Geovent LEF 400, LEF 355, LEF 450, LEF 500, LEF 560 Instruction Manual

...
INSTRUCTION MANUAL
Version 2.3 04.02.16
FAN
LEF/MEF 250 - 630
www.geovent.dk
2
Table of content
1.0 General safety precautions...................3
1.1 Danger .................................3
1.2 Field of application . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3 Technical data ............................3
1.4 Construction .............................3
2.0 Installation ...............................4
2.1 Connection of fan to the mains ...............4
2.2 Connection of fan to the mains (freq. inv.) .......5
2.3 Optional equipment ........................5
2.4 Trial run – exact adjustment .................6
3.0 User instruction – application ................6
4.0 Maintenance..............................6
4.1 Trouble shooting ..........................6
4.2 Dimensions...............................7
4.3 Graphs pressure drop.......................7
5.0 Liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
6.0 Declaration of conformity ...................10
1.0 General safety precautions
1.3 Technical data
G L E F-180-3
Fan Designation
No. of phases on motor
Size of impeller in mm.
Flange motor B5
Backward curved impeller
RPMs: M=2800 L=1400 rpm
EEX-e protected version
Fan
Name plate
Motor
Name plate
IMPORTANT - Please study all the instructions before mounting and commissioning.
This instruction manual is valid for MEF/LEFfans. LEF/MEF is standard motor where an external
frequency inverter can be connected. More specic
data regarding frequency inverters can be found in the
specic manual for the inverter.
Please keep these instructions in a safe place and instruct all users in the function and operation of the product. Do not dismantle any factory-mounted parts, as it impedes the commissioning of the equipment. All electrical installations must be carried out by an
authorised electrician
1.1 Danger
Explosive media – The fan is not suitable for the extrac-
tion of aluminium dust, our, textile dust nor for sawdust
or other media, which are connected with danger of
explosion, without specic approval from Geovent A/S.
Removing the protection net on the fan whilst in opera­tion involves a risk of mutilation.
Temperature extracted air Max 80°C Temperature surroundings Max 40°C
If the temperature of the extracted air exceeds 80°C, special bearings must be used. Please contact your dealer. The sound level depends on various factors under various circumstances. For instance, where in the room
the Fan has been installed, the size of the room, the
temperature in the room, the sound of the room and
also the connection (hose><pipe) of the Fan inuences
the sound level of the fan. As a main rule, a sound box will reduce the actual sound level to only half the level without a sound box.
The actual ampere consumption and the kW of the motor are shown on the metal sign on the fan.
1.4 Construction
Always switch o󰀨 the current when mounting something
on the Fan or when servicing it.
1.2 Field of application
The GEOVENT fan LEF is typically used for general
ventilation as well as for smaller process extraction jobs, where a high pressure is not required. The fan
MEF is applied for process extraction within the indus­try for the extraction of welding smoke, exhaust gasses, grinding dust and vapours.
The fan is neither suitable for the extraction of alumin-
ium dust, our, textile dust nor for sawdust or other
media, which are connected with danger of explosion,
without prior, written approval from Geovent A/S.
3
Fan housing: 100% galvanized steel for optimal corrosi­on resistance. Brackets are standard on all fans as well
as inlet nozzle with safety net.
Impeller: Backward curved B-impeller in painted Domex sheet metal.
Motor: B5 ange motor, directly driven IEC/DIN B5 EFF2 quality motor in painted die cast aluminium in protection class IP-55. Other motor types available on request.
Console:
5.5kW motors and above or heavy custom motors come with a supporting console to carry the weight.
Fan, mounted on the roof with roof bracket, supporting angles with vibration dampers and
outlet ange
Fan, mounted on the side by means of a wall bracket, supporting angles with vibration dampers and outlet
ange
Fan, mounted on the bottom by means of a wall bracket, supporting angles eith vibration dampers and
outlet ange
Console
Motors of less than 5,5 Kw do not have a console to support the weight of the motor.
2.0 Installation
The Fan is supplied assembled and ready for connection to piping and to the mains.
Before mounting the fan, please make sure that the optimum installation area is selected. Is there space enough for carrying out satisfactory installation/service of the fan? What about optimum connection possibilities for piping and automatics? If at all possible, please avoid bends just before the intake and after the outlet, since since this may reduce the e󰀨ectivity of the fan. For outdoor mounting, any noise nuisances for neig­hbours should be taken into account and also ensure that the motor is kept out of heavy showers. Drill holes in motor housing and remove drain plugs from the motor.
Procedure:
1. The fan is solidly xed to the roof/oor or to a ceiling bracket or wall bracket (see gure 1). The fan is xed by attaching the vibration dampers with 4 o󰀨 M8 bolts. The Fan is to be mounted in one
of the shown ways. Do not install the Fan with the intake in vertical direction.
2. The piping is connected to the fan. On the inlet side, the pipe may be fastened by means of self cutting screws. Remember to seal the connection
with ller!
3 On the outlet side, the pressure connecting piece
(optional equipment) is attached to the fan by me­ans of the supplied clamps. Remember to seal the
connection with ller!
4. The pressure connecting piece is then attached to the piping on the outlet side by means of self-cut-
ting screws. Remember to seal the connection!
2.1 Connection of fan to the mains
- standard motor
1. The fan should only be connected to the mains by
a certied electrician and a motor protection switch
should always be used.
2. Our 3-phase motors may be congured to both 3x230V and 3x400V. From the factory, the motor has not been congured and the enclosed metal
cover plates are to be mounted in such a way in
the terminal box that they t the voltage.
4
2.3 Installation of optional equipment
Mounting of sound box From the factory, the fan will be installed in the sound box (optional equipment). The box must be mounted
on horizontal surfaces and may only be mounted with
vertical outlet.
Mounting of frequency converter Our standard 3-phase motors are particularly suitable for frequency converter operation.
Suggested application – frequency inverter
Always double check the metal sign on the motor and on the inner side of the cover for current
congurations (diagram).
From 4,0 kW motors and up:
∆ 400… 460V 50/60Hz Y 690 50Hz
Our 3 phased motors at 4,0 kW and larger are
congurable for both 3x400, 440V and 3x690V. By default the motor is not congured and the jumper
bars must be installed in the terminal box according to voltage. Double check the metal sign on the motor and the
inside of the lid for current conguration.
2.2 Connection of fan to the mains
- Motors with integrated frequency inverter.
Installation of frequency inverter
Our standard 3-phased LEF/MEF fans are highly suitable for operation with frequency inverter allowing for pressure control and speed control.
Draft of installation with frequency inverter:
Channel – spiro duc
Suction tube
Terminal box
3x400V + PE
Multi
box
1x230VAC
Frequency inverter
3x400V
3-conductort 0-10DC
Switch
Draft of installation with pressure guard and motor guard:
3.Connection diagram 1-phase motor (Not suitable for regulation) up to 2,2 kW
Draft of installation with potentionmeter:
5
2.4 Trial run – exact adjustment
4.1 Trouble-shooting
After the installation has been completed, please check whether there are any vibrations in the fan.
We recommend checking whether the fan supplies the correct volume of air, for which the equipment has been dimensioned. I.e. control the volume of air and make sure that it does not exceed the ampere capacity of the motor.
3.0 User instruction – application
When extracting large quantities of air, containing dust, the fan wheel may get out of balance due to dirt on the wheel. In order to avoid this, we recommend using a
lter.
In many cases, the fan is started by pushing the green button on the motor protection switch (if automatics are not used).
The fan will not work as intended if:
unauthorised parts have been mounted on the fan
(e.g. unauthorised wheel).
the wheel runs in the wrong direction. It will still
work, but the capacity will be reduced to a third of the normal capacity.
no motor protection switch is used.
4.0 Maintenance
Periodic maintenance
In principle, the motor is maintenance-free because of the factory-mounted, completely closed special ball bearings, which do not require any maintenance. Replacement of worn bearings should only be handled by an electrician. The wheel and the fan housing should be cleaned every year or according to requirement. The wheel and the housing may be cleaned by means of a soft brush and detergent. Remember to disconnect the power before the washing and to wipe the parts afterwards with a dry cloth. This operation results in a longer life of the fan.
Access to the inside of the fan housing and the impel-
ler, can be gained by screwing o󰀨 the umbracko screws
on the back of the fan.
Remember to always cut the power.
Remember to always use a motor protection switch!
Always use adjustment damper!
In case of problems with the fan, the following items may be reviewed in order to check whether:
The volume of air or the pressure is too low:
Wrong direction of operation of the wheel.
May be due to wrong electrical installation. Please double-check the direction of rotation. Change two phases, if necessary.
Leaky channel system.
Poor inlet/outlet possibilities near the Fan may
reduce the yield (e.g. 90° bend before the inlet).
Damaged wheel.
The rotation speed has been set lower.
If the temperature deviates substantially from the
lab measurements, where the temperature was 20°C with an atmospheric pressure of 101.4 kPa.
The dampers have not been correctly adjusted.
The central lid on the sound box is turned the
wrong way and thus blocks the air.
The suction net has been blocked by cotton waste,
a cloth or the like.
Vibrations and noise
The base is not even/stable.
Foreign objects are stuck in the fan.
Damaged wheel or motor.
The wheel is loose.
The wheel may have become unstable, for instance
as a result of dirt on the impellers.
The wheel is rotating in the wrong direction.
The fan supplies more air than for which the
equipment has been dimensioned. Use adjustment damper.
Loose bolts or screws.
The motor is overtaxed
The cabling of the motor is not correct.
The shaft has been bent.
The fan has over-capacity in relation to the
resistance in the system. Use adjustment damper.
The speed of the motor is too high.
Defective motor – please contact your dealer!
Soundbox - optional
6
J
E
A
L
G
C
F
H B
K
ø
D
M
I
1
4
6 x M6
M8
5 x M8
ød
ø9
4
8
N
4.2 Table of dimensions
Table LEF/MEF 250 - 630 (LEX/MEX)
Type 250 315 355 400 450 500 560 630
A 410 510 570 648 715 758 907 989
B 500 700 700 800 800 800 800 800
C 500 600 680 756 850 871 1070 1175
øD 250 315 400 400 500 500 630 630
ød *** *** *** *** *** *** *** ***
E 215 260 284 308 340 345 425 446
F 230 290 329 370 408 421 523 563
G 210 240 272 304 340 362 440 467
H 460 660 660 760 760 760 760 760
I ** ** ** ** ** ** ** **
J 170 210 234 260 290 295 375 400
K 320 400 450 500 560 510 709 800
M 637 720 797 965 1045 1065 1340 1340
N 185 225 250 275 305 263 380 425
VÆGT 38* 43* 48* 56* 71* 81* 125* 135*
* The weight depends on which size motor ** Depending on the motor size *** Depending on which size pressuretub
4.3 Pressure drop
Fan designation
[Pa] Fan LEF / MEF-355
2400
2100
1800
1500
1350
1200
1050
900
750
600
450
300
150
(2p - 57Hz)
n=2860
(2p - 50Hz)
n=2507
(2p - 44Hz)
n=2240
(2p - 39Hz)
n=1460
(4p - 50Hz) (2p - 25Hz)
500
1000 1500 2000 2500 3000 3500 4000 4500 5000 5500
RPM. & resulting frequency Example: A pressure controlled fan with frequency inverter, is connected to 4 extraction arms. If all arms are in use, is the
extracted air ow 4.200 m3/h at 1.200 Pa. If the air ew is reduced to tow extraction arms at the same time, the air ow will regulate
to 2.000 m3/h & the power consumption will be reduced by 50%
[Pa] Fan LEF / MEF-250
1625
1500
1375
1250
1125
1000
875
750
625
500
375
250
125
n=3995
(2p - 70Hz)
n=3480
(2p - 61Hz)
n=2860
(2p - 50Hz)
n=2560
(2p - 45Hz)
n=1460
(4p - 50Hz) (2p - 25Hz)
200
75%
n=3540
(2p - 62Hz)
n=3277
69d
B(
A)
7
0,25kW
82%
8
9dB
(
A
)
8
78%
8
dB
(
A
)
8
5d
B
(
A
)
82
d
B
(
A
)
9
dB
(
A
)
0,75kW
1,1kW
1,5kW
68%
2,2kW
51%
46%
3,0kW
E󰀩ciency
Sound level in
outlet without duct
Pressure drop at
a specic air ow
consumption
Airflow [m³/h]
69%
83%
79
dB(A)
(
A)
0,18kW
76%
0,25kW
64%
0,37kW
48%
0,55kW
76dB
73B(A)
70
B(A)
57
dB
(A)
0,09kW
400 600 800 1000 1200 1400 1600 1800 2000 2200
Air Flow [m³/h]
Powe
7
[Pa] Fan LEF / MEF-315
64dB
74%
84%
81
dB
(A)
79dB
(A)
77dB
(A)
73
dB
(A)
72
dB
(A
)
(A)
0,37kW
0,25kW
0,12kW
1690
1560
1430
1300
1170
1040
910
780
650
520
390
260
130
n=3200
(2p - 56Hz)
n=2860
(2p - 50Hz)
n=2560
(2p - 45Hz)
n=2280
(2p - 40Hz)
n=2010
(2p - 35Hz)
n=1460
(4p - 50Hz) (2p - 25Hz)
300
600 900 1200 1500 1800 2100 2400 2700 3000 3300
Air flow [m³/h]
80%
71%
0,55kW
59%
0,75kW
48%
1,1kW
[Pa]
2800
2600
2400
2200
2000
1800
1600
1400
1200
1000
800
600
400
200
Fan LEF / MEF-400
n=3538rpm (2p - 61Hz)
n=2915rpm (2p - 50Hz)
n=2675rpm (2p - 46Hz)
n=2150rpm
(2p - 37Hz)
70dB(A)
n=1375rpm
(4p - 50Hz)
750
1500 2250 3000 3750 4500 5250 6000 6750 7500 8250
75%
79
dB
(
A
0,37kW
84dB
)
82%
86dB(A)
(
A
)
1,1kW
85%
90dB
2,2kW
(A)
80%
Air flow [m³/h]
75%
68%
50%
5,5kW
4,0kW
[Pa] Fan LEF / MEF-355
(A)
75%
79
dB(A)
0,25kW
82dB
82%
89
dB
(A)
88
dB
(
A
)
85
dB
(A)
(
A)
1,1kW
0,75kW
2400
2100
1800
1500
1350
1200
1050
900
750
600
450
300
150
n=3540
(2p - 62Hz)
n=3277
(2p - 57Hz)
n=2860
(2p - 50Hz)
n=2507
(2p - 44Hz)
n=2240
(2p - 39Hz)
n=1460
(4p - 50Hz) (2p - 25Hz)
500
69dB
1000 1500 2000 2500 3000 3500 4000 4500 5000 5500
Air flow [m³/h]
78%
1,5kW
68%
51%
2,2kW
46%
3,0kW
[Pa] Fan LEF / MEF-450
3250
3000
2750
2500
2250
2000
1750
1500
1250
1000
750
500
250
n=3306
(2p - 57Hz)
n=2900
(2p - 50Hz)
n=2552
(2p - 44Hz)
n=2120
(2p - 36Hz)
n=1395
(4p - 50Hz)
1000
2000 3000 4000 5000 6000 7000 8000 9000 10000 11000
73dB(A)
74%
83dB(A)
81%
0,75kW
86%
92
dB
(A)
89dB(A)
87
dB
(A)
2,2kW
Air flow [m³/h]
81%
74%
62%
49%
7,5kW
5,5kW
4,0kW
8
[Pa] Fan MEF-500
83%
90
92dB(A)
dB(A)
87%
94
dB
(A)
3900
3600
3300
3000
2700
2400
2100
1800
1500
(2p - 57Hz)
(2p - 50Hz)
n=2690
(2p - 46Hz)
n=2430
(2p - 42Hz)
n=2120
(2p - 36Hz)
n=3300
n=2900
77%
87dB(A)
1200
900
n=1585
(2p - 27Hz)
80
dB(A)
600
300
1200
2400 3600 4800 6000 7200 8400 9600 10800 12000 13200
1,1kW
2,2kW
Air flow [m³/h]
97dB(A)
4,0kW
82%
5,5kW
76%
7,5kW
68%
51%
11kW
[Pa]
4000
3750
3500
3250
3000
2750
2500
2250
2000
1750
1500
1250
1000
750
500
250
Fan LEF / MEF-630
79%
n=2600rpm
(2p - 46 Hz)
n=2300rpm (2p - 41 Hz)
n=2030rpm
(4p - 70 Hz)
n=1830rpm
(4p - 63 Hz)
n=1584rpm
(4p - 55 Hz)
n=1440rpm (4p - 50 Hz)
2000
4000 6000 8000 1000012000 14000 16000 18000 20000 22000
8
9
8
6
d
B(
8
A)
4
d
B(
A)
d
9
2
B(
A)
d
B(
A)
4,0kW
9
4
d
5,5kW
86%
9
7
d
B
(
A
)
B
(
A)
7,5kW
Airflow [m³/h]
82%
11kW
74%
15kW
62%
52%
22 kW
24000 26000
[Pa] Ventilator LEF/MEF-560
n=2930
(2p - 50Hz)
4000
Fan LEF / MEF-560
65%55%
98dB(
A
)
79%
3000
2000
1000
n=2445
(2p - 42Hz)
n=2146
(2p - 37Hz)
n=1440
(4p - 50Hz)
9
4d
B
(
A
)
9
1
d
B
(
A
)
7
9
d
B
(
A
)
65%
18,5kW
11kW
7,5kW
2,2kW
2000
4000 6000 8000 10000 12000 14000 16000 180002000 0 22000
Volumenstrøm [m³/h]
Air ow (m3/h)
55%
9
5.0 Liability
Warranty
Geovent A/S grants a warranty for products, which are
defective, when it can be proved that the defects are due to poor manufacture or materials
on the part of Geovent A/S. The warranty comprises
remedial action (reparation or exchange) until one year after date of shipment. No claims can be made against
Geovent A/S in relation to loss of earnings or
consequential loss as a result of defects on products
from Geovent A/S.
Wear parts like fan impellers are not included in the warranty.
User liability
In order for Geovent A/S to be capable of granting the declared warranty, the user/tter must follow this
manual in all respects.
Under no circumstances may the products be changed in any way, without prior written agreement with
Geovent A/S.
6.0 Declaration of conformity
has been manufactured in compliance with the directions of the Directive Council 2006/42/EEC, regarding machine safety, changes of directive 95/16/EEC and following standards:
UNE-EN ISO 12100: 2012
Date: 04/02 - 2016
Position: Managing Director Name: Thomas Molsen
10
HOVEDGADEN 86 • DK-8831 LØGSTRUP
Tlf.: (+45) 8664 2211 • e-mail: salg@geovent.dk
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