Notice
This owner's manual contains important safety, operational and maintenance information. Any person
operating or riding as a passenger on your scooter should carefully read and fully understand the entire
contents of this manual prior to riding the vehicle. For your safety, follow all safety warnings contained
within the owner's manual and the labels applied to your scooter. You should keep this owner's manual in
your vehicle at all times and it should be considered a permanent part of the vehicle.
If you have any questions, please ask your dealer for assistance.
Safety symbols and notes. Please observe the following:
WARNING
CAUTION
NOTE
WARNING
Operating, servicing and maintaining a passenger vehicle or off-road vehicle can expose you to chemicals including engine exhaust, carbon
monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To
minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle in a well-ventilated area and wear
gloves or wash your hands frequently when servicing your vehicle. For more information go to www.P65Warnings.ca.gov/passenger-vehicle.
Failure to follow instructions with a WARNING symbol could result in serious injury or death. Precautionary
measures are required.
Important instructions and precautionary rules to avoid damage to the vehicle. Non-observance can lead to
an unsafe vehicle condition.
Special instructions and precautionary measures for better handling during operation, inspection,
adjustment and service activities.
California Proposition 65
Introduction
Congratulations on your purchase of the Genuine Scooter Company Hooligan 170i.
Please read this manual carefully prior to riding so that you will understand how to safely operate your scooter,
understand it's capabilities and limitations and become aware of all vehicle controls and features.
This owner's manual contains important maintenance information. The efficiency and longevity of your scooter will
depend heavily on your operating methods and periodic maintenance. Failure to operate and maintain your
scooter as instructed in this owner's manual may void the limited warranty and reduce the efficiency and reliability
of your vehicle.
The first 500 miles are the most important in the life of your scooter. Proper break-in during this time will ensure
maximum life. Please refer to the break-in section for specific break-in procedures prior to riding.
You should always use GENUINE OEM parts for all maintenance and repairs as they have been designed
specifically for your vehicle. Use of non-OEM parts on your vehicle may void any warranty.
PRIMA is the
and approved for use on your scooter by Genuine Scooter Company. Be aware that the installation of accessories
not approved by Genuine can lead to unsafe operating conditions.
GENUINE MOTOR OIL is the official lubricant of Genuine Scooter Company. All GENUINE MOTOR OILS have
been tested and approved for use in your scooter by Genuine Scooter Company. Be aware that the use of
lubricants not approved by Genuine for use in your vehicle can lead to damage to your scooter and may void any
warranty.
Your authorized Genuine Scooter dealer is the primary resource for information, parts and service. If you have
any questions, please ask your dealer for assistance.
official accessory of Genuine Scooter Company. All PRIMA brand accessories have been tested
Scooter safety ....................................................... 4
Part location ......................................................... 6
Identification ........................................................ 7
The function of switch & controller ................... .9
Main switch ................................................... .9
Speedometer .................................................. 10
Handlebar Controls ........................................ 12
Steering Lock ................................................. 13
Seat Lock ....................................................... 13
Fuel Tank Cap ................................................ 14
Luggage Compartment .................................. 15
Pre-riding inspection ........................................... 16
Brake .............................................................. 17
Brake Fluid .................................................... 18
Engine Oil ...................................................... 19
Air Cleaner .................................................... 20
Fuel Draining Device ..................................... 21
Tire ................................................................. 22
Throttle Grip .................................................. 23
Lamp & Signal Light ..................................... 23
Switches ......................................................... 23
Fuel ................................................................ 23
Catalyst .......................................................... 24
Notation for operation and riding ...................... 25
Starting the engine ......................................... 25
Warming up the engine .................................. 26
Brake operation .............................................. 27
Engine initial run-in ....................................... 28
Parking vehicle .............................................. 29
Periodical maintenance ..................................... ..30
Periodical maintenance table ....................... ..31
Exhaust control system ................................ ..34
The air cleaner ............................................. ..35
The spark plug ............................................. ..36
Exchange of gear oil .................................... ..36
Brake adjustment ......................................... ..37
Brake fluid check ......................................... ..38
Front fork check ........................................... ..39
Battery ......................................................... ..40
Fuse replacement ................................................. ..41
Reference Data ................................................... ..42
Periodical maintenance record ......................... ..44
Table of Contents
Notice................ .................................................... 1
Reporting Safety Defects.................................... ..46
Vehicle Safety
Accessories
The addition of unsuitable accessories can
result in unsafe operating conditions.
Genuine approved accessories, such as Prima brand,
have been designed for and approved
use on your scooter. Always install Genuine approved
accessories on your scooter. Your dealer can assist you
in selecting and correctly installing accessories for your
scooter.
by Genuine for
Modification
Modification of your scooter or removal of original
equipment may render the vehicle unsafe or illegal. Obey
all applicable equipment laws and regulations. Only use
accessories that have been approved by Genuine for this
scooter.
Motorcycle Noise Regulation
TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED
Federal law prohibits the following acts or the causing thereof:
(1) The removal or rendering inoperative by any person other
than for purposes of maintenance, repair , or replacement of
any device or element of design incorporated into any new
vehicle for the purpose of noise control prior to its sale or
delivery to the ultimate purchaser or while it is in use or (2) the
use of the vehicle after such device or element of design has
been removed or rendered inoperative by any person.
"AMONG THOSE ACTS PRESUMED TO CONSTITUTE
TAMPERING ARE THE ACTS LISTED BELOW".
These acts include tampering with the following systems; i.e.,
modification, removal, etc.
Exhaust System - Muffler, Exhaust pipe, Silencer
Intake System - Air cleaner case, Air filter, Intake duct
Vehicle Safety
Properly load your scooter
You and any passengers should utilize the floorboard and
footrests for your feet. Do not exceed the load limits of the
vehicle. Properly secure all cargo.
Maintain your vehicle
Perform any maintenance required per the maintenance
schedule or as otherwise necessary to keep your scooter in a
safe operating condition. If you notice any leaks or notice odd
sensations such as vibration, immediately stop your vehicle.
Pre-Ride Inspection
Always perform a pre-ride inspection of your scooter prior to
each ride. Review the pre-ride inspection instruction
section contained within this manual for more information.
WARNING
Not performing a pre-ride inspection, altering your vehicle from the
stock configuration,
result in serious injury or death. Check your vehicle regularly and
have any problems corrected as soon as possible.
or failure to properly maintain your vehicle can
5
Carbon Monoxide Gas
The engine exhaust from this vehicle contains carbon
monoxide, a colorless, odorless, and highly toxic gas.
An enclosed area such as a garage can quickly fill up with
carbon monoxide gas. Do not run the engine in enclosed
areas that are poorly ventilated. Move the vehicle
outdoors before operation.
WARNING
Carbon monoxide gas is toxic. Breathing carbon monoxide can
cause unconsciousness and even kill you. Avoid running your
engine within enclosed areas or activities that expose you to
carbon monoxide.
LIMITED WARRANTY FOR GENUINE SCOOTERS
This is to be presented by the authorized GENUINE dealer to the purchaser of GENUINE scooters. We provide the
following services:
1. TO OBTAIN THE WARRANTY SERVICE
A. Effectiveness of the warranty
a. After completing the warranty card, the GENUINE selling dealer will give you the warranty card.
b. Please bring your scooter back to the original dealer for initial maintenance within 30 days after purchase, then the
warranty is effective.
B. Warranty period
For the detail warranty condition, please check with your dealer.
2. PROCEDURE OF THE WARRANTY
a. The customer must maintain scooter periodically according to GENUINE user’s book and keep the complete
maintenance record.
b. The dealer shall check the warranty card, periodically maintenance record, license card for the customer.
c. Only the GENUINE authorized dealer can accept the warranty application.
3. THINGS NOT COVERED IN THIS WARRANTY
A. Any of the followings are not covered:
! Defects caused by inappropriate maintaining or any artificial damages.
! Any accidents caused by natural disasters or out of human’s control.
! Did not use fuel or spare parts provided or recommended by the GENUINE , or made any modification of the scooter.
! Sc
ooters used for competition , performance or rental vehicle.
! Any re-assembling or dismantling of scooters which violates the rules of GENUINE service manual.
! Defects caused by unlicensed rider.
! Improper storage or transport.
! Not following the riding rules of Government or GENUINE Manual Guide.
B. The following expenses are not covered:
(1) Consumable goods(including battery, bulbs, rubbers, cables, screws, piston rings, spark plugs, gaskets, brake pads, brake
linings, clutch lining, springs, V-belt, CVT-rollers, fuses, air filter elements, oil filter, fuel filter)
(2) Material of periodic maintenance and inspection, such as fuel, lubricant and fluid.
(3) Any costs caused by the break down of the scooter. (including telephone bill, travel fee, transportation fee, rental fee,
fines)
4. INTERRUPTION OF THE WARRANTY PERIOD
The user should send the scooter to repair immediately after the defects are found. If the defect worsens due to the delay of the
repair, the GENUINE will not be responsible for the damage.
IF THERE IS A MAJOR CHANGE IN THE WARRANTY COVERAGE, THE GENUIN WILL MAKE OFFICIAL
ANNOUCEMENT TO ALL DEALERS AND WILL NOT
SCOOTER SAFETY
▲WARNING
.Scooter riding requires special afford on your part to ensure your safety.
Know these requirements before you ride:
SAFE RIDING RULES
1. Always make a pre-ride inspection(page 16) and perform any needed adjustments or repairs before you ride
the scooter.
2. Many accidents involve inexperienced riders. Most countries require a special scooter riding test or license.
Make sure you are qualified before your ride.
NEVER lend your scooter to an inexperienced rider.
3. Many automobile/scooter accidents happen because the automobile driver does not "see" the motorcyclist.
Make yourself conspicuous to help avoid the accident that wasn't your fault:
- Wear bright or reflective clothing.
- Don't ride in another motorist's "blind spot"
4. Obey all national and local laws and regulations.
- Excessive speed is a factor in many accidents. Obey the speed limits, and NEVER travel faster than
conditions warrant.
- Signal before your make a turn or lane change. Your size and maneuverability can surprise other
motorists.
-
5. Don't let other motorists surprise you. Use extra caution at intersections , parking lot entrances and exits,
and driveways.
6. Keep both hands on the handlebars and both feet on the floorboards while riding. A passenger should hold
on to the scooter or the feet on then passenger foot pegs.
7. Never leave your scooter unattended with the engine running.
8. Moderate your speed when ridding over bumpy roads. Avoid hitting road hazards, such as sharp bumps and
holes, in the road surface. These hazards can cause loss of control or structural damage to the vehicle.
Hooligan Parts location:
HIGH BEAM
THROTTLE GRIP
FRT BRAKE DISK
SIDE STAND
MAIN STAND
SEAT
REAR RACK
AIR CLEANER
REAR LAMP
LOW BEAM
TURN SIGNAL
IDENTIFICATION
1.Engine No. is located (stamped) on the rear side of the left crankcase.
Record your Engine Serial Number:
_________________________
IDENTIFICATION
2.Vehicle Identification Number (VIN) is located (stamped) inside the rear battery cover.
Record your Vehicle Identification Number:
___________________________________________________________
THE FUNCTION OF SWITCHES
2
1 3 4
5
MAIN SWITCH
All the power is cut off , the key can be
1.
removed in this position.
The power is ON, engine can be started, the
2.
key can not be removed in this position.
3. The handle bar is locked at this position.
4. “Push + turn counterclockwise”:
to open the seat.
5. When at position #1, “Push + turn clockwise”
to open the fuel cap.
■ LCD SPEEDOMETER
A、Main items
5
6
7
1. SELECT button:
2. ADJUST button: refer to next page
3. EMS Indicator (LED)
' EMS light will illuminate for approximately
3 seconds upon key on as a test.
' IF EMS light illuminates during operation,
please contact your GENUINE dealer to
inspect and determine cause.
4. E
NGINE OIL CHANGE light
' Light will illuminate every 1875 miles
as a reminder to change your oil.
5. Engine speed:
6. Signal indicator: Illuminates flashing
when signal light is switched on.
7. High beam:
headlight is on.
refer to next page
* 1000RPM/ unit
Illuminates when high beam
4
1
2
3
8. Fuel Guage: will blink
can change unit by( km/h) or (mile/h)
display mode: (ODO) or (TRIP)
B. Operating instruments:
function
mode
key
display
SELECT
ADJUST
result
Vehicle speed
km
Click
Mile
mile
Click
Km
(ODO)⁄
(TRIP) switching
ODO
Click
TRIP
TRIP
Click
ODO
Reset (TRIP)
TRIP
Reset TRIP to
0
when low
9. when
fuel gage reaches this point, it will blink to
remind you to add fuel ASAP.
10. Speedometer
can switch from km/h to mile/h
11. Vehicle speed:
ON
ON
ON
Reset oil change light
ON
Once light is blinking HOLD 3 sec.
ON
8
9
10
11
HOLD 3 sec.
HOLD 3 sec. light will blink
Light turns off
HANDLE-BAR CONTROLS
1. HI/LO BEAM SWITCH
HI-The high beam is on
LO-The low beam is on
Press the lower part to make a passing signal.
2. Turn Signal Switch
Move to ← to signal a left turn, → to signal a
right turn.
Press to turn signal off.
3. Horn Button
When the horn button is pressed, the horn will
sound.
4. ENGINE RUN/OFF Switch
Press lower part to stop the engine , and press
upper part to run the engine.
5. STARTER BUTTON
The starter button is below the headlight switch .
When the starter button is pressed, the starter
motor cranks the engine.
6. PARKING SWITCH
All signal lamps will twinkle to warn other
people.
1 2 3 4 6
5
STEERING LOCK
To lock the steering, turn the handle all the way to
left and turn the key from
to then remove the key.
NOTE:
Do not turn the key to , while riding.
The scooter loss of control will occur.
SEATLOCK
Push the key and turn counterclockwise to open the
seat.
FUEL TANK CAP
! Insert the key into ignition switch, and keep
in position. Push the key and turn
clockwise to open the fuel cap.
! Push the cap forward to lock it
LUGGAGE COMPARTMENT
The luggage cabinet is located under the seat.
Please put your helmet straight inside the luggage cabinet
and keep the helmet’s front toward the back direction of the
motorcycle.
NOTE:
1. The max loading weight is 5 KGS.
2. If engine has been operating over a long time.
The luggage compartment become hot. Do not
put luggage in the temperature
3. Do not put important or fragile goods for
security reason.
4. Raining or wash may cause luggage wet
inside.
Please use water-resistant material for luggage
wrapping.
5. Please lock the cover when leaving the
scooter.
6. Please properly close the seat prior to leaving
the motorcycle.
PR
E-RIDING INSPECTION
Please do the inspection as following before riding:
ITEM
PROCEDURE
PAGE
FRONT BRAKE
Check the brake function, clearance , brake oil level, see if it is leaking.
17 37
REAR BRAKE
Check the brake function and clearance, proper adjustment if necessary.
17 37
23
19
TIRE
22
CONTROLLER
/GAUGE CABLE
─
BRAKE LEVER
(HANDLE)
Check if smooth operation. Add lubricant if necessary.
17
CENTRAL STAND
Check if smooth operation. Add lubricant if necessary.
─
ASSEMBLY
/FITTING
Check all the assembling parts, fixing & adjusting if necessary.
─
FUEL TANK
23
LAMP
/SIGNAL LIGHTS
Check if it is operating good condition.
23
If necessary
THROTTLE GRIP Check if action is smooth,
ENGINE OIL
Check the oil level daily / fill as required with JASO MB 15
Check tire pressure, inspect for tire wear.
Check if smooth operation. Add lubricant if necessary.
Check the fuel lev
, may refill FMVSS DOT4 brake fluid.
lubricate if necessary.
el. Refill if necessary.
W40.
BRAKE
NOTE:
If the pre-riding inspection is not performed, severe personal injury or vehicle damage may result. Inspect
your scooter, and perform any needed adjustments or repairs, Every day before you ride it. The items
listed above will only take a few minutes to check and, in the long run, can save time, expense, and
possible your life.
1.Front /Rear brake levers
Inspect the free play of levers. Make sure the
function is well.
Please check the brake at low speed, adjust the
free play if it is not correct.
CAUTION
If the brake lever feels soft when operating,
Which means the brake system has problem.
Do not ride the scooter before the problem is
ruled out.
BRAKE (Please refer to page37)
2.BRAKE FLUID (Disk Brake)
3.DISK BRAKE PAD
Please refer to page 37. Please go to the
GENUINE Dealer when this brake needed
repairing.
BRAKE FLUID LEAKAGE
INSPECTION
Hold the brake level for few minutes to
check if there is any fluid leaks from the
hose connector or main cylinder.
CAUTION
Go to the GENUINE dealer immediately when
find the brake fluid is leaking.
The leakage means the braking system has
deadly dangerous problem.
Check the fluid level. Refill it if necessary.
Fluid Spec. FMVSS DOT4
ENGINE OIL
! Engine oil specification: ONLY USE JASO MB 15W40 oil in your scooter. JASO MB oils are
specifically designed for scooters. Scooters operate at high rpm when you are travelling near maximum speed.
JASO MB oils contain an increased level of friction reduction agents that protect your engine from wear in
these operating conditions. Only use JASO MB oil in your scooter as other oils are designed for use in engines
with wet clutch systems and these oils require more friction to preven clutch slip. GENUINE MOTOR OIL is
the recommmened oil brand for your scooter.
! Engine oil must be checked daily. Replace oil per the maintenance schedule.
! Check engine oil on a flat surface. Warm up engine for 2-3 minutes prior to checking oil level.
! To check oil level, remove oil fill cap and examine the oil gauge. Please use guide below to
determine if oil level is low. If necessary, add JASO MB 15W40
oil to your scooter. Recheck level
AIR-CLEANER
The air filter will keep dust away from the
engine and also protect it against wearing out.
Please ask the dealer to check & clean the filter
periodically, or by yourself.
(ref:page 35)
Wet paper filter element
Note:
Don’t forget to install the element seal !
TIRE
To secure the best performance & extend
life-span, please pay your attention to the
following:
1.TIRE PRESSURE
Be sure that tire pressure in accordance with
the standard pressure.
NOTE:
The inside temperature of tire must be even
to outside or else pressure need to be
adjusted. Besides the factor of loading,
weight even cruising speed should take into
consideration before adjusting.
The normal tire pressure:
2.SIMPLE CHECK:
Check the tire appearance before riding.
Please ask your dealer for repairing or
replacing if the appearance has been detected
significant worn out or stabbed by nails, or
glass.
3.INSPECTION FOR THE DEPTH OF
THE TIRE GROOVE:
The appearance will become slippery due to
significant worn out dusty or wet road riding.
Please replace the tire if the depth is less than
0.8mm, see the following picture for reference.
Front: 30 psi
Rear: 30 psi
THROTTLE GRIP
! Turn the grip and check the clearance & operation situation.
! Make sure the grip will automatically return to the original
position.
Ask your dealers for adjusting advice if necessary.
LAMPS & SIGNAL LIGHTS
Make sure the front lamp, rear lamp, brake lamp, turn signal
lamp, tail lamp and all other indicator lights working well.
SWITCHES
Make sure the switch of head lamp, turn signal lamp, brake lamp , horn, start button, and over take
lamp working well.
FUEL
Be sure sufficient fuel in tank.
Tank capacity: about 6.0 L
CAUTION:
1. Please fill the unleaded gas if your scooter is equipped with
catalyster.
2. Do not fill up the gas over the neck of gas entrance ,
otherwise it will be spilling out due to the hot temperature.
3. It may cause inflammable if gas is split onto the engine or muffler.
EXHAUST SYSTEM
Make sure to park your scooter away from flammable
1.
material, pedestrians or children to avoid danger due
to
hot exhaust.
ONLY use unleaded fuel
2.
3. Don’t try to turn off the main switch when riding.
Don’t try to ride, idle or park on the surface of
4.
flammable objects like paper or cardboard.
NOTATION FOR OPERATION & RIDING
1. Please make sure you are familiar with all the operation system & function before riding. Please contact
with your dealers if there’s any question.
2. Do not start the engine in a closed place due to potential gas, threat from poisonous exhaust amassed.
3. Please be noted the side stand must be withdrawn from the ground before riding, otherwise dangerous
situation may occur due to your ignore.
STARTING ENGINE
1.Turn the main switch to
2.When the throttle is totally loosed, hold the brake lever and push the
start button, or use the kick starter to start the engine.
CAUTION:
If the engine can’t be started, you should loose the start button to avoid losing significant electric power.
Please do not push the button over 5 seconds per each time. Try kick starter to start the engine if the start
button is not working properly.
WARMING UP THE ENGINE
To protect the engine, please warm up the engine 1～3 minutes before riding. Do not immediately
accelerate when the engine is cold.
NOTE:
Please read the instruction “engine initial run-in” page28
before initial riding.
! Scooter riding (after warning up the engine):
1. Hold the brake lever and push down the central stand.
2. Adjust the angle of rear view mirrors within visible
field.
3. Try the function of signal light before riding.
4. Turn the throttle grip gradually then close the signal light during riding.
! Accelerating (throttling):
Use the throttle grip control your cruise turning it to wards
your
side will speed up, and reversing it will slow down.
BRAKE OPERATION
1. Release the throttle grip.
2. Press front and rear brake levers gradually.
NOTE:
1. Sudden stop will cause sliding or falling down.
2. Use the braking carefully while you are turning, improper use of brake may cause sliding.
3. Slow down the speed when riding on the iron plate, railway track, wet road.
4. Braking on the wet road is difficult.
5. Slow down the speed when sloping down.
FRONT
REAR
ENGINE INITIAL RUN-IN
Avoid over 1/2 throttling operation for long riding.
3.
Avoid over 3/4 throttling operation.
NOTE:
4.
NOTE:
0~620 mile riding is the critical period regarding scooter engine life span. The new engine can’t
afford too much loading during the first 620 miles. Every part of the engine will be run-in to obtain the
correct clearance during
operation that causes high temperature in the engine. Please read careful and read the following
information.
1 .0~95 miles
operate the vehicle at constant speed while riding.
2 .95~310 miles
310~620 miles
Change gear & engine oil after 500 miles.
OVER 620 miles
Avoid full throttle operation for long periods.
Avoid over 1/2 throttle operation. Cool down the engine 5~10 min/ hour. Do not
this period. Be sure to avoid prolonged open throttle operation or any
Please contact your dealer if any problem takes place during above periods.
PARKING:
Turn off the engine and pull out the key
when parking the scooter.
NOTE:
1. Please park your scooter away from the child &
pedestrians if the muffler is hot. Do not park your scooter
on a slop or soft ground to avoid falling down.
2. This scooter is optionally equipped with side stand safety
switch, whenever you park it with side stand, then the
engine can not be started for your safety.
PERIODIC MAINTENANCE AND ROUTINE
REPAIR
To keep the vehicle in it's safest and most efficient
status, perform periodic maintenance, adjustment
and lubrication. The driver is responsible for
personal safety. The periodic maintenance
schedule should be taken as a guideline for
maintenance and lubrication. Additionally, other
factors such as climate, geographic environment
and purpose of driving the vehicle, should be
considered in the maintenance schedule. In this
section, key points in inspecting, adjusting and
lubricating the vehicle are highlighted.
Attention: If you are not familiar with inspecting
the vehicle, you should bring the vehicle to your
authorized Genuine dealer.
Attention: This vehicle is designed to be ridden
on pavement. If the vehicle is ridden in dirt, mud or
other moist conditions, the air filter should be
cleaned and/or replaced frequently or this can result
in faster deterioration of the engine. Please contact
your authorized Genuine dealer for your service
cycle.
Note 1:
To make sure the engine is running smooth, replace the engine oil
after the first 500 miles. Use only the specified engine oil.
Contact your authorized Genuine dealer for changing of the
engine oil.
Note 2:
Replacing Brake Fluid:
1. Replace the brake fluid during disassembly of the brake
master cylinder or the brake caliper.
2. Replace the seals for the brake master cylinder and the brake
caliper every two years.
3. Replace the brake fluid hose every four years, unless the hose is
damaged, then replace immediately.
Note 3:
Checking the cooling system (engine oil)
1. Check the cooling tubes for leakage during the periodic
maintenance.
2. Check the engine oil cooler for any trouble such as leakage.
3. Clean the engine oil cooler surface periodically removing any
debris from the cooling fins, using a soft cloth to prevent damage
to the oil cooler.
PERIODIC MAINTENANCE SCHEDULE
First 500
Item Content
Engine Oil*
Replace engine oil. Use JASO MB 15w40 engine oil
Oil Screen * Cleaning; replacement (if necessary)
Oil Filter
Replace every oil change
Gear Oil* Replace. Use 85w140 gear oil
Front Brake; Rear
Brake (Drum Brake)
Cooling System
(Engine Oil)
Transmission
Variator / Clutch
V Belt *
Tire *
Check brake linings for wear, function & leakage of brake fluid. Clean
or repair as necessary.
Check the oil cooler and hoses for leakage or wear. Replace as
Adjust rear brake free-play.
necessary.
Check variator rollers, sliders, etc for wear. Replace as
needed. De-glaze clutch pads, replace if necessary
Check function of clutch, rollers, sliders; clean if necessary.
Check balance, damage and circular degree; replace the tire, if necessary.
Wheel / Bearing * Check wheel assembly for function, wobble, bolt torque, etc..
Suspension
Check functions and leakage.
Steering Bearing * Adjust tightness, if necessary.
Main (Side) Stand * Check function; replace the side stand, if necessary.
Tightness *
Battery *
○
: Service Mileage
*: Service available at an authorized Genuine dealer only.
Note: To maintain vehicle performance, a vehicle driven in any overly harsh environment such as dust or dirt roads must be maintained using a
shorter maintenance cycle than shown above..
Check tightness of all components; adjust any component, as necessary.
Check the battery voltage. Voltage should be
greater than 12
V.
Charge the battery, if necessary; clean terminals.
miles
1,875 m
i
(1 Month)
(3 Months)
3,750 mi
(6 Months)
Replace
Clean
○
every oil change (1875 miles) ; replace (if necessary)
Replace
○ ○ ○ ○
○ ○ ○ ○ ○ ○
Check every 3,750 miles
○
○
○
○ ○
○ ○ ○ ○ ○
○ ○ ○ ○ ○ ○
○ ○ ○ ○ ○ ○ ○
○ ○ ○
○ ○ ○ ○ ○ ○ ○
○ ○ ○ ○ ○ ○ ○
○ ○ ○ ○ ○ ○
Mileage or Months
5,625 mi
(9 Months)
7,500 mi
(12 Months)
Replacement every 1,875 m
Replacement every 1,
○
Replace
875 mi
○
○
9,375 mi
(15 Months)
i
○
11,250 mi
(18 Months)
○
Replace
PERIODIC MAINTENANCE SCHEDULE FOR EMISSION CONTROL
Item Content
Valve Clearance*
Spark Plug
Positive Crankcase
Ventilation Device*
Fuel System*
Check and adjust the valve clearance with the
engine cooled down.
Check function; adjust the spark plug gap and clean
electrode. Replace spark plug, if necessary.
Check the hose for crack
hose, if necessary.
Check the hose for cracks
s or blockage. Replace the
or blockage. Replace the
hose, if necessary.
Air Filter* Clean; replace as necessary. Replace min every 3750 mi
Evaporative Emission
Control System*
Exhaust System*
ISC Valve*
EMS*
Throttle Valve*
Check the control system for damage. Replace the
control system, if necessary.
Check for leakage. Tighten any loose mounts or
replace the exhaust gasket if necessary.
Check ISC function. Idle speed 1700±100 when warm
Check all sensor functions.
Check and clean the throttle every 3750
miles
First 500 miles
(1 Month)
1,875 mi
(3 Months)
○ ○ ○ ○
○ ○ ○ ○ ○ ○
○
○ ○ ○ ○ ○ ○ ○
○ ○ ○ ○ ○ ○ ○
NON-PERIODIC MAINTENANCE SCHEDULE FOR EXHAUST CONTROL
Removal of carbon deposits
in the engine.
○
*: Service available at an authorized Genuine dealer only.
Note: To maintain vehicle performance, a vehicle driven in any overly harsh environment such as dust or dirt roads must
above.
Item Content
It is necessary to maintain or check the ignition system in the event of ignition failure, engine fire, overheating, etc. constantly occurring. Remove carbon deposits on
the cylinder head, the piston head, and the exhaust system in the event of the engine's power has significantly dropped after travelling every
: Service Mileage
Mileage or Months
3,750 mi
(6 Months)
5,625 mi
(9 Months)
7,500 mi
(12 Months)
9,375 mi
(15 Months)
11,250 mi
(18
Months)
○ ○ ○
○ ○
Replace
○
Replace
○
Replace
○ ○
○ ○
Clean Clean Clean
3,750 to 5,625 miles.
be maintained using a shorter maintenance cycle than shown
THE AIR-CLEANER
If there is too much accumulation of dust inside the air cleaner, it will reduce the output of engine
performance and cause abnormal consumption of fuel.
Procedures of changing the air element:
1. Take off the cover of filter.
2. Draw the core of filter.
3. Clean and dry by air compressor, or replace it if necessary.
4. Put the cover back carefully to make sure fitted to the cover without leakage.
NOTE：Please do not start the engine before the air-cleaner is assembled, otherwise the piston/main case
will be badly worn out.
THE SPARK PLUG
Spark plug is one of the important parts of the engine and it is easy to be checked. According to
spark plug condition, you may infer the situation of the engine. The ideal color of the electrode should be
light brown. If there’s any problem, please ask your dealers to check will be corroded & worn out due to
the hotness and dirt for the time being. If happened, please change a new spark plug.
! Standard spark plug: recommend you to use the same or equivalent specification as original
PGO manufactured. (refer to Specification Chapter)
! Spark plug gap : 0.6~0.7mm for general model
! Torque: 1.2kgf-m
When checking the spark plug, please cleaning the surface of the washer and screw, the fasten it.
NOTE:
If there is no wrench or torque gauge can be used, please
wrenching it by your fingers turn 1/4～1/2 and later use
the wrench to fix it to the standard torque once available.
EXCHANGE OF GEAR OIL
" C
hange gear oil per the routine maintenance schedule
periodically check oil level and add if necessary
" Oil specification: SAE 85W140
BRAKE ADJUSTMENT
The clearance of lever
(a) Front brake: 10~20 mm
(b) Rear brake: 10~20 mm
Adjust the nut if necessary.
NOTE:
An incorrect free play implies risks in the brake system. Do not drive a motorcycle with the free play
incorrect and contact a GENUINE dealer for reparation immediately.
BRAKE PAD CHECK
Please acting the brake for checking. If the pads almost
reach the bottom, please ask your dealers to change it by:
1. visual check if the pad worn out to the bottom of the
groove or not.
2. measure the pad thickness, if it is less than 2mm.
NOTE: If the brake area is wet(getting water), the brake
will be out of order and dangerous to you.
BRAKE FLUID CHECK
Insufficient brake fluid will make the air into the brake system and may cause the brake out of control.
Please check the brake fluid level all the time and refill it if necessary.
1.When checking the oil level, please turn the handle bar assuring the brake oil on the horizontal
position.
2.Use correct brake oil, otherwise the oil seal will be defected. This will cause the oil leaking & losing
the brake function. Standard brake oil: FMVSS DOT4 or SAE J1703.
1. Refill same kind of brake oil. Mixing with different oils will yield a bad reaction and cause the brake
out of order.
4.To avoid the water getting into the main cylinder, otherwise the boiling temperature of the brake oil
will be declining make the air be obstructed.
5.Brake oil could reode the painting surface and plastic parts. If any oil were spilled out, please clean it
immediately.
6.If the brake oil can’t be refilled to the standard level, please check with your dealers.
FRONT FORK CHECK
NOTE:
In order to avoid falling down, please park you scooter firmly will be safe.
1.Eyes checking:
If any scratched, broken or leaking inside the pipe by vision.
2.Function check:
Park the scooter on flat place.
(A) Hold the handle and keep the scooter in vertical position, and then hold the front brake lever.
(B) Move up & down the front fork for several times.
NOTE:
If found the front fork is not smooth or broke, please contact
your dealers.
BATTERY
1. The battery is in Maintenance-Free type (MF), so it won’t
be necessary to check or refill the liquid. If the liquid is
leaking, please contact with your dealers A.S.A.P.
2. Battery wire connection:
! Red wire connect to “ + (positive)pole “, Black wire
connect to “ – (negative) “ pole.
! Negative: there are 3 black wires shall all connected to
battery, otherwise you can’t start the engine. Refer to
the figure:
NOTE:
Please do not try to take off the sealed rubber even when
charging the battery , that will damage your battery.
(-)pole: 3 Black wire
(+)pole, 1 Red wire
FUSE REPLACEMENT
1. The fuse is located beside the battery.
2. Open the battery cover.
3. If the fuse is burned out, turn off the main switch and related switches, replace a correct fuse, then
turn on and check the circuit function, please contact with your dealers if the problem remains.
NOTE:
Do not use a higher ampere fuse than the standard one. A different (abnormal) fuse will damage circuit
system and may cause fire.
REFERENCE DATA
TYPE
DRY WEIGHT
~126KG
ENGINE
type
cooling
cylinder array
displacement
start system
lubrication system
lubricant
capacity
replace
spark plug(NGK)
C7RHSA(NGK)
clutch type
DRY TYPE
gear shift type
AUTOMATIC
(V BELT)
GEAR OIL
model
replace
capacity
90cc
110cc
Hooligan
4 stroke
forced air cooling
single
168.9 c.c
electric only
separated pump
JASO MB 15W40
1.0 L
0.8L
SAE 85W140
REFERENCE DATA
TYPE
Valve Q’ty IN
EX 1 1
AIR CLEANER
PAPER
FUEL: gasoline
Tank capacity
UNLEADED
~6.0L
TIRE size ( front)
( rear)
120/70-12
130/70-12
ELECTRIC
ignition
generator
EMS
Transistor
BATTERY TYPE
capacity
YTX9-BS
BULBS
head lamp ( HI /LO)
rear lamp/ stop lamp
signal lamp(FRT)
signal lamp(REAR)
12V 55/35 W * 1
13.5V-0.41W
13.5V-1.89W
13.5V-1.58W
13.5V-1.45W
Hooligan
Periodic Maintenance Record
Plan
mile
Actual
mile
Date
Dealer
Sign.
Plan
mile
Actual
mile
Date
Dealer
Sign.
200
25,200
1,800
27,000
3,600
28,800
5,400
30,600
7,200
32,400
9,000
34,200
10,800
36,000
12,600
37,800
14,400
39,600
16,200
41,400
18,000
43,200
19,800
45,000
21,600
46,800
23,400
48,600
．Please decrease maintenance period when often driving in dusty areas.
．Copy the blank table to use when odometers is over the above table planned.
Warranty Information
Your vehicle is covered by a Manufacturer’s Limited Warranty and an EPA Emissions Related Components Warranty. If you
purchased your vehicle in the state of California, you are also covered by a California Emission Control System Warranty.
Detailed warranty information can be found in your warranty booklet provided separately from this manual.
Reporting Safety Defects
If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should
immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Genuine
Scooter Company.
If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of
vehicles, it may order a recall and remedy campaign.
However, NHTSA cannot become involved in individual problems between you, your dealer, or Genuine
Scooter Company.
To contact NHTSA, you may either call the Vehicle Safety Hotline toll-free at 1-888-327-4236 / Hearing Impared (TTY):
1-800-424-915
NHTSA, 1200 New Jersey Avenue, SE, Washington, DC 20590. You can also obtain other information about motor
vehicle safety from http://www.safercar.gov
3; go to http://www.safercar.gov; download the SaferCar mobile application; or write to Administrator,
This owner's manual should remain in your vehicle at all times for reference. This manual should be considered a
permanent part of your vehicle. The information contained within this manual is the latest available at the time of
publication. Genuine reserves the right to make changes to products and publications at any time without notice.
There may be infomation in this manual that differs slightly from your vehicle as improvements and changes occur
regularly.
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