Georg Fischer 5700 Operating Manual

Signet 5700 pH/ORP Monitor - ORP Instructions
d
English
*3-5700.090-1*
3-5700.090-1 Rev. K 3/06 English/ORP
Contents
1. Power Connections
2. Compatible Electrode/Preamp Wiring
3. 4 - 20 mA Current Output Connections
4. Relay Connections
5. Relay Operation
Remove terminal blocks for easy wiring
1.
Freq. IN
Sen. Pwr.
Open Collector Sensor
12-24 V
10 W
+
+
Iso. Gnd
output
1 2 3 4
2
1
Gnd
+
Gnd
Total
AUX
PLS
reset
output
-
1 2 3 4 5 6
Std. Sensor
LISTED
U
L
77CJ
1 2
Freq. IN
Flow
Patent No. D376,328
2.
CAUTION!
• Refer to instruction manual for more details.
• Remove power to unit before wiring input and output connections.
• Follow instructions carefully to avoid personal injury.
6. Menu Functions
7. Parts and Accessories
8. Specifi cations
9. Quick Reference Menu Parameters
10. Troubleshooting
11. Maintenance
3.
1 2
Std. Sensor
U
L
1 2
1 2 3 4 5 6
Freq. IN
LISTED 77CJ
Freq. IN
Sen. Pwr.
Open Collector Sensor
12-24 V
10 W
+
+
Iso. Gnd
output
1 2 3 4
1
Gnd
+
Gnd
Total
AUX
PLS
reset
output
-
2
Flow
Patent No. D376,328
1. Power Connections 2. Compatible Electrode/Preamp Wiring
CAUTION! Never connect 110 VAC or 220 VAC to
rear power terminals. High voltage AC will damage instrument and void warranty.
5700
12-24 V
10 W
Terminals
External power
+
-
= Double Insulate
= DC or AC power
supply
-
+
12 - 24 VDC
OR
12 - 24 VAC
Technical Notes:
• To reduce the possibility of noise interference, isolate AC power lines from signal lines.
• Maximum 4-20 mA loop impedance (sec. 3) is affected by the supply voltage.
• Use six conductor shielded cable for cable extensions up to 120 m (400 ft) max. (#5523-0064)
• Cable shield must be maintained through cable splice.
Silver (earth ground)
Brown
Blue
Green
White
Red
Black
T -
Green wire
V +
White wire
Red Wire
Blue wire
Brown wire
Iso. Gnd
mV Input
V -
Black wire
+
4-20
mA
Preamp: Signet 2720
Twist-Lock
-
Electrodes
pH/ORP
5700 Terminals
Preamp: Signet 2760-1 Signet 2760-2
DryLoc Electrodes
3. 4 - 20 mA Current Output Connections
Technical Notes:
**1/8A fuse recommended (customer supplied) * 4-20 mA output is internally powered (non-isolated), maximum
loop impedance 350 Ω with a 12 V instrument supply voltage, 950 Ω with a 24 V instrument supply voltage.
To isolate output and prevent ground loop problems:
1. Use monitor device with isolated inputs, or
2. Use separate DC supply for 5700 and monitor device, or
3. Power 5700 with12 - 24 VAC step down transformer
Fuse**
1/8A
+
4-20
mA
4 - 20 mA
+
*
-
-
pH/ORP
5700 Terminals
4. Relay Connections
Two internal relay contact sets (COM, NO, and NC) may be used for external device control. Front panel LED annunciators indicate the activation status of each relay. Each relay can control up to two devices simultaneously, as shown. Relay operation modes include Low alarm, High alarm, and Proportional Pulse (sec. 5).
Common device connections include:
• Pulse mode - metering pump control
• Pulse mode - solenoid valve control
• Low or High mode - warning lamps
• Low or High mode - bells or sirens
• Low or High mode - external heavy-duty relay
Wiring Example Right
Device A IS powered when relay 2 is de-energized (front panel LED “off”). Power is discontinued when the relay 2 setpoint is reached (front panel LED “on”). Device B IS NOT powered when the relay 2 is de-energized. Power is applied after the relay 2 setpoint is reached.
5. Relay Operation
A. LOW alarm mode
The relay is energized when the ORP drops below the setpoint, and is de-energized when the ORP rises above the setpoint plus hysteresis (sec. 6.3D, 6.3E).
Low setpoint=
Adjustable hysteresis=
Relay energized=
Relay de-energized=
ORP
Relay
Energized
C
NO
NC
5700
Terminals
NO
C
NC
+
External AC/DC
Relay 1Relay 2
NO
power
Relay
De-energized
C
NO
NC
C
NC
Device
+
A
-
-
-
Device
B
+
Technical Notes:
• Maximum relay contact ratings: 5 A @ 30 VDC, 5 A @ 125 VAC, or 3 A @ 250 VAC
• An external heavy-duty relay must be used for devices with surge currents or operating currents that exceed the above specifi cations.
B. HIGH alarm mode
The relay is energized when the ORP rises above the setpoint and is de-engergized when the ORP falls below the setpoint plus hysteresis (sec. 6.3D, 6.3E).
High setpoint=
Adjustable hysteresis=
Relay energized=
Relay de-energized=
ORP
C. Proportional PULSE mode The proportional pulse relay configuration is primarily designed for metering pump control. The operator is prompted to enter a minimum and maximum ORP setpoint and maximum pulse rate for the assigned relay (sec. 6.3F, 6.3G). Relay pulse width is fixed at 130 ms. Refer to the operation examples below.
• Metering pump chemical addition (dry contact activation type required)
Example 1 (right): As the process ORP rises above the minimum pulse setpoint (-500 mV) the relay begins pulsing; triggering the metering pump for chemical addition. As the ORP continues to rise, pulsing accelerates proportionally until the maximum programmed pulse rate of 300 pulses/minute and setpoint (+500 mV) are reached, forcing the process ORP back down to intended levels (e.g. ≤ -500 mV).
ORP
-1000 mV
Example 2 (right): As the process ORP falls below the minimum pulse setpoint (+500 mV) the relay begins pulsing; triggering the metering pump for chemical addition. As the ORP continues to decrease, pulsing accelerates proportionally until the maximum programmed pulse rate of 300 pulses/minute and setpoint (-500 mV) are reached, forcing the process ORP back up to intended levels (e.g. ≥ +500 mV).
-1000 mV
2
300 pulses
0 pulses
Relay 1 Rate:
300 Pulses/min >
Relay 1 or Relay 2
-500 mV
3
300 pulses
Relay 1 or Relay 2
-500 mV
Signet 5700 pH/ORP Monitor - ORP Instructions
+500 mV
0 pulses
+500 mV
+1000
ORP
+1000
mV
mV
6. Menu Functions
ENTER
To access either CALIBRATE or OPTIONS menus, press and hold the ENTER key as illustrated below:
Menus:
• VIEW menu (sec. 6.1): The VIEW menu is displayed during
standard operation. The operator can navigate freely through the menu by pressing either UP or DOWN arrow keys.
VIEW
(sec. 6.1)
CALIBRATE
(sec. 6.3)
OPTIONS
6.1 VIEW Menu
1
Choose:
↓G
A.
ORP mV/Raw mV
(sec. 6.4)
Press & hold ENTER key for access:
ENTER
2
seconds
seconds
Change:
• CALIBRATE Menu (sec. 6.3): The CALIBRATE menu contains all critical display setup and output parameters. A simple secu­rity code feature prevents unauthorized tampering. The operator is required to enter a simple access code for menu access. The same code also unlocks OPTIONS menus.
• OPTIONS Menu (sec. 6.4): The OPTIONS menu contains setup and display features that are seldom accessed for minor
5
display or output adjust­ments.
• Reversible Dial
Your 5700 includes a
reversible dial face for pH use. See enclosed pH manual for opera-
BA
0 - 14 pH
ALARM 1
pH
ALARM 2
0
D
14
C
ALARM 1
ORP
ALARM 2
-
1000
+1000
tion details.
2
3
Save:
Menu Displays A - G: (Factory default displays shown in menu column 1)
A. Shows calibrated solution ORP
mV and Raw (uncalibrated) input mV from ORP electrode/preampli­fi e r
B.
C.
D.
E.
F.
Last calibration
G.
Buffer calibration
Loop output
Range
Relay 1
Relay 2
Press and release to access EASY CAL Procedure
↑A
See EASY CAL Procedure (Section 6.2)
B. Loop output display: shows the
loop current output level.
C. ORP range display: shows the
programmed min and max meter range (sec. 6.3A)
D. Relay 1 display: this display
shows the programmed opera­tion mode and setpoint for relay 1 (sec.
6.3D-E)
E. Relay 2 display: this display
shows the programmed opera­tion mode and setpoint for relay 2 (sec.
6.3D-E)
F. Last calibration: this display
shows a user defi ned setup date for
maintenance records. This
feature is not an internal timer or calender.
G. EASY CAL: press the right arrow
key to access the EASY CAL buffer calibration procedure (sec.
6.2).
Signet 5700 pH/ORP Monitor - ORP Instructions
3
6.2 EASY CAL Procedure
Requirements
• This procedure simplifi es system calibration using standard pH 4.0 and 7.0 buffers saturated with Quinhydrone (customer supplied). If standard pH 4.0 and 7.0 buffers and Quinhydrone are not available, the system can be calibrated using the CALIBRATE menu standard and slope settings
(sec. 6.3B, 6.3C).
• Quinhydrone (customer supplied) is the oxidizer measured by the ORP electrode and is essen­tial for EASY CAL calibration. To guarantee saturation with pH 4.0 and 7.0 buffers, mix 1/8 g (1/4 mL) of Quinhydrone powder for each 50 mL of pH buffer solution (sec. 7).
1
To Calibrate:
Place electrode tip in first pH buffer saturated with Quinhydrone;
pH 7.0 ≈ 87 mV pH 4.0 ≈ 264 mV
Place electrode tip in second (different) pH buffer saturated with Quinhydrone;
Press keys in sequence
will appear during code entry.
2
Response:
Allow for stabilization Press
1
30 seconds*
Allow for stabilization
to continue,
3
To Accept:
ENTER
to accept
first buffer calibration.
ENTER
Press
second buffer calibration.
to accept
Displayed Data
• ORP mV: Shows the calibrated solution oxidation reduction potentioal (ORP).
• Input mV: Shows the actual Raw (uncalibrated) preamplifi er ORP electrode input
For best results, gently stir the submerged electrode for approximately 5 seconds during the stabilization period (step 2).
pH 4.0 ≈ 264 mV pH 7.0 ≈ 87 mV
To exit EASY CAL at any time without saving changes:
2
30 seconds*
quick
press
Display returns to VIEW Menu in 3s
Technical Note:
The differences between input mV and ORP mV is a good indication of the electrode's condition. Differences in excess of 50 mV may indicate a need to service the electrode. Refer to electrode manual for maintenance recommendations.
Theoretical mV values pH @ 25 °C mV 2 +296 3 +237 4 +177 5 +118 6 +59 7 0 8 - 59 9 - 118 10 - 177 11 - 237 12 - 296
4
Signet 5700 pH/ORP Monitor - ORP Instructions
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