GE P&W Electrodialysis Reversal User Manual

Fact Sheet
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GE 2020 EDR Systems
Electrodialysis Reversal Technology
The GE 2020 Electrodialysis Reversal (EDR) product is a proven and reliable desalination technology that has been in service in a variety of industrial and public infrastructure applications.
EDR Features
Use of Carbon Electrodes results in no gas pro-
duced and no separate electrode stream required.
High Water Recovery, up to 94% Salt Removal of 50 to 95% Polarity Reversal self-cleaning with electricity Free chlorine tolerance Tolerance to moderate suspended solids Adjustable product water performance without
blending
Ability to disassemble stacks for inspection Silica tolerance
EDR Benefits
Efficient use of scarce water resources Low pretreatment requirements and costs Low chemical consumption costs Long membrane life, typically 10+ years Strong ability to recover from less than ideal
feed water quality
Standard Design and Scope of Supply
MK-IV-2 EDR stacks with GE Carbon Electrodes Cartridge filter Concentrate Recirculation pump with VFD GE Fanuc Micro PLC & 12” (30 cm) color Quick
Panel HMI
Full Owners Operation & Maintenance Manual,
Factory Acceptance Test results and Stack Per­formance Test results
Instrumentation - Transmitters
Flow ............................ Product Outlet, Concentrate Outlet
Pressure ................................ Cartridge Filter Inlet & Outlet
Conductivity ....................................... Inlet & Product Outlet
Operating Parameters
Water Recovery ....................................................... Up to 94%
Salt Removal .......................................................... 50% to 95%
Silica Removal ...................................................................... none
Temperature ................................... 40 to 100ºF (4 To 38ºC)
Maximum Feed Pressure .............................................. 50 psi
Input Voltage ................................................. 480VAC/3/60Hz
Feed Water Requirements
Typical Feed TDS ........................ 100 to 3,000 ppm (mg/l)
Maximum Feed TDS ............................. 12,000 ppm (mg/l)
Silica (Reactive) .......................................................... unlimited
pH .......................................................................................... 2 to 10
SDI (5 min. test) ........................................................................ 10
Turbidity ....................................................................... < 0.5 NTU
Free Chlorine (continuous) ........................ 0.5 ppm (mg/l)
Concentrate, Recirculation Pump Outlet, Product Outlet
TOC ..................................................................... < 15 ppm (mg/l)
MODEL
2020-2L-2S
2020-2L-3S
2020-4L-2S
2020-4L-3S
Flow Rates
Product Flow Nominal
280 gpm
63.6 m3/h
260 gpm
59.1 m3/h
560 gpm
127.2 m3/h
520 gpm
118.2 m3/h
Product Flow Range
165 to 325 gpm
37.5 to 73.8 m3/h
165 to 270 gpm
37.5 to 61.3 m3/h
325 to 655 gpm
73.8 to 148.8 m3/h
325 to 545 gpm
73.8 to 123.8 m3/h
Concentrate Outlet Flow
Depends on recovery and product
Electrode Outlet Flow
2.2 gpm
8.3 lpm
2.5 gpm
9.5 lpm
4.3 gpm
16.3 lpm
5.0 gpm 19 lpm
General Information
Number of Stacks
4 6 8
12
Number of Lines
2 2 4
4
Number of Stages
2 3 2
3
Type of Stack
MK-IV-2
MK-IV-2
MK-IV-2
MK-IV-2
Dimensions
System Dimensions Width x Length
90” x 309”
(2.3 x 7.9 m)
90” x 375”
(2.3 x 9.5 m)
169” x 493”
(4.3 x 12.5 m)
169” x 625”
(4.3 x 15.9 m)
Inlet Piping
4” (10 cm)
4” (10 cm)
6” (15 cm)
6” (15 cm)
Product Outlet Piping
4” (10 cm)
4” (10 cm)
6” (15 cm)
6” (15 cm)
Off-Spec Outlet Piping
4” (10 cm)
4” (10 cm)
6” (15 cm)
6” (15 cm)
Electrode Outlet Piping
3” (8 cm)
3” (8 cm)
3” (8 cm)
3” (8 cm)
Concentrate Outlet Piping
1.5” (4 cm)
1.5” (4 cm)
2” (5 cm)
2” (5 CM)
Note: all piping sizes are provided for nominal flow rates at 85% recovery.
Electrical
Maximum Rectifier Output (Per Stack Basis)
Stage 1
590VDC, 46A
590VDC, 26A
590VDC, 46A
590VDC, 26A
Stage 2
518VDC, 18A
518VDC, 14A
518VDC 18A
518VDC, 14A
Stage 3 420VDC, 7.5A
420VDC, 7.5A
Connection Requirement (Includes Feed pump, which may be supplied by others)
140 KVA
107 KVA
276 KVA
209 KVA
Typical Power consumption
2 – 4 kWh/1,000 gallons of product water
Performance, number of stages and cell pairs, recovery and power consumption are dependent on inlet feed water quality and temperature. A Watsys projection must be completed by an authorized GE Water & Process Technologies design representative for proper system design & for any performance guarantee to be provided.
COD ....................................................... < 50 ppm (mg/l) as O2
Iron .................................................................... < 0.3 ppm (mg/l)
Manganese, Aluminum ........................... < 0.1 ppm (mg/l)
H2S .................................................................... < 0.1 ppm (mg/l)
Allowable Intermittent Levels:
SDI (5 min. test) ......................................................................... 15
Turbidity ............................................................................2.0 NTU
Free Chlorine .................................................................. 30 mg/l
EDR 2020 2 & 4 Line Standard Systems
Material of Construction
Welded Frame................................... Painted Carbon Steel
Dilute and Concentrate Piping ...................... Sch. 80 PVC
Flanges .................................................................................... ANSI
Concentrate Pump ................... Single-stage Centrifugal
Rectifier ......................................................................... NEMA 3R
Control Panel ................................................................. NEMA 4
Quality Assurance
Certification ............................................................................... UL
Facility ................................................................. ISO 9001:2000
Page 2 FS1242EN
EDR 2020 6 & 8 Line Standard Systems
MODEL
2020-6L-2S
2020-6L-3S
2020-8L-2S
2020-8L-3S
Flow Rates
Product Flow Nominal
840 gpm
190.8 m3/h
780 gpm
177.2 m3/h
1120 gpm
254.4 m3/h
1040 gpm
236.2 m3/h
Product Flow Range
485 to 985 gpm
110.2 to 223.7 m3/h
485 to 820 gpm
110.2 to 186.2 m3/h
645 to 1315 gpm
146.5 to 298.7 m3/h
645 to 1090 gpm
146.5 to 247.6 m3/h
Concentrate Outlet Flow
Depends on recovery and product flow rate
Electrode Outlet Flow
6.5 gpm 25 lpm
7.5 gpm 28 lpm
8.7 gpm 33 lpm
10 gpm
38 lpm
General Information
Number of Stacks
12
18
16
24
Number of Lines
6 6 8
8
Number of Stages
2 3 2
3
Type of Stack
MK-IV-2
MK-IV-2
MK-IV-2
MK-IV-2
Dimensions
System Dimensions Width x Length
270” x 493”
(6.0 x 12.5 m)
270” x 625”
(6.0 x 15.9 m)
270” x 493”
(6.0 x 12.5 m)
270” x 625”
(6.0 x 15.9 m)
Inlet Piping1
8” (20 cm)
8” (20 cm)
8” (20 cm)
8” (20 cm)
Product Outlet Piping
8” (20 cm)
8” (20 cm)
8” (20 cm)
8” (20 cm)
Off-Spec Outlet Piping
8” (20 cm)
8” (20 cm)
8” (20 cm)
8” (20 cm)
Electrode Outlet Piping
3” (8 cm)
3” (8 cm)
3” (8 cm)
3” (8 cm)
Concentrate Outlet Piping
3” (8 cm)
3” (8 cm)
3” (8 cm)
3” (8 cm)
Note: all piping sizes are provided for nominal flow rates at 85% recovery.
Electrical
Maximum Rectifier Output (Per Stack Basis)
Stage 1
590VDC, 46A
590VDC, 26A
590VDC, 46A
590VDC, 26A
Stage 2
518VDC, 18A
518VDC, 14A
518VDC 18A
518VDC, 14A
Stage 3 420VDC, 7.5A
420VDC, 7.5A
Connection Requirement (Includes Feed pump, which may be supplied by others)
380 KVA
285 KVA
542 KVA
397 KVA
Typical Power consumption
2 – 4 kWh/1,000 gallons of product water
Performance, number of stages and cell pairs, recovery and power consumption are dependent on inlet feed water quality and temperature. A Watsys projection must be completed by an authorized GE Water & Process Technologies design representative for proper system design & for any performance guarantee to be provided.
FS1242EN Page 3
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