx7350L
4500kg
2431Hx1885Wx7350L
5220kg
2452H x 2235W x 8306L
7000Kg
Tank Skid
Skid Dimension** Height x Width x Length (mm)
Skid shipping** weight estimate (kg)
2465Hx2350Wx3531L
2500kg
2895Hx2176Wx4272L
2430kg
3132H x 5190W x 2660L
3000Kg
2
Maximum permeate rate listed at design temperature within water quality parameters (see PROPAK Water Quality Guidelines for parameters).
3
Standard configuration: ICR Permeate flow returns to the multifunctional tank.
** Estimated sizes and dimensions
Page 2 Fact Sheet
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