Georg Fischer 7000/7001 Operating Manual

Page 1
Signet 7000/7001 Vortex Flow Sensors
*3-7000.090*
3-7000.090 Rev. F 10/05 English
English
1. Mounting Location ...................................................... 1
2. Installation.................................................................... 1
3. Wiring Preparation ...................................................... 2
4. Wiring Options - Frequency Output Models ............. 3
5. Calibration - Frequency Output Models .................... 3
6. Wiring Options - Current Output Models .................. 4
7. Calibration - Current Output Models ......................... 5
8. Specifi cations .............................................................. 6
9. Spare Parts .................................................................. 8
10. Sensor Ordering Tree ............................................... 10
11. End Connectors Ordering Tree ............................... 10
12. Sensor Assembly Part Numbers ..............................11
1. Mounting Location
Minimum upstream/downstream sensor mounting requirements:
• The sensor must be mounted in a rigid pipe to minimize vibration. Always maximize distance between the sensor and pump source.
• Horizontal pipe runs: All mounting angles are acceptable. Avoid air bubbles.
• Vertical pipe runs: All mounting angles are acceptable, with upward fl ow preferred.
• A Reynold’s Number is a dimensionless number used to determine the effects of viscosity, specifi c gravity, and velocity on fl ow sensor performance. To maintain system accuracy, a Reynold’s Number greater than 7,500 is required.
• Reynold's number = 3162.76 x Q x Sg/(µ x ID) where: Q = Flow Rate in GPM; Sg = Specifi c Gravity; µ = Dynamic Viscosity in Centipoise; ID = inside diameter in inches
• Minimum downstream pipe backpressure levels (full pipes) are required to prevent cavitation within the sensor (section 8).
Fluid flow
Sensor is shown without
its usual Cap and Adaptor
Vortices
"bluff body"
Piezoelectric sensor
OPTION: Integral Transmitter (local readout)
Signet Flow
Transmitter
Order
Signet
3-8550-1, 3-8550-2, or 3-8550-3
Inlet Outlet
Flange
Valve/Gate
+GF+
XX DN XX X
XX
10 x I.D. 5 x I.D.
+GF+
XX DN XX X
XX
25 x I.D. 5 x I.D.
Reducer
25 x I.D. 5 x I.D.
2 x 90° Elbow 3 dimensions
25 x I.D. 5 x I.D.
2. Installation
• Choose a mounting location that satisfi es section 1 require­ments.
Connector
Pipe Union nut
End
Connector
O-Ring
+GF+
XX DN XX X
XX
Flow
• Install sensor with arrow pointing in the direction of fl ow. These fl ow sensors are not for bi-directional fl ow.
Sensor available in
PP, PVC, PVDF
O-Ring
+GF+
XX DN XX X
XX
90° Elbow
+GF+
XX DN XX X
XX
15 x I.D. 5 x I.D.
+GF+
XX DN XX X
XX
2 x 90° Elbow
+GF+
XX DN XX X
XX
20 x I.D. 5 x I.D.
.
2.1 Fusion Socket or Solvent Cement Socket
• Fusion socket version: available in HP PVDF, PVDF, or PP. A George Fischer Socket Fusion Joining Machine is required to install the end connectors on the pipeline. Refer to the joining machine manual for installation details.
• Solvent socket version: available in PVC. Follow the PVC ce­ment manufacturer's recommendations and instructions. Avoid excess cement in fi tting joints to prevent port obstruction.
SAFETY INSTRUCTIONS
1. Do not remove from pressurized lines.
2. Never install sensor without O-Rings.
3. Confirm chemical compatibility before use.
5. Do not install/service without following mounting procedure.
6. Wear safety goggles and faceshield during installation/service.
7. Do not alter product construction.
8. Failure to follow safety instructions could result in severe personal injury.
Page 2
2.2 IR/Butt Fusion Sensors
• Available in PVDF or PP. A George Fischer IR weld or Butt Fusion Joining Machine is required to install the end connec­tors onto pipeline. Refer to the IR weld or butt fusion joining machine manual for installation details.
IR/Butt Fusion Connector Kit
+GF+
XX DN XX X
XX
2.3 BCF/IR Sensors
• A George Fischer SYGEF HP BCF/IR Fusion Joining Machine is required to install the end connections. Refer to the SYGEF BCF/IR fusion joining machine manual for installation details.
SAFETY INSTRUCTIONS
1. Do not remove from pressurized lines.
2. Never install sensor without O-Rings.
3. Confirm chemical compatibility before use.
4. Do not exceed maximum temperature/pressure specifications.
5. Do not install/service without following mounting procedure.
6. Wear safety goggles and faceshield during installation/service.
7. Do not alter product construction.
8. Failure to follow safety instructions could result in severe personal injury.
3. Wiring Preparation
Pipe
Union nut
Pipe
Union
nut
BCF/IR
Connector
End
Connector
End
O-Ring
O-Ring,
white
NOTE: Union Connectors are sold
separately (except for HP
- High Purity.)
Flow
+GF+
XX DN XX X
XX
Flow
O-Ring
O-Ring,
white
The vortex sensor's cap base is reversible for either upstream or downstream conduit port orientation. Optional: Refer to steps (A to
F) for conduit port reversal instructions. Required: Refer to steps (A to G) for external wiring requirements.
A
+GF+
XX DN XX X
XX
Flow
Conduit port downstream
B
1. Locking Ring
2. Screw
Mounting base
(top)
Turn Conduit Base 1/2
C
turn to the left and lift
+GF+
XX DN XX X
XX
D
Twist Conduit Base
1/2 turn to the right
Conduit port
+GF+
XX DN XX X
XX
change
E
Conduit upstream
Flow
+GF+
XX DN XX X
XX
1. Insert locking ring
2. Install screw
F
G
Threaded conduit (customer supplied) OR
Watertight connector (customer supplied)
Loop cable downward to prevent moisture seepage into housing
14-22
AWG.
100-150 mm
+GF+
XX DN XX X
XX
4-6 in.
PG 13.5 or 1/2 in. NPT-conduit port
2 Signet 7000/7001 Vortex Flow Sensors
Page 3
4. Wiring Options - Frequency Output Models
The open-collector frequency output requires a three­wire connection between the sensor and the monitoring device.
To wire the vortex sensor frequency output to remote equipment:
• Cable with single twisted-pair plus shield recommend-
4-20 mA & FREQ. OUT
W BLACK RED
HITE
+
F R
E
Q
O
U
T
O
N L
Y
ed.
• Maximum cable length 200 ft.
• Install cable through a conduit port and connect as shown to the terminal block inside the vortex sensor cap.
• Open collector voltage is supplied by Signet instruments.
• Use the 2535/2536 input card setting when wiring to the Signet 9010 Intelek-Pro Flow Controller
To wire the vortex sensor frequency output to a Signet 8550 Integral transmitter:
• Disconnect the sensor wires completely from the vortex sensor cap. The cap will not be used.
• Connect the Vortex sensor to the 8550 as shown.
White Ground (frequency out) Loop - (current output)
Red Open Collector pulse (for frequency output) Not used for current output
Black +3.5-24 VDC +DC Voltage
-
Ground (for frequency out) Loop - (for current output)
+
+3.5-24 VDC +DC Voltage
FREQ OUT ONLY
Open Collector pulse (for frequency output) Not used for current output systems
Out to remote equipment
Sensr Gnd
9
(SHIELD)
Sensr IN
8
(RED)
Sensr V+
7
(BLACK)
Signet 8550 Integral fl ow transmitter
+GF+
XX DN XX X
XX
5. Calibration - Frequency Output Models
This sensor model provides an open-collector frequency output directly proportional to the fl ow rate. The frequency output is held at
0 Hz. When the fl ow rate is below the minimum operating range (see specs.). The following K-factors represent the number of pulses generated by the sensor for each engineering unit of water measured. If fl uids other than water are used, then custom calibration is required.
K-Factors - ANSI & Metric Piping Systems
Sensor Material
PVC, SCH 80 3-7000-5x
PVC, Metric 3-7000-6x
PP, Metric 3-7000-4x
PVDF, Metric 3-7000-3x
HP PVDF BCF/IR Socket (-2x)
HP PVDF BCF/IR Butt (-1x)
Flow Units
U.S. Gallons 1837.39 802.34 361.30 138.76 88.296 39.133
Liters 485.44 211.98 95.455 36.660 23.328 10.339
U.S. Gallons 1248.31 538.45 243.84 114.66 61.415 29.686
Liters 329.81 140.50 64.422 30.292 16.226 7.843
U.S. Gallons 1385.46 572.51 265.76 138.41 70.719 35.096
Liters 366.04 151.26 70.213 36.568 18.684 9.272
U.S. Gallons 1381.71 582.63 265.97 111.81 50.732 25.443
Liters 365.05 153.93 70.270 29.540 13.403 6.722
U.S. Gallons 1396.90 575.71 254.11 110.86 50.431 25.537
Liters 369.07 152.10 67.137 29.288 13.324 6.747
U.S. Gallons 1400.00 575.70 254.31 110.48 51.855 25.568
Liters 369.88 152.10 67.190 29.188 13.700 6.755
d20 DN15 (-x1) d25 DN20 (-x2) d32 DN25 (-x3) d40 DN32 (-x4) d50 DN40 (-x5) d63 DN50 (-x6)
(i.d.≈0.5 inch) (i.d.≈0.75 inch) (i.d.≈1 inch) (i.d.≈1.25 inch) (i.d≈1.5 inch) (i.d≈2 inch)
K-factor Conversion Formulas:
1 U.S. gallon = 0.003785 cubic meters 1 U.S. gallon = 0.0000003069 acre feet 1 U.S. gallon = 8.3454 pounds of water
1 U.S. gallon = 3.785 liters 1 U.S. gallon = 0.8327 imperial gallons
3Signet 7000/7001 Vortex Flow Sensors
Page 4
6. Wiring Options - Current Output Models
4-20 mA & FREQ. OUT
WHITE BLACK
+
Q
E R F
T
U
O
Y
L
N
RED
O
4 to 20 mA
PLC
• PLC without an internal trans- mitter power supply
• PLC with a 4 to 20 mA indicator
4-20 mA & FREQ. O
WHITE BLACK
24*
VDC
4 to 20 mA
CH +
CH ­(gnd)
-
250Ω*
-
+
+GF+
XX DN XX X
XX
UT
RED
+
Q
E R F
T
U
O
LY
N
O
Fuse** 1/8A
External
power supply
+
indicator
CH +
CH ­(gnd)
-
+GF+
XX DN XX X
-
+
Fuse** 1/8A
XX
External
power supply
VDC
+
24*
4-20 mA &
UT
FREQ. O
WHITE BLACK
RED
+
Q
E R F
T
U
O
Y
L
N
O
1 to 5 VDC
recorder
• PLC with a 1 to 5 VDC chart recorder
-
+
External
power supply
+GF+
XX DN XX X
XX
Fuse** 1/8A
* Refer to the maximum Loop Impedance for minimum operating voltage requirements in the Specifi cations section. ** 1/8 Amp. fuse recommended (customer supplied)
4 Signet 7000/7001 Vortex Flow Sensors
+
24*
VDC
-
CH +
CH -
250Ω*
(gnd)
Page 5
7. Calibration - Current Output Models
A
This sensor model outputs a 4 to 20 mA current signal directly proportional to the fl ow rate. The current output is held at 4 mA when
fl ow is less than the minimum velocity specifi cation, and increases to 20 mA at the maximum fl ow velocity specifi cation, see section 8. Use the following formula to calculate the expected current output level at a specifi c fl ow velocity.
Fluid Velocity in pipe
Max sensor velocity (section 8)
X 16
+ 4
= Expected current
output (mA)
Example: In a pipe with a fl ow velocity of 2 m/s, the expected cur-
rent output is calculated as 12.0 mA.
2 (m/s)
4 (m/s)
X 16
+ 4
= 12.0 m
7.1 Velocity to Rate or Rate to Velocity Conversion Formulas
A. Metric Conversion Formulas V = fl owrate
EXAMPLES:
lpm to m/s: PVDF, sensor d63 with a known fl owrate V = 200 lpm (id = 55 from table below);
v(m/s) = 200 / (552 * 0.0471) = 1.40
m/s to lpm: (optional)
B. American Conversion Formulas V = fl owrate
EXAMPLES:
gpm to ft/s: PVDF, sensor d63 with a known fl owrate V = 100 gpm (id = 55 from table below);
ft/s to gpm: (optional)
1 lpm = 0.264 gpm 1 m/s = 3.28 ft/s
Sensors Pipe Size
PVDF / HP PVDF
PP d20 DN15 0.50 4.98 4.00 39.66 1.64 1.32 13.12 10.48
PVC Sched­ule 80
PVC Metric d20 DN15 0.50 5.28 4.00 42.42 1.64 1.39 13.12 11.21
d20 DN15 0.50 4.98 4.00 39.66 1.64 1.32 13.12 10.48
d25 DN20 0.50 8.94 4.00 71.70 1.64 2.36 13.12 18.94
d32 DN25 0.40 11.76 4.00 117.78 1.31 3.11 13.12 31.12
d40 DN32 0.40 21.18 4.00 211.56 1.31 5.60 13.12 55.89
d50 DN40 0.30 26.76 4.00 356.70 0.98 7.07 13.12 94.24
d63 DN50 0.30 42.78 4.00 570.18 0.98 11.30 13.12 150.64
d25 DN20 0.50 8.94 4.00 71.70 1.64 2.36 13.12 18.94
d32 DN25 0.40 11.76 4.00 117.78 1.31 3.11 13.12 31.12
d40 DN32 0.40 18.12 4.00 181.14 1.31 4.79 13.12 47.86
d50 DN40 0.30 21.48 4.00 286.68 0.98 5.68 13.12 75.74
d63 DN50 0.30 34.62 4.00 461.88 0.98 9.15 13.12 122.03
1/2 in. 0.50 4.29 4.00 31.86 1.64 1.13 13.12 8.42
3/4 in. 0.50 7.63 4.00 57.73 1.64 2.02 13.12 15.25
1 in. 0.40 9.97 4.00 95.43 1.31 2.63 13.12 25.21
1 1/4 in. 0.40 18.70 4.00 181.14 1.31 4.94 13.12 47.86
1 1/2 in. 0.30 19.35 4.00 251.12 0.98 5.11 13.12 66.35
2 in. 0.30 32.57 4.00 425.29 0.98 8.61 13.12 112.36
d25 DN20 0.50 9.42 4.00 75.42 1.64 2.49 13.12 19.93
d32 DN25 0.40 12.72 4.00 127.44 1.31 3.36 13.12 33.67
d40 DN32 0.40 20.52 4.00 205.26 1.31 5.42 13.12 54.23
d50 DN40 0.30 23.76 4.00 316.86 0.98 6.28 13.12 83.71
d63 DN50 0.30 38.22 4.00 509.70 0.98 10.10 13.12 134.66
PVC sensor, d32 with a known fl ow velocity v = 2 m/s (id = 26 from table below);
V(lpm) = 2 * 262 * 0.0471= 63.68
v(ft/s) = 100 / (552 * 0.0038) = 8.7
PVC sensor, d32 with a known fl ow velocity v = 10 ft/s (id = 26 from table below);
V(gpm) = 10 * 262 * 0.0038 = 25.69
v (m/s) V (lpm) v (m/s) V (lpm) v (ft/s) V (gpm) v (ft/s) V (gpm)
v = known fl ow velocity
v = known fl ow velocity
Metric Conversion Data American Conversion Data
Min Flow Max Flow Min Flow Max Flow
Scale the receiving devices such that 4 mA = zero flow and 20 mA = full scale (max flow)
Jumps above 4 mA up to minimum flow reading
0
OPERATIONAL SCENARIO: At low flow (below minimum flow rate for this sensor), sensor output is 4 mA. The instant the flow rate exceeds the minimum, the output jumps to reflect the min. measurable flow rate. At max. flow rate, output peaks at 20 mA.
V (lpm) to v (m/s) v = V / (id2 * 0.0471)
V (gpm) to v (ft/s)
2
v = V / (id
* 0.0038)
Loop Range: GPM
00.000 -> 100.00
Minimum Flow Rate
< min flow = 4mA
(clamped at 4mA until min. flow rate)
Flow Rate
Optional: v (m/s) to V (lpm) V = v * id2 * 0.0471
Optional: v (ft/s) to V (gpm) V = v * id2 * 0.0038
Maximum Flow Rate (saturates at 20 mA)
max. flow
(100 gpm in
this example)
20 mA
Current Output in milliAmps (mA)
4 mA
5Signet 7000/7001 Vortex Flow Sensors
Page 6
8. Specifi cations
8
p
Backpressure Calculation
• Minimum downstream pipe backpressure levels (full pipes) are required to prevent cavitation within the sensor. The minimum backpressure is calculated by the following formula: 2.7 x ∆P + 1.3 x Po (∆P = Pressure drop across sensor. Po = Water saturation vapor pressure at operating temperature.)
1. Using Pressure Drop Graph, fi nd ∆P by locating your maximum fl ow rate on specifi c sensor size line.
2. Using the Water Saturation Vapor Pressures Chart, fi nd Po at operating temperature.
3. Calculate minimum back pressure needed using formula.
conduit base
(enclosure box)
3 3/4"
Ring Seal
Dimensions of Adapter & Liquid Tight Connector as Mounted
Center
line
Adapter
NPT to
PG 13.5
Kit,Adapter, NPT to PG 13.5 3-0000.393
159.000.618
PG 13.5
Liquid
tight
Conn.
Technical Data
Wetted materials:
• Sensor: PVC, PP, PVDF, or SYGEF HP PVDF
• Union O-Rings: FPM or EPDM
Pipe size range:
• PP/PVDF, Metric: d20 to 63 mm, DN15 to 50 mm
• PVC, SCH 80: 0.5 to 2.0 in.
Flow range:
• d20 to d25 (0.5 to 0.75 in.) sensors: 0.5 to 4 m/s (1.6 to 13 ft/s)
• d32 to d40 (1.0 to 1.25 in.) sensors: 0.4 to 4 m/s (1.3 to 13 ft/s)
• d50 to d63 (1.5 to 2.0 in.) sensors: 0.3 to 4 m/s (1.0 to 13 ft/s)
NOTE: Below these velocity ranges, Vortex output is non-linear.
Enclosure:
• Rating: NEMA 4X/IP65
• Material: PC/PBT blend of resins
• Seals (2): Buna-N
Electrical:
• Accuracy: ±1% of reading @ 25°C
• Repeatability: ±0.5% of reading @ 25°C
• Immunity: EN50082-2
• Emissions: EN55011
• Reverse polarity protection
Electrical - Frequency Output Model
• Power: 3.5 to 24 VDC, regulated, 1.5 mA max
• Output type: Open-collector NPN transistor, 10 mA max sink, 24 VDC max pull-up voltage, 0 to 300 Hz (size dependent), 50% duty cycle, non-isolated
Electrical - Current Output Model
• Power: 10 to 27 VDC, regulated, 20 mA max
Pressure Drop Graph
14.5
1.45
0.145
si bar
1.00
P)
0.10
Pressure Drop (
0.01
gpm
1 10 100 1000
lpm
3.78
Sensor size:
d20 d25 d32 d40
37.8
d50 d63
Medium: W ater
@ 20 °C (68 °F)
Flo w Ra te (V)
378 37855
Water Saturation Vapor Pressures at Operation Temperatures
°C -20-100 10202530405065
°F -4 14 32 50 68 77 86 104 122 149 Po (bar) 0.001 0.003 0.006 0.012 0.023 0.32 0.042 0.074 0.123 0.25 Po (psia) 0.014 0.038 0.088 0.178 0.338 0.458 0.614 1.067 1.784 3.626
bar
psi
232
16
217.5
15
203
14
188.5
13
174
12
159.5
11
145
10
130.5
9
116
8
101.5
7
Pressure
87
6
72.5
5
58
4
43.5
3
29
2
14.5
1 0
PVC-PN16
PP-PN10
0
-58 -40 -22 -4 14 32 50 68 86 104 122 140 15
-50 -40 -30 -10 10- 20 30 40 50 60 70
0-20
PVDF-PN16
Temperature
Current loop (2-wire):
• Loop impedance: 1 Ω maximum at 7 VDC 300 Ω maximum at 12 VDC 800 Ω maximum at 24 VDC 1000 Ω maximum at 30 VDC
• 4 to 20 mA output fi xed from 0 to 13 ft/s
• Resolution: 6 µA
Environmental
Maximum media press./temp.:
• PVDF: 16 bar @ 0°C, 9.8 bar @ 65°C (232 psi @ 32°F, 144 psi @ 149°F)
• PP: 10 bar @ 0°C, 2.9 bar @ 65°C (145 psi @ 32°F, 42 psi @ 149°F)
• PVC: 16.2 bar @ 0°C, 3.7 bar @ 60°C (235 psi @ 32°F, 54 psi @ 140°F)
• Ambient temp.: 0 to 65°C (32 to 149°F)
• Storage temp.: -15 to 80°C (5 to 176°F)
• Relative humidity: 0 to 95%, non-condensing
• Max. vibration: 1 mm or 1g double amplitude @ 500 Hz
Standards and Approvals
• Manufactured under ISO 9001 and ISO 14001
• CE
6 Signet 7000/7001 Vortex Flow Sensors
Page 7
Dimensions
HP BCF/IR True Union
H
+GF+
XX DN XX X
XX
e
l
L
Conduit port: PG13.5 or 1/2 in. NPT
HP BCF/IR True Union
d C losest DN D L l H e mm in c h s i z e mm mm in c h mm inc h mm i n c h mm i n c h mm
20 1/ 2 15 47 1.85 226 8.90 90 3.54 117 4.61 1.9 25 3/ 4 20 57 2.24 236 9.29 100 3.94 120 4.72 1.9 32 1 25 64 2.52 248 9.76 110 4.33 123 4.84 2.4 40 1-1/4 32 78 3.07 286 11.26 110 4.33 127 5.00 2.4
d
D
50 1-1/2 40 89 3.50 298 11.73 120 4.72 132 5.20 3.0 63 2 50 109 4.29 317 12.48 130 5.12 139 5.47 3.0
• HP BCF/IR True Union supplied with white FPM o-rings.
• All HP Sensors are 100% cleaned, inspected and double-bagged in heat-sealed PA6/PE liners.
HP Socket Fusion True Union PVDF Socket Fusion PP Socket Fusion
Conduit port: PG13.5 or 1/2 in. NPT
H
+GF+
XX DN XX X
XX
d
D
l
Dimension L ± 3 mm (±0.1 in.)
L
PVDF Butt Fusion / IR PP Butt Fusion / IR
Conduit port: PG13.5 or
H
+GF+
XX DN XX X
XX
e
l
1/2 in. NPT
L
Dimension L ± 3 mm (±0.1 in.)
Shown with Butt Fusion/IR connectors
PVC Sch 80 Solvent Socket; PVC Metric Solvent Socket
Conduit port: PG13.5 or 1/2 in. NPT
H
+GF+
XX DN XX X
XX
d
D
l
Dimension L ± 3 mm (±0.1 in.)
L
HP Socket Fusion True Union; PVDF and PP, Socket Fusion d C losest DN D L l H mm I nc h s i z e mm mm inc h mm i nc h mm inc h mm i nc h
20 1/2 15 47 1.85 128 5.04 90 3.54 117 4.61 25 3/4 20 57 2.24 142 5.59 100 3.94 120 4.72 32 1 25 64 2.52 156 6.14 110 4.33 123 4.84 40 1-1/4 32 78 3.07 160 6.30 110 4.33 127 5.00 50 1-1/2 40 89 3.50 176 6.93 120 4.72 132 5.20 63 2 50 109 4.29 194 7.64 130 5.12 139 5.47
• HP Socket Fusion True Union supplied with black FPM o-rings.
• All HP Sensors are 100% cleaned, inspected and double-bagged in heat-sealed PA6/PE liners.
PVDF & PP Butt Fusio n/ IR c onnectors d C losest DN D L l H e mm Inc h siz e mm mm i n c h mm inch mm i nc h mm inch mm
20 1/2 15 47 1.85 196 7.72 90 3.54 117 4.61 1.9 25 3/4 20 57 2.24 212 8.35 100 3.94 120 4.72 1.9 32 1 25 64 2.52 228 8.98 110 4.33 123 4.84 2.4
D
40 1-1/4 32 78 3.07 234 9.21 110 4.33 127 5.00 2.4 50 1-1/2 40 89 3.50 250 9.84 120 4.72 132 5.20 3.0 63 2 50 109 4.29 266 10.47 130 5.12 139 5.47 3.0
PVC Sch 80 Solvent Socket
DLlH
Inch size mm inch mm inch mm inch mm inch
1/2 43 1.69 128 5.04 90 3.54 117 4.61 3/4 53 2.09 144 5.67 100 3.94 120 4.72
1 60 2.36 160 6.30 110 4.33 123 4.84 1-1/4 74 2.91 168 6.61 110 4.33 127 5.00 1-1/2 83 3.27 188 7.40 120 4.72 132 5.20
2 103 4.06 212 8.35 130 5.12 139 5.47
PVC Metric Solvent Socket d C losest DN D L l H mm Inch siz e mm mm i nc h mm inch mm i n c h mm i nc h
20 1/2 15 43 1.69 136 5.35 90 3.54 117 4.61 25 3/4 20 53 2.09 150 5.91 100 3.94 120 4.72 32 1 25 60 2.36 166 6.54 110 4.33 123 4.84 40 1-1/4 32 74 2.91 166 6.54 110 4.33 127 5.00 50 1-1/2 40 83 3.27 186 7.32 120 4.72 132 5.20 63 2 50 103 4.06 196 7.72 130 5.12 139 5.47
7Signet 7000/7001 Vortex Flow Sensors
Page 8
9. Spare Parts
For retrofit of earlier Signet part numbers 152.xxx.xxx, use 3-8055.
Conduit Base Kit 3-8054
159.000.619
Ring Nut 3-8050.562-2
159.000.621
screw
locking ring
conduit base
(enclosure box)
base seal
End
Union
conn.
nut
PG 13.5 Liquid tight Conn.
threaded plug
Adapter NPT to PG 13.5
Ring Seal
+GF+
XX DN XX X
XX
O-Ring (see table below)
End Connector Kit (see table on next page)
NOTE: For Sensor part num-
bers, see pages 10 and 11
Kit,Adapter, NPT to PG 13.5 3-0000.393
159.000.618
Spare O-Rings
Description “Size
(mm)”
Material “Mfr. Part No.
(2 pieces)”
“Code
(1 piece. order 2 pcs.)”
O-Ring(s) [1 or 2 pieces] d20 EPDM 3-7000.390-01 748.410.038 O-Ring(s) [1 or 2 pieces] d25 EPDM 3-7000.390-02 748.410.044 O-Ring(s) [1 or 2 pieces] d32 EPDM 3-7000.390-03 748.410.195 O-Ring(s) [1 or 2 pieces] d40 EPDM 3-7000.390-04 748.410.052 O-Ring(s) [1 or 2 pieces] d50 EPDM 3-7000.390-05 748.410.134 O-Ring(s) [1 or 2 pieces] d63 EPDM 3-7000.390-06 748.410.135 O-Ring(s) [1 or 2 pieces] d20 FPM (Viton) 3-7000.390-07 749.410.038 O-Ring(s) [1 or 2 pieces] d25 FPM (Viton) 3-7000.390-08 749.410.044 O-Ring(s) [1 or 2 pieces] d32 FPM (Viton) 3-7000.390-09 749.410.195 O-Ring(s) [1 or 2 pieces] d40 FPM (Viton) 3-7000.390-10 749.410.052 O-Ring(s) [1 or 2 pieces] d50 FPM (Viton) 3-7000.390-11 749.410.134 O-Ring(s) [1 or 2 pieces] d63 FPM (Viton) 3-7000.390-12 749.410.135 O-Ring(s) [1 or 2 pieces] d20 FPM white 3-7000.390-13 749.410.005 O-Ring(s) [1 or 2 pieces] d25 FPM white 3-7000.390-14 749.410.006 O-Ring(s) [1 or 2 pieces] d32 FPM white 3-7000.390-15 749.410.120 O-Ring(s) [1 or 2 pieces] d40 FPM white 3-7000.390-16 749.410.062 O-Ring(s) [1 or 2 pieces] d50 FPM white 3-7000.390-17 749.410.172 O-Ring(s) [1 or 2 pieces] d63 FPM white 3-7000.390-18 749.410.054
8 Signet 7000/7001 Vortex Flow Sensors
Page 9
9. Spare Parts (continued)
Spare End Connectors
Mfr. Part No. Code
Size END CONNECTOR Material
Complete Kit:
2 ring nuts
2 end connectors
End Connector
Single piece
d20 PVDF, Metric, Butt Fusion, 1/2” 3-7000.391-11 735.608.606 735.690.406 d25 PVDF, Metric, Butt Fusion, 3/4” 3-7000.391-12 735.608.607 735.690.407 d32 PVDF, Metric, Butt Fusion, 1” 3-7000.391-13 735.608.608 735.690.408 d40 PVDF, Metric, Butt Fusion, 1 1/4” 3-7000.391-14 735.608.609 735.690.409 d50 PVDF, Metric, Butt Fusion, 1 1/2” 3-7000.391-15 735.608.610 735.690.410 d63 PVDF, Metric, Butt Fusion, 2” 3-7000.391-16 735.608.611 735.690.411
d20 PVDF, Metric, Fusion Socket, 1/2” 3-7000.391-21 735.600.106 735.690.406 d25 PVDF, Metric, Fusion Socket, 3/4” 3-7000.391-22 735.600.107 735.690.407 d32 PVDF, Metric, Fusion Socket, 1” 3-7000.391-23 735.600.108 735.690.408 d40 PVDF, Metric, Fusion Socket, 1 1/4” 3-7000.391-24 735.600.109 735.690.409 d50 PVDF, Metric, Fusion Socket, 1 1/2” 3-7000.391-25 735.600.110 735.690.410 d63 PVDF, Metric, Fusion Socket, 2” 3-7000.391-26 735.600.111 735.690.411
Union Nut
Single piece
d20 PP Metric, Butt Fusion, 1/2”: 3-7000.391-31 727.608.506 727.690.406 d25 PP Metric, Butt Fusion, 3/4” 3-7000.391-32 727.608.507 727.690.407 d32 PP Metric, Butt Fusion, 1” 3-7000.391-33 727.608.508 727.690.408 d40 PP Metric, Butt Fusion, 1 1/4” 3-7000.391-34 727.608.509 727.690.409 d50 PP Metric, Butt Fusion, 1 1/2” 3-7000.391-35 727.608.510 727.690.410 d63 PP Metric, Butt Fusion, 2” 3-7000.391-36 727.608.511 727.690.411
d20 PP Metric, Fusion Socket, 1/2” 3-7000.391-41 727.600.106 727.690.406 d25 PP Metric, Fusion Socket, 3/4” 3-7000.391-42 727.600.107 727.690.407 d32 PP Metric, Fusion Socket, 1” 3-7000.391-43 727.600.108 727.690.408 d40 PP Metric, Fusion Socket, 1/1/4” 3-7000.391-44 727.600.109 727.690.409 d50 PP Metric, Fusion Socket, 1 1/2” 3-7000.391-45 727.600.110 727.690.410 d63 PP Metric, Fusion Socket, 2” 3-7000.391-46 727.600.111 727.690.411
d20 PVC Sch80, 1/2” 3-7000.391-51 721.602.006 721.690.006 d25 PVC Sch80, 3/4” 3-7000.391-52 721.602.007 721.690.007 d32 PVC Sch80, 1” 3-7000.391-53 721.602.008 721.690.008 d40 PVC Sch80, 1 1/4” 3-7000.391-54 721.602.009 721.690.009 d50 PVC Sch80, 1/1/2” 3-7000.391-55 721.602.010 721.690.010 d63 PVC Sch80, 2” 3-7000.391-56 721.602.011 721.690.011
d20 PVC Metric, 1/2” 3-7000.391-61 721.600.106 721.690.006 d25 PVC Metric, 3/4” 3-7000.391-62 721.600.107 721.690.007 d32 PVC Metric, 1” 3-7000.391-63 721.600.108 721.690.008 d40 PVC Metric, 1 1/4” 3-7000.391-64 721.600.109 721.690.009 d50 PVC Metric, 1 1/2” 3-7000.391-65 721.600.110 721.690.010 d63 PVC Metric, 2” 3-7000.391-66 721.600.111 721.690.011
9Signet 7000/7001 Vortex Flow Sensors
Page 10
10. Sensor Ordering Tree
• To select a replacement sensor: a) determine if your sensor has a pulse (frequency) or current output; b) determine material type and confi guration; c) determine size.
OUTPUT
0 Frequency Output
1 Current Output (4 to 20 mA)
+GF+
XX DN XX X
+GF+
XX
XX DN XX X
XX
IndustrialHigh Purity (HP)
-
3
11. End Connectors Ordering Tree
3- 0 .
7
0
o-
0
MAT'L./CONFIG.
SYGEF HP-PVDF BCF/IR
*
Butt Fusion True
1
(end connectors included)
SYGEF HP-PVDF BCF/IR
*
Socket Fusion True
2
(end connectors included)
3
PVDF
4
PP
PVC Sch 80
5
Solvent Socket
PVC Metric
6
Solvent Socket
End connector kit options for these sensors are ordered separately. Use selection tree below to determine part number
70
0391-
Union
Union
m
m
s
SIZE
d DN Å inches
1 20mm 15mm 1/2
2 25mm 20mm 3/4
3 32mm 25mm 1
4 40mm 32mm 1 1/4
5 50
6 63
*SYGEF¨ HP is the George Fischer High Purity PVDF formulation and process.
mm
40mm 1 1/2
mm
50mm 2
s
MAT'L./CONFIG.
1
PVDF Metric, Butt Fusion
2
PVDF Metric, Fusion Socket
3
PP Metric, Butt Fusion
4
PP Metric, Fusion Socket
PVC Sch 80
5
PVC Metric
6
10 Signet 7000/7001 Vortex Flow Sensors
1 d20 1/2"
2 d25 3/4"
3 d32 1"
4 d40 1 1/4"
5 d50 1 1/2"
6 d63 2"
SIZE
Page 11
12. Sensor Assembly Part Numbers
Electrical Materials/Confi guration Size (mm) Size (in.) Mfr. Part No. Code
Frequency 3-7000
HP Union BCF/IR True Union
(High Purity Polyvinylidene Fluoride
Bead and Crevice Free /
/ Infra-Red welded)
(shipped with white FPM O-rings)
HP PVDF Socket Fusion True Union
(shipped with FPM O-rings)
PVDF
(shipped with FPM O-rings)
Polypropylene
(shipped with FPM O-rings)
PVC Sch 80 Solvent Socket
(shipped with EPDM O-rings)
PVC Metric Solvent Socket
(shipped with EPDM O-rings)
d20 0.50 3-7000-11 159 000 106 d25 0.75 3-7000-12 159 000 107 d32 1.00 3-7000-13 159 000 108 d40 1.25 3-7000-14 159 000 109 d50 1.50 3-7000-15 159 000 110 d63 2.00 3-7000-16 159 000 111 d20 0.50 3-7000-21 159 000 112 d25 0.75 3-7000-22 159 000 113 d32 1.00 3-7000-23 159 000 114 d40 1.25 3-7000-24 159 000 115 d50 1.50 3-7000-25 159 000 116 d63 2.00 3-7000-26 159 000 117 d20 0.50 3-7000-31 159 000 118 d25 0.75 3-7000-32 159 000 119 d32 1.00 3-7000-33 159 000 120 d40 1.25 3-7000-34 159 000 121 d50 1.50 3-7000-35 159 000 123 d63 2.00 3-7000-36 159 000 123 d20 0.50 3-7000-41 159 000 124 d25 0.75 3-7000-42 159 000 125 d32 1.00 3-7000-43 159 000 126 d40 1.25 3-7000-44 159 000 127 d50 1.50 3-7000-45 159 000 128 d63 2.00 3-7000-46 159 000 1299 d20 0.50 3-7000-51 159 000 130 d25 0.75 3-7000-52 159 000 131 d32 1.00 3-7000-53 159 000 132 d40 1.25 3-7000-54 159 000 133 d50 1.50 3-7000-55 159 000 134 d63 2.00 3-7000-56 159 000 135 d20 0.50 3-7000-61 159 000 136 d25 0.75 3-7000-62 159 000 137 d32 1.00 3-7000-63 159 000 138 d40 1.25 3-7000-64 159 000 139 d50 1.50 3-7000-65 159 000 140 d63 2.00 3-7000-66 159 000 141
11Signet 7000/7001 Vortex Flow Sensors
Page 12
12. Sensor Part Numbers (continued)
Electrical Materials/Confi guration Size (mm) ≈Size (in.) Mfr. Part No. Code
Current
3-7001
HP Union BCF/IR True Union
(High Purity Polyvinylidene Fluoride
Bead and Crevice Free /
/ Infra-Red welded)
(shipped with white FPM O-rings)
HP PVDF Socket Fusion True Union
d20 0.50 3-7001-11 159.000.148 d25 0.75 3-7001-12 159.000.149 d32 1.00 3-7001-13 159.000.150 d40 1.25 3-7001-14 159.000.151 d50 1.50 3-7001-15 159.000.152 d63 2.00 3-7001-16 159.000.153 d20 0.50 3-7001-21 159.000.154 d25 0.75 3-7001-22 159.000.155
(shipped with FPM O-rings)
d32 1.00 3-7001-23 159.000.156 d40 1.25 3-7001-24 159.000.157 d50 1.50 3-7001-25 159.000.158 d63 2.00 3-7001-26 159.000.159
PVDF
(shipped with FPM O-rings)
Polypropylene
d20 0.50 3-7001-31 159.000.160 d25 0.75 3-7001-32 159.000.161 d32 1.00 3-7001-33 159.000.162 d40 1.25 3-7001-34 159.000.163 d50 1.50 3-7001-35 159.000.164 d63 2.00 3-7001-36 159.000.165 d20 0.50 3-7001-41 159.000.166 d25 0.75 3-7001-42 159.000.167 d32 1.00 3-7001-43 159.000.168 d40 1.25 3-7001-44 159.000.169 d50 1.50 3-7001-45 159.000.170
(shipped with FPM O-rings)
PVC Sch 80 Solvent Socket
d63 2.00 3-7001-46 159.000.171 d20 0.50 3-7001-51 159.000.172 d25 0.75 3-7001-52 159.000.173 d32 1.00 3-7001-53 159.000.174 d40 1.25 3-7001-54 159.000.175 d50 1.50 3-7001-55 159.000.176
(shipped with EPDM O-rings)
PVC Metric Solvent Socket
d63 2.00 3-7001-56 159.000.177 d20 0.50 3-7001-61 159.000.178 d25 0.75 3-7001-62 159.000.179 d32 1.00 3-7001-63 159.000.180 d40 1.25 3-7001-64 159.000.181
(shipped with EPDM O-rings)
d50 1.50 3-7001-65 159.000.182 d63 2.00 3-7001-66 159.000.183
George Fischer Signet, Inc. 3401 Aerojet Avenue, El Monte, CA 91731-2882 U.S.A. • Tel. (626) 571-2770 • Fax (626) 573-2057 For Worldwide Sales and Service, visit our website: www.gfsignet.com • Or call (in the U.S.): (800) 854-4090
3-7000.090 Rev.F 10/05 English © George Fischer Signet, Inc. 2002 Printed in U.S.A. on recyclable paper
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