GE P&W Duratherm STD Series User Manual

Fact Sheet
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Membrane
A-Series, Thin-film membrane (TFM*), PES
Model
Maximum crossflow
gpm (m3/h)
Average
permeate flow
gpd (m3/day)
Average
NaCl Rejection
Duratherm STD RO4040
1,2
20 (4.5)
2,300 (8.7)
99.5%
Duratherm STD RO8040
1,2
65 (14.8)
9,900 (37.5)
99.5%
Duratherm STD UF8040HR
65 (14.8)
-
5,000Da
Model
Active area
ft2 (m2)
Outer wrap
Part
number
Duratherm STD RO4040
90 (8.4)
Cage
1228197
Duratherm STD RO8040
355 (33.0)
Cage
1228225
Duratherm STD UF8040HR
360 (33.4)
Cage
1207315
Duratherm* STD Series
High Temperature Pure Water Elements
Description and Use
The Duratherm* STD Series is specifically designed to maximize the benefits of continuous high tem­perature operation as well as hot water sanitiza­tion for industries willing to maximize energy recovery and use hot purified water.
Separation system sanitization protocol is per­formed via periodic exposure to temperature as high as 90°C (194°F) at minimum feed pressure to kill microorganisms by denaturation and coagula­tion of the proteins chains.
The Duratherm STD are suitable for separation systems purifying water at temperature up to 70°C (158°F) in low crossflow environment and no suspended solids.
This Series includes a variety of size 8” and 4” di­ameters. All element constructions include Durasan* Cage outer wrap, Polysulfone ATD and central tube.
Features and benefits
Prevent bio-fouling development No disposal costs 100% wet testing Quality Assurance Durable construction Sanitization on the permeate side
Table 1: Element Specification
1
Testing conditions: 2,000ppm NaCl solution at 225psig (1,550kPa) operating pressure, (25°C) 77°F, pH7.5 and 15% recovery before any hot water sanitiza­tion.
2
Average salt rejection after 24 hours operation. Individual flow rate may vary +25%/-15%. Final permeate flow rate is subject to variations in the heat treat­ments. In most cases, the permeate flow rate after heat treatments will stab i­lize at 30-50 percent below the nominal flowrate before heat treatment. For a conservative design, consider a permeate flow reduction of 50%.
Markets
Food / Beverage BioPharm Electronics Chemical
Figure 1: Element Dimensions Diagram (Female)
Model1
Dimensions, inches (cm)
Boxed
A
B2
C3
Weight lbs (kg)
Duratherm STD RO4040
40.0
(101.6)
0.625 (1.59)
3.9
(9.9) 9 (4.1)
Duratherm STD RO8040
40.0
(101.6)
1.125 (2.86)
7.9
(20.1)
29
(13.2)
Duratherm STD UF8040HR
40.0
(101.6)
1.125 (2.86)
7.9
(20.1)
29
(13.2)
Model
Maximum operating
temperature
Maximum
cleaning
temperature
Maximum
sanitization
temperature
Duratherm STD RO
158°F (70°C)
122°F (50°C)
194°F (90°C)
Duratherm STD UF
158°F (70°C)
122°F (50°C)
194°F (90°C)
Model
Max operating pressure
Rec.
element
recovery
Typical
operating
flux
41–122°F
(5–50°C)
124–158°F
(51–70°C)
Duratherm STD RO
600psi
(4,137kPa)
400psi
(2,758kPa)
<15%
10-18GFD
(17-31LMH)
Duratherm STD UF
600psi
(4,137kPa)
80psi
(522kPa)
<15%
10-25GFD
(17-40LMH)
Model
pH range
Chlorine
tolerance
Feed
water
Continuous
operation
Clean-In-
Place (CIP)
Duratherm STD RO
4.0 – 11.0
2.0-11.5
500 ppm-hours,
dechlorination
recommended
NTU < 1
SDI < 5
Duratherm STD UF
4.0 – 11.0
2.0-11.5
5,000 ppm-
days,
dechlorination
recommended
NTU < 1
SDI < 5
Table 2: Dimensions and Weight
1
These elements are dried and bagged before shipping.
2
Internal diameter unless specified OD (outside diameter).
3
The element diameter (dimension C) is designed for optimum performance in GE pressure vessels. Other pressure vessel dimension and tolerance may result in excessive bypass and loss of capacity
Table 3: Temperatures
during sanitization should not exceed 40psi (275kPa) and the crossflow should not incur a pressure drop greater than 2psi (14kPa) per ele­ment. Heating rate to sanitizing temperature and cool down should not be faster than 5°C (41°F) per minute. Maximum sanitization temperature is 90°C (194°F).
Loss of permeate flow after repeated 90°C (194°F) sanitization cycles
It is almost impossible to exactly predict the per­centage of permeate flow rate lost from the high temperature sanitations, which among other fac­tors depends on:
1) Rate of temperature increase and decrease.
Do not exceed 20 GFD (34LMH) in any circumstances
Table 4: Pressures and operating parameters
Table 5: Operating and CIP parameters
2) Presence of other species like organics, ionic
and metallic compounds that could locally de­crease or increase the temperature at the sur­face of the membrane.
3) Feed flow rate and specifically the heat trans-
fer rate to the membrane surface.
4) The thickness and geometry of the feed spac-
er used.
At optimum conditions measured in controlled environment with deionized water, between 30% and 50% of the original permeate flow rate was lost before the element performance had stabi­lized after repeated heat treatments (over 90% of this flow reduction occurred during the first heat treatment). With the loss of permeate flow rate, the salt rejection increases. The rate of cooling and heating was not more than 5C (41°F) per mi­nute, and the differential pressure drop per ele­ment did not exceed 2 psi.
Pilot testing based on the criteria noted above will give the best operating parameters for any specif­ic application.
Hot Water Sanitization recommendations:
For optimal performance, Duratherm STD ele­ments should always be cleaned using approved CIP procedures and flushed with fouling free wa­ter before the sanitization process. Feed pressure
Page 2 FS1271EN
Salt Rejection
Figure 1: NaCl rejection for STD RO element
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