GE P&W OSMO TITAN User Manual

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FS1600EN Mar-13
Osmo* TITAN Series
Reverse Osmosis Machines
120–700 gpm (27–158 m3/hr)
Key Benefits
Compact treatment system for variable water
quality
Configurable process flow to meet changing water
demands; two pass or two train operability in a single system on two models
Skid mounted VFD for high pressure pump to opti-
mize energy usage and accommodate varying wa­ter temperatures
Designed to ANSI B31.1 specifications Premium instrumentation with HART protocol Skid-mounted; reduces onsite installation time and
costs
Easy to install
Simple to operate
Operating Parameters
Recovery.........................................................................................66-75%
Design temp. ......................................................................... 60ºF (16C)
Operating range .................................................. 60-77 F (16-25C)
Nominal System rejection .....................................................97-99%
Minimum inlet pressure .......................................... 30 PSIG (2 bar)
Average membrane flux ....................................................12-14 gfd
Design TDS Basis ..................................................... 1500-2500 ppm
Standard Features
Allen Bradley ControlLogix 1756 PLC with Ethernet Allen Bradley PanelView Plus 1000 10-inch color
touchscreen interface
ASME code housings Full system or Bank-by-bank cleaning
Automatic permeate flush on shutdown
Materials of Construction
High-pressure piping ..................... 316 Stainless Steel, Sch. 10
Low-pressure piping ...................... 316 Stainless Steel, Sch. 10
Frame ........................................................ Painted blue carbon steel
Enclosure ....................................................................................... NEMA 4
Membrane Elements
Membrane Model ......................................................... AG8040F-400
Style ................................................................ Spiral-wound elements
Membrane type ........................................................ TFC (Polyamide)
Average Membrane rejection ................................................ 99.5%
Cartridge Filtration
Housing material ............................................... 316 Stainless Steel
Cartridge filter .............................. 1-micron nominal, ROsave.Z*
Table 1: Standard Instrumentation
Flow
Permeate, concentrate
Conductivity
Feed, permeate
pH
Feed
Pressure Indicators
Primary, permeate, concen­trate pump discharge
Pressure Switch
Permeate, concentrate
Pressure Transmitter
Pre-filter, post-filter, primary, final, permeate final
Equipment
Manufacturer
Cartridge Filter
GE
Membrane Element
GE
High Pressure Pump
GE Tonkaflo
Cartridge filter housing
Filtrek
Membrane Housing
Codeline
Flow Measurement
Rosemount
Conductivity, pH
Rosemount
Pressure Transmitters
Rosemount
PLC Components
Allen Bradley
Valves
Bray
Option
Description
TITAN Media Filters
Media filtration pretreatment with stainless steel internals and face piping
TITAN Clean-in-Place
Cone-bottom HDPE tank with painted carbon steel stand and CIP pump for bank-by­bank cleaning
Chemical Feed Systems
Electronic metering pump for chemical pretreatment
Motor Starters
Motor starters for CIP pumps, shipped loose for field installation
MODEL
TITAN-36
TITAN-72
TITAN-90
TITAN-144
TITAN-180
Permeate rate:
130 gpm
260 gpm,
130 gpm per train
325 gpm two train,
166 gpm two pass
520 gpm,
260 gpm per train
650 gpm two train,
332 gpm two pass
Concentrate Rate:
43 gpm
86 gpm,
43 gpm per train
109 gpm two train,
65 gpm two pass
174 gpm,
87 gpm per train
217 gpm two train,
130 gpm two pass
Feed Rate:
173 gpm
346 gpm,
173 gpm per train
433 gpm two train,
217 gpm two pass
694 gpm,
347 gpm per train
867 gpm two train,
461 gpm two pass
Pumps and Motors
Manufacturer: Model: Quantity: Motor HP and type:
Tonkaflo AS22512
1
50 HP TEFC
Tonkaflo AS22512
2
50 HP TEFC
Tonkaflo
AS40407/AS22512
1/1
60 HP/50 HP TEFC
Tonkaflo AS40409
2
75 HP TEFC
Tonkaflo
AS40407/AS40409
2/1
2x60 HP/75 HP TEFC
Membrane Elements and Housings
Membranes quantity: Banking Arrangement:
36
42
72
42, 42
90
63, 42
144
84, 84
180
126, 84
Cartridge Filtration
Cartridge Filter: Filter Quantity:
RO.Zs01-40XK
12
RO.Zs01-40XK
24
RO.Zs01-40XK
31
RO.Zs01-40XK
50
RO.Zs01-40XK
57
Installation and Utility Requirements
Inlet: Permeate: Concentrate: Inlet Water Pressure: Air Pressure: Drain to be Sized for: Power: Control Circuit:
3.0-inch flange
3.0-inch flange
1.5-inch flange 30 psig min.
100 psig, oil-free
173 gpm 460 VAC, 3-phase, 60Hz 120 VAC, 1-phase, 60Hz
2x3.0-inch flange 2x3.0-inch flange 2x1.5-inch flange
30 psig min.
100 psig, oil-free
346 gpm
460 VAC, 3-phase,60Hz
120 VAC, 1-phase, 60Hz
4.0-inch/3.0-inch flange 2x3.0-inch flange
2.0-inch/1.5-inch flange
30 psig min.
100 psig, oil-free
433 gpm 460 VAC, 3-phase, 60Hz 120 VAC, 1-phase, 60Hz
2x4.0-inch flange 2x4.0-inch flange 2x2.0-inch flange
30 psig min.
100 psig, oil-free
694 gpm 460 VAC, 3-phase, 60Hz 120 VAC, 1-phase, 60Hz
6.0-inch/4.0-inch flange 2x4.0-inch flange
3.0-inch/2.0-inch flange
30 psig min.
100 psig, oil-free
867 gpm 460 VAC, 3-phase,60Hz 120 VAC, 1-phase, 60Hz
Skid
Height: Width: Length: Shipping Weight: Operating Weight:
101.7
48”
309”
6,500LB (2,950Kg) 8,900LB (4,037Kg)
101.7
72”
309”
11,300LB (5,126Kg) 16,300LB (7,394Kg)
102.7
84”
309”
12,800LB (5,806Kg) 18,900LB (8,573Kg)
102.5”
92”
309”
16,200LB (7,350Kg)
25,200LB (11,430Kg)
105.6” 92”
460”
21,200LB (9,616Kg)
32,700LB (14,832Kg)
Table 3: Optional Features
Table 2: Major Component Manufacturers
OSMO TITAN Models
Page 2 FS1600EN
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