Georg Fischer Piping Systems RA 21, RA 21 Special User Manual

Operating Instructions
Code 790 044 762
RA 21 and RA 21 Special
Pipe Cutting and
Bevelling Machines
GEORG FISCHER +GF+
These operating instructions are part
of machine no.: .........................
Table of Contents
Page
0 About these operating instructions 1
1 Notes on safety 2
2 Description of the pipe cutter 4
3 Features and scope of application
of the pipe cutter 5
4 Technical specifications 7
5 Commissioning 8
5.1 Checking the scope of delivery 8
5.2 Transporting and assembling the pipe cutter 9
6 Operation 10
6.1 Fitting the saw blade / additional cutter 10
6.2 Adjusting the pipe diameter 12
6.3 Adjusting the additional cutter 13
6.4 Using stops 14
6.5 Cutting the pipe 16
6.6 Cutting and bevelling the pipe 18
7 Maintenance 20
8 What to do if ...? 22
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0 About these operating
instructions
The symbols used in this manual are explained here to help you quickly understand the operating instructions and use them effectively.
Symbols
Note on safety
This general hazard symbol accompa­nies passages of text which you should read and understand under all circum­stances. By failing to do so you could endanger yourself and others.
Important information
Passages of text which convey important information are accompanied by this symbol. Failing to observe them can cause machine malfunctions or damage.
! Action
This arrow indicates an action you must perform.
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1 Notes on safety
The RA 21/RA 21 Special Pipe Cutting and Bevelling Machine (referred to as a pipe cutter in the following) is a state-of-the-art machine. Using it for purposes other than those described in this manual may cause injury to the user or to others. It may also damage the machine or other equipment.
Therefore: º Always ensure that the machine is in good
working order and always comply with these notes on safety.
Proper use
º Only use the materials and types of pipe
specified in this manual (see chapter 3). Always consult Georg Fischer after-sales service personnel before using other materials.
º Only use the pipe cutter for cutting and
bevelling operations as described in chapter 6.
º Only use original Georg Fischer spare parts
and auxiliaries.
º Inspect the pipe cutter every day for visible
signs of damage or defects. Any damage or defects must be repaired immediately. Work on the electrical installations may only be performed by a qualified electrician.
º Do not use the pipe cutter unless all safety
devises
- restart inhibitor
- overload protection
- saw blade guard are working properly and the fixtures on the vise and baseplate are fitted securely.
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Working with safety in mind
"Make your contribution to safety at the workplace."
Report any unusual behaviour on the part of the machine to the person in charge immediately.
Always work with safety in mind.
º Wear safety goggles during
cutting and bevelling operations.
º Switch the RA 21 (S) off after
completing each stage of work and allow the machine to run a stop.
º Disconnect from the mains before
cleaning the pipe cutter.
The cutter and saw blade may cause injury. Therefore:
º Keep your hands away from the
tools during cutting and bevelling operations.
Keep the pipe cutter dry, do not use in the rain.
Do not use the pipe cutter in areas subject to explosion hazards.
Disposal
Please make sure that material chips and used gear oil are disposed of properly.
Further safety rules
Comply with the regulations, standards and guidelines that apply in your country.
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2 Description of the
pipe cutter
The pipe cutter is a robust, user-friendly, service-friendly and safety-oriented design.
Vise and saw
All mechanically stressed parts are metal. The rounded, smooth edges help to avoid accidents. The saw blade and jaws are close togethers which reduces vibrations during cutting.
Motor and power cable
The motor can be easily removed. The motor housing and switches are made from lightweight, impact-resistant plastic. Integrated into the power cable is a slipring contact which prevents the cable from twisting during cutting.
1 pipe diameter adjusting
facility 2 locking screw 3 worm gear 4 nameplate 5 motor 6 on/off switch 7 locking knob for on/off
switch 8 power cable with slipring
contact 9 vise
4
1
2
3
4
5
6
7
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3 Features and scope of
application of the pipe cutter
The pipe cutter º is a fully configured working machine suitable
for workshop and building site operation;
º is part of the combined KM 2 and GTM 2
pipe cutting and threading machines;
º works using the safety-enhancing principle:
stationary pipe, rotating tool.
The pipe cutter is suitable for º cutting and º bevelling pipes.
The cut pipes are free from burr, so no deburring (in- or outside) is required. This reduces the risk of corrosion.
Scope of application RA 21 RA 21
Special
º pipe Ø 1/4" to 2"
or 10 mm to 63 mm X X
º up to 5.5 mm wall
thickness
Chrome and stainless steel pipes up to 1.5 mm X wall thickness
Solid material Ø 6 mm to 16 mm X
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