Georg Fischer 9900-1BC Operating Manual
Signet 9900-1BC Batch Controller System
*3-9900-1BC.090*
3-9900-1BC.090-1 Rev. A1 03/13 English
Product Manual
Look for the Quick Start icon to quickly
set up your new 9900-1BC.
Safety
WARNING!
• Follow instructions carefully to avoid personal injury.
Panel Mount
• This unit is designed to be connected to equipment which can be hazardous to
persons and property if used incorrectly. Read and understand all associated
equipment manuals and safety warnings before using with this product.
• Remove power to unit before wiring input and output connections.
• Wiring connections to this product should only be performed by qualifi ed personnel.
• Do not use unit if display is cracked or broken.
Compatibility
The Signet 9900-1BC Batch Controller is compatible with the Signet models 515 (8510),
525, 2536 (8512), 2537 and 2540 paddlewheel fl ow sensors, models 2551 and 2552
insertion magmeters, and models 2000, 2507 and 2100 in-line fl ow sensors.
Description
Your new 9900-1BC Batch Controller system includes the following items:
• Signet 9900 Transmitter (Generation II) 3-9900-1P
• Signet Relay Module 3-9900.393
• Signet Batch Module 3-9900.397
Note:
Verify 9900 Transmitter version level under the OPTIONS Menu
Dimensions
3-9900-1BC Batch Controller System
99.06 mm
(3.90 in.)
99.06 mm
(3.90 in.)
29.97 mm
(1.18 in.)
54.10 mm
(2.13 in.)
8.13 mm
(0.32 in.)
3-9900-1BC Batch Controller System
91.44 mm
(3.60 in.)
9900-1BC Batch Controller Manual
2
Installation
System Start-up: Step 1
Prepare the Controller installation location. If the back of the Controller is
diffi cult to access when installed, wire the removable terminal plugs fi rst,
then attach to 9900 Transmitter.
Next step: Wiring (Step 2).
Do not mount in direct sunlight.
Panel Mount Installation
Tools and Equipment Required
• Fine-tooth fi le
• ¼ DIN punch or jigsaw suitable for cutting panel opening to within
1 mm (0.04 in) tolerance.
• ¼ DIN punches are available and recommended for creating clean, precise
openings quickly and easily in most instrument panels.
• If a punch is not available, a jigsaw or other cutting tool can be used.
An adhesive template is provided to help guide the cutting process.
De-burr and smooth the opening with a fi le.
Recommended clearance on all sides between instruments is 25 mm (1 in).
1. Place gasket on instrument, and install through ¼ DIN size opening.
2. Slide mounting bracket over back of instrument until bracket snaps into
latches on sides of instrument.
To remove:
1. Secure instrument temporarily with tape from front or grip from rear of
instrument. DO NOT RELEASE.
2. Press bracket clips outward and remove.
Field Mounting
The Panel Mount unit can be installed in the optional Wall Mount Accessory
(3-9900.392, 159 001 700), for fi eld mount installation.
panel
Quick-clip
mounting
Panel Cutout
92 x 92 mm
(+ 0.8, - 0 mm)
3.6 x 3.6 in.
(+0.031, -0 in.)
Panel Cutout
92 x 92 mm
(+ 0.8, - 0 mm)
3.6 x 3.6 in.
(+0.031, -0 in.)
3-9900.395
H COMM Module
minimum
clearance
25 mm
(1 in.)
gasket on
front side
of panel
plugs
DC Power
Loop Voltage
Panel Cutout
92 x 92 mm
(+ 0.8, - 0 mm)
3.6 x 3.6 in.
(+0.031, -0 in.)
Panel Cutout
92 x 92 mm
(+ 0.8, - 0 mm)
3.6 x 3.6 in.
(+0.031, -0 in.)
CAUTION:
Avoid Electrostatic Discharge (ESD)
• Minimize handling of plug-in modules to reduce the possibility of
damage due to ESD.
• Handle modules by the edges. Never touch any exposed circuitry or
contacts.
• Wear an anti-static wristband or stand on an anti-static mat, or
keep one hand touching a properly grounded pipe or other properly
grounded piece of metal when handling modules.
39900-1BC Batch Controller Manual
Modules
Batch Module
Convert a 9900 Transmitter (Generation II) to a
Batch Controller by plugging in a Batch Module
(3-9900.397).
Optional Module Wiring:
• Wire an external button or keypad (customer
supplied) to stop, start or resume a batch remotely.
• Wire an external input that can inhibit a batch
from starting.
To remove modules:
1) Remove power from the 9900
2) Remove the Relay module
3) Loosen bottom screw of Batch module
4) Carefully grip and squeeze the tabs at the top of
the module to release
5) Pull module away from the unit
6) Do not bend the connecting pins
Relay Module
DC Power
Loop Voltage
3-9900.393 Relay Module
5A 30 VDC
5A VAC
Rating:
~
• The Indicator LEDs on the front panel of the
9900-1BC show the status of Open Collector
(relay 1) and relays 2 and 3.
• Hysteresis and time delay are adjustable for
each relay.
In addition to the Open Collector output in the 9900
base unit, the 9900-1BC has a Relay Module which
adds two programmable dry-contact relays. The
Open Collector output in the base unit uses the
Relay 1 setting in the menus. The Relay Module is
assigned to relays 2 and 3 in the menus.
Dry-contact relays are electromechanical switches
with a moving contact armature. They are suitable
for many general-purpose applications, AC or DC,
including AC loads up to 250 V. Install RC Filter
Kits, 3-8050.396, on relays used to switch motor or
inductive loads.
• Two SPDT dry-contact relay inputs
• User programmable 250 V, 5 A maximum resistive
loading (AC).
• Can switch line voltage (typically 120 to 240 VAC)
• Can switch DC voltage (< 30 VDC @ 5A)
• Larger voltage and current ratings than Open
Collector outputs (30 VDC, 50 mA maximum)
CAUTION:
Switching active loads (usually inductive) can cause
contact arcing suffi cient to damage the relays. The
RC Filter Kit or “snubber” (part number 3-8050.396)
is available as an accessory to reduce or eliminate
these damaging effects. Recommended for inductive
loads greater than 50 VAC (remote relays, solenoids,
pumps, etc.).
4 9900-1BC Batch Controller Manual
Terminal Identifi cation
Terminals 1-2: DC Power
• Required by the instrument
• Provides power to sensors, relays and the LCD backlight
Terminals 3-4: 4 to 20 mA
• Passive 4 to 20 mA output
Terminals 5-6: Open Collector
• Software selectable for Normally Open or Normally Closed
The 9900-1BC requires
regulated 10.8 to 35.2 VDC
(24 VDC nominal) from
an external power supply.
Maximum current draw is
300 mA.
Terminals 7-10: Digital (S
• For sensor wiring
• PC COMM wiring
3
L)/Frequency Input
DC Power
Loop Voltage
Connect sensor wire
plug here as shown on
page 7.
Power
1
2
3
4
5
PWR +
PWR –
Loop +
Loop –
6
OC+OC–
Digital (S3L)/Frequency
SHLD
DATA
GND
V+
Connect power and
open collector wire plug here
as shown on pages 8 and 9.
10978
59900-1BC Batch Controller Manual
Tools Required
• Phillips screwdriver
• Flat-head screwdriver
• Wire strippers
Wiring
System Start-up: Step 2
Wire the transmitter connections with the power off. Keep any 4 to 20
mA and relay-actuated output devices that are connected to it offl ine at
this time. Wire the sensor (pg. 7), power (pg. 8) and Open Collector and
relay(s) (pg. 9).
Next step: System Setup (Step 3).
Wiring Tips:
• Do not route the sensor or DC power cables in conduit containing AC power
wiring. Electrical noise may interfere with sensor signal.
• Routing the sensor cable in grounded metal conduit can help prevent
electrical noise and mechanical damage.
• Seal the cable entry points to prevent moisture damage.
• Only one wire should be inserted into a terminal.
• Splice double wires outside the terminal or use appropriate wire ferrule,
not to exceed 2 mm (0.08 in) diameter.
CAUTION:
DO NOT bundle Relay Module
wiring with other wiring.
Doing so may cause injury and/or damage to
9900 Transmitter, Relay Module, and Batch Module.
All wiring connections to the 9900-1BC are made via removable terminal plugs.
In general:
• Terminals accept 12 to 24 AWG wire.
• Strip 7 mm (0.28 in.) of insulation from wire tips and tin bare ends to
eliminate fraying.
• Insert wire tip or ferrule completely into the terminal and secure with
the screw.
• Do not allow any AC leads that may be connected to the internal relays to
come in contact with low voltage wiring.
CAUTION:
Avoid Electrostatic Discharge (ESD)
• Minimize handling of plug-in modules to reduce the possibility of
damage due to ESD.
• Handle modules by the edges. Never touch any exposed circuitry or
contacts.
• Wear an anti-static wristband or stand on an anti-static mat, or
keep one hand touching a properly grounded pipe or other properly
grounded piece of metal when handling modules.
6 9900-1BC Batch Controller Manual
Sensor Wiring
515 (8510), 525,
2000, 2100, 2507,
2536 (8512), 2540
V+
SHLD
DATA
GND
No connection
2537
2551*
2552
Black
Red
Shield
S1
Blk Red Shld
V+
DATA
-
GND
+
SHLD
Black
Red
White
Shield
Connect the silver (shield)
wire to earth ground in case
of EMI noise interference.
S3L
SHLD
DATA
GND
V+
DATA
GND
V+
S2
Black
Red
White
Frequency
*2551 Blind Magmeter
Output Selection Jumpers
Frequency
DATA
V+
SHLD
No connection
3
S L
SHLD
GND
2551 Technical Notes:
• When the blue jumper
illustrated is placed over
both pins, the 2551-XX11 (Blind Magmeter)
outputs an open collector
frequency signal. When
the jumper is removed (or
placed over one pin for
storage) the
2551-XX-11 outputs a
Digital (S3L) signal.
2551 & 2552
Technical Notes:
• Either Frequency or
Digital (S3L) may
4
be used.
• The frequency output will
3
be displayed as positive
fl ow regardless of the fl ow
direction.
• Signet recommends
confi guring the 2551
4
3
with the Digital (S3L)
output because it is more
accurate.
• Input sensor type is
selected by choosing
between “SENSOR FREQ”
and "SENSOR S3L" in the
INPUT menu.
• 5 VDC power is provided
to the 2551 Magmeter by
the
9900-1BC. No additional
power is required.
Black
Brown
White
Blue
Shield
Black
Brown
White
Blue
Shield
No
X
connection
79900-1BC Batch Controller Manual
Power Wiring
CAUTION!
DO NOT connect your 9900 to AC power.
The 9900 MUST be powered by 10.8-35.2 VDC ONLY.
Stand-alone application Connection to a 4 to 20 mA device
9900
Terminals
PWR +
PWR –
Loop +
Loop –
Red
Black
Batch Module Wiring
3-9900.397
Batch Module
+
–
12 to 32 VDC
9900
Terminals
Power
Supply
±10%
PWR +
PWR –
Loop +
Loop –
Blue
Red
Black
+
–
+
–
Connect an external button or keypad (not supplied)
to remotely control the 9900-1BC by wiring the
Batch Module as shown.
Start
Power
Supply
12 to 32 VDC
±10%
4 to 20 mA
Device
Stop/Inhibit
Resume
Common
9900-1BC Batch Controller Manual
8
Start
Stop
Inhibit*
Resume
Common
*Wire an external input as override
for preventing batch from starting.
Relay and Open Collector Wiring
Open Collector Wiring
• Longer life than a mechanical relay
• No moving parts
• Faster ON/OFF switching capabilities than mechanical relays
• Can switch DC voltage only (< 30 VDC, < 50 mA)
• Not recommended for use with inductive loads
Fail-Safe Behavior
No matter the setting, the Open Collector output turns off if the 9900 loses power. This must be taken into account
when evaluating system failure consequences. If the system layout requires a “closed” or “on” condition for the
output in case of power loss, a mechanical dry-contact relay (NC contacts) must be used instead of the Open
Collector (R1) output.
The 9900 Open Collector (R1) output provides high-speed switching capability. Signal frequencies can reach
400 pulses per minute.
The 9900 Open Collector (R1) output connection is dependent upon the type of circuit being controlled by the output.
Most indicating instruments or control system inputs require a signal voltage of 0 to 5 V (TTL or CMOS logic levels)
or 0 to 24 V. Therefore, the 9900 Open Collector output circuits must be equipped with a pull-up or pull-down
resistor (not supplied), and a quality regulated 5 to 24 V (depending on the application) power supply (not supplied)
is recommended to function properly.
NPN Style Wiring
Pull-Up Resistor
..ȍ:
PWR +
PWR –
Loop +
Loop –
OC –
OC +
9WR9
Gnd
Input
Gnd
If an external device needs logic 0
(logic LOW) input when the Open
Collector is de-energized in an NPN
confi guration, set R1 NORMAL to
CLOSED in the RELAY menu.
PWR +
PWR –
Loop +
Loop –
OC – OC +
Power
Supply
PLC
Alarm
3:5
3:5±
Loop +
/RRS±
2&±
V+
Gnd
PNP Style Wiring
OC +
Pull-Down Resistor
..ȍ:
Power
Supply
with NORMAL
set to OPEN.
Input
PLC
Gnd
9WR9
Power
Supply
Gnd
99900-1BC Batch Controller Manual
Loading...