Georg Fischer 5800CR Operating Manual

Page 1
Signet 5800CR Conductivity/Resistivity Monitor
*3-5800CR.090-1*
3-5800CR.090-1 Rev. H 3/06 English
CAUTION!
• Refer to instruction manual for more details.
• Remove power to unit before wiring input and output connections.
• Follow instructions carefully to avoid personal injury.
English
Contents
1. Power Connections
2. Compatible Sensor Wiring
3. 4 - 20 mA Current Output Connections
4. Relay Connections
5. Relay Operation
8. Temperature Coeffi cient
9. Parts and Accessories
10. Specifi cations
11. Quick Reference Menu Parameters
12. Troubleshooting
13. Maintenance
6. Menu Functions
7. Parts Per Million (PPM) Factor
Remove terminal blocks for easy wiring
1.
Std. Sensor
U
L
LISTED 77CJ
Freq. IN
Freq. IN
Sen. Pwr.
Open Collector Sensor
12-24 V
10 W
+
+
Iso. Gnd
output
2.
2
1
Gnd
+
Gnd
Total
AUX
PLS
output
-
Flow
reset
Patent No. D376,328
3.
Std. Sensor
U
L
LISTED 77CJ
Freq. IN
Freq. IN
Open Collector Sensor
1. Power Connections 2. Compatible Sensor Wiring
CAUTION! Never connect 110 VAC or 220 VAC to rear power
terminals. High voltage AC will damage instrument and void warranty.
5800CR
= Double Insulated
= DC or AC power
12-24 V
10 W
+
-
Terminals
-
+
External power supply
12 - 24 VDC
OR
12 - 24 VAC
Technical Notes:
• To reduce the possibility of noise interference, isolate AC power lines from signal lines.
• Maximum 4-20 mA loop impedance (sec. 3) is affected by the supply voltage.
20.0
Signet
Sensor: Range (mS): 3-2819-1 (0.01) 0.055 - 100 (10 kΩ - 18 MΩ) 3-2820-1 (0.1) 1 - 1,000 3-2821-1 (1.0) 10 - 10,000 3-2822-1 (10.0) 100 - 200,000 3-2823-1 (20.0) 200 - 400,000
Technical Notes:
Resistivity measurements within the 10 MΩ to 18 MΩ range
• must be performed in solution temperatures from 20°C to 100°C.
• Use three conductor shielded cable for cable extensions up to 30 m (100 ft) max.
• Cable shield MUST be maintained through cable splice.
10.0
0.01
0.1
1.0
+
Gnd
PLS
Iso. Gnd
Sen. Pwr.
output
12-24 V
10 W
+
-
2
1
Gnd
+
Total
AUX
reset
output
Silver (Shld)
Black
White Red
Temp. IN
Signal IN
Flow
Patent No. D376,328
Iso. Gnd
5800CR Terminals
+
-
Shld
4-20
mA
3. 4-20 mA Current Output Connections
Fuse**
1/8A
4 - 20 mA*
*
-
+
-
4-20
mA
Signet 5800CR Conductivity/Resistivity Monitor
5800CR
Conductivity
Terminals
To isolate output and prevent ground loop problems:
1. Use monitor device with isolated inputs, or
2. Use separate DC supply for 5800CR and monitor device, or
3. Power 5800CR with 12 - 24 VAC step down transformer
Technical Notes:
** 1/8A fuse recommended (customer supplied) * 4-20 mA output is internally powered (non-isolated), maximum
loop impedance 350 Ω with a 12 V instrument supply voltage, 950 Ω with a 24 V instrument supply voltage.
1
Page 2
4. Relay Connections
Two internal relay contact sets (COM, NO, and NC) may be used for external device control. Front panel LED annunciators indicate the activation status of each relay. Each relay can control up to two devices simultaneously, as shown. Relay operation modes include Low alarm, High alarm, and Proportional Pulse (sec. 5).
Common device connections include:
• Pulse mode - metering pump control
• Pulse mode - solenoid valve control
• Low or High mode - warning lamps
• Low or High mode - bells or sirens
• Low or High mode - external heavy-duty relay
5800CR
Terminals
NO
C
NC
+
External AC/DC
Relay 1Relay 2
NO
power
Relay
De-energized
C
NO
NC
C
NC
Device
+
A
-
Relay
Energized
C
NO
NC
-
-
Device
B
+
Wiring Example Right Device A IS powered when relay 2 is de-energized (front panel LED "off"). Power is discontinued when the relay 2 setpoint is reached (front panel LED "on"). Device B IS NOT powered when the relay 2 is de-energized. Power is applied after the relay 2 setpoint is reached.
Technical Notes:
• Maximum relay contact ratings: 5 A @ 30 VDC, 5 A @ 125 VAC, or 3 A @ 250 VAC
• An external heavy-duty relay must be used for devices with surge currents or operating currents that exceed the above specifi cations.
5. Relay Operation
A. LOW alarm mode
The relay is energized when the solution conductivity (mS) drops below the setpoint, and is de-energized when the solution conductivity rises above the setpoint plus hysteresis (sec. 6.2F, 6.2G).
B. HIGH alarm mode
The relay is energized when the solution conductivity (mS) rises above the setpoint and is de-engergized when the solution conductivity falls below the setpoint plus hysteresis (sec. 6.2F, 6.2G).
S
Low setpoint=
Adjustable hysteresis=
Relay energized=
Relay de-energized=
C. Proportional PULSE mode The proportional pulse relay configuration is primarily designed for metering pump control. The operator is prompted to enter a minimum and maximum conductivity setpoint and maximum pulse rate for the assigned relay (sec. 6.2H, 6.2I). Relay pulse width is fixed at 130 ms. Refer to the operation examples below.
• Metering pump chemical addition (dry contact activation type required)
High setpoint=
Adjustable hysteresis=
Relay energized=
Relay de-energized=
S
300 pulses
Example 1 (right): As the process conductivity (S) rises above the minimum pulse setpoint (10 S) the relay begins pulsing; triggering the metering pump for deionized water addition. As the process conductivity continues to rise, pulsing accelerates proportionally until the maximum programmed pulse rate of 300 pulses/minute and setpoint (90 S) are reached, forcing the process conductivity back down to intended levels (e.g. 10 S).
Example 2 (right): As the process conductivity falls below the minimum pulse setpoint (90 S) the relay begins pulsing; triggering the metering pump for chemical addition. As the process conductivity continues to decrease, pulsing accelerates proportionally until the maximum programmed pulse rate of 300 pulses/minute and setpoint (10 S) are reached, forcing the process conductivity back up to intended levels (e.g. 90 S).
S
300 pulses
10
mS
2 Signet 5800CR Conductivity/Resistivity Monitor
0 pulses
300 Pulses/min >
Relay 1 or Relay 2
Relay 1 Rate:
10
mS
Relay 1 Rate:
mS
300 Pulses/min >
Relay 1 or Relay 2
0 pulses
90
90
mS
S
Page 3
ENTER
6. Menu Functions
To access either CALIBRATE or OPTIONS menus, press and hold the ENTER key as illustrated below:
Press & hold for
ENTER
access:
Menus:
• VIEW menu (sec. 6.1): The VIEW menu is displayed during standard operation. The operator can navigate freely through the menu by pressing either UP or DOWN arrow keys.
• CALIBRATE Menu (sec. 6.2): The CALIBRATE menu contains all critical display setup and output parameters. A simple secu­rity code feature prevents unauthorized tampering. The opera­tor is required to enter a simple access code for menu access. The same code also unlocks OPTIONS menus.
• OPTIONS Menu (sec. 6.4): The OPTIONS menu contains setup and display features that are seldom accessed for minor display or output adjustments.
VIEW
CALIBRATE
6.1 VIEW Menu
1
Choose:
↓F
A.
Cond./temp.
B.
Loop output
C.
Range
D.
Relay 1
E.
Relay 2
F.
Last calibration
OPTIONS
↑A
2s 5s
2
Change:
• Reversible Dials
The 5800CR includes
a dial kit with 6 reversible dial faces and units decals (fac­tory installed dial: 0
- 100). See dial kit for additional information.
3
Save:
0-2/0-4,
0-6/0-8,
0-10/0-100
BA
S/cm
E
AL
AR
M
1
S/cm
AL
AR
M 2
0
D
10
C
AL
AR
M 1
AL
AR
M 2
0
100
Menu Displays A - F: (Factory default displays shown in menu column 1)
A. Active display of conductivity, resistivity, or
PPM (TDS) and Temperature in degrees Celsius (°C) or Fahrenheit (°F).
B. Loop output display: shows the loop cur-
rent output level.
C. Range display: shows the programmed
min and max meter dial range (sec. 6.2D).
D. Relay 1 display: shows the programmed
operation mode and setpoint for relay 1 (sec. 6.2F).
E. Relay 2 display: shows the programmed
operation mode and setpoint for relay 2 (sec. 6.2F).
F. Last calibration: shows a user defi ned
setup date for maintenance records. This feature is not an internal timer or calender.
Signet 5800CR Conductivity/Resistivity Monitor
3
Page 4
6.2 CALIBRATE Menu
Requirements System calibration (Step E, WET CAL) is required for fi rst-time system setup or periodic sen­sor verifi cation. System calibration can be performed with with a solution of know conductiv­ity and an accurate thermometer, or with fi xed resistors. Refer to the WET CAL procedure (sec. 6.3) for calibration details.
Press keys in sequence
will appear during code entry.
1
Choose:
↓J
A.
Sensor
B.
Units
Shown only with PPM units selected above
C.
PPM Factor
D.
Range
E.
Wet Calibration System calibration
F.
Relay
G.
Relay
Measured units
Factory default: 2.00
Meter Min→Max
Relay Low or High Mode Selected
Hysteresis
Cell type
Mode Setpoint
to continue,
2
Change:
Cell
value
Press <ENTER> key to access WET CAL procedure (sec. 6.3); "Please Wait" briefly displays
3
Save:
ENTER
"SAVING"
briefly
displays
Menu Settings A - J: (Factory default displays shown in menu column 1)
A. Selects cell type and cell value:
• Standard cells: 0.01, 0.1, 1.0, 10.0, or 20.0
• Custom (certifi ed) cells: 00.0000 -
999999.
See section 2 for recommended cell con-
stant and operation range
B. Selects displayed conductivity units; Solution temperatures limited from
20°C to 100°C for measurements from 10 MΩ to 18 MΩ.
C. Sets PPM factor when PPM display units
are selected (step B), 0.01 - 9.99. Refer to section 7 for feature explanation.
D. Sets Min →Max meter dial range (factory
installed dial, 0 - 100). Contact factory for custom dial confi gurations. Does not effect 4 to 20 mA output
E. Selects WET CAL procedure for fi rst time
system setup or periodic system recalibra­tion (sec. 6.3).
Menu items F - I repeat for relay 2 setup.
F. Sets relay operation mode Low or High,
and setpoint, 00.0000 - 999999. units (sec. 5).
H.
I.
J.
Last calibration
To return to
Relay
Relay
Relay Pulse Mode Selected, Step F
Mode Range
Pulse rate
Optional
↑A
To restore original value:
G. Sets relay hysteresis, 00.0000 - 999999.
units (sec. 5). Set to zero to disable feature
H. Sets relay minimum and maximum pulse
setpoint, 00.0000 - 999999. units (sec 5).
I. Sets relay pulse rate, 000 - 300 pulses/
minute (sec. 5).
J. Sets user defi ned setup date for maintenance records. This feature is not
an internal timer or calender
VIEW:
quick press
4 Signet 5800CR Conductivity/Resistivity Monitor
quick press
Page 5
6.3 WET CAL Procedure
Requirements Electronic calibration is performed to exacting standards by Signet. System calibration will reduce errors which may be caused by sen­sor wire lengths longer than the standard fi fteen feet length. Wire lengths of 100 feet are acceptable; cable shield must be maintained through cable splice. Calibration may be done by known solution value (A), or by resistance simulation (B).
A) Calibration with NIST Traceable Solutions: When using calibration standards traceable to the National Institute of Standards and Technology (NIST), care must be taken to ensure the sensor and test solution are at the solution temperature specifi ed on the test solution label. Care must be taken to prevent con­tamination of the calibration solution. It is recommended to thoroughly rinse the sensor in a small amount of test solution (then discard) before placing in any test solution for calibration purposes. The two step WET CAL process fi rst allows for verifi cation or calibration of temperature, followed by verifi cation or calibration of either conductivity, resistivity, or PPM (TDS) using a known process solution.
B) Optional Verifi cation with Precision Resistors: The use of precision resistors (±0.1%) connected to the rear "Temp In", "Signal IN", and "Iso Gnd" terminals in place of the
+GF+
SIGNET sensor, will yield quick and accurate electronic instrument calibration. The WET CAL procedure allows for verifi cation or calibration of temperature, followed by conductivity, resistivity, or PPM (TDS) utilizing precision resistors. Calibration is completed as follows:
1) Select a standard cell constant based on desired range of operation (sec. 10, Fig. 1).
2) Place a 1096Ω TC resistor between "Temp IN" and "Iso. Gnd" terminals as shown. Note: Temperature
Simulation
resistor
TC
resistor
simulation errors can adversely effect calibration: 3.85 ohms = 1°C error.
3) Calculate the required simulation resistor that represents a value within the selected cell range (sec. 10, Fig. 1). The formula for determining the required simulation resistance is:
Resistance = Cell ; e.g. 0.1 = 5,000 or 5 k Desired conductivity (Siemens*) 0.000020 (Siemens*)
*Conversion: 1 S = 1 X 10
Conductivity = Sensor cell ; e.g. 0.1 = 0.000001 Siemens* Simulation resistance (Ohms) 100,000 or 1 S/cm
-6 Siemens or 0.000001 Siemens
Signal IN
Temp. IN
5800CR
Terminals
Shld
Iso. Gnd
+
4­mA
4) Place the calculated simulation resistance between the "Signal IN" and "Iso Gnd" terminals as shown.
5) Perfor WET CAL Procedure below, setting temperature to 25.0 °C and conductivity to the calculated value, step 3.
WET CAL Procedure (Solution Calibration Illustrated below)
1
Display:
2
To Change:
3
To Accept:
A) Solution cal.: place sensor and thermometer into standard solution then press right arrow key.
B) Resistor verification: press right arrow key.
Measured conductivity shown after temperature calibration
A) Solution cal.: allow approx. 3 minutes for stabilization, then enter solution temperature*
B) Resistor verification: enter 25.0 C on display.
To exit WET CAL at any time without saving changes:
Signet 5800CR Conductivity/Resistivity Monitor
Enter known solution conductivity or calculated conductivity.
Optional: enter zero to reset factory calibration (zero MUST be re-entered if to reset factory calibration).
quick
press
ENTER
Press to accept temperature calibration.
ENTER
Press to accept conductivity calibration; display returns to CALIBRATE MENU in 3 seconds (sec. 6.2E)
*IMPORTANT: Always match test solution manufactur­er's temperature recommendation.
Conductivity units are displayed as selected in the CALI­BRATE menu (sec.
6.2B).
Resistivity displayed when kΩ or MΩ ranges are selected (sec. 6.2B).
5
Page 6
6.4 OPTIONS Menu
↓I
A.
B.
C.
D.
E.
F.
Press keys in sequence
will appear during code entry.
1
Choose:
Contrast Low -- -- -- -- -- High
Conductivity Display decimal
Averaging
0s 4s 8s
Loop output Set 4 mA
Loop output Set 20 mA
Loop output 4 mA adjust
Change:
to continue,
2
3
Save:
Menu Settings A - I: (Factory default displays shown in menu column 1)
A. Selects LCD display contrast: 5 levels
B. Selects display decimal:
. to
ENTER
"SAVING"
briefly
displays
*****
C . Selects LCD display averaging: Off = 0 seconds, Low= 4 seconds, High=
D. Sets 4 mA output setpoint. 4 mA and 20 mA setpoints are reversible.
E. Sets 20 mA output setpoint. 20 mA and 4 mA setpoints are reversible.
F. Sets 4 mA current output: 3.0 to 5.0 mA (overrides 4.00 mA factory calibration)
***.**
8 seconds (also effects 4 - 20 mA output)
G.
Loop output
20 mA adjust
H.
Temp. display
C or F
I.
Temp. comp %
To return to VIEW:
quick
press
↑A
Factory default: 2.00
To restore original value:
7. Parts Per Million (PPM) Factor
This feature is only applicable when PPM display units are se­lected (sec. 6.2B).
The 5800CR is capable of displaying total dissolved solids (TDS) in parts per million (PPM) units. This is done by dividing the actual solution conductivity in µS by the programmed parts per million factor (sec. 6.2C).
G. Sets 20 mA current output: 19 to 21 mA (overrides 20.00 mA factory calibration)
H. Selects temperature display: °C or °F Recalibration is not required when switch-
ing
from Celsius to Fahrenheit.
I. Selects temperature compensation % (coeffi cient), see section 8 for feature explanation.
quick press
TDS (PPM) = Solution conductivity (µS) PPM Factor Example:
• PPM Factor = 2.00 (factory default)
• Solution conductivity = 400 µS
• TDS (PPM) = 400 µS = 200 PPM on the display
2.00 PPM Factor
6 Signet 5800CR Conductivity/Resistivity Monitor
Page 7
The programmable PPM Factor is adjustable from 0.01 to 9.99 (factory default = 2.00). You can determine the best PPM Factor for your process solution if you know the solution's conductivity (µS) and the percent of total dissolved solids (PPM), see example below:
PPM Factor = Solution conductivity (µS) Total dissolved solids (PPM)
8. Temperature Coeffi cient (Temp. Comp. %)
Conductivity measurement is highly dependent on temperature. Temperature dependence is usually expressed as the relative change per °C, commonly known as percent/°C change from 25 °C, or slope of the solution.
Example:
• Solution conductivity = 400 µS
• TDS = 200 PPM (mg/L)
• PPM Factor = 400 µS = 2.00 200 PPM
3. Cool the sample solution close to the minimum process temper­ature. Place sensor in the sample solution (allow several minutes for stabilization). Record displayed temperature and conductivity values in the spaces provided below:
Slopes can very signifi cantly depending on process solution type. The factory default temperature compensation factor is 2.00%/°C. This setting satisfi es many general applications. Your process solution may require adjustment for maximum accuracy. The fol­lowing procedure can be used to determine the optimum tempera­ture compensation factor for your process. This procedure can be used when published references are not available.
Do not use this procedure for solutions from 0.055 µS to 0.1 µS (10 MΩ to 18 MΩ). An internal pure water curve is used for these ranges. The factory default setting of 2.00%/°C should be used.
Equipment Required
• 5800CR monitor and 28XX-1 series conductivity sensor
• Process solution samples (2)
• Temperature source
Procedure
1. Disable the 5800CR's temperature comp % factor by entering
0.00 (sec. 6.4I).
2. Heat the sample solution close to the maximum process temperature. Place sensor in the sample solution (allow several minutes for stabilization). Access the VIEW menu (sec. 6.1A) and record the displayed temperature and conductivity values in the spaces provided below:
Sample Solution (Step 3)
Displayed temperature:
T2= °C
Displayed conductivity:
C2= µS
A 10% change in conductivity between steps 2 and 3 is required for optimum performance. If necessary, increase maximum (step
2) and reduce minimum (step 3) sample temperatures. This will result in a larger change in conductivity between steps.
4. Substitute recorded readings (steps 2 and 3) into the following formula:
TC Slope = 100 x (C1 - C2) (C2 x (T1 - 25))
- (C1 x (T2 - 25))
Example: A sample solution has a conductivity of 205 µS @ 48°C. After cooling the solution, the conductivity was measured at 150 µS @ 23 °C. Therefore: C1 = 205, T1 = 48, C2 = 150, T2 = 23. The TC is calculated as follows:
Sample Solution (Step 2)
Displayed temperature:
T1= °C
Displayed conductivity:
C1= µS
TC Slope = 100 x (205 - 150) = 5500 = 1.42%/°C (150 x (48 - 25)) - (205 x (23 - 25)) 3860
9. Parts and Accessories
Splashproof rear cover #3-5000.395 (code 198 840 227)
• Power supply, 120 VAC - 24 VAC, #3-5000.075
• Front snap-on bezel, #3-5000.525 (code 198 840 226)
• Assorted conductivity unit/multiplier decal sheet, #3-5500.611 (code 198 840 231)
• 5800CR Conductivity Monitor Instruction Sheet, #3-5800CR.090-1 (code 198 869 916)
Signet 5800CR Conductivity/Resistivity Monitor
5 x 5 inch adapter plate for Signet retrofi t #3-5000.399 (code 198 840 224)
Optional surface mount bracket #3-
5000.598 (code 198 840 225)
7
Page 8
)
10. Specifi cations
General Compatible sensors:
Signet 3-28XX-1 Standard and Certifi ed Series Sensors (Figure 1) Accuracy: ±2% of reading Input range: 0.055 to 400,000 µS (10 kΩ to 18 MΩ
), optically isolated
Resistivity/conductivity measurements from 10 MΩ to 18 MΩ (0.055 µS to 0.1 µS) must be performed in solution tempera tures from 20°C to 100°C.
Enclosure:
• NEMA 4X/IP65 front
• Dimensions: 1/4 DIN, 96 x 96 x 88 mm (3.8 x 3.8 x 3.5 in.)
• Case materials: ABS plastic
• Keypad material: Sealed 4-key silicone rubber
• Weight: 500 g (18 oz.)
Display:
• Type: Microprocessor controlled air-core meter movement and backlit alphanumeric 2 x 16 LCD
• Update rate: <2s
• Contrast: User selected
• Relay annunciators: 2 LEDs
• Displayed units: µS, mS, kΩ, MΩ, PPM
Environmental Operating temp.: -10 to 55°C (14 to 131°F), 50°C (122°F) max. with optional rear cover Storage temp.: -15 to 80°C (5 to 176°F) Relative humidity: 0 to 95%, non-condensing Altitude: 4000 m max. Pollution degree: 2
Ultra
Pure
pure
Modèles de capteurs
0,055
(18 MΩ)
2819-1
1
Rinçage
2820-1
10 200
Dimensions:
Relay 1
Figure 1
Plages de capteurs de conductivité Signet
2823-1
2822-1
2821-1
100
(10 kΩ)
Plage de conductivité (S)
1,000
10,000
200,000
96 mm (3.8 in.)
40
20
0
S/cm
60
Relay 2
80
100
ENTER
Signet Monitor
400,000
96 mm (3.8 in.
Electrical Power requirements:
• 12 to 24 VDC or 12 to 24 VAC, unregulated, 50-60 Hz, 10 W max.
Temperature input:
• PT1000, 0 to 100°C (32 to 212°F), optically isolated
Relay outputs (2 sets):
• Mechanical SPDT contacts
• Max. voltage rating: 5 A @ 30 VDC, 5 A @ 125 VAC, or 3 A @ 250 VAC, (power factor = 1.0)
• Hysteresis: User adjustable
Current output:
• 4 to 20 mA, non-isolated, internally powered, fully adjustable and reversible
• Update rate: <2s
• Max loop impedance: 350 Ω with a 12 V instrument supply voltage, 950 Ω with a 24 V instrument supply voltage
• Accuracy ±0.1% of max range
Noise immunity: EN50082-2 Noise emissions: EN55011 Safety: EN61010-1
96 mm (3.8 in.)
Panel Gasket
91 mm (3.6 in.)
Front View
Optional Splashproof Rear Cover
#3-5000.395
Mounting Panel
Mounting Clamp (2 ea.)
88 mm (3.5 in.)
Side View
76 mm (3 in.)
96 mm (3.8 in.)
88 mm (3.5 in.)
Agency Approvals
• CE, UL listed
• Manufactured under ISO 9001
8 Signet 5800CR Conductivity/Resistivity Monitor
Page 9
)
Dimensions:
Signet Model #3-5800CR
88 mm (3.5 in.)
+
-
Temp. IN
C
White wire
NC
Shld
Black wire
Iso. Gnd
Relay 1Relay 2
NO
Silver wire
4-20
C
mA
NC
Conductivity
88 mm (3.5 in.
Patent No. D 376,328
Patent No. 5,708,363
92 x 92 mm
(3.62 x 3.62 in.)
Red wire
Signal IN
LISTED
U
L
®
77CJ
12-24 V
10 W
+
NO
-
Panel cutout
Rear View
11. Quick Reference Menu Parameters
11.1 VIEW Menu Setup Parameters (sec. 6.1)
A.
B.
C.
Menu
Parameters
• Process temperature
Display
Description
• Process conductivity
Current loop
output
Min → Max meter
dial range
Range
• 0.055 - 400,000 mS (10 k - 18 M)
• Process temperature
3 - 21 mA
0.055 - 400,000 mS (10 k - 18 M )
Factory
Default
n/a
n/a
n/a
0.0000 -
100.000 mS/cm
D.
E.
F.
• Relay 1 mode
• Relay 1 setpoint
• Relay 2 mode
• Relay 2 setpoint
Last calibration
Signet 5800CR Conductivity/Resistivity Monitor
date
Low, High, or Pulse,
0.055 - 400,000 mS
(10 k - 18 M)
Low, High, or Pulse,
0.055 - 400,000 mS
(10 k - 18 M)
00 - 00 - 00 -
Low
10.0000 mS/cm
High
90.0000 mS/cm
01 - 01- 98
Resistivity/conductivity measurements from 10 MΩ to 18 MΩ (0.055 µS to 0.1 µS) must be performed in solution temperatures from 20°C to 100°C.
39 - 39 - 99
9
Page 10
11.2 CALIBRATE Menu Setup Parameters (sec. 6.2)
A.
B.
C.
D.
E.
F.
G.
H.
Menu
Parameters
Display
Description
Sensor type:
and cell constant
Process
units
Total dissolved solids
(PPM) factor
Min → max
meter dial range
System Calibration
Procedure
• Relay 1 mode
• Relay 1 setpoint
Relay 1
hysteresis
• Relay 1 mode
• Relay 1 range
Range
• Standard sensor cells:
0.01, 0.1, 1.0, 10.0, 20.0
• Custom sensor cells:
00.0000 - 999999.
mS, mS, PPM,
k, or M
0.01 -
9.99
0.055 - 400,000 mS or 10 k - 18 M
Wet Solution or
resistor calibration
• Low or High
• 00.0000 -
999999.
• Low or High
00.0000 -
999999.
• Pulse
• 00.0000 -
999999.
Factory
Default
• Standard sensor
•Cell 1.0
mS
2.00
0.0000 -
100.000 mS
n/a
Low
10.0000 mS/cm
1.0000 mS/cm
10.0000 -
90.0000 mS/cm
PPM Factor shown only with PPM units selected above (step B)
Relay mode and set­point displays repeat for relay 2 setup
I.
J.
Relay 1
pulse rate
Last calibration
date
11.3 OPTIONS Menu Setup Parameters (sec. 6.4)
Menu
Parameters
A.
B.
C.
D.
E.
F.
Display
Description
Display contrast
Display
decimal
Display
averaging
4 mA
setpoint
20 mA
setpoint
4 mA adjust
000 - 300
pulses/minute
00 - 00 - 00 -
39 - 39 - 99
Range
0 - 5
*.**** -
.
*****
Off= 0 sec., Low= 4 sec.,
High= 8 sec.
00.0000 -
999999.
00.0000 -
999999.
3.0 - 5.0 mA
120
pulses/minute
01 - 01 - 98
Factory
Default
3
****.*
Low= 4 sec.
00.0000 mS/cm
100.000 mS/cm
4.00 mA
G.
H.
I.
10 Signet 5800CR Conductivity/Resistivity Monitor
20 mA
adjust
Temperature
display
Temperature comp.
percentage
19 - 21 mA
Celsius or
Fahrenheit
0.00 % -
9.99 %
20.00 mA
C
2.00 %
Page 11
12. Troubleshooting
Display Problem Solution
1. 0.0µS/cm
--------°C or
--------µS/cm
---------°C or
0.0 MΩ●cm
-----°C or
------MΩ cm
25.0˚C
2. 0.0 µS/cm
25.0°C or
------ MΩ●cm
25.0°C
3. -------uS/cm
25.0°C or
0.0 MΩ●cm
25.0°C
4. Too Much Error Check Sensor
5. Reset To Factory Calibration
6. SETUP READ ERROR Press any Key
Temperature wiring shorted or tempera­ture element in sensor bad
A) Sensor not connected or improperly connected B) Pipe empty or sensor not in solution C) Wrong scale selected D) Wrong range selected (cell constant too small) E) TC% set incorrectly for process tem­perature F) Sesnor wiring open G) Water too cold for high-purity water measurement
A) Sensor shorted or improperly con­nected B) Wrong scale selected C) Wrong range selected (cell constant too large) D) TC% set incorrectly for process tem­perature
Temperature input out of tolerance during WET CAL Procedure (sec. 6.3)
Zero entered as solution conductance or resistance during WET CAL step 2
Power fault occured while saving setup menu entry
A) Verify sensor wiring (sec. 2)
B) Verify instrument temperture input:
Remove Black and White sensor wires from rear Temp. IN and Iso. Gnd
• terminals, then place a 1100 Ω resistor across terminals. Power instrument and verify approximately 26.0°C (79°F) on display.
• If instrument reads correctly, replace sensor. If error condition persists, instrument requires factory service.
A) Verify sensor wiring (sec. 2) B) Fill pipe or place sensor in process solution. C) Choose μS or MΩ scale instead of mS or kΩ scale (sec. 6.2B) D) Choose a sensor with cell constant adequate for your process solution (sec. 10, Figure 1) E) Set TC% to zero (sec. 6.41) and check reading. If reading is ok, calculate proper TC% for your process solution (sec. 8), then re-enter correct value (sec.
6.41).
F) Replace sensor G) See specifi cations section 10 for recommended high-purity range and tem­perature requirements.
A) Verify sensor wiring including cable splice (sec. 2); cable shield must con­tinue through splice. B) Choose mS or kΩ scale instead of µS or MΩ scale (sec. 6.2B) C) Choose a sensor with cell constant adequate for your process solution, see section 10, Figure 1. D) Set TC% to zero (sec. 6.41) and check reading. If reading is ok, calculate proper TC% for your process solution (sec. 8), then re-enter correct value (sec.
6.41).
Exit WET CAL Procedure by pressing UP and DOWN arrow keys simultane­ously, then refer to solution steps 1B above to verify sensor temperature input.
Measured conductivity, Resistvity, PPM, or resistivity entered as zero to quickly recall factory defaults.
Press any key to reload factory defaults then reporgram conductivity system setup parameters.
Signet 5800CR Conductivity/Resistivity Monitor
11
Page 12
13. Maintenance
Clean the instrument case and front panel with a soft cloth and a mild liquid soap solution.
George Fischer Signet, Inc. 3401 Aerojet Avenue, El Monte, CA 91731-2882 U.S.A. • Tel. (626) 571-2770 • Fax (626) 573-2057 For Worldwide Sales and Service, visit our website: www.gfsignet.com • Or call (in the U.S.): (800) 854-4090
3-5800CR.090-1 Rev. H 3/06 English © George Fischer Signet 1998 Printed in U.S.A. on recycled paper
Loading...