Genuine Scooter Company Buddy Kick Owner's Manual

Thank you for purchasing the Buddy Kick from Genuine Scooter Company. The efficiency and longevity of each scooter will depend heavily on the operating method of each user. This owner's manual will provide you with operating instructions, precautions and general maintenance information required to safely operate and maintain your scooter.
Please read the entire manual before operating your scooter. This manual should stay with
the vehicle at all times and should transfer to the new owner if the vehicle is sold.
If you have any questions, please ask your authorized Genuine dealer for assistance.
Operating, servicing, and maintaining a passenger vehicle or off-road vehicle can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer, birth defects, and other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine unless necessary, service your vehicle in a well-ventilated area, and wear gloves or wash your hands frequently when servicing your vehicle. For more information, visit www.P65Warnings.ca.gov/passenger-vehicle.
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CONTENTS
WARRANTY INFORMATION.......................................................................................................................................................................4
MOTORCYCLE NOISE REGULATION.......................................................................................................................................................5
1. SAFE DRIVING .......................................................................................................................................................................................... 6
2. VEHICLE LAYOUT ......................................................................................................................................................................................7
3. VEHICLE IDENTIFICATION....................................................................................................................................................................8
4. CONTROL FUNCTIONS.......................................................................................................................................................................... 9
4-1. MAIN SWITCH (FOR IGNITION & ILLUMINATION) ....................................................................................................... 9
4-
2 FUEL CAP ....................................................................................................................................................................................... 9
4-3 LOCK FOR STEERING HANDLEBAR ................................................................................................................................... 10
4-
4 SEAT LOCK .................................................................................................................................................................................. 10
4-5 LUGGAGE CABINET ................................................................................................................................................................ 10
6 HANDLEBAR SWITCHES ....................................................................................................................................................... 11
4-
4-7 FRONT (REAR) BRAKE LEVERS ............................................................................................................................................. 12
4-8 POWER-FAILURE SWITCH .................................................................................................................................................... 12
4-9 POWER DISCONNECTION SWITCH .................................................................................................................................. 13
5. DIGITAL DISPLAY OPERATION.....................................................................................................................................................14-19
6. PRE-USE VEHICLE INSPECTION...................................................................................................................................................... 20
6-1. BRAKE ......................................................................................................................................................................................... 21
6-2 THROTTLE .................................................................................................................................................................................. 21
6-3 ENGINE OIL ............................................................................................................................................................................... 21
6-4 TIRE ............................................................................................................................................................................................... 22
6-5 HEADLIGHT & TURN SIGNAL LIGHT ................................................................................................................................. 22
6-6 FUEL TANK ................................................................................................................................................................................. 23
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6-7 EXHAUST SYSTEM.................................................................................................................................................................... 23
7. ESSENTIALS FOR USE AND DRIVING .............................................................................................................................................. 24
7-1 START-UP OF THE ENGINE ................................................................................................................................................... 24
7-2 PASSENGERS PEDAL................................................................................................................................................................ 24
7-3 WARM-UP ................................................................................................................................................................................... 24
7-4 DRIVING ...................................................................................................................................................................................... 25
7-5 ACCELERATION ......................................................................................................................................................................... 25
7-6 USE OF BRAKES ......................................................................................................................................................................... 25
7-7 BREAKING-IN OF ENGINE .................................................................................................................................................... 25
7-8 PARKING ..................................................................................................................................................................................... 26
8. CHECK AND ADJUSTMENT ................................................................................................................................................................ 27
8-1 BRAKE ......................................................................................................................................................................................... 27
8-
2 SUSPENSION ............................................................................................................................................................................ 28
8-3 REPLACEMENT OF FUSES .................................................................................................................................................... 29
8-4 BATTERY ..................................................................................................................................................................................... 29
9. PERIODIC MAINTENANCE AND EASY REPARATION ............................................................................................................... 30
9-1 PERIODIC MAINTENANCE SCHEDULE ............................................................................................................................ 31
9-2 PERIODIC MAINTENANCE SCHEDULE FOR EXHAUST CONTROL ........................................................................ 32
9-3 NON-PERIODIC MAINTENANCE SCHEDULE FOR EXHAUST CONTROL .............................................................32
9-4 CLEANING OF AIR FILTER ...................................................................................................................................................... 33
9-5 CHECK OF SPARK PLUG ......................................................................................................................................................... 33
9-6 REPLACEMNET OF GEAR OIL ............................................................................................................................................... 34
9-7 REPLACEMNET OF ENGINE OIL .......................................................................................................................................... 34
SPECIFICATIONS ....................................................................................................................................................................................... 35
REPORTING SAFETY DEFECTS..................................................................................................................................................................36
PERIODIC MAINTENANCE RECORD ............................................................................................................................................37-38
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WARRANTY INFORMATION
Your vehicle is covered by a Manufacturer's Limited Warranty and an EPA Emissions Related Components Warranty.
If you purchased your vehicle in the state of California, you are also covered by a California Emission Control System Warranty.
Detailed warranty information can be found in your warranty booklet provided separately from this manual.
To maintain your warranty coverage and to provide maximum safety and enjoyment from your Genuine Scooter, use only Genuine approved parts, accessories, and lubricants.
Genuine OEM Parts - Genuine brand replacement parts are the exact parts that were originally installed on your vehicle. Genuine parts will provide you the maximum performance and longevity giving you confidence and satisfaction that your vehicle is operating as it was designed.
Genuine Approved Accessories - The addition of unsuitable accessories can result in unsafe operating conditions. Genuine approved accessories have been designed for and approved by Genuine for use on your scooter. Always install Genuine approved accessories on your scooter.
Installing unauthorized parts on your vehicle may void your warranty and may make your vehicle unsafe to drive. Your Genuine dealer can assist you in selecting and correctly installing accessories
for your scooter.
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Motorcycle Noise Regulation
TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED
Federal law prohibits the following acts or the causing thereof:
(1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair , or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or
(2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.
"AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW". These acts include tampering with the following systems; i.e., modification, removal, etc.
Exhaust System - Muffler, Exhaust pipe, Silencer Intake System - Air cleaner case, Air filter, Intake duct
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1. SAFE DRIVING
Please allow significant time to complete any action shown as follows.
Attention: Please activate turn signal lights to notify other vehicles in front of you and behind you that your vehicle is turning.
Do not abruptly stop the vehicle when driving on a
1.
wet roadway in order to avoid a crash. Please
carefully and slowly apply the brakes on wet roadways.
2. Please slow down the vehicle prior to arriving at a
corner or a crossroad; accelerate the vehicle slowly
after the vehicle has made a turn.
4. Please slow down and carefully pass when riding over a
wet steel plate used during road construction or a manhole cover; keep your vehicle in a vertical position
while driving over the wet steel surface.
5. Prior to driving, check the brake surfaces, which
may be wet from cleaning the vehicle.
6. The driver shall wear a safety helmet, gloves,
protective trousers (with bottoms of the trouser legs around ankles fastened) and a brightly colored jacket.
7. Do not carry excessive luggage on the vehicle as
this may destabilize the vehicle. All luggage shall
be secured appropriately; Loose luggage might adversely affect the stability or distract the driver
potentially causing an accident.
8. It is not necessary to warm up the vehicle before
riding; This vehicle is equipped with fuel injection and
the improved technology will protect the engine and the environment during warm-up. Although it is not necessary to warm up the vehicle, do not drive with rapid acceleration or immediately accelerate to maximum high-speed until the engine has warmed up completely.
3. Please carefully drive the vehicle when passing
other vehicles parked on the roadside in order to avoid any incident such as a car door suddenly opening or a passenger emerging from inside the vehicle.
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2. Vehicle Layout
Front Brake Shaft
Throttle Exhaust
Rear Fender
Rear Brake Lever
Headlight
Turn Signal Light
(Front)
Front Fender
Front Fork Side Stand
The components mentioned above are representative parts only. Please refer to the actual vehicle
Footrest
Center
Stand
Mirror
Seat
Grab Rail
Tail Light
for detailed components.
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Speedometer
Turn Signal Light (Rear)
Rear Shock
3. VEHICLE IDENTIFICATION
3-1 VEHICLE IDENTIFICATION NUMBER
Each vehicle manufactured by Genuine Scooter Company has been marked with a vehicle
identification number whose position is shown as follows:
1. Central position below the front luggage
2. Steel frame in the middle section
(17 alphanumeric codes found with the cover on the vehicle identification number removed)
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4. CONTROL FUNCTIONS
4-1. MAIN SWITCH (FOR IGNITION & ILLUMINATION)
The instructions of the ignition switch used to control ignition and illumination are shown as follows:
1. Power is disconnected; key removable
2. Power connected; engine ready to be started; do not remove key
3. Handlebar locked; power disconnected; key removable. Please refer to "Steering Handlebar" (P-12) for correct operations.
4. "PUSH" and turn counter-clockwise: Open seat with the key location at "A", "B", or "C".
5. "B": Press and turn the key clockwise to open
fuel cap .
6. Remove the key and press the "E" tab rightward to protect the key hole from foreign objects and to activate the anti-theft status.
7. Plug the shutter magnetic lock on the key
shank into "F" and turn it rightward to open the cover.
Attention: Turn the key to "OFF" or "LOCK” and remove
it when the motorcycle is not driven.
4-2 FUEL CAP
1. With the key located at , press "PUSH" and turn the key clockwise to open the fuel cap.
2. Press the fuel cap frontward and downward to close the fuel cap.
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4-3 LOCK FOR STEERING HANDLEBAR
Turn the steering handlebar to the far left prior to locking it. Turn the key to “LOCK” from “OFF” and remove key. Turn the key clockwise to unlock the steering handlebar.
4-5 LUGGAGE CABINET
The luggage compartment is located under the seat. Please put your helmet straight inside the luggage
compartment and store the helmet facing toward the rear of the vehicle.
4-4 SEAT LOCK
1. Push and turn the key counterclockwise, which is
at any position, in order to lift and open the seat.
2. Please properly use the seat lock to protect any
objects inside the luggage compartment and activate the anti-theft function prior to leaving your vehicle.
3. Please lay down and press the seat gently in order
to activate the seat lock and extend its service life.
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Attention: Ensure personal articles stored inside the luggage compartment do not exceed the maximum load. Maximum load: 12 lbs
Directions for use of the luggage compartment:
Do not store any object that is not heat-resistant
1.
or inflammable inside the luggage compartment because the luggage compartment can become heated from the sun or the engine running.
2. Do not store any precious or fragile objects inside
he luggage compartment.
Cover objects stored inside the luggage compartment
3.
with waterproof material due to possible intrusion of moisture from rain or during cleaning of the
vehicle.
Attention: Please properly close the seat prior to leaving the vehicle.
4-6 Handlebar Switches
1. High / Low beam
PASS Light: Press "PASS" and activate the headlight to
2. notify fellow motorists of your intent to pass.
Turn signal light: Press to the left to signal a left hand
3.
turn, press to the right to signal a right hand turn. Press the center to turn off signal lights.
Horn
4.
1
2
3
4
Kill Switch: When switch is in the "Kill" position,
5. the engine will not run. When the switch is in the "Run" position, the engine can be operated.
Attention:
The kill switch is for stopping the engine in emergency situations only.
Leave the kill switch in the run postion and stop the engine with the key switch during regular use.
Leaving the kill switch in the "Kill" position with the main key switch on will rapidly deplete the battery. The lights, dash and fuel pump all are engergized in this configuration.
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6
6.
Start: Pull in the brake lever (front or rear) and press "Start" button simultaneously to start up the engine.
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4-7 Front (Rear) Brake Lever Rear Brake Lever
Left Lever: Rear brake. Grip the brake shaft backward to activate the rear brake.
Front Brake Lever
Right Lever: Front Brake. Grip the brake shaft backward to activate the front brake.
4-8 Power "Anti-theft" Switch
Function: Prevent theft from hot wiring
ignition
Use:
1. Keep the "Power Failure Switch" at "O" to disable
start-up after the vehicle is parked.
"O": Start-up disabled; "-": Start-up enabled
2. "Power Failure Switch" at "O": "EMS---" and
indicated on the display panel; "Power Failure Switch" at "-": "EMS OK" only (no other icons) indicated on display panel.
Attention: Do not change the switch's position while the engine is still running. Change position only when the vehicle is parked.
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Attention:
The charging outlet is available when the power
1. switch is on. DO NOT charge devices during
engine start-up.
2.
Only replace the (1A) fuse for outlet when the charging socket is empty and all
devices unplugged.
3. Unplug all devices prior to engine start-up in
order to protect your device from damage.
4.
Bring the vehicle to your authorized Genuine dealerto check in the event the voltage is greater
than 15V indicated on the display panel. Do not use the outlet if voltage is over 15V.
the power supply
4-9 Power Disconnection Rollover Switch
Your vehicle has a rollover switch which will kill the engine in the event your vehicle falls over while running.
It is necessary to disconnect and reconnect the battery
following a rollover to reset your vehicle to operation.
Attention:
- Some error messages (Code: P0261) will be indicated on the display panel when the rollover switch activated. These messages are not harmful to the vehicle.
- Bring the crashed vehicle to your authorized Genuine dealer for further inspection.
has been
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5. SPEEDOMETER FUNCTIONS
5-1-a. INDICATION OF SPEEDOMETER
Miles per hour
Functional icon
Engine oil
indicator
High beam indicator
Turn signal light (left)
Fuel level
Function key
Information
for functions
EMS indicator
Low beam indicator
Turn signal light (right)
Mileage information
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EMS Information
Millage Information
Engine Management System
(EMS) diagnosis function automatically activated when power connected.
Any error will be indicated on the display panel.
The millage information is
always indicated at the bottom for any mode.
Press and hold the button
to switch between“km” or “mile” in the odometer“ODO” mode.
Changing between ODO
and TRIP: Continuously press the button on the display panel to switch ODO or TRIP.
Press the button to reset
the mileage on the display panel in "TRIP” mode.
Time Information
Voltage Information
RPM
Fuel Level
Press the button on the
display panel to indicate “Time”.
Refer to “Set-Up” for
adjustment of “Time”.
Press the button on the
display panel to indicate “Voltage”.
Voltage alarm: Battery voltage
lower than 11.5V or greater than 15.5V
Press the button on the
display panel to indicate “RPM”.
“Fuel Level” is always indicated at the left-hand side of the display panel for any mode.
Low fuel level: “Fuel Level” blinking and a symbol for low level indicated on the upper right corner in case of one scale only.
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Set-Up Mode
With the key in the "off" position, press and hold the button.
Turn key to the "on" position, continuing to hold the button.
Once the electonic dash has fully powered up, you will have entered the page for set-up.
Time Set
Short press to adjust time for each digit.
Long press to
Long press to set time and switch to contrast.
Display Contrast
Short press to adjust contrast.
Long press will set contrast and exit setup mode returning to normal display mode.
switch between “HR” and “MIN".
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Standard Mode
Odometer: kilometers and miles
Short press to scroll through menus until "ODO" is displayed in bottom right corner.
Scroll to the tachometer page.
Long press will change between kilometers and miles
Trip Odometer
Short press to scroll through menus until "TRIP" is displayed in bottom right corner.
Scroll to the tachometer page.
Long press will reset trip odometer
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Diagnostics
Short press to scroll through menus until you arrive at the diagnostic page.
Long press will enter diagnostic pages.
Any stored trouble codes will be displayed on page D-1
Short press advances to page D-2 showing System Information.
Short press advances to page D-3 showing real-time sensor
information: EG Speed: Engine speed (RPM) TW: Engine Temperature (Celcius) MAP: Manifold Air Pressure (kilopascals) TPS: Throttle Position (% open) Note: Range is 0-60% ISC: Idle Speed Controller (Position#)
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Reset of Oil Indicator
The oil indicator“ON”
indicates the engine oil should be replaced. Bring your vehicle to a Genuine dealer for oil change service.
Attention: Please drive your vehicle to your authorized Genuine dealer for inspection in the event any EMS error while riding. Attention: Do not change any of the speedometer's functions while riding, for the purpose of safety.
messages appear on the display panel
Reset
the oil indicator
when service is completed.
Press and hold the
button under ODO (total mileage) for 3 seconds until the oil indicator blinks.
When the oil indicator is
blinking, press and hold the button for another 5 seconds in order to stop blinking.
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6. PRE-USE VEHICLE INSPECTION
-
Item Procedure Page
Front Brake
Rear Brake
Throttle Check the throttle function. Add lubricant and adjust the throttle, if necessary. Engine Oil Check the lubricant level or add any lubricant as necessary. Tire Check tire air pressure, wear and inspect for damage. 22
Switches / Speedometer
Center Stand Check function; add lubricant or adjust the center stand, if necessary.
Assembled Parts / Fasteners Check all assembled parts and fasteners; fasten or adjust, if necessary. Fuel Tank Check the fuel level; add fuel as required.
Headlight & Turn signal light Check function. Brake Shaft Check functions; add any lubricant, if necessary. 11;17
Note: Conduct the pre-use check before each ride. This check can be finished in a short period and will substantially enhance safety. In the event any item failed or any component is not functioning properly, please check it immediately
prior to the next ride.
Check brake function, free play, brake fluid level and inspect for line damage or leakage. If necessary, fill the brake fluid reservoir with FMVSS DOT4 brake fluid.
Check brake function, free play, brake fluid level and inspect for line damage or fluid leakage. If necessary, fill the brake oil tank with FMVSS DOT4 brake fluid.
Check functions. 12
12;21;23
12;21;23
21 21
26
23
18
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6-1. Brake
(Refer to P-23 for details.)
1. Brake Levers
Check free play of the front and rear brake levers; make sure you are aware of their functions. Check the brakes of the vehicle at the beginning of each ride while driving at a low speed. Please correct any improper free play.
Attention: A brake lever that is not firm when engaged implies there is a problem with the brake system. Do not drive your vehicle until the problem has been fixed. Bring the vehicle to your authorized Genuine dealer for repair. A loose brake lever is an indication there is a problem in the brake system.
2. Brake fluid (Disk brake)
Check the brake oil level; add brake fluid if necessary. Brake fluid designated: FMVSS DOT4
3. Leakage of Brake Fluid
Check all joints along the brake hose for any brake fluid leaking from the joint or the brake cylinder. Leakage has occured if you see wet or oxidized fluid sludge.
4. Check of Disc Brake (P-23) Note: Please contact your authorized Genuine dealer to repair disc brakes.
Attention: Please contact your authorized Genuine dealer to repair leakage of brake fluid, if any. The leakage implies potential risk in the brake system.
6-2 Throttle
Turn the throttle to check proper function and free play. Make sure when you release the throttle it turns to its original position automatically. If necessary, the throttle should be adjusted by your authorized Genuine dealer.
6-3 ENGINE OIL
Attention: Check the engine oil level when parked and on a flat surface. Allow the engine to run 2-3 minutes first; then check the engine oil level after the engine has been stopped for 2-3 minutes.
Total volume: 1000 c.c Oil to be replaced: 800 c.c
Engine Oil 10w40
Remove the dipstick and check the engine oil level. Add engine oil as specified by your authorized Genuine dealer to the upper limit in the event the oil level is under the lower limit.
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6-4 TIRE
Please check the following conditions in order to
ensure maximum performance, service life and safety.
1. Tire Pressure: Check the tire pressure prior to riding
the vehicle. Increase the tire pressure for any heavy
object loaded, as needed.
Normal tire pressure Front tire: 28 psi
Rear tire: 28 psi
2. Check
Check the tire condition prior to riding. If your find there is damage to your tires, such as, wear, cracks, nail, etc. , contact your authorized Genuine dealer for service to repair or replace the damaged tires, if necessary.
3. Check tread pattern (depths):
If the vehicle's tire tread depths are too shallow as indicated by the tread wear indicators, contact your authorized Genuine dealer for replacement.
Minimum depth of tread patterns (front and rear) =
0.8mm
Attention:
1. It is very dangerous to drive a vehicle with tire treads that are excessively worn. In the event the tire tread wear indicators display a worn tire, please contact your authorized Genuine dealer for replacement.
2. If a driver drives a vehicle with worn tire treads, it is normal to feel a slight vibration in the handlebars.
6-5 Headlight and Turn Signal Light
1. Check that the headlights, turn signal lights, rear lights, brake
lights, and display panel lights and indicators are functioning
properly.
2. Switch
Check that the switches for the headlights, turn signal lights, brake light, horn and start-up are all functioning properly.
Headlight
Turn Signal Light (Front)
Turn Signal Light (Rear)
Brake Light
Attention: Do not touch the surface of the headlights after long periods of illumination due to high temperature.
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6-6 FUEL TANK
Attention Do not spill gasoline or allow fuel to touch
1.
the high-temperature engine. The level of fuel added into the fuel tank should be lower than the fuel filling nozzle, or the gasoline will spill as it heats and expands.
2. Do not allow spilled fuel to touch the exhaust
because the high temperature on the surface of the exhaust can result in combustion of the spilled fuel.
6-7 Exhaust System
A catalytic converter is installed in the exhaust pipe. The purpose of the catalytic converter is to reduce pollutants in exhaust gas. Do not alter the exhaust system.
Attention: To avoid burning, please park the vehicle in a location where pedestrians or children cannot come into contact with the high temperature exhaust.
Attention: Please adhere to the following instructions in order to avoid damage to the catalytic converter and other dangers.
Add premium unleaded gasoline only (91 octane or
1.
higher)
2. Do not drive, idle, or park the vehicle on flammable material.
3. Maintain the engine's peak running status. (Imperfect
systems such as engine circuit, ignition or fuel might cause high temperatures at the catalytic converter.)
4. Perform periodic maintenance and inspection of the
vehicle in order to ensure good performance of the entire exhaust control system.
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7. ESSENTIALS FOR USE AND DRIVING
Drivers must be familiar with all skills necessary to drive and control the vehicle and all vehicle functions. For any questions, please contact your authorized Genuine dealer.
Attention:
1. Do not start the engine in a poorly ventilated place. The toxic fumes discharged from the vehicle might make you lose consciousness or be killed in a short period. Always operate the vehicle in a well­ventilated area.
2. Make sure the side stand is properly retracted prior to riding. If your side stand is down on the vehicle while riding, this can cause serious accidents.
7-1 Engine Start-up
1. Turn the main switch clockwise to engage power supply.
2. Close the throttle; hold the front (or rear) brake lever and press the start button to start the
engine.
3. The throttle can be slightly advanced to easily start the engine at low temperatures (<0 Celsius) or
high altitudes (>6500 ft).
Note: If the engine does not start, release the start button and try again after a few seconds. Engine start-up should be completed within 5 seconds to avoid excessive battery discharge.
7-2 Passenger Foot Pedals
When you want to use the passenger pedals, press the pedal so that it pops out. When not in use, press the pedal again to return to its original position.
Attention:
1. Do not open the pedal when there is no passenger onboard to avoid accidents.
2. The pedal is a footrest for the passenger only. Do not use the pedal when there is no passenger onboard.
7-3 Warm-up
It is not recommended to warm up the vehicle at rest, to reduce exhaust and pollutants. However, the sudden acceleration of the vehicle at cold-start status should be avoided for engine longevity. Attention: Please refer to "Breaking-in of Engine" prior to the first drive of the vehicle.
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7-4 Driving
1. Hold the vehicle's handlebar; push the vehicle forward and retract the center stand from the ground.
2. Straddle the vehicle and check the angles of the mirrors.
3. Carefully observe the traffic in front; activate the turn signals prior to driving the vehicle on the road.
4. Slowly turn the throttle (right) and turn off the turn signal
7-5 Acceleration
Adjust the vehicle speed by turning the throttle. Turn the throttle backward for acceleration and turn the throttle forward for deceleration.
7-7 Running-In of the Engine
The run-in stage is critical to your vehicle's service life. As a result, the following information must be read carefully. It is recommended that vehicle loading should be limited during the break-in period due to all of the new components installed in the engine. The key point during the run-in stage is breaking-in the components of the engine in order to establish the best running conditions. Drivers should avoid long-term operation at full throttle or any situation that causes the engine to bear a heavy load. Attention: If you experience any engine problems during the running-in period, contact your authorized Genuine dealer.
7-6 Use of Brakes
Attention
1. Do not stop the vehicle suddenly or abruptly to avoid sliding or rollover.
2. It is recommended to apply the front and rear brakes simultaneously for best brake results and safety.
3. Carefully apply the brakes when the vehicle deviates from normal direction. Stopping the vehicle improperly can result in sliding.
4. Slow down when passing through construction sites, rails or over wet steel plates such as a manhole cover.
5. Carefully apply the brakes when driving on wet pavement to avoid crashing.
6. Decelerate the vehicle when driving down hill.
1. 0~50 miles:
Do not run the engine at the 3/4 full throttle or more. Change speeds frequently and avoid running the engine at one RPM for long periods.
2. Keep the engine away from long-term heavy loads
prior to the first maintenance service scheduled at 500 miles.
Attention: When the vehicle has been run for 500 miles,
bring your vehicle to your Genuine Scooters dealer for service.
Attention: If you experience any engine problems during the breaking-in period, contact your authorized Genuine dealer.
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7-8 Parking
1. Center Stand
Correct
Incorrect
2. Do not leave heavy objects or passengers on the vehicle when it is supported by the side stand as this may cause the vehicle to tip over.
Incorrect
Parking Turn off the engine and remove the key when the vehicle is parked.
Attention: The vehicle should be parked away from pedestrians or children. Do not park the vehicle on a slope or soft earth to prevent the vehicle from rollover.
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8. CHECK AND ADJUSTMENT
8-1 BRAKE
Keep the free play of the front and rear brake lever between 5 and 15mm. Contact your authorized Genuine dealer for adjustment if necessary.
Attention: Any incorrect free play in the brake system implies there is a problem. Do not drive the vehicle when the free play is incorrect. Immediately contact your authorized Genuine dealer for repair.
Brake Pads:
Check each brake wear indicator. Contact your authorized Genuine dealer to replace any brake pads whose wear is close to or has surpassed the break wear indicator groove.
1. Brake pad's bottom groove worn
2. Brake pad thickness <2mm
Attention: In the event there is a high-frequency noise emitting from the brake system when stopping the vehicle, check the brake lining's thickness.
Disc Brake
1. Apply any brake and check the wear indicator during inspection. In the event the wear indicator indicates brake replacement is necessary, contact your authorized Genuine dealer to replace the disc brake.
2. Any significant scratches on the disc brake can imply that the brake system has a problem. Contact your authorized Genuine dealer to replace the disc brake.
Attention: If water enters the brake system, temporary brake failure may occur threatening driving safety. Brake fluid: If air is introduced into the brake system, this can cause brake failure if the brake fluid level is lower than standard. Check the brake fluid level prior to riding; add brake fluid, if necessary. Please follow the precautionary measures as follows:
1. Press the brake lever to make sure the brake fluid tank is horizontal during inspection.
2. Refill with the correct brake fluid. Using the incorrect brake fluid can result in leakage and/or brake failure.
Brake fluid designated: FMVSS
DOT4
27
3. Never mix brake fluids. The mixture of brake fluid with different specifications can generate hazardous chemicals which can result in brake failure.
4. Moisture should not be introduced into the brake fluid tank when adding brake fluid. The boiling point of brake fluid is reduced by moisture and can result in air lock.
5. Clean up any spilled brake fluid with clean water as the brake fluid will erode painted surfaces and/
or plastic.
6. If the standard level of brake fluid cannot be attained, immediately contact your authorized Genuine dealer.
8-2 S
uspension
1. Check the inner surface of the front fork for any wear, damage, or leakage. Check the rear shocks appearance for any leakage.
2. Park the vehicle on a flat surface prior to inspection.
- Hold the handlebar and keep the vehicle in a vertical position. Apply the front brake.
- Press and release the vehicle's front fork several times to check the front fork.
- Hold the rear grab-rail and press up and
down several times to check the rear shock.
Attention: Securely support the vehicle during
inspection.
Attention: If the front fork's functions are not smooth or any component is damaged, immediately contact your authorized Genuine
dealer.
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8-3 FUSE REPLACEMENT
1. Fuse's are located next to the battery inside the luggage cabinet's rear section.
2. In the event of a broken fuse, disconnect the main switch and any switch connected to circuits that have failed. Install a new fuse corresponding to the correct Amperage. Turn on the switch to check the function. If the new fuse burns immediately, contact your authorized Genuine dealer for service.
Attention: Do not use fuses that are out of
specification compared to the original fuse. Any fuse installed that is not to specification can seriously damage the electrical system.
8-4 BATTERY
1. It is unnecessary to add any electrolyte or distilled water into the sealed battery installed on the vehicle. In case of any sign of leakage of battery acid, immediately contact your authorized Genuine dealer.
2. If the engine has difficulty starting, weak horn, dim lights, etc., follow the standard procedure to charge the battery.
3. Charge the vehicle's battery and disconnect the cable which is connected to the negative terminal before leaving the vehicle unused for a period of time longer than a few weeks. Charge the battery once every three months during this period.
4. Two black grounding cables connected to the battery's negative terminal should be securely fixed to the ground
stud, or the engine cannot be started.
Attention: Disassembling any sealed
component on the battery can damage the battery.
- Never jump start the battery as this can damage vehicle electronics.
- See note on the next page regarding battery charging and maintenance.
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9. PERIODIC MAINTENANCE AND ROUTINE REPAIR
To keep the vehicle in it's safest and most efficient status, perform periodic maintenance, adjustment and lubrication. The driver is responsible for personal safety. The periodic maintenance schedule should be taken as a guideline for maintenance and lubrication. Additionally, other factors such as climate, geographic environment and purpose of driving the vehicle, should be considered in the maintenance schedule. In this section, key points in inspecting, adjusting and lubricating the vehicle are highlighted.
Attention: If you are not familiar with inspecting the vehicle, you should bring the vehicle to your authorized Genuine dealer.
Attention: This vehicle is designed to be ridden on pavement. If the vehicle is ridden in dirt, mud or other moist conditions, the air filter should be cleaned and/or replaced frequently or this can result in faster deterioration of the engine. Please contact your authorized Genuine dealer for your service cycle.
Note 1: Engine Oil
To make sure the engine is running smooth, replace the engine oil after the first 500 miles. Use only the specified engine oil. Contact your authorized Genuine dealer for changing of the engine oil.
Note 2: Replacing Brake Fluid:
1. Replace the brake fluid during disassembly of the brake master cylinder or the brake caliper.
2. Replace the seals for the brake master cylinder and the brake caliper every two years.
3. Replace the brake fluid hose every four years, unless the hose is damaged, then replace immediately.
Note 3: Checking the oil cooling system
1. Check the oil lines for leakage during the periodic maintenance.
2. Check the engine oil cooler for any trouble such as leakage.
3. Clean the engine oil cooler surface periodically removing any debris from the cooling fins, using a soft cloth to prevent damage to the oil cooler.
Note 4: Battery Maintenance
A trickle / maintenance charger is highly recommended if you use your vehicle on an infrequent basis such as once every few weeks. The ECU continuously draws a small amount of electricity to maintain the clock, user prefernces as well as operational history. The battery will deplete over time if the vehicle is not run on a regular basis. You will be unable to start the vehicle if the battery has been depleted. Your Genuine dealer can recommend and install an appropriate charging device. Fully disconnect the battery from the vehicle for long term storage such as winter.
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9-1 PERIODIC MAINTENANCE SCHEDULE
○ ○ ○ ○ ○
○ ○ ○ ○ ○ ○ ○
○ ○ ○ ○ ○
○ ○ ○ ○ ○
Mileage or Months
V.
First 500 miles
(1 Month)
1,875 mi
(3 Months)
3,750 mi
(6 Months)
5,625 mi
(9 Months)
Replacement every 1,875 mi
Clean every oil change (1875 miles) ; replace (if necessary)
Check every 3,750 miles
○ ○
○ ○ ○ ○
Item Content
Engine Oil*
Replacement (Refer to Note 1 on P-31) recommend 10w40
Oil screen Filter* Cleaning; replacement (if necessary) CVT Filter Cleaning or replacement Gear Oil* Recommend 80w90 gear oil Front Brake; Rear Brake (Disc Brake) Cooling System (Engine Oil)
V Belt *
Check brake linings for wear, function & leakage of brake fluid. Clean
or repair as necessary.
Check the oil cooler and hoses for leakage or wear. Replace as
necessary. (Refer to Note 3 on P-31.)
Check for damage or wear; clean the belt prior to lubrication; replace the belt, if necessary.
Clutch Check functions; clean the clutch, if necessary. Tire *
Check balance, damage and circular degree; replace the tire, if necessary.
Wheel / Bearing * Check wheel assembly for function, wobble, bolt torque, etc..
Suspension
Check functions and leakage.
Steering Bearing * Adjust tightness, if necessary. Main (Side) Stand * Check function; replace the side stand, if necessary. Tightness *
Battery *
*: Service available at an authorized Genuine dealer only.
To keep the vehicle's performance, a vehicle driven in any disadvantageous environment such as dust shall be maintained according to a short cycle.
: Service Mileage
Check tightness of all components; adjust any component, as necessary.
Check the battery voltage. Voltage should be greater than 12 Charge the battery, if necessary; clean terminals.
7,500 mi
(12 Months)
Replace
9,375 mi
(15 Months)
11,250 mi
(18 Months)
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9-2 PERIODIC MAINTENANCE SCHEDULE FOR EMISSION CONTROL
Item Content
Valve Clearance*
Spark Plug
Positive Crankcase Ventilation Device*
Fuel System*
Check and adjust the valve clearance with the engine cooled down. Check function; adjust the spark plug gap and clean electrode. Replace spark plug, if necessary. Check the hose for cracks or blockage. Replace the hose, if necessary. Check the hose for cracks or blockage. Replace the hose, if necessary.
Air Filter* Clean; replace if necessary Evaporative Emission Control System*
Exhaust System*
Check the control system for damage. Replace the control system, if necessary. Check for leakage. Tighten any loose mounts or replace the exhaust gasket if necessary.
ISC Valve* ISC: 1~10 When engine is hot
EMS*
Throttle Valve*
Check all sensor functions.
Check and clean the throttle every 3750 the throttle every 7,5
00
miles.
miles; clean
First 500 miles
(1 Month)
1,875 mi
(3 Months)
3,750 mi
(6 Months)
5,625 mi
(9 Months)
7,500 mi
(12 Months)
9,375 mi
(15 Months)
C C C
11,250 mi
(18 Months)
*: Service available at an authorized Genuine dealer only. C: Part checked (cleaned) every 3,000m (every 10,000m)
R: Part changed every 6,000m or checked every 3,000m for driving security. To keep the vehicle's performance, a vehicle driven in any disadvantageous environment such as dust shall
be maintained according to a short cycle.
9-3 NON-PERIODIC MAINTENANCE SCHEDULE FOR EXHAUST CONTROL
Mileage or Months
Removal of carbon deposits in the engine.
*: Service available at an authorized Genuine dealer only.
Item Content
It is necessary to maintain or check the ignition system in the event of ignition failure, engine fire, overheating, etc. constantly occurring. Remove carbon deposits on the cylinder head, the piston head, and the exhaust system in the event of the engine's power has significantly dropped for the mileage between 3,750 and 5,5625 miles.
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9-4 Cleaning the Air Filter
1. Remove the screws from the air filter cover
2. Remove the cover
3. Take out the air filter paper
4. Check the air filter paper
5. When installing the new filter, the filter gaskets should be properly installed. If not this can allow dust to enter into the
engine.
Replace the old filter paper with a new one and install the air filter cover. Make sure the air filter gasket is installed properly and tightly fasten the screws to avoid unfiltered air from entering into the engine.
Attention: Do not start the engine when the air filter is not properly installed or the piston or cylinder is excessively worn.
9-5 SPARK PLUG INSPECTION
The spark plug is an important component of the engine, and it can easily be inspected. The engine's status can be determined from conditions of the spark plug. For a vehicle normally ridden, the ideal color of the white ceramic around the center electrode should be moderate or light brown. Do not diagnose the vehicle, bring it to your authorized Genuine dealer for inspection. The spark plug should be removed for inspections periodically due to the spark plug being damaged and/or gradually eroded by heat and deposits. Replace the spark plug if it has been eroded or contains excessive carbon deposits. Prior to installation, the spark plug gasket surface and dirt inside the threads should be cleaned or removed and the spark plug should be tightened according to the standard torque.
Spark plug specification: NGK CR8E
* Standard spark plug with a
gap between 0.7 and 0.8mm
* Standard torque to fasten a
spark plug: 9 lbf-ft
Note: When installing, gently turn the spark plug onto the threads with your fingers; fasten the spark plug with one wrench according to standard torque.
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9-6 REPLACEMNET OF GEAR OIL
1. Check the gear oil for leakage regularly; bring the vehicle to your authorized Genuine dealer for inspection in case of trouble.
2. Replace the new vehicle's gear oil with oil provided by Genuine Scooters at the first 500 miles and every 1,875
miles after.
3. Quantity of gear oil
9-7 Replacement of Engine Oil
1. Check the engine oil level prior to each ride; bring the vehicle to your authorized Genuine dealer for inspection in case too much oil is being consumed.
2. Replace the vehicle's engine oil with a high-quality 10W40 oil at the first 500 miles and every 1,875 miles after.
3. Quantity of engine oil
Total quantity: 110.c.c Quantity to be replaced: 90.c.c
Drain Plug
Total quantity: 1000.c.c Quantity to be replaced: 800.c.c
Filler Plug
Filler Plug
Upper Limit
Bolt (Drain Plug)
Lower Limit
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SPECIFICATIONS
Category Item Specifications
Dimension
& Weight
Engine
Fuel Device
Appliance
Length Width Height
Seat Height Axle Distance Weight
Model Fuel type
Number of Cycles & Cooling
Displacement Compression Ratio Bore Stroke Number & Arrangement of cylinders
Lubrication
Fuel Tank Capacity Fuel Supply
Ignition Spark plug Start-up
1720 mm 67.7 in 710 mm 28 in 1060 mm 41.75 in 750 mm 29.5 in 1215 mm 47.8 in 103 kg 227lbs
Buddy Kick Premium unleaded
gasoline (min 91 octane) Air-cooled four-stroke engine (with engine oil cooling system)
124.8 cc 10:1 54 mm
54.5 mm Single Cylinder
Compression & splash
5.5 liters Fuel injection system
Transistor Ignition NGK CR8E Power-driven
l
1.45 gallons
Category Item Specifications
Transmission
Suspension Device
Brake
Light & Illumination
Tire Dimension
First Reduction Device Second Reduction Device Clutch Gearbox
Front Suspension Rear Suspension
Front Rear
Headlight (High / Low
Beam) Rear Light / License Plate Lamp Brake Light Turn Signal Light (Front / Rear)
Front Tire Rear Tire
0.75~2.6
49/16*47/15=9.596 / 47/17*47/15=8.66 Dry centrifugal govern weight V-belt C.V.T
Extensible Swinging
Hydraulic disc brake Hydraulic disc brake
12V-35W/35W
12V-0.2W/12V-5W
12V-2W 12V-2W/12V-2W
90/90-10 90/90-10
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Reporting Safety Defects
If you believe this vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Genuine Motorcycles. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or Genuine Motorcycles. To contact NHTSA, you may either call the Auto Safety Hotline toll-free at
1-800-327-4236 or (TTY 1-800-424-9153); go to New Jersey Avenue, SE, West Building, Wahsington DC 20590. You can also obtain other information about motor vehicle safety from
http://www.safercar.gov.
http://wwwsafercar.gov
36
; or write to: Administrator, NHTSA, 1200
Maintenance Record
You must maintain records of work orders and all receipts for parts purchased and installed on your vehicle to document maintenance has been completed in accordance with the emissions or standard warranty.
Please bring this service record in with your vehicle for any service. Maintain your vehicle periodically and fill in the "Periodic Maintenance Record". Proper maintenance allows your vehicle to operate at maximum performance and guarantees your driving security.
Please contact your authorized Genuine dealer for any problems. Your Genuine dealer can provide complete service for your Buddy Kick.
PERIODIC MAINTENANCE RECORD
* A vehicle usually driven in any disadvantageous environment such as dust shall be maintained according to a short cycle in order to keep
the vehicle's performance.
Reference Mileage for Service Actual Mileage Date Service Item Dealer's Stamp
250m
500m 1,000m
1,500m 2,000m 2,500m 3,000m 3,500m 4,000m 4,500m
_____ (MMM) ___ (DD) _____ (YYYY) _____ (MMM) ___ (DD) _____ (YYYY) _____ (MMM) ___ (DD) _____ (YYYY) _____ (MMM) ___ (DD) _____ (YYYY) _____ (MMM) ___ (DD) _____ (YYYY) _____ (MMM) ___ (DD) _____ (YYYY) _____ (MMM) ___ (DD) _____ (YYYY) _____ (MMM) ___ (DD) _____ (YYYY) _____ (MMM) ___ (DD) _____ (YYYY) _____ (MMM) ___ (DD) _____ (YYYY)
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PERIODIC MAINTENANCE RECORD
* Copy the periodic maintenance record for further applications, if necessary.
Reference Mileage for Service Actual Mileage Date Service Item Dealer's Stamp
5,000m 5,500m 6,000m 6,500m 7,000m 7,500m 8,000m 8,500m 9,000m 9,500m
_____ (MMM) ___ (DD) _____ (YYYY) _____ (MMM) ___ (DD) _____ (YYYY) _____ (MMM) ___ (DD) _____ (YYYY) _____ (MMM) ___ (DD) _____ (YYYY) _____ (MMM) ___ (DD) _____ (YYYY) _____ (MMM) ___ (DD) _____ (YYYY) _____ (MMM) ___ (DD) _____ (YYYY) _____ (MMM) ___ (DD) _____ (YYYY) _____ (MMM) ___ (DD) _____ (YYYY) _____ (MMM) ___ (DD) _____ (YYYY)
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