Read, understand and obey these safety rules and
operating instructions before operating this machine.
Only trained and authorized personnel shall be
permitted to operate this machine. This manual is
considered a permanent part of your machine and
should remain with the machine at all times. If you have
any questions, call Genie Industries.
Second Edition: Third Printing, September 1996
Third Edition:Sixth Printing, November 2001
Fourth Edition: First Printing, July 2002
Fifth Edition:Second Printing, August 2004
Sixth Edition:Second Printing, June 2006
"Genie" and "Z" are registered trademarks of
Genie Industries in the U.S.A. and many other
countries.
These machines comply with
ANSI/SIA 92.5-1992.
Printed on recycled paper
Printed in U.S.A.
Z-60/34Part No. 1000209
Page 3
Operator's ManualSixth Edition · Second Printing
Safety Rules
Danger
Failure to obey the instructions and
safety rules in this manual will result
in death or serious injury.
Do Not Operate Unless:
You learn and practice the principles of safe
machine operation contained in this operator's
manual.
1 Avoid hazardous situations.
Know and understand the safety rules
before going on to the next section.
2 Always perform a pre-operation inspection.
3 Always perform function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.
You read, understand and obey the
manufacturer's instructions and safety rules—
safety and operator's manuals and machine
decals.
You read, understand and obey employer's
safety rules and worksite regulations.
You read, understand and obey all applicable
governmental regulations.
You are properly trained to safely operate the
machine.
Part No. 1000209Z-60/341
Page 4
Operator's ManualSixth Edition · Second Printing
SAFETY RULES
Electrocution Hazards
This machine is not electrically insulated and will
not provide protection from contact with or
proximity to electrical current.
Maintain safe distances from electrical power lines
and apparatus in accordance with applicable
governmental regulations and the following chart.
VoltageMinimum Safe
Phase to Phase Approach
Distance
Feet Meters
0 to 300VAvoid Contact
Do not use the machine as a ground for welding
unless the machine is equipped with the weld line
to platform option and it is properly connected.
Tip-over Hazards
Occupants, equipment and materials shall not
exceed the maximum platform capacity.
Maximum platform capacity500 lbs227 kg
Maximum occupants 2
The weight of options and accessories, such as
pipe cradles, panel cradles and welders, will
reduce the rated platform capacity and must be
factored into the total platform load. See the decals
on the options.
Do not raise or extend the boom unless the
machine is on a firm, level surface.
300V to 50KV103.1
50KV to 200KV154.6
200KV to 350KV206.1
350KV to 500KV257.6
500KV to 750KV3510.7
750KV to 1000KV4513.7
Allow for platform movement, electrical line sway
or sag and beware of strong or gusty winds.
Keep away from the machine if it contacts
energized power lines. Personnel on the ground or
in the platform must not touch or operate the
machine until energized power lines are shut off.
Do not operate the machine during lightning or
storms.
Do not depend on the tilt alarm as a level indicator.
The tilt alarm sounds in the platform only when the
machine is on a severe slope.
If the tilt alarm sounds:
Do not extend, rotate or raise the boom above
horizontal. Move the machine to a firm, level
surface before raising the platform. If the tilt alarm
sounds when the platform is raised, use extreme
caution to retract the boom and lower the platform.
Do not rotate the boom while lowering. Move the
machine to a firm, level surface before raising the
platform.
2Z-60/34Part No. 1000209
Page 5
Operator's ManualSixth Edition · Second Printing
SAFETY RULES
Do not use the platform controls to free a platform
that is caught, snagged or otherwise prevented
from normal motion by an adjacent structure. All
personnel must be removed from the platform
before attempting to free the platform using the
ground controls.
Do not alter or disable the limit switches.
Do not raise the boom when wind speeds may
exceed 28 mph / 12.5 m/s. If wind speeds exceed
28 mph / 12.5 m/s when the boom is raised, lower
the boom and do not continue to operate the
machine.
Do not operate the machine in strong or gusty
winds. Do not increase the surface area of the
platform or the load. Increasing the area exposed
to the wind will decrease machine stability.
Do not drive the machine on or near uneven
terrain, unstable surfaces or other hazardous
conditions with the boom raised or extended.
Do not drive the machine on a slope that exceeds
the maximum uphill, downhill or side slope rating of
the machine. Slope rating applies only to machines
in the stowed position.
Maximum slope rating, stowed position, 2WD
Counterweight uphill25% (14°)
Counterweight downhill20% (11°)
Side slope25% (14°)
Maximum slope rating, stowed position, 4WD
Counterweight uphill40% (22°)
Counterweight downhill30% (17°)
Side slope25% (14°)
Note: Slope rating is subject to ground conditions
and adequate traction.
Use extreme care and slow speeds while driving
the machine in the stowed position across uneven
terrain, debris, unstable or slippery surfaces and
near holes and drop-offs.
Do not alter or disable machine components that in
any way affect safety and stability.
Do not replace items critical to machine stability
with items of different weight or specification.
Do not push off or pull toward any object outside
of the platform.
Maximum allowable side
force - ANSI and CSA
150 lbs /667 N
Maximum allowable
manual force - CE and
Australia
90 lbs / 400 N
Part No. 1000209Z-60/343
Page 6
Operator's ManualSixth Edition · Second Printing
SAFETY RULES
Do not modify or alter an aerial work platform
without prior written permission from the
manufacturer. Mounting attachments for holding
tools or other materials onto the platform,
toeboards or guard rail system can increase the
weight in the platform and the surface area of the
platform or the load.
Do not place or attach overhanging loads to any
part of the machine.
Do not place ladders or scaffolds in the platform or
against any part of the machine.
Do not transport tools and materials unless they
are evenly distributed and can be safely handled
by person(s) in the platform.
Fall Hazards
Occupants must wear a
safety belt or harness in
accordance with
governmental regulations.
Attach the lanyard to the
anchor provided in the
platform.
Do not sit, stand or climb on the platform guard
rails. Maintain a firm footing on the platform floor at
all times.
Do not climb down from the platform when raised.
Keep the platform floor clear of debris.
Do not use the machine on a moving or mobile
surface or vehicle.
Be sure all tires are in good condition, air-filled tires
are properly inflated and lug nuts are properly
tightened.
Do not use the machine as a crane.
Do not push the machine or other objects with the
boom.
Do not contact adjacent structures with the boom.
Do not tie the boom or platform to adjacent
structures.
Do not place loads outside the platform perimeter.
4Z-60/34Part No. 1000209
Lower the platform entry mid-rail or close the entry
gate before operating.
Page 7
Operator's ManualSixth Edition · Second Printing
SAFETY RULES
Explosion and Fire Hazards
Do not start the engine if you smell or detect liquid
petroleum gas (LPG), gasoline, diesel fuel or other
explosive substances.
Do not refuel the machine with the engine running.
Refuel the machine and charge the battery only in
an open, well-ventilated area away from sparks,
flames and lighted tobacco.
Do not operate the machine in hazardous locations
or locations where potentially flammable or
explosive gases or particles may be present.
Do not spray ether into engines equipped with glow
plugs.
Collision Hazards
Be aware of limited sight
distance and blind spots
when driving or operating.
Be aware of the boom position when rotating the
turntable.
Check the work area for overhead obstructions or
other possible hazards.
Be aware of crushing hazards when grasping the
platform guard rail.
Observe and use the color-coded direction arrows
on the platform controls and drive chassis for drive
and steer functions.
Do not lower the boom unless the area below is
clear of personnel and obstructions.
Operators must comply with employer, job site and
governmental rules regarding the use of personal
protective equipment.
Limit travel speed according to the condition of the
ground surface, congestion, slope, location of
personnel, and any other factors which may cause
collision.
No stunt driving or horseplay while operating a
machine.
Do not operate a boom in the path of any crane
unless the controls of the crane have been locked
out and/or precautions have been taken to prevent
any potential collision.
Part No. 1000209Z-60/345
Page 8
Operator's ManualSixth Edition · Second Printing
SAFETY RULES
Damaged Machine Hazards
Do not use a damaged or malfunctioning machine.
Conduct a thorough pre-operation inspection of the
machine and test all functions before each work
shift. Immediately tag and remove from service a
damaged or malfunctioning machine.
Be sure all maintenance has been performed as
specified in this manual and the
Service Manual.
Be sure all decals are in place and legible.
Be sure the operator’s, safety and responsibilities
manuals are complete, legible and in the storage
container located on the platform.
Genie Z-60/34
Component Damage Hazards
Do not use any battery or charger greater than 12V
to jump-start the engine.
Do not use the machine as a ground for welding
unless the machine is equipped with the weld line
to platform option and is properly connected.
Weld Line to Platform Safety
(if equipped)
Read, understand and obey all warnings and
instructions provided with the welding power unit.
Do not connect weld leads or cables unless the
welding power unit is turned off at the platform
controls.
Do not operate unless the weld cables are properly
connected.
Connect the leads to the twist-lock connectors at
the turntable and platform.
Bodily Injury Hazards
Do not operate the machine with a hydraulic oil or
air leak. An air leak or hydraulic leak can penetrate
and/or burn skin.
Always operate the machine in a well-ventilated
area to avoid carbon monoxide poisoning.
Improper contact with components under any
cover will cause serious injury. Only trained
maintenance personnel should access
compartments. Access by the operator is only
advised when performing a pre-operation
inspection. All compartments must remain closed
and secured during operation.
6Z-60/34Part No. 1000209
Page 9
Operator's ManualSixth Edition · Second Printing
SAFETY RULES
Battery Safety
Burn Hazards
Batteries contain acid. Always wear protective
clothing and eye wear when working with batteries.
Avoid spilling or contacting battery acid. Neutralize
battery acid spills with baking soda and water.
Explosion Hazard
Keep sparks, flames and lighted tobacco away
from the battery. Batteries emit explosive gas.
Electrocution Hazard
Avoid contact with electrical terminals.
Decal Legend
Genie product decals use symbols, color coding
and signal words to identify the following:
Safety alert symbol—used to alert
personnel to potential personal
injury hazards. Obey all safety
messages that follow this symbol
to avoid possible injury or death.
Red—used to indicate the
presence of an imminently
hazardous situation which, if not
avoided, will result in death or
serious injury.
Orange—used to indicate the
presence of a potentially
hazardous situation which, if not
avoided, could result in death or
serious injury.
Yellow with safety alert symbol—
used to indicate the presence of a
potentially hazardous situation
which, if not avoided, may cause
minor or moderate injury.
Yellow without safety alert
symbol—used to indicate the
presence of a potentially
hazardous situation which, if not
avoided, may result in property
damage.
Green—used to indicate operation
or maintenance information.
It is the responsibility of the operator to perform a
Pre-operation Inspection and routine maintenance.
The Pre-operation Inspection is a visual inspection
performed by the operator prior to each work shift.
Do Not Operate Unless:
You learn and practice the principles of safe
machine operation contained in this operator's
manual.
1 Avoid hazardous situations.
2 Always perform a pre-operation
inspection.
Know and understand the pre-operation
inspection before going on to the next
section.
3 Always perform function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.
The inspection is designed to discover if anything
is apparently wrong with a machine before the
operator performs the function tests.
The Pre-operation Inspection also serves to
determine if routine maintenance procedures are
required. Only routine maintenance items specified
in this manual may be performed by the operator.
Refer to the list on the next page and check each
of the items.
If damage or any unauthorized variation from
factory delivered condition is discovered, the
machine must be tagged and removed from
service.
Repairs to the machine may only be made by a
qualified service technician, according to the
manufacturer's specifications. After repairs are
completed, the operator must perform a
pre-operation inspection again before going on to
the function tests.
Scheduled maintenance inspections shall be
performed by qualified service technicians,
according to the manufacturer's specifications and
the requirements listed in the responsibilities
manual.
12Z-60/34Part No. 1000209
Page 15
Pre-operation Inspection
Operator's ManualSixth Edition · Second Printing
PRE-OPERATION INSPECTION
R Be sure that the operator’s, safety and
responsibilities manuals are complete, legible
and in the storage container located in the
platform.
R Be sure that all decals are legible and in place.
See Decals section.
R Check for engine oil leaks and proper oil level.
Add oil if needed. See Maintenance section.
R Check for hydraulic oil leaks and proper oil
level. Add oil if needed. See Maintenance
section.
R Check for engine coolant leaks and proper level
of coolant. Add coolant if needed. See
Maintenance section.
R Check for battery fluid leaks and proper fluid
level. Add distilled water if needed. See
Maintenance section.
R Check for proper tire pressure. Add air if
needed. See Maintenance section.
Check the following components or areas for
damage, improperly installed or missing parts and
unauthorized modifications:
R Limit switches and horn
R Alarms and beacons (if equipped)
R Nuts, bolts and other fasteners
R Platform entry mid-rail or gate
Check entire machine for:
R Crack in welds or structural components
R Dents or damage to machine
R Excessive rust, corrosion or oxidation
R Be sure that all structural and other critical
components are present and all associated
fasteners and pins are in place and properly
tightened.
R After you complete your inspection, be sure that
all compartment covers are in place and
latched.
R Electrical components, wiring and
electrical cables
R Hydraulic hoses, fittings, cylinders and
manifolds
R Fuel and hydraulic tanks
R Drive and turntable motors and drive hubs
R Boom wear pads
R Tires and wheels
R Engine and related components
Part No. 1000209Z-60/3413
Page 16
Operator's ManualSixth Edition · Second Printing
Maintenance
Check the Engine Oil Level
Maintaining the proper engine oil level is essential
to good engine performance and service life.
Operating the machine with an improper oil level
Observe and Obey:
can damage engine components.
Only routine maintenance items specified in this
manual shall be performed by the operator.
Scheduled maintenance inspections shall be
completed by qualified service technicians,
according to the manufacturer's specifications
and the requirements specified in the
responsibilities manual.
Maintenance Symbols Legend
The following symbols have been
used in this manual to help
communicate the intent of the
instructions. When one or more of
the symbols appear at the
beginning of a maintenance
procedure, it conveys the meaning
below.
Check the oil level with the
engine off.
1 Check the oil dipstick. Add oil as needed.
Perkins 404-22 Engine
Oil type15W-40
Oil type - cold conditions5W-40
Ford Engine (EPA Compliant)
Oil type10W-40
Oil type - cold conditions5W-30
Deutz F3L 2011F Engine (Tier II)
Oil type15W-40
Oil type - cold conditions5W-30
Indicates that tools will be required to
perform this procedure.
Indicates that new parts will be required to
perform this procedure.
Indicates that a cold engine is required
before performing this procedure.
14Z-60/34Part No. 1000209
Page 17
Operator's ManualSixth Edition · Second Printing
MAINTENANCE
Check the Hydraulic Oil Level
Maintaining the hydraulic oil at the proper level is
essential to machine operation. Improper hydraulic
oil levels can damage hydraulic components. Daily
checks allow the inspector to identify changes in oil
level that might indicate the presence of hydraulic
system problems.
1 Be sure that the boom is in the stowed position
2 Visually inspect the sight gauge located on the
side of the hydraulic oil tank. Add oil as needed.
Result: The hydraulic oil level should be within
the top 2 inches / 5 cm of the sight gauge.
Hydraulic oil specifications
Hydraulic oil typeChevron Rykon
Premium MV equivalent
Check the Engine Coolant Level Gasoline/LPG Models
Maintaining the engine coolant at the proper level
is essential to engine service life. Improper coolant
level will affect the engine's cooling capability and
damage engine components. Daily checks will
allow the inspector to identify changes in coolant
level that might indicate cooling system problems.
Burn hazard. Beware of hot
engine parts and coolant. Contact
with hot engine parts and/or
coolant may cause severe burns.
1 Check the fluid level in the coolant recovery
tank. Add fluid as needed.
Result: The fluid level should be at the
FULL mark.
Bodily injury hazard. Fluids in the
radiator are under pressure and
extremely hot. Use caution when
removing cap and adding fluids.
Part No. 1000209Z-60/3415
Page 18
Operator's ManualSixth Edition · Second Printing
MAINTENANCE
Check the Batteries
Proper battery condition is essential to good
engine performance and operational safety.
Improper fluid levels or damaged cables and
connections can result in engine component
damage and hazardous conditions.
This procedure does not need to
be performed on machines with
sealed or maintenance-free
batteries.
Electrocution hazard. Contact with
hot or live circuits may result in
death or serious injury. Remove all
rings, watches and other jewelry.
Bodily injury hazard. Batteries
contain acid. Avoid spilling or
contacting battery acid. Neutralize
battery acid spills with baking soda
and water.
1 Put on protective clothing and eye wear.
Check the Tire Pressure
This procedure does not need
to be performed on machines
equipped with the foam-filled
tire option.
Bodily injury hazard. An overinflated tire can explode and could
cause death or serious injury.
Tip-over hazard. Do not use
temporary flat tire repair products.
To safeguard maximum stability, achieve
optimum machine handling and minimize tire
wear, it is essential to maintain proper pressure
in all air-filled tires.
1 Check each tire with an air pressure gauge.
Add air as needed.
Tire pressure65 psi4.5 bar
High flotation tire pressure65 psi4.5 bar
2 Be sure that the battery cable connections are
tight and free of corrosion.
3 Be sure that the battery hold-down bar is in
place.
4 Remove the battery vent caps.
5 Check the battery acid level. If needed,
replenish with distilled water to the bottom of
the battery fill tube. Do not overfill.
6 Install the vent caps.
Adding terminal protectors and a
corrosion preventative sealant will
help eliminate corrosion on the
battery terminals and cables.
16Z-60/34Part No. 1000209
Page 19
Scheduled Maintenance
Maintenance performed quarterly, annually and
every two years must be completed by a person
trained and qualified to perform maintenance on
this machine according to the procedures found in
the service manual for this machine.
Machines that have been out of service for more
than three months must receive the quarterly
inspection before they are put back into service.
Operator's ManualSixth Edition · Second Printing
MAINTENANCE
Part No. 1000209Z-60/3417
Page 20
Operator's ManualSixth Edition · Second Printing
Function Tests
Fundamentals
The Function Tests are designed to discover any
malfunctions before the machine is put into
service. The operator must follow the step-by-step
instructions to test all machine functions.
Do Not Operate Unless:
You learn and practice the principles of safe
machine operation contained in this operator's
manual.
1 Avoid hazardous situations.
2 Always perform a pre-operation
inspection.
3 Always perform function tests prior to
use.
Know and understand the function tests
before going on to the next section.
4 Inspect the workplace.
5 Only use the machine as it was intended.
A malfunctioning machine must never be used. If
malfunctions are discovered, the machine must be
tagged and removed from service. Repairs to the
machine may only be made by a qualified service
technician, according to the manufacturer's
specifications.
After repairs are completed, the operator must
perform a pre-operation inspection and function
tests again before putting the machine into service.
1 Select a test area that is firm, level and free of
obstruction.
At the Ground Controls
2 Turn the key switch to ground control.
3 Pull out the red Emergency Stop button to
the on position.
Result: The beacon (if equipped) should flash.
4 Start the engine. See Operating Instructions
section.
Test Emergency Stop
5 Push in the red Emergency Stop button to the
off position.
Result: The engine should turn off and all
functions should not operate.
Deutz Diesel models: The engine will shut off
after 2 to 3 seconds.
6 Pull out the red Emergency Stop button to
the on position and restart the engine.
18Z-60/34Part No. 1000209
Page 21
Operator's ManualSixth Edition · Second Printing
FUNCTION TESTS
Test the Machine Functions
7 Do not hold the function enable
switch to either side. Attempt to
activate each boom and platform
function toggle switch.
Result: All boom and platform functions should
not operate.
8 Hold the function enable switch to either side
and activate each boom and platform function
toggle switch.
Result: All boom and platform functions should
operate through a full cycle. The descent alarm
(if equipped) should sound while the boom is
lowering.
Machines equipped with Platform Level Control
Disable Function: The platform level toggle switch
will not operate when the primary boom is raised or
extended or the secondary boom is raised past the
drive speed limit switches.
Test the Tilt Sensor
9 Pull out the platform red Emergency Stop
button to the on position.
10 Turn the key switch to platform control.
11 Open the control panel side
turntable cover and locate the
tilt sensor next to the control
box.
12 Press down one side of the tilt
sensor.
Result: The alarm, located in
the platform, should sound.
Test Auxiliary Controls
13 Turn the key switch to ground control and shut
the engine off.
14 Pull out the red Emergency Stop button to the
on position.
15 Simultaneously hold the
auxiliary power switch on and
activate each boom function
toggle switch.
Note: To conserve battery power, test each
function through a partial cycle.
Result: All boom functions should operate.
At the Platform Controls
Test Emergency Stop
16 Turn the key switch to platform control and
restart the engine.
17 Push in the platform red Emergency Stop
button to the off position.
Result: The engine should turn off and all
functions should not operate.
Deutz Diesel models: The engine will shut off
after 2 or 3 seconds.
18 Pull out the red Emergency Stop button and
restart the engine.
Part No. 1000209Z-60/3419
Page 22
Operator's ManualSixth Edition · Second Printing
FUNCTION TESTS
Test the Hydraulic Oil Return Filter
19 Move the engine idle select switch to high idle
(rabbit symbol).
20 Locate and check the hydraulic filter.
Result: The indicator should be in the green
area.
21 Move the engine idle select switch to foot switch
activated high idle (rabbit and foot switch
symbol).
Test the Horn
22 Push the horn button.
Result: The horn should sound.
Test the Foot Switch
23 Push in the platform red Emergency Stop
button to the off position.
24 Pull out the red Emergency Stop button to
the on position but do not start the engine.
25 Press down the foot switch and attempt to start
the engine by moving the start toggle switch to
either side.
Result: The engine should not start.
26 Do not press down the foot switch and restart
the engine.
Result: The engine should start.
27 Do not press down the foot switch. Test each
machine function.
Result: The machine functions should not
operate.
Test the Machine Functions
28 Press down the foot switch.
29 Activate each machine function control handle
or toggle switch.
Result: All boom/platform functions should
operate through a full cycle.
Machines equipped with Platform Level Control
Disable Function: The platform level toggle switch
will not operate when the primary boom is raised or
extended or the secondary boom is raised past the
drive speed limit switches.
Test the Steering
30 Press down the foot switch.
31 Press the thumb rocker switch on top of the
drive control handle in the direction indicated by
the blue triangle on the control panel OR slowly
move the control handle in the direction
indicated by the blue triangle.
Result: The steer wheels should turn in the
direction that the blue triangles point on the
drive chassis.
32 Press the thumb rocker switch on top of the
drive control handle in the direction indicated by
the yellow triangle on the control panel OR
slowly move the control handle in the direction
indicated by the yellow triangle.
Result: The steer wheels should turn in the
direction that the yellow triangles point on the
drive chassis.
20Z-60/34Part No. 1000209
Page 23
Operator's ManualSixth Edition · Second Printing
FUNCTION TESTS
Test Drive and Braking
33 Press down the foot switch.
34 Slowly move the drive control handle in the
direction indicated by the blue arrow on the
control panel until the machine begins to move,
then return the handle to the center position.
Result: The machine should move in the
direction that the blue arrow points on the drive
chassis, then come to an abrupt stop.
35 Slowly move the drive control handle in the
direction indicated by the yellow arrow on the
control panel until the machine begins to move,
then return the handle to the center position.
Result: The machine should move in the
direction that the yellow arrow points on the
drive chassis, then come to an abrupt stop.
Note: The brakes must be able to hold the machine
on any slope it is able to climb.
Test the Drive Enable System
36 Press down the foot switch and lower the boom
to the stowed position.
39 Move and hold the drive enable toggle switch to
either side and slowly move the drive control
handle off center.
Result: The drive function should operate.
Note: When the drive enable system is in use, the
machine may drive in the opposite direction that
the drive and steer control handle is moved.
Use the color-coded direction
Blue
arrows on the platform controls
and the drive chassis to identify
the direction of travel.
Test the Oscillate Axle
Yellow
(oscillating axle-equipped
models)
40 Start the engine from the platform controls.
41 Drive the right steer tire up onto a 6 inch / 15
cm block or curb.
Result: The three remaining tires should stay in
firm contact with the ground.
42 Drive the left steer tire up onto a 6 inch / 15 cm
block or curb.
37 Rotate the turntable until the primary boom
moves past one of the non-steer wheels.
Result: The drive enable
indicator light should come
on and remain on while the
boom is anywhere in the
range shown.
Result: The three remaining tires should stay in
firm contact with the ground.
43 Drive both steer tires up onto a 6 inch / 15 cm
block or curb.
Result: The non-steer tires should stay in firm
contact with the ground.
38 Move the drive control handle off center.
Result: The drive function should not operate.
Part No. 1000209Z-60/3421
Page 24
Operator's ManualSixth Edition · Second Printing
FUNCTION TESTS
Test Limited Drive Speed
44 Press down the foot switch.
45 Raise the primary boom approximately
2 feet / 61 cm.
46 Slowly move the drive control handle to the full
drive position.
Result: The maximum achievable drive speed
with the primary boom raised should not
exceed 1 foot / 30 cm per second.
47 Lower the primary boom to the stowed position.
48 Extend the primary boom approximately
2 feet / 61 cm.
49 Slowly move the drive control handle to the full
drive position.
Result: The maximum achievable drive speed
with the primary boom extended should not
exceed 1 foot / 30 cm per second.
50 Retract the primary boom to the stowed
position.
51 Raise the secondary boom approximately
2 feet / 61 cm.
Test Auxiliary Controls
54 Shut the engine off.
55 Pull out the red Emergency Stop button to
the on position.
56 Press down the foot switch.
57 Simultaneously hold the auxiliary power switch
on and activate each function control handle or
toggle switch.
Note: To conserve battery power, test each
function through a partial cycle.
Result: All boom and steer functions should
operate. Drive functions should not operate with
auxiliary power.
Test the Lift/Drive Select Function
(if equipped)
58 Press down the foot switch.
59 Move the drive control handle off center and
activate a boom function toggle switch.
Result: No boom functions should operate. The
machine will move in the direction indicated on
the control panel.
52 Slowly move the drive control handle to the full
drive position.
Result: The maximum achievable drive speed
with the secondary boom raised should not
exceed 1 foot / 30 cm per second.
53 Lower the secondary boom to the stowed
position.
Note: If the drive speed with the primary boom
raised or extended or the secondary boom raised
exceeds 1 foot / 30 cm per second, immediately
tag and remove the machine from service.
22Z-60/34Part No. 1000209
60 Repair any malfunctions before operating the
machine.
Page 25
Do Not Operate Unless:
Operator's ManualSixth Edition · Second Printing
Workplace Inspection
Workplace Inspection
Be aware of and avoid the following hazardous
situations:
·drop-offs or holes
·bumps, floor obstructions or debris
·sloped surfaces
You learn and practice the principles of safe
machine operation contained in this operator's
manual.
1 Avoid hazardous situations.
2 Always perform a pre-operation
inspection.
3 Always perform function tests prior to use.
4 Inspect the workplace.
Know and understand the workplace
inspection before going on to the next
section.
5 Only use the machine as it was intended.
Fundamentals
The Workplace Inspection helps the operator
determine if the workplace is suitable for safe
machine operation. It should be performed by the
operator prior to moving the machine to the
workplace.
·unstable or slippery surfaces
·overhead obstructions and high voltage
conductors
·hazardous locations
·inadequate surface support to withstand all load
forces imposed by the machine
·wind and weather conditions
·the presence of unauthorized personnel
·other possible unsafe conditions
It is the operator's responsibility to read and
remember the workplace hazards, then watch for
and avoid them while moving, setting up and
operating the machine.
Part No. 1000209Z-60/3423
Page 26
Operator's ManualSixth Edition · Second Printing
Operating Instructions
Fundamentals
The Operating Instructions section provides
instructions for each aspect of machine operation.
It is the operator's responsibility to follow all the
safety rules and instructions in the operator's,
safety and responsibilities manuals.
Do Not Operate Unless:
You learn and practice the principles of safe
machine operation contained in this operator's
manual.
1 Avoid hazardous situations.
2 Always perform a pre-operation
inspection.
3 Always perform function tests prior to
use.
4 Inspect the workplace.
5 Only use the machine as it was intended.
Using the machine for anything other than lifting
personnel, along with their tools and materials, to
an aerial worksite is unsafe and dangerous.
Only trained and authorized personnel should be
permitted to operate a machine. If more than one
operator is expected to use a machine at different
times in the same work shift, they must all be
qualified operators and are all expected to follow all
safety rules and instructions in the operator's,
safety and responsibilities manuals. That means
every new operator should perform a pre-operation
inspection, function tests, and a workplace
inspection before using the machine.
24Z-60/34Part No. 1000209
Page 27
Operator's ManualSixth Edition · Second Printing
OPERATING INSTRUCTIONS
Starting the Engine
1 At the ground controls, turn the key switch to
the desired position.
2 Be sure both ground and platform control red
Emergency Stop buttons are pulled out to the
on position.
Gasoline/LPG models
3 Choose fuel by moving the fuel select switch to
the desired position.
4 Move the engine start toggle
switch to either side. If the engine
fails to start or dies, the restart
delay will disable the start switch
for 3 seconds.
Diesel models
3 Move the glow plug switch (if equipped) to
either side and hold for 3 to 5 seconds.
4 Move the engine start toggle switch to either
side. If the engine fails to start or dies, the
restart delay will disable the start switch for 3
seconds.
All models
If engine fails to start after 15 seconds of cranking,
determine the cause and repair any malfunction.
Wait 60 seconds before trying to start again.
In cold conditions, 20°F / -6°C and below, warm
the engine for 5 minutes before operating to
prevent hydraulic system damage.
In extreme cold conditions, 0°F / -18°C and below,
machines should be equipped with optional cold
start kits. Attempting to start the engine when
temperatures are below 0°F / -18°C may require
the use of a booster battery.
Gasoline/LPG models: In cold conditions, 20°F /
-6°C and below, the machine should be started on
gasoline and warmed for 2 minutes, then switched
to LPG. Warm engines can be started on LPG.
Emergency Stop
Push in either the ground or platform red
Emergency Stop button to the off position to stop
all functions and turn the engine off.
Repair any function that operates when the red
Emergency Stop button is pushed in.
Selecting and operating the ground controls will
override the platform red Emergency Stop button.
Part No. 1000209Z-60/3425
Page 28
Operator's ManualSixth Edition · Second Printing
OPERATING INSTRUCTIONS
Auxiliary Controls
Use auxiliary power only if the primary power
source (engine) fails.
1 Turn the key switch to ground or platform
control.
2 Pull out the red Emergency Stop button to the
on position.
3 Press down the foot switch when operating the
auxiliary controls from the platform.
4 Simultaneously hold the auxiliary
power switch on and activate the
desired function.
The drive function will not operate with auxiliary
power.
Operation from Ground
1 Turn the key switch to ground control.
2 Pull out the red Emergency Stop button to
the on position.
3 Start the engine.
To Position Platform
1 Hold the function enable switch to
either side.
2 Move the appropriate toggle switch according to
the markings on the control panel.
Drive and steer functions are not available from the
ground controls.
To Position Platform
1 Press down the foot switch.
2 Slowly move the appropriate function control
handle or toggle switch according to the
markings on the control panel.
To Steer
1 Press down the foot switch.
2 Slowly move the control handle in the direction
indicated by the blue or yellow triangles
OR press the thumb rocker switch located on
top of the drive control handle.
Use the color-coded direction triangles on the
platform controls and the drive chassis to identify
the direction the wheels will turn.
To Drive
1 Press down the foot switch.
2 Increase speed: Slowly move the drive control
handle off center.
Decrease speed: Slowly move the drive control
handle toward the center.
Stop: Return the drive control handle to the
center or release the foot switch.
Use the color-coded direction arrows on the
platform controls and the drive chassis to identify
the direction the machine will travel.
Machine travel speed is restricted when the booms
are raised or extended.
Operation from Platform
1 Turn the key switch to platform control.
2 Pull out both the ground and platform red
Emergency Stop buttons to the on position.
3 Start the engine. Do not press down the foot
switch when starting the engine.
26Z-60/34Part No. 1000209
Page 29
Operator's ManualSixth Edition · Second Printing
OPERATING INSTRUCTIONS
Driving on a slope
Determine the uphill, downhill and side slope
ratings for the machine and determine the slope
grade.
Note: Slope rating is subject to ground conditions
and adequate traction. The term gradeability
applies to the counterweight uphill configuration
only.
Lay the piece of wood on the slope.
At the downhill end, lay the level on the top edge of
the piece of wood and lift the end until the piece of
wood is level.
While holding the piece of wood level, measure the
vertical distance from the bottom of the piece of
wood to the ground.
Divide the tape measure distance (rise) by the
length of the piece of wood (run) and multiply by
100.
Example:
run
rise
Piece of wood = 144 inches (3.6 m)
Run = 144 inches (3.6 m)
Be sure the boom is below horizontal and the
platform is between the non-steer wheels.
Move the drive speed select switch to machine on
incline symbol.
To determine the slope grade:
Measure the slope with a digital inclinometer OR
use the following procedure.
You will need:
carpenter’s level
straight piece of wood, at least 3 feet / 1 m long
tape measure
Part No. 1000209Z-60/3427
Rise = 12 inches (0.3 m)
12 in ÷ 144 in = 0.083 x 100 = 8.3% grade
0.3 m ÷ 3.6 m = 0.083 x 100 = 8.3 % grade
If the slope exceeds the maximum uphill, downhill
or side slope rating, then the machine must be
winched or transported up or down the slope. See
Transport and Lifting section.
Page 30
Operator's ManualSixth Edition · Second Printing
OPERATING INSTRUCTIONS
Drive Enable
Light on indicates that the
primary boom has moved just
past either non-steer wheel and
the drive function has been
interrupted.
To drive, hold the drive enable switch to either side
and slowly move the drive control handle off
center.
Be aware that the machine may move in the
opposite direction that the drive and steer controls
are moved.
Always use the color-coded
Blue
direction arrows on the platform
controls and drive chassis to
identify the direction the
machine will travel.
Yellow
Drive Speed Select
·Machine on incline symbol: Low range
operation for inclines
·Machine on level surface symbol: High range
operation for maximum drive speed
Engine Idle Select (rpm)
Select engine idle (rpm) using the symbols on the
control panel.
When the foot switch is not pressed, the engine will
idle at its lowest rpm.
·Turtle symbol: foot switch activated low idle
·Rabbit symbol: foot switch activated high idle
Generator (if equipped)
To start the generator, move the generator toggle
switch to the on position.
Plug a power tool into the power to platform GFCI
outlet.
To turn off the generator, move the generator
toggle switch to the off position.
Note: Machine functions will not operate while the
generator is running and the foot switch is not
pressed down. When the foot switch is pressed
down, the generator will turn off and the machine
functions will operate.
28Z-60/34Part No. 1000209
Page 31
Operator's ManualSixth Edition · Second Printing
OPERATING INSTRUCTIONS
Check Engine Light
(if equipped)
Light on and engine stopped: Tag
the machine and remove from
service.
Light on and engine still running:
Contact service personnel within 24
hours.
Machine Not Level Indicator Light
(if equipped)
Light on indicates the machine is not
level. The tilt alarm will be sounding
when this light is on. Move the
machine to a firm level surface.
Platform Overload Indicator Light
(if equipped)
Light flashing indicates the
platform is overloaded and no
functions will operate.
Fall Protection
Personal fall protection equipment (PFPE) is
required when operating this machine.
All PFPE must comply with applicable
governmental regulations, and must be inspected
and used in accordance with the PFPE
manufacturer’s instructions.
After Each Use
1 Select a safe parking location—firm level
surface, clear of obstruction and traffic.
2 Retract and lower the boom to the stowed
position.
3 Rotate the turntable so that the boom is
between the non-steer wheels.
4 Turn the key switch to the off position and
remove the key to secure from unauthorized
use.
5 Chock the wheels.
Remove weight from the platform
until the light goes off.
Part No. 1000209Z-60/3429
Page 32
Operator's ManualSixth Edition · Second Printing
Decals
Inspection for Decals with Words
Determine whether the decals on your machine
have words or symbols. Use the appropriate
inspection to verify that all decals are legible and in
place.
turntable rotation lock before transporting. Be
sure to unlock the turntable for operation.
Do not drive the machine on a slope that
exceeds the slope or side slope rating. See
Driving on a Slope in the Operating Instructions
Observe and Obey:
section.
Genie Industries provides this securement
information as a recommendation. Drivers are
solely responsible for making sure machines
are properly secured and the correct trailer is
selected pursuant to US Department of
Transportation regulations, other localized
regulations, and their company policy.
Genie customers needing to containerize any
lift or Genie product should source a qualified
freight forwarder with expertise in preparing,
loading and securing construction and lifting
equipment for international shipment.
Only qualified aerial lift operators should move
the machine on or off the truck.
The transport vehicle must be parked on a level
surface.
The transport vehicle must be secured to
prevent rolling while the machine is being
loaded.
Be sure the vehicle capacity, loading surfaces
and chains or straps are sufficient to withstand
the machine weight. Genie lifts are very heavy
relative to their size. See the serial plate for the
machine weight. See the Decals section for the
serial plate location.
If the slope of the transport vehicle bed exceeds
the uphill or downhill maximum slope rating, the
machine must be loaded and unloaded using a
winch as described. See the Specifications
section for the slope ratings.
Free-wheel Configuration for
Winching
Chock the wheels to
prevent the machine
from rolling.
2WD models:
Release the non-steer
wheel brakes by
turning over the drive
hub disconnect caps.
4WD models: Release the wheel brakes by turning
over all four drive hub disconnect caps.
Be sure the winch line is properly secured to the
drive chassis tie points and the path is clear of all
obstruction.
Reverse the procedures described to re-engage
the brakes.
Note: The pump free-wheel valve should always
remain closed.
Note: Towing the Genie Z-60/34 is not
recommended. If the machine must be towed, do
not exceed 2 mph / 3.2km/h.
Disengage
Engage
34Z-60/34Part No. 1000209
Page 37
Operator's ManualSixth Edition · Second Printing
TRANSPORT AND LIFTING INSTRUCTIONS
Securing to Truc k or T railer for
Transit
Always use the turntable rotation lock pin each
time the machine is transported.
Turn the key switch to the off position and remove
the key before transporting.
Inspect the entire machine for loose or unsecured
items.
Securing the Chassis
Use chains of ample load capacity.
Use a minimum of 5 chains.
Adjust the rigging to prevent damage to the chains.
Truck bed
Securing the Platform
Make sure the jib and platform are in the stowed
position.
Place a wooden block under the platform rotator.
Do not allow the block to contact the platform
cylinder.
Secure the platform with a nylon strap placed
through the lower platform support. Do not use
excessive downward force when securing the
boom section.
Part No. 1000209Z-60/3435
Page 38
Operator's ManualSixth Edition · Second Printing
TRANSPORT AND LIFTING INSTRUCTIONS
Lifting Instructions
Fully lower and retract the boom. Move the jib
perpendicular with the ground. Remove all loose
items on the machine.
Use the turntable rotation lock to secure the
Observe and Obey:
Only qualified riggers should rig and lift the
machine.
Be sure the crane capacity, loading surfaces
and straps or lines are sufficient to withstand
the machine weight. See the serial plate for the
machine weight.
turntable.
Determine the center of gravity of your machine
using the picture on this page.
Attach the rigging only to the designated lifting
points on the machine. There are four lifting points
on the chassis.
Adjust the rigging to prevent damage to the
machine and to keep the machine level.
Chassis
Lifting
Points (2)
4 ft 2 in
1.27 m
3 ft 4 in
1.02 m
36Z-60/34Part No. 1000209
Chassis
Lifting
Points (2)
Page 39
Operator's ManualSixth Edition · Second Printing
Specifications
Height, working maximum66 ft20.1 m
Height, platform maximum60 ft18.3 m
Height, stowed maximum8 ft 10 in2.7 m
Horizontal reach maximum34 ft10.4 m
Width8 ft 1 in2.5 m
Length, stowed26 ft 9 in8.2 m
Maximum load capacity500 lbs227 kg
Maximum wind speed28 mph12.5 m/s
Wheelbase8 ft 3 in2.5 m
Turning radius (outside)40 ft 1 in12.2 m
Turning radius (inside)19 ft 9 in6.1 m
Turntable rotation (degrees)continuous
Turntable tailswing0
Drive speed, stowed4.0 mph6.4 km/h
40 ft/6.8 sec12.2 m/6.8 sec
Drive speed,0.6 mph1.0 km/h
raised or extended40 ft/40 sec 12.2 m/40 sec
Hydraulic pressure, maximum2400 psi166 bar
(boom functions)
System voltage12V
Tires15 x 19.5, 16-ply
Gradeability, stowed, 2WD / 4WD27% / 45%
Ground clearance16 in40.1 cm
Fuel tank capacity33 gallons125 liters
WeightSee Serial Label
(Machine weights vary with option configurations)
Maximum slope rating, stowed position, 2WD
Counterweight uphill25% (14°)
Counterweight downhill20% (11°)
Side slope25% (14°)
Maximum slope rating, stowed position, 4WD
Counterweight uphill40% (22°)
Counterweight downhill30% (17°)
Side slope25% (14°)
Airborne noise emissions105 dB
Maximum sound level at normal operating workstations
(A-weighted)
Controls12V DC proportional
Platform dimensions, 6 foot30 x 72 in
(width x length)76 cm x 1.8 m
Platform dimensions, 8 foot36 x 96 in
(width x length)91 cm x 2.4 m
Platform levelingself-leveling
Platform rotation180°
AC outlet in platformstandard
Note: Slope rating is subject to ground conditions and
adequate traction.
Floor loading information
Tire load, maximum9,931 lbs4504 kg
Tire contact pressure65 psi4.57 kg/cm
448 kPa
Occupied pressure254 psf1240 kg/m
12.16 kPa
Note: Floor loading information is approximate and
does not incorporate different option configurations. It
should be used only with adequate safety factors.
Continuous improvement of our products is a Genie
policy. Product specifications are subject to change
without notice or obligation.
Part No. 1000209Z-60/3437
2
2
Page 40
Operator's ManualSixth Edition · Second Printing
SPECIFICATIONS
Z-60/34 Range of Motion
70 ft
21.4m
60 ft
18.3m
50 ft
15.3m
40 ft
12.2m
30 ft
9.2m
20 ft
6.1m
10 ft
3.1m
0 ft
0m
0 ft 10 ft 20 ft 30 ft 40 ft
0m 3.1m 6.1m9.2m12.2m
38Z-60/34Part No. 1000209
Page 41
California Proposition 65
WARNINGWARNING
The exhaust from this product contains chemicals
known to the State of California to cause cancer,
birth defects or other reproductive harm.
Genie Scandinavia
Phone +46 31 575100
Fax +46 31 579020
Genie France
Phone +33 (0)2 37 26 09 99
Fax +33 (0)2 37 26 09 98
Genie Iberica
Phone +34 93 579 5042
Fax +34 93 579 5059
Genie Germany
Phone +49 (0)4202 88520
Fax +49 (0)4202 8852-20
Genie U.K.
Phone +44 (0)1476 584333
Fax +44 (0)1476 584334
Genie North America
Phone 425.881.1800
Toll Free USA and Canada
800.536.1800
Fax 425.883.3475
Genie Australia Pty Ltd.
Phone +61 7 3375 1660
Fax +61 7 3375 1002
Genie China
Phone +86 21 53852570
Fax +86 21 53852569
Genie Malaysia
Phone +65 98 480 775
Fax +65 67 533 544
Genie Japan
Phone +81 3 3453 6082
Fax +81 3 3453 6083
Genie Korea
Phone +82 25 587 267
Fax +82 25 583 910
Genie Brasil
Phone +55 11 41 665 755
Fax +55 11 41 665 754
Genie Mexico City
Phone +52 55 5666 5242
Fax +52 55 5666 3241
Genie Holland
Phone +31 183 581 102
Fax +31 183 581 566
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