Georgia-Pacific Decorative Wall Panel User Manual

Decorative Wall Panel Installation Instructions
Always remember to follow these important steps when installing decorative wall panels:
1 Condition the panels. 2 Prepare the walls. 3 Space the panels. 4 Use proper nailing and/or gluing patterns.
Please read the Decorative Wall Panel Installation Instructions in their entirety before proceeding!
These instructions describe the proper methods for installing Georgia-Pacific decorative wall panels. These panels are intended for dry interior use only and require care in handling.
1. Conditioning Panels
Condition panels by placing them in the room to be paneled 48 hours prior to installation. Stack the panels on the floor or lean them against a wall, with spacers between each sheet. This allows the room air to circulate around each panel for proper acclimation. Only Lionite®
2. Wall Preparation
Hardboard and MDF Installing panels over existing true walls requires
no preliminary preparation. Sanding high spots on the wall is generally about all you have to do. In most homes, studs are spaced 16” on center, but 24” centers and other spacing may exist especially in exterior walls. Stud spacing must be determined, since panels must be nailed through the backing into studs or furring 16” on center for maximum holding.
Measure stud centers and snap vertical chalklines along the wall for each stud. If studs are over 16” on center, install horizontal furring 16” on center following recommendations in section 10. If you’re paneling over a new wall, check your local building codes to see if you’re allowed to install panels 1/4” and thicker directly to studs without a backing. Panels thinner than 1/4” will require installation of a non-combustible backer over the studs, such as gypsum wallboard. Exterior walls must be insulated and have a 4 mil or greater vapor retarder installed on the side of the wall required in local building codes.
Tileboard Tileboard must be applied to a continuous solid non­combustible backing. Do not apply panels directly to studs or furring strips. On masonry walls (concrete, brick or cinder block) a framework of furring strips or studs overlaid with water-resistant gypsum wallboard is suitable for tileboard application. Exterior walls must have insulation and a minimum 4 mil vapor retarder installed beneath the solid backing.
Arrange Panels If you have chosen simulated woodgrain panels, take a few minutes to stand the panels side-by-side around the room. Arrange them to achieve the most pleasing balance of color and grain pattern, then number the back of each panel in sequence.
3. Cutting Panels
MDF and Hardboard If measured floor-to-ceiling height is 8’ or
less, subtract 1/2” from this measurement to allow 1/4” expansion clearance top and bottom.
Transfer these measurements to panels for cutting. If using a handsaw or table saw, mark and cut the panels face up. If using a portable circular saw or sabre saw, mark and cut panels face down. Cut-outs for door and window sections, electrical switches and outlets or heat registers require careful measurements. Many a good paneling job has been ruined by inaccurate cutting for outlet boxes or heat registers. One method is to mark the outlet box with chalk. Then, place the properly cut panel on the wall and tap at the outlet location. This will transfer an image to the back of the panel and indicate the area for cutting. A 1/4” gap around this area will provide room for spacing and adjustment—the faceplate will cover up the extra space. On an existing wall, adjust the outlet box to meet panel thickness. Unscrew at the top and bottom, wedge a small paneling scrap at screw locations, and tighten.
Tileboard See Spacing, Fitting and Tub and Shower Installation sections.
4. Spacing Between Panels
Hardboard and MDF A 1/16” gap between adjacent panels is
recommended to allow for expansion. Never butt panels tightly. A 3/16” space should be provided around windows and doors.
Tileboard Installation With a Divider Strip
For tileboard installation with divider strips, leave a 3/16” gap between panels, including 1/16” between panel edge and the inside of the moulding.
Tileboard Installation Without a Divider Strip For tileboard installation without divider strips, seal 1/8” space between panels with a high-quality silicone caulk. For a pleasing appearance, and a secure seal, carefully caulk around the tub.
be dry before caulking. Wet adhesive may discolor caulk.
Note: Panel adhesive must
5. Fitting Panels
Hardboard and MDF Put the first panel in place and bring to
adjacent wall in the corner allowing 1/16” space. Make sure it is plumb and both left and right panel edges fall on solid stud backing. The panel may have to be trimmed to allow the outer edge to fall on the center of a stud for nailing. Also, on rough walls, or adjoining a fireplace wall, use a pencil compass to mark the panel on the inner edge, then cut on the scribe line to fit around the obstruction. Before nailing the panels, paint a stripe of color to match the panels groove color on the wall location where the panels will meet.
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Tileboard Start installation at an inside corner. Scribe (mark) and trim panel to fit plumb (vertical). Continue to fit panels making sure that each successive one is plumb.
between panels.
Note: Leave a 1/8” caulking space
6. Adhesive Application
Adhesive application should be used to apply Hardboard and 1/4” MDF*. 1/8” and 5/32” MDF requires both adhesive and nails.
Hardboard and MDF Adhesive should be used to apply panels directly to studs or over existing walls as long as the surface is level, sound and clean. Once the panel is fitted, apply beads of adhesive with a caulking gun in a continuous strip along the top, bottom and both sides of the panel. On intermediate studs, apply beads 3” long and 6” apart. Over solid backing, apply adhesive in a zigzag pattern between studs. Some supplemental nailing will be necessary to hold the panel in place until the adhesive sets. Be sure to read the adhesive manufacturer’s instructions carefully prior to installation, as instructions may vary. Use a hammer and padded wood block (or rubber mallet) to set the glued panel in position.
*Use only a latex water based adhesive with MDF panels. Solvent based adhesive may cause discoloration of finishes on MDF panels.
7. Cementing — Tileboard only
First, thoroughly clean the surface—sanding if necessary—to ensure a smooth, tight bond. Clean any dust from the back of the panels. Do not nail panels in place.
Use a good-quality adhesive and spread according to manufacturer’s instructions. With a 3/16” notched trowel, scrape the panel so that you leave only ridges of adhesive covering the entire back surface of the panel. If you are using moulding, insert prior to setting panels permanently in place.
Now carefully set the panels in place and press them firmly against the wall. After 15 minutes press panels again to ensure proper adhesion.
8. Tub and Shower Installation (Tileboard Only)
In addition to the recommendations in section 7, securely seal all edges and joints with a silicone caulk to prevent water entry. Caulk all gaps where water or moisture can enter and cause damage to the product or structure. Apply according to the manufacturer’s instructions.
Installation With a Divider Strip For tileboard installation with divider strips, leave a 3/16” gap between panels, including 1/16” between panel edge and the inside of the moulding.
Installation Without a Divider Strip For tileboard installation without divider strips, seal 1/8” space between panels with a high-quality silicone caulk. For a pleasing appearance, and a secure seal, carefully caulk around the tub.
Note: Panel adhesive must be
dry before caulking. Wet adhesive may discolor caulk.
9. Nailing Panels
Hardboard and MDF Panel grooves are usually located every 16”,
allowing nails to be placed in the grooves on standard 16” stud centers. Panel matching colored ringshank nails are recommended. Use 1” nails to apply paneling to studs alone, 1-1/2” nails to apply paneling to a solid backing or plaster. Space nails 6” along panel edges and 8” on intermediate studs. Wear eye protection when nailing.
Tileboard Do not nail tileboard. See Cementing and Tub and Shower Installation instructions.
10. Installing Paneling over Masonry
NOTE: Not all panels are approved for below-grade use or over masonry walls. Please consult the instructions printed on the back of each panel to determine suitability for this application. Excessive moisture conditions and high humidity will require correction prior to paneling installation.
NOTE: If installing panels that are less than
1/4” thick
, a solid non-combustible backing such as gypsum wallboard must be placed over the furring strips before application of the panels.
Quarter inch (1/4”) panels can be applied direct to furring. The construction of a lightweight wood frame system (furring strips) will allow paneling to be applied to masonry walls (concrete, brick and cinder block) or walls in bad repair. Furring strips are 1” x 2” lumber or 1/2” plywood cut into strips 1-1/2” wide. Strips should run horizontally 16” apart (based on 8’ ceiling) with vertical members spaced 48” on center where panels meet. Allow 1/2” space at the floor and ceiling with the horizontal strips. Check with a level to make sure each furring strip is flush with the first strip. Use wood shingles or wedges between the wall and strips to assure a uniformly flat surface. Furring strips may be applied to a masonry wall with specially hardened masonry nails. A badly damaged masonry wall may require the construction of a 2” x 3” stud wall, with 16” stud centers, before applying panels.
Masonry walls partially or fully below ground level (below grade) may present a serious dampness problem. Exterior walls must be insulated and have a 4 mil or greater vapor retarder. Holes or cracks in masonry walls must be patched with concrete patching compound and weeping or porous walls must be waterproofed before installing paneling. In either case, consult the masonry product manufacturer for specific application instructions.
11. Wainscot Application
For a unique look use wainscoting to combine panel types. An eight­foot panel cut into thirds will wainscot a 12’ wall to a height of 32”. Apply wainscoting along lower wall by following instructions for panel installation. Repeat same steps with the upper wall. Hide the horizontal seam with a chair rail moulding.
12. Panel Maintenance
Georgia-Pacific pre-finished panels are suitable for normal dry interior use environments. Georgia-Pacific pre-finished paneling should not be used in environments where accumulation of grease, smoke, or other contaminants will require frequent cleaning to remove accumulations. To remove surface accumulations such as dust, wipe with a soft cloth dampened with a furniture polish containing no waxes or silicones. More stubborn accumulations may require wiping with a soft cloth dampened with a solution of lukewarm water and a mild liquid detergent. Wipe dry immediately following this procedure with a clean dry cloth. Tileboard is practi­cally maintenance-free. It never needs wax and can be cleaned with a mild soap on a damp cloth or sponge. Never use abrasive cleansers on panels as it will scratch the finish and dull the panel gloss. Self-adhering tapes may contain solvents in their adhesives. Applying to panels may dissolve the protective coating and damage the panel.
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