GE P&W PRO E-Cell User Manual

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AM-FSroPRO_E-Cell_EN.doc Sep-13
PRO E-Cell* Series
Integrated RO/EDI Machines 50 to 200 gpm 60 Hz
Accessories
PRO Multi-Media filters PRO Activated Carbon and Softeners PRO Clean-in-Place units PRO Chemical Feed Systems Transfer Pumps and Storage Tanks
Operating Parameters
Features
RO and EDI mounted on common skid PRO E-Cell* 50 and 100 are 2 pass RO designs PRO E-Cell 150 and 200 are 1 pass RO designs RO Pump VFD(s) and EDI DC Drive mounted on
skid
RO permeate flush sequence on shutdown and
divert to drain on startup
Allen Bradley control system with Compact
Logix PLC and PanelView Plus 1000 interface
UL/cUL Electrical Panel
Instrumentation
Design Recovery RO1 ............ 75% Pass 1; 85% Pass 2
Design Recovery EDI ................................................. 90-95%
Design Temperature .......................................... 60ºF (16ºC)
Operating Temperature Range ........ 40-85ºF (5-29ºC)
System Inlet Pressure ........................ 30-60 PSI (2-4 Bar)
1
Recovery Rate can vary +/- 5%
Materials of Construction
High-pressure piping ....... 316 Stainless Steel, Sch. 10
Low-pressure RO & EDI piping .................... PVC, Sch. 80
Frame ...................................... Epoxy-coated carbon steel
Enclosure ............................................ Nema 4 carbon steel
Clamps/fittings .................................................... Zinc-plated
Flow Meters ....................RO Permeate, RO Concentrate
EDI Product, EDI Concentrate, EDI Electrode
Pressure Gauge ..................... Pre & Post Cartridge Filter
Primary, Final, Interstage, RO Permeate, RO Concentrate, RO Pump Discharge,
Pressure Switch............................ RO Feed, RO Permeate
RO Concentrate
Pressure Transmitter ..................... RO Primary, RO Final
RO Permeate, EDI Product, EDI Concentrate, EDI Electrode, EDI Dilute Feed
pH Meter ......................................................... RO Feed pass 1
(also pass 2 for 50-100 model)
ORP (Optional) ............................................... RO Feed pass1
Membrane Elements and Housings
Model (50-100) GE ....................................................... AK-400
Model (150-200) ........................ GE PRO-RO-400-HR-WT
Average membrane flux (50-100)......... 12 GFD pass 1
21 GFD pass 2
Average membrane flux (150-200) ..................... 14 GFD
Membrane rejection ..................................... 99.0 to 99.5%
Housing material ................................................... Fiberglass
Housing Pressure Rating ....................................... 450 psi
EDI Stacks
MODEL
PRO E-Cell 50DP
PRO E-Cell 100DP
PRO E-Cell 150
PRO E-Cell 200
RO Permeate Rate2: RO Concentrate Rate: Concentrate Recycle: RO Feed Rate: EDI Product Rate: EDI Concentrate Rate (max): EDI Electrode Rate:
52.5 gpm (11.9 m3/hr) 21 gpm (4.8 m3/hr)
10 gpm (2.3 m3/hr) 74 gpm (16.8 m3/hr) 50 gpm (11.4 m3/hr)
1.6 gpm (0.36 m3/hr) 1 gpm (0.23 m3/hr)
105 gpm (23.9 m3/hr)
42 gpm (9.5 m3/hr)
10 gpm (2.3 m3/hr) 147 gpm (33.4 m3/hr) 100 gpm (22.7 m3/hr)
3.2 gpm (0.73 m3/hr)
2.1 gpm (0.48 m3/hr)
158 gpm (36 m3/hr)
52.7 gpm (12 m3/hr) NA
211 gpm (48 m3/hr) 150 gpm (34 m3/hr)
4.7 gpm (1.1 m3/hr)
3.2 gpm (0.73 m3/hr)
210 gpm (48 m3/hr)
70 gpm (16 m3/hr)
NA
280 gpm (63.6 m3/hr)
200 gpm (45 m3/hr)
6.3 gpm (1.4 m3/hr)
4.2 gpm (0.95 m3/hr)
Pumps and Motors
Model:
Manufacturer: Quantity: Motor Power and type:
Installed Power:
SS8512 Pass 1 SS8512 Pass 2
GE/Tonkaflo*
2
20HP (15 KW) TEFC Pass
1
20HP (15 KW) TEFC Pass
2
30 KW
SS24007 Pass 1 SS12509 Pass 2
GE/Tonkaflo
2 50 Hp (37 KW) TEFC Pass 1 30 Hp (22.5 KW) TEFC Pass
2
60 KW
SS24009
GE/Tonkaflo
1
60 Hp (45 KW) TEFC
45 KW
AS40409
GE/Tonkaflo
1
75 Hp (56.3 KW) TEFC
56.3 KW
Membrane Elements and Housings
Membrane Quantity: Memb. Housing Style:
Banking Arrangement:
20 Pass 1 ; 12 Pass 2
4 element long,
4 port
32 Pass 1 ; 21 Pass 2
36 Pass 1 ; 18 Pass 2
6 element long,
4 port
42 Pass 1 ; 21 Pass 2
42
6 element long,
4 port
52
54
6 element long,
4 port
63
EDI Stacks
Stack Model : Stack Quantity: Power (DC drive, 300 VDC):
GE E-Cell MK-3
3
16 A max
GE E-Cell MK-3
6
31.2 A max
GE E-Cell MK-3
9
46.8 A max
GE E-Cell MK-3
12
62.4 A max
Cartridge Filtration
Housing Model: Housing Quantity: Cartridge Filter Model: Cartridge Filter Length: Cartridge Filter Qty:
HX-0740-3.0-V-316
1
ROSave.Zs, RO.Zs01-40XK
40-inch (120 cm)
7
HX-0740-3.0-V-316
2
ROSave.Zs, RO.Zs01-40XK
40-inch (102 cm)
14
HX-0740-3.0-V-316
2
ROSave.Zs, RO.Zs01-40XK
40-inch (102 cm)
14
HX-0740-3.0-V-316
2
ROSave.Zs, RO.Zs01-40XK
40-inch (102 cm)
14
Installation and Utility Requirements
RO Inlet: RO Reject to Drain: RO Product Dump: EDI Product Outlet: EDI Product Dump: EDI Concentrate Outlet: EDI Electrode Outlet: Inlet Water Pressure: Air Pressure: Drain to be Sized for: Power: Control Circuit
3ANSI flange
1.5” ANSI flange
1.5” ANSI flange
1.5” ANSI flange
1.5” ANSI flange
0.5” ANSI flange
0.5” ANSI flange
30-60 psig
80 psi, oil-free
95 gpm (22 m3/hr) 460 VAC, 3-phase, 60Hz 120 VAC, 1-phase, 60Hz
3” ANSI flange 2” ANSI flange
3” ANSI flange 3” ANSI flange 3” ANSI flange
0.5” ANSI flange
0.5” ANSI flange
30-60 psig
80 psi, oil-free
150 gpm (35 m3/hr) 460 VAC, 3-phase, 60Hz 120 VAC, 1-phase, 60Hz
4” ANSI flange
1.5” ANSI flange 3” ANSI flange 3” ANSI flange 3” ANSI flange
0.5” ANSI flange
0.5” ANSI flange
30-60 psig
80 psi, oil-free
220 gpm (50 m3/hr) 460 VAC, 3-phase, 60Hz 120 VAC, 1-phase, 60Hz
4” ANSI flange 2” ANSI flange 4” ANSI flange
4” ANSI flange 4” ANSI flange
0.5” ANSI flange
0.5” ANSI flange 30-60 psig
80 psi, oil-free
280 gpm (64 m3/hr) 460 VAC, 3-phase, 60Hz 120 VAC, 1-phase, 60Hz
Skid Dimensions and Weights
Height: Width: Length: Shipping Weight : Operating Weight:
96” (244 cm) 72” (183 cm)
197” (500 cm)
9050 lb. (4150 kg)
11150 lb. (5100 kg)
96” (244 cm) 58” (147 cm)
277” (704 cm)
13650 lb. (6250 kg) 17050 lb. (7750 kg)
90” (229 cm) 80” (203 cm)
282” (716 cm) 12350 lb. (5650 kg) 15200 lb. (6950 kg)
90” (229 cm) 80” (203 cm)
282” (716 cm)
14600 lb. (6650 kg) 18250 lb. (8300 kg)
Cartridge Filtration
Model ................................................................ GE E-Cell MK-3
Stack product flow rate, nom ..... 16.7 gpm (3.8 m3/hr)
Performance ..................................................... 16 MOhm-cm
Silica Removal ............................................................. <10 ppb
PRO E-Cell Models
Housing model................................ GE HX-0740-80-V316
Housing material ................................. 316 Stainless Steel
Cartridge filter ................................. 1-µ nom, ROSave.Zs*,
RO.Zs01-40XK
2
Maximum permeate rate listed at design temperature. Permeate rate can be reduced by up to 15%.
Page 2 Fact Sheet
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