Genvex Optima 100 Opus, Optima 100 Design Operating Instructions Manual

Genvex A/S Sverigesvej 6 DK-6100 Haderslev Tlf.: +45 7353 2700 www.genvex.dk
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Optima 100 Opus
Optima 100 Design
Version 2012.02.28
OPERATING INSTRUCTIONS
UK
2
Subject to technical modications of Optima 100
Table of contents
Page
1. Mounting Design .....................................................3
1.1 Installation of the control panel ................................3
1.2 Mounting ..................................................................3
2. Mounting Opus ........................................................4
2.1 Installation of the control panel ................................4
2.2 Mounting ..................................................................4
3. Operation..................................................................5
3.1 Use and changing of the settings ............................5
3.2 Ventilator Speed ......................................................5
3.3 Filter alarm...............................................................6
3.4 Bypass .....................................................................7
3.5 Electrical Heating.....................................................7
3.6 Restoring the factory settings ..................................8
3.7 Set points’ table .......................................................8
4. Function ...................................................................8
4.1 Extra capacity ..........................................................8
5. Maintenance .............................................................9
5.1 Parts ........................................................................9
5.2 Alarms......................................................................9
5.3 Demounting / taking the system out of operation ....9
6. Troubleshooting ....................................................10
6.1 System does not operate.......................................10
6.2 Fault on the air side ...............................................10
7. Electrical Diagram .................................................11
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Subject to technical modications of Optima 100
1. Mounting Design
1.1 Installation of the control panel
The control panel is designed to be mounted onto a at wall.
1.2 Mounting
Find the location on the wall where you will x the control panel and mark the screw-hole positions. A min. of four screws must be used, the two bottommost and the two topmost.
Mandatory Screw
Mandatory Screw
Mandatory Screw
Mandatory Screw
Screw
Screw
Hold the wall frame against the wall and mark the screw-hole positions. Drilling of holes, hole size and the corresponding screws for xing the panel depend on the wall material.
Place the control panel in the xtures and tilt it in against the wall. The four support points in the corner of the display must touch the wall to keep the display stable.
A
Support Point
Support Point
Support Point
Support Point
Underneath the control panel there is an access for the: A: Terminal block. Connection to main circuit board
A low-current cable 8 x 0.25 mm2 must be attached between the unit and the control panel. 50 m is the maximum cable length. The voltage drop for cable lengths over 50 m is too high and can result in unreliable operation.
How to mount the wall xture:
First screw the xture securely onto the at wall and pass the cable up from below.
Connect the low-current cable to the terminal block. Check that the cable is connected to the same numbers at both ends. (Between the control panel and the main circuit board in the unit.)
Next clip the control panel to the wall xture by guiding it down from above, slightly slanting out at the bottom. Finish by pressing in at the bottom so that it sits at against the wall. For demounting: pull the control panel a little out at the bottom and lift up.
Pos. Description
1 Panel housing
2 Front of panel
3 Pressure plate for display
4 Wall xture
5 Glass for the display
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Subject to technical modications of Optima 100
2. Mounting Opus
2.1 Installation of the control panel
The control panel is designed to be tted in the opening of an Opus type plug socket.
2.2 Mounting
Find the location where the control panel is to be placed and connect the lead rst then click the control panel in place.
A low-current cable 8 x 0.25 mm2 must be attached between the unit and the control panel. 50 m is the maximum cable length. The voltage drop for cable lengths over 50 m is too high and can result in unreliable operation.
Check that the cable is connected to the same numbers at both ends. (Between the control panel and the main circuit board in the unit.)
The button to the left of the control panel is B3 and the button on the right is B5. B4, which we know from the Design control panel is, in the case of Opus, just used to hold both buttons down, i.e. B3 and B5 together.
3. Operation
All Genvex GE/S Energy and GEU residential ventilation units can be operated with the Optima 100 control.
The Optima 100 control has the following settings: Ventilator speed, lter alarm, bypass ON/OFF and electrical heating ON/OFF.
The control unit is supplied with factory set settings that enable the unit to be operated without initially having to change the settings. The factory settings are only basic settings, which can be changed to suit the operational requirements and needs of the building, so that the system can be optimally used and operated.
3.1 Use and changing of the settings
Optima 100 Design is operated via the B3, B4 and B5 buttons. Optima 100 Opus is operated via the B3 and B5 buttons. With Opus the B4 button enables the B3 and B5 buttons to be held down at the same time. The button combinations that need to be used to change the ventilator speed, reset the lter alarm and switch on/off the bypass and/or electrical heating are described below.
1
2
3
4
B3 B4 B5
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Subject to technical modications of Optima 100
3.2 Ventilator Speed
Both ventilators can be set independently of each other, so that the airow at the inlet and outlet are equal, which results in optimal operation. Commissioning of the unit must be carried out using technical equipment for and may be done without the use of a main regulating damper. It is not advised to set the airow without expert help and guidance. Incorrect settings can result in increased energy use.
You must manually select the ventilation unit’s operating level. You can select this with a short press of the button B3.
Choose the ventilation speed:
Level 0 inlet/outlet airow: LEDs off – Standby – cannot be set via the display
Level 1 inlet/outlet airow: LED D1 on – Default 25% (can be changed, see below)
Level 2 inlet/outlet airow: LED D2 on – Default 50% (can be changed, see below)
Level 3 inlet/outlet airow: LED D3 on – Default 75% (can be changed, see below)
Level 4 inlet/outlet airow: LED D4 on – Always operated at 100% and cannot be set
By default the system is always operating. If the unit is to be set to Standby, it can only be done via a data logger. Alternatively, the unit can be switched off at the main switch.
The procedure for setting the ventilator speed to level 1, 2 and 3 is described below. If no button is activated within 100 seconds in the set-up menu, the control system automatically returns to the main display.
Level 1 outlet airow
Level 1 is the lowest speed. This is often used with no-one is at home.
To access level 1 from the main display, hold down button B3 for more than 10 seconds until LED D1 begins to ash. Outlet airow can now be set to level 1. If you are already in the ventilator settings menu, just press B4 repeatedly until LED D1 begins ashing.
Each press of B3 decreases the outlet airow by 1%. Each press of B5 increases the outlet airow by 1%.
To return to the main display, press button B4 repeatedly until all of the LED’s stop ashing.
Level 2 outlet airow
Level 2 is the recommended operating level for an optimal indoor climate and should be commissioned to meet the building’s ventilation requirements.
To access level 2 from the main display, hold down button B3 for more than 10 seconds until LED D1 begins to ash. Press button B4 once more until LED D2 begins ashing. Outlet airow can now be set to level 2. If you are already in the ventilator settings menu, just press B4 repeatedly until LED D2 begins ashing.
Each press of B3 decreases the level 2 outlet airow by 1%. Each press of B5 increases the level 2 outlet airow by 1%.
To return to the main display, press button B4 repeatedly until all of the LED’s stop ashing.
Level 3 outlet airow
Level 3 is the highest speed that can be set. It is typically used when there are a lot of people, or there is a lot of activity in the kitchen.
To access level 3 from the main display, hold down button B3 for more than 10 seconds until LED D1 begins to ash. Press button B4 twice more until LED D3 begins ashing. Outlet airow can now be set to level 3. If you are already in the ventilator settings, just press B4 repeatedly until LED D3 begins ashing.
Each press of B3 decreases the level 3 outlet airow by 1%. Each press of B5 increases the level 3 outlet airow by 1%.
To return to the main display, press button B4 repeatedly until all of the LED’s stop ashing. Sucking out
Level 1 inlet airow
Level 1 inlet airow is to be adjusted to match the level 1 outlet airow.
To access level 1 from the main display, hold down button B3 for more than 10 seconds until LED D1 begins to ash. Press button B4 three times more until LED D1/D5 begin to ash at the same time. Inlet airow can now be set to level 1. If you are already in the ventilator settings menu, just press B4 repeatedly until LED D1/D5 begin ashing at the same time.
Each press of B3 decreases the inlet airow by 1%. Each press of B5 increases the inlet airow by 1%.
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Subject to technical modications of Optima 100
To return to the main display, press button B4 repeatedly until all of the LED’s stop ashing.
Level 2 inlet airow
Level 2 inlet airow is to be adjusted to match the level 2 outlet airow.
To access level 2 from the main display, hold down button B3 for more than 10 seconds until LED D1 begins to ash. Press button B4 four times more until LED D2/D5 begin to ash at the same time. Inlet airow can now be set to level
2. If you are already in the ventilator settings menu, just press B4 repeatedly until LED D2/D5 begin ashing at the same time.
Each press of B3 decreases the level 2 inlet airow by 1%. Each press of B5 increases the level 2 inlet airow by 1%.
To return to the main display, press button B4 repeatedly until all of the LED’s stop ashing.
Level 3 inlet airow
Level 3 inlet airow is to be adjusted to match the level 3 outlet airow.
To access level 3 from the main display, hold down button B3 for more than 10 seconds until LED D1 begins to ash. Press button B4 ve times more until LED D3/D5 begin to ash at the same time. Inlet airow can now be set to level
3. If you are already in the ventilator settings menu, just press B4 repeatedly until LED D3/D5 begin ashing at the same time. Inlet airow can now be set to level 3.
Each press of B3 decreases the level 3 inlet airow by 1%. Each press of B5 increases the level 3 inlet airow by 1%.
To return to the main display, press button B4 repeatedly until all of the LED’s stop ashing.
3.3 Filteralarm
A built-in lter timer measures the amount of time the unit has operated since the last lter replacement.
The lter timer can be set between 1-6, which corresponds with 1-6 months. It is recommended to initially set the lter timer to 3, corresponding to 3 months. If the lters become too dirty during the set period, you can set the lter timer to a lower number of months.
On the other hand, if the lters do not require replacement at the end of the set period, you can set the lter timer to a higher number of months. When the lter timer reaches the set period for a lter change, LED D5 will begin to ash. When the lters are changed, the alarm is reset by holding button B4 down for more than 10 seconds, until LED D5 switches off.
The lter timer is set as described below.
1 month
Hold the button B4 down for more than 10 seconds, until LED D1 begins to ash. Then press button B4 to conrm the setting and to return to the main display.
2 months
Hold the button B4 down for more than 10 seconds, until LED D1 begins to ash. Then press button B5 once until LED D2 begins to ash. Then press button B4 to conrm the setting and to return to the main display.
3 months
Hold the button B4 down for more than 10 seconds, until LED D1 begins to ash. Then press button B5 twice until LED D3 begins to ash. Then press button B4 to conrm the setting and to return to the main display.
4 months
Hold the button B4 down for more than 10 seconds, until LED D1 begins to ash. Then press button B5 three times until LED D4 begins to ash. Then press button B4 to conrm the setting and to return to the main display.
5 months
Hold the button B4 down for more than 10 seconds, until LED D1 begins to ash. Then press button B5 four times until LED D1/D5 begin to ash. Then press button B4 to conrm the setting and to return to the main display.
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Subject to technical modications of Optima 100
6 months
Hold the button B4 down for more than 10 seconds, until LED D1 begins to ash. Then press button B5 ve times until LED D2/D5 begin to ash. Then press button B4 to conrm the setting and to return to the main display.
NB: If there is a lter alarm, the lter timer cannot be set. The lter timer must be reset rst, before, it can be set again.
3.4. Bypass
Systems that are supplied with a bypass can operate in a so-called summertime mode. The outlet air is let outside the heat recovery circuit in the unit via a valve, so that there is no heat recovery. The temperature of the air that is let into the house is, thus, not heated, but corresponds with the temperature of the air outside.
The bypass function must be manually activated via the display. This is done as per the following:
Bypass ON:
Do a short press on button B5, so LED D5 stays on.
Bypass OFF:
If LED D5 is constantly on, do a short press on button B5 until D5 turns off. Bypass is OFF, if LED D5 is not constantly on.
3.5 Electrical Heating
Electrical heating can either be accomplished by a pre­heating or post-heating element.
A pre-heating element ensures that the heat recovery circuit does not freeze with very low outdoor air temperatures.
A post-heating element further heats the inlet air after it has been heated via the heat recovery process in the system.
The heating element must be activated manually via the display. This is done as per the following:
To activate the menu, hold the button B5 down for more than 10 seconds, until LED D1 begins to ash or the LEDs D1/D2 ash at the same time.
Electrical heating ON:
LEDs D1/D2 ash at the same time
Electrical heating OFF:
LED D1 ashes
Press button B5 for a short period to change between ON and OFF. Press button B4 to return to the main menu.
3.6 Restoring the factory settings
If the set points that are installed result in the system not operating as expected, and the cause cannot be found, the factory settings can be restored as follows:
During start-up of the system hold B4 down so that all ve LEDs are ashing. As soon as all ve LEDs stay constantly on, the button B4 can be released, and the system’s factory settings are restored.
3.7 Set points´ table
Text:
Factory
settings:
Installed
settings
1 Inlet airow rate 1 (0-100%) 25
2 Inlet airow rate 2 (0-100%) 50
3 Inlet airow rate 3 (0-100%) 75
4 Outlet airow rate 1 (0-100%) 25
5 Outlet airow rate 2 (0-100%) 50
6 Outlet airow rate 3 (0-100%) 75
7 System Stop OFF
8 Timer level 4 OFF
9 Timer level 4 3
10 Filter change 3
11 Filter stop OFF
12 Frost protection ON
14 Frost protection 1
15 Extra heating OFF
16 Extra heating 0
17 Menu On ON
Hard-coded: Level 4 inlet, 100% Level 4 outlet, 100% Hygrostat, as per Optima 250.
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Subject to technical modications of Optima 100
4. Function
4.1 Extra capacity
Electrical heating:
Bypass is controlled manually by button B5.
Bypass:
Bypass is controlled manually by button B3.
5. Maintenance
For any system controlled by Optima 100, e.g. the Energy range, you must check if LED D5 is constantly lit or if it ashes. If it ashes, it means that the lters in the unit must be changed.
For optimal operation, please observe the following points:
Before opening the unit, turn off the power/ unplug the unit and wait until the ventilators are completely still.
After the unit has been installed and operating for a couple of days, it should be checked if the condensation outlet is functioning.
Environmental requirements:
If icing occurs or if the unit is to be demounted, the relevant environmental requirements must be followed in association with recycling and disposal of the various materials according to the regulatory requirements.
5.1 Parts
Filters:
When LED D5 for the lters in the display is ashing on the control panel, the lters need to be replaced. The unit is stopped via the main switch for the system or via the data-logger. The lters are replaced and the lter timer is reset. If desired, change the lter-replace time period in the menu.
It is not recommended to vacuum or use air pressure on the lter, as these will compromise the ltering capability.
Cutting hazard: The ns have sharp edges. The ns must not be damaged.
G4 = Standard Filter (Coarse lter class G4) F5 = Fine Filter (Fine lter class F5) F7 = Pollen Filter (Fine lter class F7)
Condensate and condensation outlet:
The condensation outlet must be checked for blockages and the water trap must be checked for water in association with changing lters before autumn begins. Pour 1 liter of water in the condensation water tray and see if the water drains freely. If the condensation outlet does not work, there is a risk of water damage in the building.
Ventilators:
Remember to turn off the power before inspecting the
unit!!
The fan impellers in the ventilator should be checked for dirt and contaminants every year. Demount the front cover on the unit. Clean the ventilators with a scrubbing brush, bottle brush or duster. NB. Do not remove the balancing weights on the ventilator impellers otherwise this will cause imbalance and result in noisy operation and wear of the ventilators.
Inlet and outlet air valves:
The valves are to be cleaned using a dry cloth. Ensure that the valve does not rotate as this will alter the airow.
Service:
If you are unable to maintain/service your system, you can make a service agreement with the Genvex service department. If there is a fault with the system, please contact the Genvex service department.
5.2 Alarms
Filter timer:
The control system has a lter timer to ensure the lters are replaced regularly and the unit operates optimally. At the time when the lter reaches the set value, LED D5 will begin to ash in the display until the lters are changed.
5.3 Demounting / taking the system out of operation
The following is to be done:
The power must be disconnected from the unit, i.e. the electrical cable is disconnected. Take out the condensation outlet and electrical cables for any pre or post heating. Disconnect leads to the panel and dismantle ducts. If the unit is to be taken out of operation, the ducts must be dismantled to prevent condensation in the system and in the ducts. Close all inlet and outlet air valves.
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Subject to technical modications of Optima 100
6. Troubleshooting
6.1 System does not operate
System stopped:
No light in the display panel even when the button is pushed. Fault:
The fuse in the panel has blown – no power to unit.
One of the fuses on the circuit board has blown.
Loose cable, no power to the unit.
Loose cable between the unit and the operating panel.
“Filter fault” on the unit.
Condensate runs out of the unit:
Fault:
Condensation outlet blocked with dirt and contaminants.
No water in water trap.
No condensation on the ground due to frost.
The outlet is not sufciently protected against frost.
6.2 Fault on the air side
No inlet air to residence’s rooms.
Fault:
Defective ventilator.
Blocked lter.
Dirt and leaves in the fresh air vent in Autumn or snow and ice in Winter.
Control circuit fuse has blown.
No outlet air from wet rooms.
Fault:
Defective ventilator.
Blocked lter.
Exhaust vent / roof cap is blocked with ice and snow in the Winter.
Cold inlet air:
Fault:
The counter ow heat exchanger is blocked with dirt or ice.
The extract air ventilator is defective.
The exhaust air lter is blocked.
If the fault is not stated above, please contact the person who installed the system or the GENVEX customer centre.
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Subject to technical modications of Optima 100
7. Electrical Diagram
Electrical Heater/Preheater
230V
230V
230V
230V
Sensor Heater/Preheater
Connection
for Dataloging
Genvex
Hygrostat
Potentialfree
Contact
Must be used
Sensor Exhaust air
EC-Fan Exhaust
Max 1,0A
EC-Fan
Supply
Max 1,0A
EC-Fan
Supply
Max 1,0A
EC-Fan Exhaust
Max 1,0A
Mains
1x230VAC, 50Hz
MAX Fuse 10A
Must be connected
to earth
Yell/Green
Yell/Green
Brown
Brown
Blue
Blue
Blue
Blue
Blue
Yellow
Yellow
Yellow
Red
+5V
GND
+5V
12 12
L1
12 3 12 3
1234
1234
L2
12345678 12345678
L3
12 12
H1
12 12
H3
12 12
H7
123 123
H8
12 12
H9
L1
M1
M2
M4
N
PE PE
PE
T1
90°C
manu
PEPE
L
LNNPEPE
T4
T9
M1
M2
1234 1234
L6,1
5678 5678
L6,2
1
1
1
1 1
1
1
1
1
1
2
2
22
2
2
2
2
2
2 3
3
3
3
3
4
4
4
4 5
556
6 778
8
L1 L2
L3
L6
H3
H7
H8 H9
ES951
PEPE
R2
R4
Q1=1,6A
H1
L4
R3
R1
1
1
1
1 1
1
1
1
1
1
2
2
22
2
2
2
2
2
2 3
3
3
3
3
4
4
4
4 5
556
6 778
8
21
22
23
24
C1
C2
C3
C4
OPTIMA 100 DESIGN
K3
K4
K5
21
22
23
24
C1
C2
C3
C4
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Subject to technical modications of Optima 100
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Intelligent ventilation systems from Genvex A/S
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Published by Genvex A/S, Sverigesvej 6, DK-6100 Haderslev
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Genvex A/S
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Total Home Environment Ltd
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J.Pichler Lufttechnik GmbH
A-9021 Klagenfurt Tel.: +43 (0) 463 / 3 27 69 Fax: +43 (0) 463 / 3 75 48 E-Mail: ofce@pichlerluft.at
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