Page 1
Parts Manual
Serial Number Range
Z-45/25
Z-45/25J DC
from SN Z452513D-101
to SN Z452516D-939
from SN Z452516D-940
to SN Z4525D-1357
Part No. 1283270GT
Rev: A4
March 2021
Page 2
March 2021
2
Z-45/25, Z-45/25J DC
Part No. 1283270GT
Page 3
March 2021
Part No. 1283270GT
Z-45/25, Z-45/25J DC
3
Page 4
March 2021
4
Z-45/25, Z-45/25J DC
Part No. 1283270GT
Page 5
March 2021
Part No. 1283270GT
Z-45/25, Z-45/25J DC
5
Page 6
March 2021
6
Z-45/25, Z-45/25J DC
Part No. 1283270GT
Page 7
March 2021
Description Page
Table of Contents
001 Parts Stocking List ........................................................................
001.1 Parts Stocking List . . . ..........................................................................
100 Decals .......................................................................................
101.1 Word Decals - DC Power .......................................................................
102.1 Symbol Decals - DC Power .....................................................................
200 Drive Chassis Components...............................................................
201.1 Steer End......................................................................................
202.1 Non-steer End .................................................................................
203.1 Battery Packs ..................................................................................
204.1 Battery Charger................................................................................
205.1 Power Cables ..................................................................................
300 Turntable Components...................................................................
301.1 Turntable Rotator . . . . . .........................................................................
302.1 Turntable Components - View 1.................................................................
303.1 Turntable Components - View 2, Z-45/25 ........................................................
303.2 Turntable Components - View 2, Z-45/25J .......................................................
304.1 Turntable Components - View 3.................................................................
305.1 Ground Control Box - View 1, Z-45/25...........................................................
305.2 Ground Control Box - View 1, Z-45/25J ..........................................................
306.1 Ground Control Box - View 2 ...................................................................
307.1 Turntable Covers - View 1 ......................................................................
308.1 Turntable Covers - View 2 ......................................................................
309.1 Wire Harness Diagram .........................................................................
10
10
12
12
18
22
22
26
36
38
40
44
44
48
52
56
60
64
72
80
84
88
90
400 Boom Components .......................................................................
401.1 Boom Pins and Bearings........................................................................
402.1 Secondary Linkage .............................................................................
403.1 Upper Pivot....................................................................................
404.1 Primary and Extension Booms...................................................................
405.1 Cable Track....................................................................................
406.1 Non-Jib Platform Leveling and Rotation (Z-45/25) . . . . . . . . . .......................................
407.1 Jib Platform Leveling (Z-45/25J) .................................................................
408.1 Jib Platform Rotation (Z-45/25J) ................................................................
409.1 Jib Detail (Z-45/25J) ............................................................................
500 Platform Components....................................................................
501.1 Platform Configuration .........................................................................
502.1 Platform Components (to SN Z4525D-2105) .....................................................
Part No. 1283270GT
Z-45/25, Z-45/25J DC
94
94
96
100
104
108
110
114
118
120
122
122
124
7
Page 8
Table of Contents
Description Page
March 2021
502.2 Platform Components (from SN Z4525D-2106)...................................................
503.1 Platform Controls ..............................................................................
504.1 Joystick Controller, Drive/Steer Functions ........................................................
505.1 Rotational Controller...........................................................................
600 Pumps and Manifolds ....................................................................
601.1 Hydraulic Power Unit...........................................................................
602.1 Function Manifold .............................................................................
603.1 Jib Boom and Platform Rotate Manifolds ........................................................
700 Hydraulic Hoses and Fittings............................................................
701.1 Drive and Steer Hoses ..........................................................................
702.1 Turntable Components.........................................................................
703.1 Boom Components - Z-45/25...................................................................
704.1 Boom Components - Z-45/25J ..................................................................
800 Accessories .................................................................................
801.1 Flashing Beacon ...............................................................................
802.1 Platform Options...............................................................................
803.1 Half-height mesh and Swing Gate Options.......................................................
804.1 Air Line to Platform ............................................................................
805.1 Platform Overload Option ......................................................................
806.1 Hostile Environment Package - View 1...........................................................
807.1 Hostile Environment Package - View 2...........................................................
808.1 Drive Lights ....................................................................................
809.1 Traveling Fall Arrest Anchor System .............................................................
810.1 Operators Protection Alarm (to January 2017)....................................................
810.2 Lift Guard Contact Alarm (from January 2017)....................................................
811.1 Charger Protector . . . ...........................................................................
812.1 Telematics Option . . . . . .........................................................................
128
132
140
144
146
146
148
152
154
154
156
158
162
166
166
168
172
174
176
180
182
184
186
188
192
196
198
Part Number Index ...............................................................................
8
Z-45/25, Z-45/25J DC
200
Part No. 1283270GT
Page 9
March 2021
Notes
Part No. 1283270GT
9
Page 10
001 Parts Stocking List
001.1 Parts Stocking List
March 2021
Z-45/25, Z-45/25J DC10
Part No. 1283270GT
Page 11
A
A
A
A
A
A
A
A
A
A
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A
A
A
March 2021
001 Parts Stocking List
001.1 Parts Stocking List
Item Part No. Description Qty.
— GENERAL SERVICE PARTS — .....................................................
- 1484GT PAINT,AEROSOL,BRIGHT BLUE***
- 1268GT PAINT,AEROSOL,GENIE GRAY***
- 1258567GT PAINT, AEROSOL, TRAFFIC BLACK
- 32150GT PAINT,WET,GENIE BLUE (1 GL)**
- 32151GT PAINT,WET,GENIE GRAY (1 GL)**
- 1257733GT TRAFFIC BLACK,GL
- 66399GT GREASE,DIELECTRIC 4 OZ** . ........................................................
- 1283776GT SEAL MARKER,CROSS CHECK,BLUE,TUBE . . . . . . . . . . . . . . . . . . . . ......................
- 93500GT PARKER DIGITAL PRESSURE GAUGE ................................................
- 49612GT O-RING KIT (ORFS FITTINGS)
- 49613GT PLUG AND CAP KIT-SERVICE,ORFS*
- 28750GT O-RING KIT,FIELD SVC,ALL PROD*
- 33994GT PLUG AND CAP KIT-SERVICE,37 **
- 36555GT CHOCK,CYLINDER (SERVICE TOOL) .................................................
12-ounce spray paint
12-ounce spray paint
12-ounce spray paint
1-gallon
1-gallon
..................................................................
1-gallon
O-ring kit, ORFS
Plug and cap kit, ORFS
O-ring kit, SAE
Plug and cap kit, SAE
....................................................
.....................................................
..................................................
.....................................................
....................................................
........................................................
.................................................
...................................................
...................................................
......................................................................................
1 — MANUALS — .......................................................................
1- 27581GT MANUAL,AEM SAFETY . . . . . . . . . . . . . . . . . . . . ...........................................
1- 31779GT MANUAL,RESPON,A92.5 BOOM . . . . . . . . . . ............................................
Part No. 1283270GT
Z-45/25, Z-45/25J DC 11
Page 12
100 Decals
101.1 Word Decals - DC Power
March 2021
Z-45/25, Z-45/25J DC12
Part No. 1283270GT
Page 13
March 2021
100 Decals
101.1 Word Decals - DC Power
Item Part No. Description Qty.
822005GT DECAL KIT,Z45 PLAT,WORD,ANSI
Platform Decal Kit, ANSI
822006GT DECAL KIT,Z45 COMP,WORD,ANSI
Complete Decal Kit, ANSI
822038GT DECAL KIT,Z45 PLAT,WORD,AUS
Platform Decal Kit, AUS
822039GT DECAL KIT,Z45 COMP,WORD,AUS
Complete Decal Kit, AUS
822013GT DECAL KIT,Z45 PLAT,WORD,AUS
Platform Decal Kit, AUS
822014GT DECAL KIT,Z45 COMP,WORD,AUS
Complete Decal Kit, AUS
1 114020GT DECAL KIT, Z45 DC & BI, WORDS
includes items 2-5, 8, 11, 14-17, 19, 20, 22, 23, 25, 27, 28, 30, 31, 45, 47 and 50
2 27204GT DECAL,ARROW BLUE ................................................................1
3 27205GT DECAL,ARROW YELLOW LRG 9" . .................................................... 1
4 27206GT DECAL,TRIANGLE,BLUE .............................................................. 2
5 27207GT DECAL,TRIANGLE,YELLOW . . . . . . . . . . . . . . ............................................ 2
6 27564GT DECAL,DANGER,ELEC.HAZ.STAY CLR . . . ............................................ 2
7 28161GT DECAL,WARN,CRUSH HAZARD HAND . . . . . ........................................... 3
8 28165GT DECAL,INSTRUCT,FOOTSWITCH OPER . ............................................. 1
....................................................
...................................................
.....................................................
...................................................
.....................................................
...................................................
..........
9 28174GT DECAL,POWER TO PLATFORM 230V . . .. . ............................................ 2
10 28175GT DECAL,WARNING-COMPART ACCESS ............................................... 1
11 28176GT DECAL,LABEL,MANUAL NOT HERE ................................................... 1
12 28177GT DECAL,WARN,CRUSH HAZARD PLAT . . . . . ........................................... 2
13 28181GT DECAL,WARN,FALL HAZARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ......................... 1
14 28235GT DECAL,POWER TO PLATFORM 115V ................................................. 2
15 28236GT DECAL,WARN,IMPROPER OPERATION . . . . . . . . . . . .................................... 1
16 28372GT DECAL,NOTICE,BATTERY CABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . ........................ 2
17 30080GT DECAL,NOTICE,MAX LOAD 500 LBS . . . . . . ............................................ 1
18 31060GT DECAL,DANGER DO NOT ALTER SWTC . . . . . . . . . . . . . . . . . . ............................ 3
19 31508GT DECAL,DANGER,ELECT HAZARD,PLUG . . . . . . . . . . . . . . . . . . . . . . . . ...................... 1
20 31785GT DECAL,NOTICE,CHARGER INSTRUC . . . .. . ........................................... 2
21 31786GT DECAL,NOTICE,BATT CONNECTION . . . . . . . . . . . . . . . . . . . . . ............................ 2
22 31787GT DECAL,DANGER,TIP-OVER BATTERY . . . . . . . . . . . . . . . . . . . ............................. 2
Part No. 1283270GT
Z-45/25, Z-45/25J DC 13
Page 14
100 Decals
101.1 Word Decals - DC Power
March 2021
Z-45/25, Z-45/25J DC14
Part No. 1283270GT
Page 15
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)
A
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March 2021
100 Decals
101.1 Word Decals - DC Power
Item Part No. Description Qty.
23 31788GT DECAL,DANGER,BATTERY SAFETY*** . . . . . . . . . . . . . . . . . . . . . . . . ....................... 2
24 32728GT DECAL,OPTION GENERATOR*** . . . . . . . . . . . . . . . . . . .................................... 1
25 33550GT TAPE,WARNING,BLK/YEL, 50'***
26 33952GT DECAL,DANGER,TILT ALARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ......................... 1
27 40434GT DECAL,LANYARD ANCHORAGE POINT . . . . . . . . . . . . . . . . . . . . . . . . . ...................... 8
28 43658GT DECAL,LABEL,PWR TO CHARGR 230V . . . ............................................ 1
29 44248GT DECAL,NOTICE,MAX CAP 440 LBS
30 44980GT DECAL,LABEL,PWR TO CHARGR 115V . . . ............................................ 1
31 44981GT DECAL,LABEL,AIRLINE 110 PSI . . . . . . . . . . . . . . . . . . ..................................... 2
32 44986GT DECAL,INSTR,SIDE FRC/WIND,AUS
33 46468GT DECAL,FUNCTION OVERRIDE
34 52664GT DECAL,LABEL,CONTRLR STATUS LT . .. . . . . . . . . . . . . . . . . . . . . . . ........................ 1
35 52672GT DECAL,DANGER,TIPOVER HAZARD*** . . . . ........................................... 4
36 52865GT DECAL,ANNUAL INSP*** . . . . .......................................................... 1
37 52947GT DECAL,OPERATING INSTR,GROUND
38 52969GT DECAL,COSMETIC,GENIE BOOM,HORZ . . . . . . . . . . . . . . . . . . . . . . . . ...................... 1
(sold by the roll. 648" per roll) (Required to be iInstall at base of platform toeboard for
ustralian market
...................................................
(for aircraft protection package)
.................................................. 1
ustralia models
........................................................ 1
(for aircraft protection package)
................................................. 1
NSI models
..... 1
39 62070GT DECAL,COSMETIC,DC POWER . . . . . . . . . . . . . . . . . . ..................................... 1
40 62926GT DECAL,COSMETIC,GENIE Z-45/25J
Jib models
41 62927GT DECAL,COSMETIC,GENIE Z-45/25
Non-Jib models
42 65301GT DECAL,NOTICE,FOAM-FILLED TIRES . . . . . . . . . . . . . .................................... 4
43 72444GT DECAL,GROUND CONTROL PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...................... 1
44 72833GT DECAL,LABEL,OPEN,LATCH . . . . . . . . . . . . . . . ........................................... 2
45 72867GT DECAL,LABEL,LIGHTS*** . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ............................ 1
46 82279GT DECAL,PLATFORM CONTROL PANEL . . . . . . . . . . . . .................................... 1
47 82366GT DECAL,CHEVRON RANDO HD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ........................ 1
48 97815GT DECAL,LABEL,LOWER MIDRAIL . . . . . . . . .............................................. 1
49 97887GT DECAL,INSTR,MAX SIDE FRC,ANSI
NSI models
50 97890GT DECAL,DANGER,GEN SAFETY RULES . . . . . . . . . . . .................................... 2
................................................... 1
.................................................... 1
................................................... 1
Part No. 1283270GT
Z-45/25, Z-45/25J DC 15
Page 16
100 Decals
101.1 Word Decals - DC Power
March 2021
Z-45/25, Z-45/25J DC16
Part No. 1283270GT
Page 17
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A
A
March 2021
100 Decals
101.1 Word Decals - DC Power
Item Part No. Description Qty.
51 114025GT DECAL,LABEL,WHEEL LOAD Z4525DC . . . . . . . . . . . . . . . . . . . . . . . ........................ 4
52 114114GT DECAL,LABEL,TRANSPORT .......................................................... 2
53 114117GT DECAL,BATT CONN DIAGRAM . . . . . . . . . . . . . ........................................... 1
54 114221GT DECAL,LABEL,RELAYS,Z45DC,BE . . .................................................. 1
55 114350GT DECAL,AC INVERTER POWER,115V . . . . . . . ........................................... 2
56 114389GT DECAL,DANGER,GENERAL SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . ........................ 2
57 114390GT DECAL,DANGER,ELECT HAZARD*** . . . . . . . . . . . . . ..................................... 2
58 114397GT DECAL,DANGER,TILT ALARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .......................... 1
59 219160GT DECAL, INSTRUCTION, OPS
option
60 227130GT DECAL,OPER INST,Z45DC PLAT AUS
ustralia models
61 227213GT DECAL, OPER INST,DC
ustralia models
62 1000001GT DECAL, INSTR, OP INST,DC
NSI models
63 1264308GT DECAL,LABEL,RELAYS,Z45DC,BE . . . . . . . . . . . . . . . . . . . . . . . . . ...........................
.......................................................... 1
................................................. 1
............................................................... 1
.......................................................... 2
Part No. 1283270GT
Z-45/25, Z-45/25J DC 17
Page 18
100 Decals
102.1 Symbol Decals - DC Power
March 2021
Z-45/25, Z-45/25J DC18
Part No. 1283270GT
Page 19
A
j
March 2021
100 Decals
102.1 Symbol Decals - DC Power
Item Part No. Description Qty.
823153GT DECAL KIT,Z45 PLAT,SYM,ANSI
Platform Decal Kit, ANSI
B 823154GT DECAL KIT,Z45DC COMP,SYM,ANSI
Complete Decal Kit, ANSI
C 823161GT DECAL KIT,Z45 PLAT,SYM,CE
Platform Decal Kit, CE
D 823162GT DECAL KIT,Z45DC COMP,SYM,CE
Complete Decal Kit, CE
1 82774GT DECAL KIT,Z45 DC & BI,SYMB
includes items 2-5, 8, 20, 22, 23, 25, 26, 33-41, and 43
2 27204GT DECAL,ARROW BLUE ................................................................1
3 27205GT DECAL,ARROW YELLOW LRG 9" . .................................................... 1
4 27206GT DECAL,TRIANGLE,BLUE .............................................................. 2
5 27207GT DECAL,TRIANGLE,YELLOW . . . . . . . . . . . . . . ............................................ 2
6 28174GT DECAL,POWER TO PLATFORM 230V . . .. . ............................................ 2
7 28235GT DECAL,POWER TO PLATFORM 115V . . .. . ............................................ 2
8 33550GT TAPE,WARNING,BLK/YEL, 50'***
(sold by the roll. 648" per roll) (Required to be iInstall at base of platform toeboard for CE
market)
9 40434GT DECAL,LANYARD ANCHORAGE POINT . . . . . . . . . . . . . . . . . . . . . . . . . . ..................... 8
10 44981GT DECAL,LABEL,AIRLINE 110 PSI . . . . . . . . . . . . . . . . . . ..................................... 2
......................................................
..................................................
........................................................
....................................................
..................................
.. 1
11 46468GT DECAL,FUNCTION OVERRIDE . . . . . . . . . ............................................... 1
12 52969GT DECAL,COSMETIC,GENIE BOOM,HORZ . . . . . . . . . . . . . . . . . . . . . . . . ...................... 1
13 62070GT DECAL,COSMETIC,DC POWER . . . . . . . . . . . . . . . . . . ..................................... 1
14 62926GT DECAL,COSMETIC,GENIE Z-45/25J
ib
15 62927GT DECAL,COSMETIC,GENIE Z-45/25
non-jib
16 72444GT DECAL,GROUND CONTROL PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...................... 1
17 72867GT DECAL,LABEL,LIGHTS*** . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ............................ 1
18 82279GT DECAL,PLATFORM CONTROL PANEL . . . . . . . . . . . . .................................... 1
19 82472GT DECAL,WARNING,CRUSHING HAZARD . . . ............................................ 1
20 82473GT DECAL,SYMBOL-COMP ACCESS . . . . . . . . . ............................................ 1
21 82481GT DECAL,SYMBOL-BATTERY SAFETY . .. . . . ............................................ 2
22 82487GT DECAL,SYMBOL-READ THE MANUAL . . . . . . . . . . . . . . . . . . . . ............................ 1
23 82548GT DECAL,WARN,CRUSH HAZARD PLAT . . . . . ........................................... 2
24 82601GT DECAL,LABEL,MAX CAPACITY*** ..................................................... 1
...................................................
.................................................... 1
Part No. 1283270GT
Z-45/25, Z-45/25J DC 19
Page 20
100 Decals
102.1 Symbol Decals - DC Power
March 2021
Z-45/25, Z-45/25J DC20
Part No. 1283270GT
Page 21
March 2021
100 Decals
102.1 Symbol Decals - DC Power
Item Part No. Description Qty.
25 82602GT DECAL,DANGER,MAX SIDE FRC,667N . . . . . ........................................... 1
26 82604GT DECAL,DANGER,SIDE FRC 400N . .. . . . . . . . ........................................... 1
27 82612GT DECAL,DANGER,MAX CAP,200KG . . . . ................................................ 1
28 82647GT DECAL,DRIVE ENABLE PATCH . . . . ................................................... 1
29 97815GT DECAL,LABEL,LOWER MIDRAIL
CE models
30 133067GT DECAL,DANGER,ELEC.HAZ.STAY CLR ............................................... 2
31 114025GT DECAL,LABEL,WHEEL LOAD Z4525DC . . . . . . . . . . . . . . . . . . . . . . . ........................ 4
32 114114GT DECAL,LABEL,TRANSPORT .......................................................... 2
33 114247GT DECAL,LABEL,FALL HAZARD*** . . . . . . . . . . . . . . . . . . . . . . . . . . . ........................... 1
34 114248GT DECAL,LABEL,TIPOVER,TILT AL SY . . . . . ............................................. 1
35 114249GT DECAL,LABEL,TIPOVER,TIRES,SYMB . . . . . ........................................... 4
36 114252GT DECAL,LABEL,TIP OVER LMT SWTCH . . . . . . . . . . . ..................................... 3
37 114334GT DECAL,SYM-ELEC HAZARD,PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . ......................... 1
38 114343GT DECAL,LABEL,EMERGENCY DOWN .................................................. 1
39 114345GT DECAL,LABEL,TIPOVER,BATTERIES ................................................. 2
40 114350GT DECAL,AC INVERTER POWER,115V . . . . . . . ........................................... 2
41 133067GT DECAL,DANGER,ELEC.HAZ.STAY CLR ...............................................
42 133286GT DECAL, POWER TO CHARGER, UNIV . . . . . . ........................................... 1
...................................................... 1
43 219160GT DECAL, INSTRUCTION, OPS
44 T112773GT TAPE, PROTECTIVE MASK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ............................ 2
Part No. 1283270GT
option
Z-45/25, Z-45/25J DC 21
.......................................................... 1
Page 22
200 Drive Chassis Components
201.1 Steer End
March 2021
Z-45/25, Z-45/25J DC22
Part No. 1283270GT
Page 23
March 2021
200 Drive Chassis Components
201.1 Steer End
Item Part No. Description Qty.
1267782GT TIRE/WH ASSY,9LG,NM,FOAM,NS RE
- 54436GT GROUND STRAP,18"LG
1 77434GT COVER W/DECALS,STEER,NON OSC . . . . . . . . . . . . . . . . . . . . . . . . . . . ..................... 1
1 Ref., COVER, DRIVE, DRIVE LIGHT OPT.
2 Ref. Battery Charger
3 88337GT CYLINDER,STEER . ................................................................... 2
3- 88338GT SEAL KIT, 88337 . . . . . . . . . . . . . . . . . . . . . . . . . . ............................................
4 19440GT PIN,CLEVIS,1 X 2.5 LG . .. . . . . . . . . . . ................................................... 4
4- 5361GT PIN,COTTER,.125 X 1.5 ...............................................................
5 229798GT TIE ROD WELDMENT, NARROW . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . ........................ 1
6 52733-SGT YOKE ASSY.LH'2WD'Z45IC ........................................................... 1
6- 25817GT BEARING,1.00IDX1.25ODX1.00L . . . ................................................... 2
7 54840GT HUB ASSEMBLY,9 BOLT*** . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .......................... 2
7- 54959GT CAP,DUST (54840 HUB ASSY) . . . . . . . . . . . . . . . . . . . . ....................................
(non-steeer end)
(models with non-marking tires and/or models with EE rating)
models with drive lights (refer to 909.1)
...................................................................
refer to 204.1
................................................
............................ 1
.............................................
7- 54960GT SEAL-GREASE,9-BOLT HUB 54840 . . . . . . .............................................
7- 54961GT BEARING,INNER,9 BOLT HUB*** . . . . . . . . . . . . . . . . . . . . . . . . . . . ...........................
7- 54962GT BEARING,OUTER,9 BOLT HUB*** . . . . . . . . . . . . . . . . . . . . . . . ..............................
7- 45112GT WASHER,SPINDLE . . . . . . . . . ..........................................................
7- 45113GT NUT,SPINDLE,1-14 ...................................................................
7- 45114GT PIN,COTTER,.219 X 1.75 . . . . . . . . . .....................................................
8 21166GT LUG BOLT,5/8-18,WHEEL HUB*** . . ...................................................
8- 54627GT NUT,LUG,5/8-18 X 90 DEGREE,Z45 ...................................................
9 88752GT PIN,1.50DIAX4.25LG,GR/H . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ............................ 4
9- 825796GT SNAP RING,EXTERNAL,1.50,ZAG . . . . . . . . .............................................
10 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5 ....................................................
11 6021GT WASHER,LOCK,.375 ..................................................................
12 825019GT ROD END, .375X3.69, ZAG . . . . . . . . . . . . . ...............................................
13 45074GT WASHER,THRUST,1.5 X 3.5 X .187 . . . . . . . . . . . . . . . . . . . . . . . . ............................ 2
Part No. 1283270GT
Z-45/25, Z-45/25J DC 23
Page 24
200 Drive Chassis Components
201.1 Steer End
March 2021
Z-45/25, Z-45/25J DC24
Part No. 1283270GT
Page 25
A
1
A
March 2021
200 Drive Chassis Components
201.1 Steer End
Item Part No. Description Qty.
14 45071GT BEARING,1.5IDX1.75ODX1.5L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...........................
15 52735GT FRONT AXLE ASSY,NRRW,Z45/25
15- 119981GT
15- 34245GT BEARING,1.25IDX1.50X1.25L . . . . . . . . . . . . . . . . . . . . . . . . . . . . .............................
16 54542GT PIN,1.50DIAX20.00LG,CHAMFER ..................................................... 2
16- 30255GT WASHER,SHIM,1.27 X 2.13 X .062 . ....................................................
17 6175GT SCREW,HHC,3/8-16 X 1 ...............................................................
18 46337GT
19 1267779GT TIRE/WH ASSY,9 LG,FOAM,S FRONT
19B 1267781GT TIRE/WH ASSY,9 LG,NM,FOAM,S FR
19C 1267784GT TIRE/WH ASSY,9 LG,REPNEU,S
19D 1267786GT TIRE/WH ASSY,9 LG,NM,REPNEU,S
20 6888GT SCREW,HHC,1/4-20 X 1 ...............................................................
21 6356GT WASHER,LOCK,.25 ...................................................................
22 56912GT SPRING CLIP,1/4-20,.025-.15X.5 . . . . . . . . . . . . . . . . . . ....................................
includes item 14
XLE ASSY,FRONT,NARROW Z45/Z5
includes item 14
MMETER, 39243/47906/66412....................................................... 1
(steer end)
(steer end)
(steer end)
(steer end)
.................................................... 1
...............................................
................................................. 2
................................................. 2
...................................................... 2
.................................................. 2
23 52734-SGT YOKE ASSY.RH'2WD'Z45IC . .......................................................... 1
23- 25817GT BEARING,1.00IDX1.25ODX1.00L . . . ................................................... 2
Part No. 1283270GT
Z-45/25, Z-45/25J DC 25
Page 26
200 Drive Chassis Components
202.1 Non-steer End
March 2021
Z-45/25, Z-45/25J DC26
Part No. 1283270GT
Page 27
A
A
March 2021
200 Drive Chassis Components
202.1 Non-steer End
Item Part No. Description Qty.
1 52707-SGT COVR W/DECALS,NON-STEER Z45/25 . . . . . . . . . . . . . . . . . . . . . . . ......................... 1
2 6090GT SCREW,HHC,1/4-20 X .75 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...........................
3 6638GT WASHER,FLAT,USS,1/4"Y . .. . . . . . . . . . . . . . . ...........................................
4 56912GT SPRING CLIP,1/4-20,.025-.15X.5 . . . . . . . . . . . ...........................................
5 18576GT FUSE,200 AMP ....................................................................... 2
6 66717GT FUSE BLOCK, ANN & ANL FUSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ......................... 1
7 74268GT CONTACTOR,AUX PUMP 24V,80A*** .................................................. 1
7- 22263GT CONTACT,STATIONARY,19549RELAY* ...............................................
7- 22262GT CONTACT,MOVING,19549RELAY* . . . . . . . . . . . . . . . . . . . . . . . . . . . . ........................
7- 74495GT SPRING, RETURN (FOR 74268) . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...........................
8 74267GT CONTACTOR,DRIVE,24V,180A*** . . . . . . . . . . . . . . . . . .................................... 1
8- 74469GT FIXED CONTACT (FOR 74267) . . . . . . . . . . . . . . . . . . . . ....................................
8- 74470GT MOVING CONTACT (FOR PN 74267) . . . . . . . . . . . . . . . . . . . . . . . . . .........................
8- 74468GT SPRING, RETURN (FOR 74267) . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...........................
9 128337GT CONTROLLR,SEPEX MOTOR,Z45DC/BE . . . . . . . . . ..................................... 1
9- 128598GT HARNESS RETRO 24V RELAY . . . . . . . . . . . . . ...........................................
9- 56561GT TOOL,TERMINAL CRIMPER,MOLEX*** . . . . . . . . . . . . . . . . . . . . . . . . ........................
9- 56562GT TOOL,TERMINAL EXTRACTOR,MOLEX . . . . . . . . . . . . . . . . . . . . . . . . . ......................
10 70657GT PLATE, CONTACTOR MOUNT, Z45 . . . . . . . . . . . . . . . . . . . . . . . . . . . ........................ 1
11 6708GT SCREW,HHC,3/8-16 X 2.25 ............................................................
12 6021GT WASHER,LOCK,.375 ..................................................................
13 5397GT WASHER,FLAT,USS,5/16",Y ..........................................................
14 50668-SGT BAR, AXLE ROTATION STOP . . . . . .................................................... 2
15 54542GT PIN,1.50DIAX20.00LG,CHAMFER ..................................................... 2
16 825019GT ROD END, .375X3.69, ZAG . . . . . . . . . . . . . ............................................... 1
17 4828GT NUT,NYLOCK,3/8-16 ..................................................................
18 110737GT
18- 119980GT
Part No. 1283270GT
XLE ASSY,NON-STR,NARROW BASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ............ 1
XLE ASSY,REAR,NARROW Z45/Z51.................................................
Z-45/25, Z-45/25J DC 27
Page 28
200 Drive Chassis Components
202.1 Non-steer End
March 2021
Z-45/25, Z-45/25J DC28
Part No. 1283270GT
Page 29
March 2021
200 Drive Chassis Components
202.1 Non-steer End
Item Part No. Description Qty.
18- 45071GT BEARING,1.5IDX1.75ODX1.5L . . . . . . . . . . . . . . . . . . . . . . . . . . . . ............................
19 19418GT SCREW,SHC,5/8-11 X 1.75 . . . . . . . . . . . . . . . . . . . . . . . . ....................................
20 13064GT WASHER,FLAT,.625 HARDENED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .........................
21 139351GT BRAKE, NEMA, 1200 IN/LB ............................................................ 2
21A- 65608GT BEARING KIT, AUSCO***
21A- 139353GT STACK KIT, AUSCO 1200 IN/LB
21A- 139354GT O-RING KIT, AUSCO 1200 IN/LB
21A- 139355GT GASKET KIT, AUSCO 1200 IN/LB
21B- 233807GT BRAKE REPLACEMENT KIT
21B- 65618GT SEAL KIT,BRAKE***
21B- 94879GT LINING KIT***
21B- 94880GT BEARING KIT
22 106148GT WHEEL DRIVE,4HB,48:1***
22A- 58320GT KIT,TORQUE HUB COVER(101584)**
22A- 215777GT INPUT CARRIER, SUB-ASSEMBLY
22A- 106117GT O-RING,2-010,VITON
22A- 1286600GT SEAL KIT,WHEEL DRIVE (106148/106445/107712)
22A- 1286600GT SEAL KIT,WHEEL DRIVE (106148/106445/107712)
22A- 106120GT WHEEL STUD, 4HP, 5/8-18***
22A- 106121GT ROD,DISCONNECT 4HP/4HB***
22A- 106122GT CAP,DISENGAGE,4HP/4HB***
22A- 106123GT O-RING,END COVER,4HP/4HB***
22A- 106124GT LINING KIT, BRAKE, 4HP***
22A- 106125GT SEAL KIT, BRAKE, 4HP
22A- 1286602GT SEAL KIT,WHEEL DRIVE W/BRAKE (101584/101585)
22A- 106126GT BEARING KIT,4HP
22A- 1286603GT BEARING KIT,WHEEL DRIVE W/BRAKE (101584/101585)
22A- 146051GT BEARING NUT***
for 139351
for 139351
for 139351
for 139351
for 101966 brake
for 101966 brake
......................................................................
for 101966 brake
......................................................................
for 101966 brake
(verify component before ordering) (Do Not use with 218570)
for 106148
for 106148
for 106148 (Mating O-ring for Brake Port)(Extremely small)
for 106148 (inventory limited to stock on hand as component is no longer available)
for 106148
for 106148
for 106148
for 106148
for 106148
for 106148
for 106148 (inventory limited to stock on hand as component is no longer available)
for 106148
for 106148 (inventory limited to stock on hand as component is no longer available)
for 106148
.....................................................................
for 106148
.............................................................
.......................................................
......................................................
.....................................................
.......................................................... 1
...................................................................
..................................................
....................................................
.....................................
.........................................................
.......................................................
........................................................
.....................................................
...........................................................
..................................
............................ 2
..............................
.......
.......
.......
..............................
Part No. 1283270GT
Z-45/25, Z-45/25J DC 29
Page 30
200 Drive Chassis Components
202.1 Non-steer End
March 2021
Z-45/25, Z-45/25J DC30
Part No. 1283270GT
Page 31
A
g
March 2021
200 Drive Chassis Components
202.1 Non-steer End
Item Part No. Description Qty.
22A- 232486GT SNAP RING,WHEEL DRIVE
22A- 146052GT SET SCREW***
22A- 9990074GT COUPLING
22B 218570GT WHEEL DRIVE, NON-BRAKE, 47.6:1
22B- 139965GT WHEEL STUD,5/8-18,OMNI***
22B- 139966GT ROD,DISCONNECT,OMNI***
22B- 139967GT CAP,DISENGAGE,OMNI***
22B- 139968GT O-RING,END COVER,OMNI***
22B- 229833GT BEARING KIT, OMNI
22B- 229834GT SEAL KIT, OMNI
22B- 147034GT PIPE PLUG KIT,OMNI***
22B- 58531GT ORING,568-908 N552-90 NBR,10PK
23 1267780GT TIRE/WH ASSY,9 LG,FOAM,NS REAR
23B 1267782GT TIRE/WH ASSY,9LG,NM,FOAM,NS RE
23C 1267785GT TIRE/WH ASSY,9 LG,REPNEU,NS
23D 1267787GT TIRE/WH ASSY,9 LG,NM,REPNEU,NS
24 T108673GT KIT, 24V SEP-EX DRIVE MOTORS
24A- 56282GT MOTOR,SEP-EX,24V***
24A- 37189GT SPRING, BRUSH RETAINER, 36182*
24A- 147187GT BRUSH KIT, DRIVE MOTOR
24A- 62105GT BRUSH HOLDER(56282)
24A- 44778GT BEARING,MOTOR,36843,BRUSH END*
24B 94315GT BRUSH KIT,GE DRIVE MOTOR***
24B 94316GT BRUSH RETAINING SPRING,DR MTR
24B 94317GT BEARING KIT,GE DRIVE MOTOR***
24C 56282GT MOTOR,SEP-EX,24V***
24C- 37189GT SPRING, BRUSH RETAINER, 36182*
24C- 147187GT BRUSH KIT, DRIVE MOTOR
for 106148
.......................................................................
for 146051
for 106148 (brake coupler)
(verify component before ordering) (Do Not use with 106148)
for 218570
for 218570
for 218570
for 218570
for 218570
......................................................................
for 218570
for 218570
for 218570
(non-steer end)
(non-steer end)
(non-steer end)
(non-steer end)
Replacement kit for GE motor 94197; check stamp on part prior to ordering (kit contains qty
2 x 56282 motor)
MD motor; check stamp on part prior to orderin
for AMD motor 56282
for AMD motor 56282
for AMD motor 56282
for AMD motor 56282
for GE motor 94197; check stamp on part prior to ordering
for GE motor 94197; check stamp on part prior to ordering
for GE motor 94197; check stamp on part prior to ordering
check stamp on part prior to ordering
for AMD motor 56282
for AMD motor 56282
...........................................................
.............................................................
.........................................................
..........................................................
............................................................
........................................................
..................................................................
..............................................................
...................................................
.....................................................
...........................................................
..............................................................
...................................................
...........................................................
............................ 2
................................................. 2
................................................
.................................................
.......................................
..................................................
...............................................
...............................
...............................
...............................
..................................................
Part No. 1283270GT
Z-45/25, Z-45/25J DC 31
Page 32
200 Drive Chassis Components
202.1 Non-steer End
March 2021
Z-45/25, Z-45/25J DC32
Part No. 1283270GT
Page 33
A
March 2021
200 Drive Chassis Components
202.1 Non-steer End
Item Part No. Description Qty.
24C- 62105GT BRUSH HOLDER(56282)
24C- 44778GT BEARING,MOTOR,36843,BRUSH END*
25 1283806GT
26 8915GT SCREW,HHC,1/4-20 X 1.25 ............................................................
27 6091GT NUT,NYLOCK,1/4-20 ..................................................................
28 8914GT SCREW,HHC,1/4-20 X .625 ............................................................
29 49818GT SCREW,PHILLIPS,PHM,10-32 X .38 . .. . . . . . . . . . . . . . . . .................................
30 6607GT WASHER,LOCK,#10 PLTD . . . . . . . . . ...................................................
31 74266GT CONTACTOR,LIFT PUMP 24V 180A** . . . . . . . . . . . . . . . .................................. 1
31- 62695GT CONTACT,STATIONARY (56434)** . . . . . . . . . . . . . . . .....................................
31- 62696GT CONTACT-MOVEABLE (56434)** . . ....................................................
31- 74471GT SPRING,RETURN (74266) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .............................
32 13002GT SCREW,HHC,5/16-18 X 1 GR5 . . . . . . . . . . . .. . . . . . . . ....................................
33 6886GT WASHER,LOCK,.313 ..................................................................
for AMD motor 56282
for AMD motor 56282
XLE COVER, NARROW .............................................................. 1
..............................................................
...............................................
34 18503GT NUT, LOCKING - LG FLANGE 5/16 - 18 . . . . . ...........................................
35 43179GT FUSE,500 AMP,VERY FAST ACTING . . . . . . . . . . . . . ..................................... 1
36 50576GT SCREW,SHC,1/2-13 X 3.00 . . . . . . . . . . . . . . . . . . . . . . . . ....................................
37 77677GT SCREW,PHILLIPS,PHM,10-24 X 1 . . . . . . . . . . . ..........................................
38 73575GT SPRING CLIP,10-24,.025-.125X.468,ZAG . . . . . . . . . . . . ..................................
39 56912GT SPRING CLIP,1/4-20,.025-.15X.5 . . . . . . . . . . . . . . . . . . ....................................
40 56930GT DIODE,PCB DRIVE CONTACTOR** . . . . . . . . . . . . . . . . ................................... 1
41 50669GT SHIM,AXLE ROTATION STOP,22GA . . . . . . . . ........................................... as
41- 119209GT SHIM,AXLE ROTATION STOP,22GA . . . . . . . . . . . . . . . . . . . . . . . . ........................... as
42 119210GT SHIM,AXLE ROTATION STOP,12GA . . . . . . . . . . . . . . . . . . . . . . . . . .......................... as
43 36372GT FUSE,50 AMP,VERY FAST ACTING
DC models with Inverter
44 66717GT FUSE BLOCK, ANN & ANL FUSE
DC models with Inverter
................................................... 1
...................................................... 1
-n
ee
ded
-n
ee
ded
-n
ee
ded
Part No. 1283270GT
Z-45/25, Z-45/25J DC 33
Page 34
200 Drive Chassis Components
202.1 Non-steer End
March 2021
Z-45/25, Z-45/25J DC34
Part No. 1283270GT
Page 35
March 2021
200 Drive Chassis Components
202.1 Non-steer End
Item Part No. Description Qty.
45 6782GT NUT, NYLOCK, 5/16-18
for 36372
46 17626GT SCREW,FHM,10-32 X .75
for 66717
47 79452GT CONVERTER, DC-DC, 48-26 VOLT**
(mounting hardware not included)
47- 73587GT SCREW,PHIL,10-24 X .75
(not shown, not included)
47- 6607GT WASHER,LOCK,#10 PLTD
(not shown, not included)
47- 6146GT WASHER,FLAT,MS,#10,Y
(not shown, not included)
47- 73575GT SPRING CLIP,10-24,.025-.125X.468,ZAG
(not shown, not included)
............................................................... 2
............................................................. 2
.................................................. 1
............................................................. 4
............................................................ 4
............................................................. 4
.............................................. 4
Part No. 1283270GT
Z-45/25, Z-45/25J DC 35
Page 36
200 Drive Chassis Components
203.1 Battery Packs
March 2021
Z-45/25, Z-45/25J DC36
Part No. 1283270GT
Page 37
March 2021
200 Drive Chassis Components
203.1 Battery Packs
Item Part No. Description Qty.
1 94001GT LID-BATTERY BOX W/DECALS** . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ......................... 2
2 51147GT BOOT,CABLE TERMINAL,LG,RED,2/0 ................................................. 4
3 19520GT BATTERY CABLE ASSY,9.5"JUMPER . . . . . . . . . . . . . . . . . . . . . . . . . . ....................... 6
4 36579GT BATTERY, 350AH,GROUP L16G(DRY) . . . . . ........................................... 8
4B 823684GT BATTERY,AGM,6V/390A,L16
models with AGM option
5 94003GT BATTERY BOX ASSY,CONTRL SIDE**
includes items 1, 8, 11, 12, 16 & 17, to SN Z452513A-48672
5A- 36369GT BEARING,0.75IDX1.00ODX0.75L . . . . . . . . . . . . . . . . . . . . . . . . . . ............................ 2
5B 161941GT BATTERY BOX ASSY, LH
decal not included, refer to section 100, from SN Z452513A-48673
5B- 36369GT BEARING,0.75IDX1.00ODX0.75L . . . . . . . . . . . . . . . . . . . . . . . . . . ............................ 2
6 36212GT WASHER,THRUST,.75 X 1.38X.13 . . . . . . . . . . . . . . . . . . . . . . . . . . . ..........................
7 94002GT BATTERY BOX ASSY,TANK SIDE***
includes items 1, 8, 11, 12, 16 & 17, to SN Z452513A-48672
7A- 36369GT BEARING,0.75IDX1.00ODX0.75L . . . . . . . . . . . . . . . . . . . . . . . . . . ............................ 2
7B 161940GT BATTERY BOX ASSY, RH
decal not included, refer to section 100, from SN Z452513A-48673
7B- 36369GT BEARING,0.75IDX1.00ODX0.75L . . . . . . . . . . . . . . . . . . . . . . . . . . ............................ 2
8 45209GT WEAR PAD,4X2X.5 W/INSERT*** . . . ................................................... 2
9 6888GT SCREW,HHC,1/4-20 X 1 . . . . . ..........................................................
10 6638GT WASHER,FLAT,USS,1/4"Y ............................................................
11 66900GT LATCH,ROTARY, W/KNOB, LEFT
installed on LEFT side of chassis
11B 66901GT LATCH,ROTARY, W/KNOB,RIGHT
(shown) installed on LEFT side of chassis
12 101425PGT FORMING,BATTERY BOX LATCH LH
(shown)
12B 101426PGT FORMING,BATTERY BOX LATCH RH . . . . . . . . . . . . . . . . . . . . . . . .......................... 1
.......................................................... 8
............................. 1
.......................
............................. 1
.......................
..................................................... 1
............................................... 1
.................................................. 1
13 13000GT SCREW,HHC,5/16-18 X 1.25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ............................
14 6002GT NUT,LP NYLOCK,5/16-18 .............................................................
15 106241GT INSULATION,48V BATT.BOX LID
16 824228GT SCREW,THUMB,A-REG,3/8-16X1,ZAG . . . . . ...........................................
17 29868GT SPRING CLIP,3/8-16,.05-.20X.73,ZAG .................................................
Part No. 1283270GT
models with AGM option from SN 46035
Z-45/25, Z-45/25J DC 37
................................................ 2
Page 38
200 Drive Chassis Components
204.1 Battery Charger
March 2021
Z-45/25, Z-45/25J DC38
Part No. 1283270GT
Page 39
A
March 2021
200 Drive Chassis Components
204.1 Battery Charger
Item Part No. Description Qty.
- 228946GT
- 228947GT CLIP,RETAINING,IES CHARGER . . . . . . . . . . . . . . . . . .....................................
1 128375GT CHARGER 48V/30A AUTO AC X-LED
1A- 133286GT DECAL, POWER TO CHARGER, UNIV ................................................. 1
1A- 139857GT HARN.CHARGER INTERLOCK Z45
1B 1297231GT CHARGER 48V,35A,USB
2 Ref. Chassis ..........................................................................
3 6326GT SCREW,HHC,3/8-16 X 3 . . . . . ..........................................................
4 6097GT WASHER,FLAT,USS,3/8",Y . . . . . . . . . ...................................................
5 4828GT NUT,NYLOCK,3/8-16 . . .. . . ............................................................
6 228973GT KIT,ASSY,LED,IES CHARGER . . . . . ................................................... 1
6B 1296450GT DEMOTE LIGHT,CHARGER 48V,35A
7 1280665GT PLUG, TYPE F, 230A, 50HZ, 16A, IP44
7B 144161GT PLUG,PWR,UK,16AMP,3PIN,BLK
7C 25388GT PLUG,FUSED,250V,13AMP,U.K.**
8 128118GT BUSHING,STRAIN RELIEF,.875/.40
8B 139318GT BUSHING,STRAIN RELIEF,.875/.30
9 128825GT BRACKET, CHARGER CORD AND LED . . . . . . . . . . . . . . . . . . . . . . . . . ......................
SSY,LED,IES CHARGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ................
.......................................... 1
(includes item 6) (order power cord separately)
.................................................... 1
(not shown)(option)
.............................................................. 1
(China)
.................................................. 1
(China, for 1297231)
................................................ 1
Euro 220V
......................................................
UK 110V
.....................................................
UK 220V
....................................................
(domestic)
....................................................
(UK)
10 128645GT CORD AC IEC320-C19 TO 220EU
10B 128377GT CORD AC IEC320-C19 TO 110US
10C 1297699GT POWER CORD,IEC 320,48"
Part No. 1283270GT
EU 220V
US 110V
(China, for 1297231)
Z-45/25, Z-45/25J DC 39
.....................................................
.....................................................
...........................................................
Page 40
200 Drive Chassis Components
205.1 Power Cables
March 2021
Z-45/25, Z-45/25J DC40
Part No. 1283270GT
Page 41
March 2021
200 Drive Chassis Components
205.1 Power Cables
Item Part No. Description Qty.
51147GT BOOT,CABLE TERMINAL,LG,RED,2/0 .................................................
1 139058GT CABLE ASSY #2 RED PR3/AP-DI . . . ................................................... 1
2 139049GT CABLE ASSY #2 BLK AP-A2/LP-A1 . . . . . . . . ............................................ 1
3 139063GT CABLE ASSY #2 BLK ALT(-)/GND
Bi-Energy only
4 139052GT CABLE ASSY #2 BLK AP-A2/GND . .................................................... 1
5 139064GT CABLE ASSY #2 RED ALT(+)/F2
Bi-Energy only
6 139057GT CABLE ASSY #2 RED PR2/LP-D1 . . ................................................... 1
7 139048GT HARN ASSY,POWER PACK AP2
DC only
7A- 128488GT CABLE ASSY #2 RED AP1/FU1 DRIV ..................................................
7A- 128489GT CABLE ASSY #2 BLK AP1/AP2 DRIV ..................................................
7B 139062GT HARN ASSY,POWER DRIVE CHASS
Bi-Energy only
7B- 128491GT CABLE ASSY #2 RED AP2/FU2 DRIV ..................................................
7B- 128492GT CABLE ASSY #2 BLK AP2/FU1 DRIV ..................................................
8 139047GT HARN ASSY,POWER PACK AP1 ...................................................... 1
8- 824049GT CABLE ASSY #2 BLK AP1/AP2 DRIV . . . . . . . . . . . . . . . . . . . . . . . ........................... 1
8- 128929-300GT SHRINK TUBE, BLACK 3/4,3:1 . ....................................................... 1
8- 128490GT CABLE ASSY #2 RED AP2/FU1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . ............................ 1
..................................................... 1
....................................................... 1
...................................................... 1
..................................................
8- 51147GT BOOT,CABLE TERMINAL,LG,RED,2/0 ................................................. 2
8- 66397GT QUICK DISCONNECT CASING,BATT** . . . . . . . . ........................................ 1
9 139020GT WIRE ASSY #10 RED F1/F2 . . . . . . . .................................................... 1
10 139054GT CABLE ASSY #2 RED B(+)/PR1 . . . .................................................... 1
11 139050GT CABLE ASSY #2 BLK B(-)/GND . . . . . . . . . . . . . . . . . . . . . . . . . . . ............................. 1
12 139051GT CABLE ASSY #2 BLK B(+)/A2 . . . . ..................................................... 1
13 139055GT CABLE ASSY #2 RED M(-)/A2 . . . . . .................................................... 1
14 139056GT CABLE ASSY #2 RED A1/A1 . . . .......................................................
15 139011-SGT SERV KIT,HARN ASSY,PWR BATT PK
15A- 128465GT CABLE ASSY #2 RED BATT . ..........................................................
15A- 128466GT CABLE ASSY #2 BLK AP1/AP2 BATT . . . . . . ............................................
Part No. 1283270GT
DC only
Z-45/25, Z-45/25J DC 41
................................................ 1
Page 42
200 Drive Chassis Components
205.1 Power Cables
March 2021
Z-45/25, Z-45/25J DC42
Part No. 1283270GT
Page 43
March 2021
200 Drive Chassis Components
205.1 Power Cables
Item Part No. Description Qty.
15B 139041GT HARN ASSY, POWER PACK AP2
Bi-Energy only; left side
15B- 128486GT CABLE ASSY #2 RED AP2 BATT . . . . . . . . . . . . . . . . . . . . . . . . . .............................
15B- 128487GT CABLE ASSY #2 BLK BE AP2 BATT . . . . . . . . ...........................................
16 139053GT CABLE ASSY #2 RED PR2/F2 . . . . . .................................................... 1
17 139059GT WIRE ASSY #10 RED F2/F1 . . . . . . . . . . . . . . . ............................................ 1
18 139060GT WIRE ASSY #10 RED F1/F2 . . . . . . . . . . . . . . . ............................................ 1
19 139011-SGT SERV KIT,HARN ASSY,PWR BATT PK
Bi-Energy only; right side
19- 128465GT CABLE ASSY #2 RED BATT . ..........................................................
19- 128466GT CABLE ASSY #2 BLK AP1/AP2 BATT . . . . . . ............................................
..................................................... 1
................................................ 1
Part No. 1283270GT
Z-45/25, Z-45/25J DC 43
Page 44
300 Turntable Components
301.1 Turntable Rotator
March 2021
Z-45/25, Z-45/25J DC44
Part No. 1283270GT
Page 45
March 2021
300 Turntable Components
301.1 Turntable Rotator
Item Part No. Description Qty.
1 74712GT SCREW,SHC,5/8-11 X 2.75,A574
to SN 38872
1B 139861GT SCREW,HHC,5/8-11 X 2.75 GR8 BO
from SN 38873
2 13064GT WASHER,FLAT,.625 HARDENED . . . . . . . . . . . . . . . . . . . . . . . . . . ............................ 36
3 21175GT SCREW,SHC,5/8-11 X 4,A574
to SN 38872
3B 139865GT SCREW,HHC,5/8-11 X 4.00 GR8 BO
from SN 38873
4 8255GT SCREW,HHC,3/8-16 X .75 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...........................
5 6021GT WASHER,LOCK,.375 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..........................
6 50469GT BRACKET,DRIVE SENSOR,ENABLE .................................................. 1
7 88719GT HARNESS,FUNCTION,Z45 DC/BI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .........................
8 88356-11103GT SWITCH,LIMIT,W/RLR ARM,NO/NC . . . . . . . . . . . . . . . .................................... 1
8- 110160GT HARNESS,LS,D.E. Z45 . .. . . . . . . . . . . ...................................................
8- 106427GT LS ROT.HEAD W/O LEVER (ZCE01) . . . . . . . . . . . . . . . . . . . . . . . . ...........................
8- 97128GT ROLLER ARM,LIMIT SWITCH*** . . . . ...................................................
9 51063GT SCREW,PHILLIPS,RHM,10-32 X 1.5 . . . . . . . . . . . . . . . . . . . . . . . . . ..........................
...................................................... 12
................................................... 12
......................................................... 6
................................................... 6
10 6146GT WASHER,FLAT,MS,#10,Y . . . . . . . . . ....................................................
11 6178GT NUT,NYLOCK,10-32 ..................................................................
12 54145-400GT RETAINING PIN, ASSY . . . . . ........................................................... 1
13 50776PGT PLATE,SWING LOCK,PAINTED*** . . ................................................... 1
14 6198GT NUT,NYLOCK,1/2-13 ..................................................................
15 6095GT WASHER,FLAT,USS,1/2",Y ............................................................
16 50576GT SCREW,SHC,1/2-13 X 3.00 . . . . . . . . . . . . . . . . . . . . . . . . ....................................
17 101815GT BEARING,SWING CHASSIS . . . . . . . .................................................... 1
17- 88635-4024GT HOSE ASSY 1/4,STR FEM,PIPETHRE . . . . . . ........................................... 1
18 25068GT SCREW,SHC,5/8-11 X 4.5,A574
to SN 38872
18B 139866GT SCREW,HHC,5/8-11X4.50GR8 PLAIN
from SN 38873
19 Ref: Swing Drive Assy (77082)
component no longer available; used to SN Z452511A-40410
19A- 77246GT SEAL KIT,SWING MOTOR***
for 77082; to SN Z452511A-40410
19A- 128446GT MANIFOLD,TURNTABLE ROTATION***
for 77082; to SN Z452511A-40410
....................................................... 16
.................................................. 16
............................
.....................................................
................................................
Part No. 1283270GT
Z-45/25, Z-45/25J DC 45
Page 46
300 Turntable Components
301.1 Turntable Rotator
March 2021
Z-45/25, Z-45/25J DC46
Part No. 1283270GT
Page 47
March 2021
300 Turntable Components
301.1 Turntable Rotator
Item Part No. Description Qty.
19A- 220255GT SEAL KIT,MANIFOLD TO MOTOR
for 128446; to SN Z452511A-40410
19A- 48904GT ELBOW, 90D, 520220-4
not included, must order seperately
19B SWING DRIVE ASSY*** (147209)
component no longer available; used from SN Z452511A-40411 to Z452514A-50078 and to
Z452514B-3302; order 824050
19B- SEAL KIT,SWING DRIVE***
component no longer available
19B- BRAKE KIT, SWING DRIVE
component no longer available
19B- MANIFOLD KIT, SW DRIVE
component no longer available
19B- 220255GT SEAL KIT,MANIFOLD TO MOTOR
for 147212; from SN Z452511A-40411 to Z452514A-50078 and to Z452514B-3302
19B- 48904GT ELBOW, 90D, 520220-4
not included, must order seperately
19C 824050GT SWING DRIVE ASSEMBLY
from SN Z452514A-50079 and Z452514B-3303
19C- 824051GT SEAL KIT, SWING DRIVE
for 824050; from SN Z452514A-50079 and Z452514B-3303
19C- 824052GT VALVE BLOCK, SWING DRIVE
for 824050; from SN Z452514A-50079 and Z452514B-3303
19C- 48904GT ELBOW, 90D, 520220-4
not included, must order separately
20 56680GT SCREW,SHC,1/2-13 X 4.50 ZINC . . . ...................................................
21 17712GT SCREW,FHS,3/8-16 X 1.75 . .. . . . . . . . . . . . ..............................................
....................................................
.....................................................
.........................................................
.........................................................
.........................................................
.......
.....................................................
.........................................
.............................
.............................
.....................................................
22 5397GT WASHER,FLAT,USS,5/16",Y ..........................................................
23 4828GT NUT,NYLOCK,3/8-16 ..................................................................
24 50519GT LOAD PAD,ENGINE TRAY SUPPORT ................................................. 1
25 107651GT PROTECTOR,SLEW BOLT . ........................................................... 1
Part No. 1283270GT
Z-45/25, Z-45/25J DC 47
Page 48
300 Turntable Components
302.1 Turntable Components - View 1
March 2021
Z-45/25, Z-45/25J DC48
Part No. 1283270GT
Page 49
A
March 2021
300 Turntable Components
302.1 Turntable Components - View 1
Item Part No. Description Qty.
1 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5 . . . . . . . . . . . ......................................... 6
2 6097GT WASHER,FLAT,USS,3/8",Y . . . . . . . . . ................................................... 15
3 4828GT NUT,NYLOCK,3/8-16 . . .. . . ............................................................ 6
4 150026GT INVERTER,48VDC,120VAC/60HZ . .................................................... 1
5 94981GT STUD,POWER 3/8" RED
red
5B 94982GT STANDOFF, 3/8" BLACK
black
6 94077GT SENSOR,LEVEL,4.5 DEG
NSI/CSA/Australia
6 110382GT LEVEL SENSOR,LS60,YL,2.5X4.5CE.....................................................
7 8255GT SCREW,HHC,3/8-16 X .75 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ........................... 3
8 6021GT WASHER,LOCK,.375 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .......................... 3
8- 37184GT MOTOR, 24V (36179) . . .. .............................................................
8- 37185GT PUMP ASSEMBLY (36179)
Part 37185GT is no longer backwards compatible with 37184GT. Order complete Aux
Pump 36179GT
8- 37186GT VALVE,CHECK (36179) . . . . . . . . . . . . . . . . . . . . . . . . . . .....................................
8- 37187GT SEAL KIT, 37185 PUMP
for 37185
8- 37191GT GASKET, PUMP / MOTOR (36179) . . . . . . . . . . ..........................................
8- 37192GT COUPLER, PUMP / MOTOR (36179) . . . . . . . . . . . . . ......................................
8- 49878GT NYLON WASHER,(36179) . . .. . . . . . . . . . . . . . . . . . . . . . ....................................
9 6888GT SCREW,HHC,1/4-20 X 1 . . . . . .......................................................... 5
.............................................................. 1
.............................................................. 1
............................................................. 1
.....
...............................................................
10 6638GT WASHER,FLAT,USS,1/4"Y ............................................................ 10
11 6091GT NUT,NYLOCK,1/4-20 .................................................................. 5
12 60106PGT FORMING,SWING CHASSIS TRAY PTD ............................................... 1
13 HYDRAULIC POWER UNIT
Refer to 701.1
14 36179GT POWER UNIT,AUX PUMP 24VDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ........................ 1
15 18506GT SCREW 5/16-18 X .75 LG.FLG.LCK. . .. . . . . . . . . . . . . . . . . . . . . ............................ 2
16 6178GT NUT,NYLOCK,10-32 .................................................................. 3
17 6146GT WASHER,FLAT,MS,#10,Y . . . . . . . . . .................................................... 3
18 49816GT SCREW,PHILLIPS,PHM,10-32 X .75 . .. . . . . . . . . . . . . . . . ................................. 3
19 128319GT FORMING,DRAW LATCH MOUNT . . . . . . . . . ............................................ 1
Part No. 1283270GT
............................................................
Z-45/25, Z-45/25J DC 49
Page 50
300 Turntable Components
302.1 Turntable Components - View 1
March 2021
Z-45/25, Z-45/25J DC50
Part No. 1283270GT
Page 51
March 2021
300 Turntable Components
302.1 Turntable Components - View 1
Item Part No. Description Qty.
20 45363GT LATCH,FLEXIBLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ............................. 2
21 13268GT CLAMP,0.75,#12 X 1/4,RUB CUSH . .. . . . . . . . . . . . . . ..................................... 1
22 8516GT SCREW, HCC, 3/8-16 X 1.50 .......................................................... 2
23 5397GT WASHER,FLAT,USS,5/16",Y .......................................................... 2
24 50974GT BUMPER,RUBBER,COVERS . . . . . ..................................................... 2
25 54363GT BRACKET,RUBBER BUMPER,ENGCOVER . ........................................... 2
Part No. 1283270GT
Z-45/25, Z-45/25J DC 51
Page 52
300 Turntable Components
303.1 Turntable Components - View 2, Z-45/25
March 2021
Z-45/25, Z-45/25J DC52
Part No. 1283270GT
Page 53
A
A
March 2021
300 Turntable Components
303.1 Turntable Components - View 2, Z-45/25
Item Part No. Description Qty.
1 13002GT SCREW,HHC,5/16-18 X 1 GR5 ........................................................
2 6886GT WASHER,LOCK,.313 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..........................
3 6638GT WASHER,FLAT,USS,1/4"Y . .. . . . . . . . . . . . . . . ...........................................
4 8255GT SCREW,HHC,3/8-16 X .75 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...........................
5 6021GT WASHER,LOCK,.375 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..........................
6 5397GT WASHER,FLAT,USS,5/16",Y ..........................................................
7 70574PGT COVER,CENTER SWING CHASSIS
to SN 31386
7- 119784PGT COVER,CENTER SWING CHASSIS,PTD
from SN 31387
8 36179GT POWER UNIT,AUX PUMP 24VDC ..................................................... 1
8- 37185GT PUMP ASSEMBLY (36179)
Part 37185GT is no longer backwards compatible with 37184GT. Order complete Aux
Pump 36179GT
8- 37187GT SEAL KIT, 37185 PUMP . . . . . . . . . . . ....................................................
8- 37186GT VALVE,CHECK (36179) . . . . . . . . . . . . . . . . . . . . . . . . . . .....................................
8- 37191GT GASKET, PUMP / MOTOR (36179) . . . . . . . . . . ..........................................
8- 37192GT COUPLER, PUMP / MOTOR (36179) . . . . . . . . . . . . . ......................................
8- 37184GT MOTOR, 24V (36179) . . .. .............................................................
8- 49878GT NYLON WASHER,(36179) . . .. . . . . . . . . . . . . . . . . . . . . . ....................................
9 6782GT NUT, NYLOCK, 5/16-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...........................
10 13000GT SCREW,HHC,5/16-18 X 1.25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ............................
11 81579GT HORN, 24VDC, SPADE TERMINALS*** . . . . . . . . . . . . . . . . . . . . . . . ......................... 1
12 8516GT SCREW, HCC, 3/8-16 X 1.50 ..........................................................
................................................... 1
..............................................
.....
13 4828GT NUT,NYLOCK,3/8-16 ..................................................................
14 Ref. Hydraulic Power Unit (refer to 701.1)
15 56927GT PAD,REST,2"THICK,W/STUDS* ....................................................... 1
16 7056GT CONN,SQUEEZE,1/2NPT .38-.50,SM .................................................. 1
17 6935GT LOCKNUT,ELEC,1/2" .................................................................. 1
18 18963GT
18- 72326GT NUT,PLASTIC,RING FOR ALARMS . . . . . . .............................................. 1
19 45462GT
Part No. 1283270GT
Bi-energy models
LARM,INTERMITTENT TONE 6-30V*
Does not include 72326 nut
LARM,CHIME TONE 5-25VDC***
Does not include 72326 nut
Z-45/25, Z-45/25J DC 53
...............................................
................................................. 1
..................................................... 1
Page 54
300 Turntable Components
303.1 Turntable Components - View 2, Z-45/25
March 2021
Z-45/25, Z-45/25J DC54
Part No. 1283270GT
Page 55
March 2021
300 Turntable Components
303.1 Turntable Components - View 2, Z-45/25
Item Part No. Description Qty.
19- 72326GT NUT,PLASTIC,RING FOR ALARMS . . . . . . .............................................. 1
20 4828GT NUT,NYLOCK,3/8-16 ..................................................................
21 5397GT WASHER,FLAT,USS,5/16",Y ..........................................................
22 8516GT SCREW, HCC, 3/8-16 X 1.50 ..........................................................
23 50570GT WEAR PAD,PRIMARY BOOM,NON JIB . . . . . ........................................... 1
24 70647PGT PLATE,FRONT COVER PAINTED . . . . . . . .............................................. 1
25 43956GT WIRE CABLE,14/3 CON.TPE JKT* . . . . . . . . . . . . . . . . . . . . . . . . . . ........................... 756
26 119403GT CONN,PLUG 120 AC/15A DOMESTIC . . . . . . . . . . . . . . . . . . . . . . . . ......................... 1
26A- 119404GT CONN,RECEP 120AC/15A DOMESTIC ................................................
26A- 144161GT PLUG,PWR,UK,16AMP,3PIN,BLK . . . . . . . . . . . . . . . . . . ....................................
26A- 1280665GT PLUG, TYPE F, 230A, 50HZ, 16A, IP44 . . . . . ...........................................
26A- 25388GT PLUG,FUSED,250V,13AMP,U.K.** . . . . . . . . . . . . . . . . .....................................
26A- FUSE,13 AMP,220V PLUG
26B 128646GT CORD AC IEC320-C19 TO 110UKUK..................................................... 1
26B- 139318GT BUSHING,STRAIN RELIEF,.875/.30 . . . . . . . . . . . . . . . . . . . . . ............................... 1
26C 128645GT CORD AC IEC320-C19 TO 220EU
26C- 139318GT BUSHING,STRAIN RELIEF,.875/.30 . . . . . . . . . . . . . . . . . . . . . ............................... 1
27 10597GT SCREW,HHC,1/2-13 X 1.25 GR5 .......................................................
28 6095GT WASHER,FLAT,USS,1/2",Y ............................................................
29 6198GT NUT,NYLOCK,1/2-13 ..................................................................
(component no longer available) refer to BS1362 BUSS TDC180-13A
..................................................... 1
Europe
....................
Part No. 1283270GT
Z-45/25, Z-45/25J DC 55
Page 56
300 Turntable Components
303.2 Turntable Components - View 2, Z-45/25J
March 2021
Z-45/25, Z-45/25J DC56
Part No. 1283270GT
Page 57
A
A
March 2021
300 Turntable Components
303.2 Turntable Components - View 2, Z-45/25J
Item Part No. Description Qty.
1 13002GT SCREW,HHC,5/16-18 X 1 GR5 ........................................................
2 6886GT WASHER,LOCK,.313 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..........................
3 6638GT WASHER,FLAT,USS,1/4"Y . .. . . . . . . . . . . . . . . ...........................................
4 8255GT SCREW,HHC,3/8-16 X .75 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...........................
5 6021GT WASHER,LOCK,.375 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..........................
6 5397GT WASHER,FLAT,USS,5/16",Y ..........................................................
7 70574PGT COVER,CENTER SWING CHASSIS
to SN 31386
7- 119784PGT COVER,CENTER SWING CHASSIS,PTD
from SN 31387
8 36179GT POWER UNIT,AUX PUMP 24VDC ..................................................... 1
8- 37185GT PUMP ASSEMBLY (36179)
Part 37185GT is no longer backwards compatible with 37184GT. Order complete Aux
Pump 36179GT
8- 37187GT SEAL KIT, 37185 PUMP . . . . . . . . . . . ....................................................
8- 37186GT VALVE,CHECK (36179) . . . . . . . . . . . . . . . . . . . . . . . . . . .....................................
8- 37191GT GASKET, PUMP / MOTOR (36179) . . . . . . . . . . ..........................................
8- 37192GT COUPLER, PUMP / MOTOR (36179) . . . . . . . . . . . . . ......................................
8- 37184GT MOTOR, 24V (36179) . . .. .............................................................
8- 49878GT NYLON WASHER,(36179) . . .. . . . . . . . . . . . . . . . . . . . . . ....................................
9 6782GT NUT, NYLOCK, 5/16-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...........................
10 13000GT SCREW,HHC,5/16-18 X 1.25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ............................
11 81579GT HORN, 24VDC, SPADE TERMINALS*** . . . . . . . . . . . . . . . . . . . . . . . ......................... 1
12 8516GT SCREW, HCC, 3/8-16 X 1.50 ..........................................................
................................................... 1
..............................................
.....
13 4828GT NUT,NYLOCK,3/8-16 ..................................................................
14 Ref. Hydraulic Power Unit (refer to 701.1) ...............................................
15 56927GT PAD,REST,2"THICK,W/STUDS* ....................................................... 1
16 7056GT CONN,SQUEEZE,1/2NPT .38-.50,SM .................................................. 1
17 6935GT LOCKNUT,ELEC,1/2" .................................................................. 1
18 18963GT
18- 72326GT NUT,PLASTIC,RING FOR ALARMS . . . . . . ..............................................
19 45462GT
Part No. 1283270GT
LARM,INTERMITTENT TONE 6-30V*
Does not include 72326 nut
LARM,CHIME TONE 5-25VDC***
Does not include 72326 nut
Z-45/25, Z-45/25J DC 57
................................................. 1
..................................................... 1
Page 58
300 Turntable Components
303.2 Turntable Components - View 2, Z-45/25J
March 2021
Z-45/25, Z-45/25J DC58
Part No. 1283270GT
Page 59
March 2021
300 Turntable Components
303.2 Turntable Components - View 2, Z-45/25J
Item Part No. Description Qty.
19- 72326GT NUT,PLASTIC,RING FOR ALARMS . . . . . . ..............................................
24 70647PGT PLATE,FRONT COVER PAINTED . . . . . . . .............................................. 1
25 43956GT WIRE CABLE,14/3 CON.TPE JKT* . . . . . . . . . . . . . . . . . . . . . . . . . . ........................... 756
26 119403GT CONN,PLUG 120 AC/15A DOMESTIC . . . . . . . . . . . . . . . . . . . . . . . . ......................... 1
26A- 119404GT CONN,RECEP 120AC/15A DOMESTIC ................................................
26A- 144161GT PLUG,PWR,UK,16AMP,3PIN,BLK . . . . . . . . . . . . . . . . . . ....................................
26A- 1280665GT PLUG, TYPE F, 230A, 50HZ, 16A, IP44 . . . . . ...........................................
26A- 25388GT PLUG,FUSED,250V,13AMP,U.K.** . . . . . . . . . . . . . . . . .....................................
26A- FUSE,13 AMP,220V PLUG
26B 128646GT CORD AC IEC320-C19 TO 110UKUK..................................................... 1
26B- 139318GT BUSHING,STRAIN RELIEF,.875/.30 . . . . . . . . . . . . . . . . . . . . . ............................... 1
26C 128645GT CORD AC IEC320-C19 TO 220EU
26C- 139318GT BUSHING,STRAIN RELIEF,.875/.30 . . . . . . . . . . . . . . . . . . . . . ............................... 1
27 10597GT SCREW,HHC,1/2-13 X 1.25 GR5 .......................................................
28 6095GT WASHER,FLAT,USS,1/2",Y ............................................................
29 6198GT NUT,NYLOCK,1/2-13 ..................................................................
(component no longer available) refer to BS1362 BUSS TDC180-13A
..................................................... 1
Europe
....................
Part No. 1283270GT
Z-45/25, Z-45/25J DC 59
Page 60
300 Turntable Components
304.1 Turntable Components - View 3
March 2021
Z-45/25, Z-45/25J DC60
Part No. 1283270GT
Page 61
March 2021
300 Turntable Components
304.1 Turntable Components - View 3
Item Part No. Description Qty.
1 54231GT WEAR PAD,4.88 X 1.5 X .5 . . . . . . . . .................................................... 1
2 4828GT NUT,NYLOCK,3/8-16 . . .. . . ............................................................
3 5397GT WASHER,FLAT,USS,5/16",Y ..........................................................
4 6175GT SCREW,HHC,3/8-16 X 1 . . . . . ..........................................................
5 14033GT SCREW, HHC, 3/8-16 X 2.75 . . .. . . . . . . . . . . . ...........................................
6 6097GT WASHER,FLAT,USS,3/8",Y . . . . . . . . . ...................................................
7 7713GT NUT, LP NYLOCK, 3/8-16 . . . . . . . . . . . . . . . . . . . . . . . ................................. . . . . .
8 6090GT SCREW,HHC,1/4-20 X .75 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...........................
9 6356GT WASHER,LOCK,.25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....................................
10 6638GT WASHER,FLAT,USS,1/4"Y ............................................................
11 6091GT NUT,NYLOCK,1/4-20 ..................................................................
12 Ref. Ground Controls (refer to 405.1 or 406.1) ...........................................
13 88557GT BRACKET,GROUND CONTROL BOX . . . . . . . ........................................... 1
14 6638GT WASHER,FLAT,USS,1/4"Y ............................................................
15 6090GT SCREW,HHC,1/4-20 X .75 .............................................................
16 6175GT SCREW,HHC,3/8-16 X 1 ...............................................................
17 5397GT WASHER,FLAT,USS,5/16",Y ..........................................................
18 39223GT BULKHEAD FITTING,PLASTIC X 8**
19 62088GT WASHER/BULKHEAD*** . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .......................... 1
20 60065GT TUBE,PLASTIC .5 NPT X 18" . . . . . . . . . . . . . . . ........................................... 1
21 50959-SGT FORMING,SWING CHASSIS,RH,PAINT . . . . . . . . . . . . . . . . . . . . . . .......................... 1
22 7713GT NUT, LP NYLOCK, 3/8-16 .............................................................
23 Ref. Function Manifold
24 54231GT WEAR PAD,4.88 X 1.5 X .5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .............................. 1
25 10597GT SCREW,HHC,1/2-13 X 1.25 GR5 .......................................................
Includes item 19
.................................................................
(refer to 702.1)
................................................... 1
26 6033GT WASHER,LOCK,0.5" ..................................................................
27 6095GT WASHER,FLAT,USS,1/2",Y ............................................................
28 6021GT WASHER,LOCK,.375 ..................................................................
Part No. 1283270GT
Z-45/25, Z-45/25J DC 61
Page 62
300 Turntable Components
304.1 Turntable Components - View 3
March 2021
Z-45/25, Z-45/25J DC62
Part No. 1283270GT
Page 63
A
C
March 2021
300 Turntable Components
304.1 Turntable Components - View 3
Item Part No. Description Qty.
29 8255GT SCREW,HHC,3/8-16 X .75 .............................................................
30 42019GT TANK BREATHER,NYLON ** . . . . . . . . . . . . . . ............................................ 1
31 1290407GT
32 50966GT TANK,HYDRAULIC,8 GALLON,DC/BI . . . . . . . . . . . . . . .................................... 1
32- 56022GT PLUG,3/4 MAGNETIC PIPE SQ.DRV ................................................... 1
33 45162GT STRAINER ASSEMBLY,1.25" NPT*** . . . . . . . . . . . . . . . . . . . . . . . . ..........................
34 54443GT BULKHEAD,SWING,RIGHT,Z45 DC/BE . . . . . . . . . . . . .................................... 1
35 6888GT SCREW,HHC,1/4-20 X 1 ...............................................................
36 78622GT FILTER ASSY,SAE8,10 MIC,PAPR** . . . . . .............................................. 1
36- 44788GT FILTER ELEMENT,10MICRON,PAPER* . . . . . . . . . . . . . . . . . . . . . . . .........................
37 50744-SGT BRACKET, RETURN FILTER . . . . . . . ................................................... 1
38 54360GT CUP,PROP ROD,DC/BI . . . . . .......................................................... 1
SSY,TANK STRAP,Z45D
(include 1290408, 1290409)
........................................................... 2
Part No. 1283270GT
Z-45/25, Z-45/25J DC 63
Page 64
300 Turntable Components
305.1 Ground Control Box - View 1, Z-45/25
March 2021
Z-45/25, Z-45/25J DC64
Part No. 1283270GT
Page 65
March 2021
300 Turntable Components
305.1 Ground Control Box - View 1, Z-45/25
Item Part No. Description Qty.
1A 96008-SGT KEYSWITCH,3 POS. W/KEYS*** . . . . . . . . . . . . . . . . . . . . . . . . . . ............................. 1
1A- 94506GT BASE,W/3 NC CONTACTS . ...........................................................
1A- 88827GT GASKET,KEYSWITCH,PLASTIC*** . . . . . . . . . ...........................................
1A- 83093GT KEY SINGLE*** . . . . . . . . . . . ............................................................
1A- 21982GT KEY,SINGLE*** . . . . . . . . . . . ............................................................
1A- 37947GT KEYS,10 PACK*** . . . . . . . . . . ...........................................................
1B 83131GT KEYSWITCH,3 POS W/KEYS,LOCKING . . .. . . . . . . . . . . . . . . ............................. 1
1B- 83093GT KEY SINGLE*** . . . . . . . . . . . ............................................................
1B- 85239GT NUT,RETAINER (96008) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .............................
2 66812GT BUTTON,PUSH,RED MUSHROOM HEAD . . . . . . . . . . .................................... 1
2- 73805GT CONTACT,NC
includes 2 each N.C. contacts
2- 66818GT CONTACT,NC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...........................................
3 19506GT HOUR METER, 10-80 VOLTS***
includes mounting bracket
4 45384GT PLUG,NYLON .50 BLACK DOMED
from SN 27000 to 41670
4 229567GT PLUG,SANTOPRENE .5 BLACK DOME
from SN 41671
5 128200GT SWITCH TOGGLE ASSY SPDT 3P MOM
Glow Plug (Bi-Energy); includes boot and hardware
5- 128580-SGT SWITCH TOGGLE SPDT 3P MOM SHDR . . . ...........................................
5- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4 . . . . . . . . . . . . . . . ....................................
5- 27246GT BOOT,TOGGLE SWITCH,SHORT* . . ...................................................
5- 45384GT PLUG,NYLON .50 BLACK DOMED
DC models from SN 27000 to 41670
5- 229567GT PLUG,SANTOPRENE .5 BLACK DOME
DC models from SN 41671
6 128200GT SWITCH TOGGLE ASSY SPDT 3P MOM
Engine Start; includes boot and hardware
6- 128580-SGT SWITCH TOGGLE SPDT 3P MOM SHDR . . . ...........................................
6- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4 . . . . . . . . . . . . . . . ....................................
..........................................................
....................................................... 1
..................................................... 3
................................................
..................................... 1
.................................................... 1
................................................
............................................... 1
6- 27246GT BOOT,TOGGLE SWITCH,SHORT* . . ...................................................
7 128200GT SWITCH TOGGLE ASSY SPDT 3P MOM
7- 128580-SGT SWITCH TOGGLE SPDT 3P MOM SHDR . . . ...........................................
7- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4 . . . . . . . . . . . . . . . ....................................
Part No. 1283270GT
Function Enable; includes boot and hardware
Z-45/25, Z-45/25J DC 65
........................................... 1
Page 66
300 Turntable Components
305.1 Ground Control Box - View 1, Z-45/25
March 2021
Z-45/25, Z-45/25J DC66
Part No. 1283270GT
Page 67
A
A
March 2021
300 Turntable Components
305.1 Ground Control Box - View 1, Z-45/25
Item Part No. Description Qty.
7- 27246GT BOOT,TOGGLE SWITCH,SHORT* . . ...................................................
8 21858GT PLUG,NYLON .38 BLACK DOMED ..................................................... 1
9 128202GT SWITCH TOGGLE ASSY DPDT 3P MOM
9- 128582-SGT SWITCH TOGGLE DPDT 3P MOM SHDR ..............................................
9- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4 . . . . . . . . . . . . . . . ....................................
9- 27246GT BOOT,TOGGLE SWITCH,SHORT* . . ...................................................
10 147094GT
10- 77061GT BOOT,CIRCUIT BREAKER PROTECTOR . . . . . . . . . . . . . . . . . . ............................
10- 56234GT O-RING,ORFS,-6 . . . . ..................................................................
11A 45384GT PLUG,NYLON .50 BLACK DOMED
11A 229567GT PLUG,SANTOPRENE .5 BLACK DOME
12 128202GT SWITCH TOGGLE ASSY DPDT 3P MOM
12- 128582-SGT SWITCH TOGGLE DPDT 3P MOM SHDR ..............................................
12- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4 . .. . . . . . . . . . . . . ....................................
12- 27246GT BOOT,TOGGLE SWITCH,SHORT* . . ...................................................
13 128202GT SWITCH TOGGLE ASSY DPDT 3P MOM
13- 128582-SGT SWITCH TOGGLE DPDT 3P MOM SHDR ..............................................
Secondary Boom Up/Down; includes boot and hardware
SSY, CIRCUIT BREAKER 15
includes mounting fasteners
(Z-45/25) from SN 27000 to 41670
(Z-45/25) from SN 41671
Primary Boom Ext/Ret; includes boot and hardware
Primary Level; includes boot and hardware
....................................................... 1
..................................................... 1
................................................
.............................................. 1
................................. 1
..................................... 1
13- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4 . .. . . . . . . . . . . . . ....................................
13- 27246GT BOOT,TOGGLE SWITCH,SHORT* . . ...................................................
14 128202GT SWITCH TOGGLE ASSY DPDT 3P MOM
14- 128582-SGT SWITCH TOGGLE DPDT 3P MOM SHDR ..............................................
14- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4 . .. . . . . . . . . . . . . ....................................
14- 27246GT BOOT,TOGGLE SWITCH,SHORT* . . ...................................................
15 128202GT SWITCH TOGGLE ASSY DPDT 3P MOM
15- 27246GT BOOT,TOGGLE SWITCH,SHORT* . . ...................................................
15- 128582-SGT SWITCH TOGGLE DPDT 3P MOM SHDR ..............................................
15- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4 . .. . . . . . . . . . . . . ....................................
16 6090GT SCREW,HHC,1/4-20 X .75 .............................................................
Part No. 1283270GT
Turntable Rotate; includes boot and hardware
Platform Rotate; includes boot and hardware
Z-45/25, Z-45/25J DC 67
........................................... 1
............................................ 1
Page 68
300 Turntable Components
305.1 Ground Control Box - View 1, Z-45/25
March 2021
Z-45/25, Z-45/25J DC68
Part No. 1283270GT
Page 69
March 2021
300 Turntable Components
305.1 Ground Control Box - View 1, Z-45/25
Item Part No. Description Qty.
17 6638GT WASHER,FLAT,USS,1/4"Y ............................................................
18 88691GT COVER PLATE,CONNECTOR
shown; DC models
18- HARNESS,ENGINE,Z45BI
Bi-Energy models; refer to section 410.1
18- 73749GT CONN,PLUG 24 WAY,DRC SERIES . . . . . . . ............................................
18- 73753GT CONN,RECEP 24 WAY,W/FLANGE . . . . . . . . . . . . . . . . . . . . . . . . . . . .........................
19 73736GT CONN,RECEP 48 WAY,4 X 12 ......................................................... 1
20A 88722-72000GT HARNESS,18/19,BOOM CABLE #2
(non-jib); gray and black connectors
20- 119062GT CONN PLUG 12 WAY ENDCAP DT BK . . . . . . . . . . . . . . . . . . . . . . . ..........................
20- 119061GT CONN PLUG 12 WAY ENDCAP DT GY . . . . . . . . . . . . . . . . . . . . . . . .........................
20- 60435GT LOCK,PLUG 12 WAY,14-18GA,GRN . . .. . . . . . . . . . . . . . . . . . . . . . ..........................
20- 61801GT SEAL DT SERIES-12W . . . . . . . .........................................................
21A 88721-72000GT HARNESS,18/19 BOOM CABLE #1
(Z-45/25); brown and green connectors
21- 119064GT CONN PLUG 12 WAY ENDCAP DT BR . .. . . . . . . . . . . . . . . . . . . . . .........................
21- 119063GT CONN PLUG 12 WAY ENDCAP DT GR . . . . . . . . . . . . . . . . . . . . . . . .........................
21- 60435GT LOCK,PLUG 12 WAY,14-18GA,GRN . . .. . . . . . . . . . . . . . . . . . . . . . ..........................
......................................................... 1
................................................ 1
.................................................... 1
................................................. 1
21- 61801GT SEAL DT SERIES-12W . . . . . . . .........................................................
22 218154GT HARNESS FUNCTION MANIFOLD . . . . . .. . . . . . . . . . . . . . . . . . . . . . ......................... 1
23 73751GT CONN,PLUG 40 WAY,DRC SERIES . . . . . . . ............................................ 1
24 73754GT CONN,RECEP 40 WAY,W/FLANGE . . . . . . . . . . . . . . . . . . . . . . . . ............................ 1
25A 88723-71000GT HARNESS,12/3,12V TO PLAT
(Z-45/25)
26 60527GT CONN,PLUG 4 WAY,12-14GA . . . . . . . . . . . . . . . . . . . . ..................................... 1
26- 60528GT LOCK,PLUG 4 WAY,12-14GA ..........................................................
27 73754GT CONN,RECEP 40 WAY,W/FLANGE . . . . . . . . . . . . . . . . . . . . . . . . ............................ 1
27- 60526GT LOCK,RECEP 4 WAY,12-14GA . .. . ....................................................
28 128202GT SWITCH TOGGLE ASSY DPDT 3P MOM
Engine Idle; includes boot and hardware
28- 128582-SGT SWITCH TOGGLE DPDT 3P MOM SHDR ..............................................
28- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4 . .. . . . . . . . . . . . . ....................................
28- 27246GT BOOT,TOGGLE SWITCH,SHORT* . . ...................................................
......................................................... 1
.............................................. 1
Part No. 1283270GT
Z-45/25, Z-45/25J DC 69
Page 70
300 Turntable Components
305.1 Ground Control Box - View 1, Z-45/25
March 2021
Z-45/25, Z-45/25J DC70
Part No. 1283270GT
Page 71
A
A
Z
March 2021
300 Turntable Components
305.1 Ground Control Box - View 1, Z-45/25
Item Part No. Description Qty.
29 128202GT SWITCH TOGGLE ASSY DPDT 3P MOM
29- 128582-SGT SWITCH TOGGLE DPDT 3P MOM SHDR ..............................................
29- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4 . .. . . . . . . . . . . . . ....................................
29- 27246GT BOOT,TOGGLE SWITCH,SHORT* . . ...................................................
30 128201GT SWITCH TOGGLE ASSY DPDT 2P MOM
30- 128581-SGT SWITCH TOGGLE DPDT 2P MOM SHDR ..............................................
30- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4 . .. . . . . . . . . . . . . ....................................
30- 25553GT BOOT,TOGGLE SWITCH ..............................................................
31 1289561GT BRACKET, TELEMATICS . . . . .......................................................... 1
32A 1289520GT MODULE, TELEMATICS, ZTR, M7, NORTH AMERICA
32B 1289521GT MODULE, TELEMATICS, ZTR, M7, EMEA/APAC
32C 1289522GT MODULE, TELEMATICS, ZTR, M7, APAC/ANZ
32D 1289523GT MODULE, TELEMATICS, ZTR, M7, JAPAN
Primary Boom Up/Down; includes boot and hardware
............................................ 1
uxiliary Power; includes boot and hardware
North America
EMEA/APAC
EMEA/APAC
PAC/AN
............................................. 1
Japan
.................................... 1
.................................. 1
....................................... 1
......................................... 1
Part No. 1283270GT
Z-45/25, Z-45/25J DC 71
Page 72
300 Turntable Components
305.2 Ground Control Box - View 1, Z-45/25J
March 2021
Z-45/25, Z-45/25J DC72
Part No. 1283270GT
Page 73
t
March 2021
300 Turntable Components
305.2 Ground Control Box - View 1, Z-45/25J
Item Part No. Description Qty.
1A 96008-SGT KEYSWITCH,3 POS. W/KEYS*** . . . . . . . . . . . . . . . . . . . . . . . . . . ............................. 1
1A- 94506GT BASE,W/3 NC CONTACTS . ...........................................................
1A- 88827GT GASKET,KEYSWITCH,PLASTIC*** . . . . . . . . . ...........................................
1A- 83093GT KEY SINGLE***
with rubber boo
1A- 21982GT KEY,SINGLE*** . . . . . . . . . . . ............................................................
1A- 37947GT KEYS,10 PACK*** . . . . . . . . . . ...........................................................
1B 83131GT KEYSWITCH,3 POS W/KEYS,LOCKING . . .. . . . . . . . . . . . . . . ............................. 1
1B- 83093GT KEY SINGLE*** . . . . . . . . . . . ............................................................
1B- 85239GT NUT,RETAINER (96008) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .............................
2 66812GT BUTTON,PUSH,RED MUSHROOM HEAD . . . . . . . . . . .................................... 1
2- 73805GT CONTACT,NC
includes 2 each N.C. contacts
2- 66818GT CONTACT,NC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...........................................
3 19506GT HOUR METER, 10-80 VOLTS***
includes mounting bracket
4 45384GT PLUG,NYLON .50 BLACK DOMED
from SN 27000 to 41670
4 229567GT PLUG,SANTOPRENE .5 BLACK DOME
from SN 41671
5 128200GT SWITCH TOGGLE ASSY SPDT 3P MOM
Glow Plug (Bi-Energy); includes boot and hardware
5- 128580-SGT SWITCH TOGGLE SPDT 3P MOM SHDR . .. ...........................................
.......................................................................
..........................................................
....................................................... 1
..................................................... 3
................................................
..................................... 1
5- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4 . . . . . . . . . . . . . . . ....................................
5- 27246GT BOOT,TOGGLE SWITCH,SHORT* . . ...................................................
5- 45384GT PLUG,NYLON .50 BLACK DOMED
5- 229567GT PLUG,SANTOPRENE .5 BLACK DOME
6 128200GT SWITCH TOGGLE ASSY SPDT 3P MOM
6- 128580-SGT SWITCH TOGGLE SPDT 3P MOM SHDR . .. ...........................................
6- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4 . . . . . . . . . . . . . . . ....................................
6- 27246GT BOOT,TOGGLE SWITCH,SHORT* . . ...................................................
7 128200GT SWITCH TOGGLE ASSY SPDT 3P MOM
7- 128580-SGT SWITCH TOGGLE SPDT 3P MOM SHDR . .. ...........................................
7- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4 . . . . . . . . . . . . . . . ....................................
Part No. 1283270GT
DC models from SN 27000 to 41670
DC models from SN 41671
Engine Start; includes boot and hardware
Function Enable; includes boot and hardware
Z-45/25, Z-45/25J DC 73
.................................................... 1
................................................
............................................... 1
........................................... 1
Page 74
300 Turntable Components
305.2 Ground Control Box - View 1, Z-45/25J
March 2021
Z-45/25, Z-45/25J DC74
Part No. 1283270GT
Page 75
A
A
March 2021
300 Turntable Components
305.2 Ground Control Box - View 1, Z-45/25J
Item Part No. Description Qty.
7- 27246GT BOOT,TOGGLE SWITCH,SHORT* . . ...................................................
8 21858GT PLUG,NYLON .38 BLACK DOMED ..................................................... 1
9 128202GT SWITCH TOGGLE ASSY DPDT 3P MOM
9- 128582-SGT SWITCH TOGGLE DPDT 3P MOM SHDR ..............................................
9- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4 . . . . . . . . . . . . . . . ....................................
9- 27246GT BOOT,TOGGLE SWITCH,SHORT* . . ...................................................
10 147094GT
10- 77061GT BOOT,CIRCUIT BREAKER PROTECTOR . . . . . . . . . . . . . . . . . . ............................
10- 56234GT O-RING,ORFS,-6 . . . . ..................................................................
11B 128202GT SWITCH TOGGLE ASSY DPDT 3P MOM
11B- 128582-SGT SWITCH TOGGLE DPDT 3P MOM SHDR . . . . . . . . . . . . ..................................
11B- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4 . . . . . . . . . . . . . . . ....................................
11B- 27246GT BOOT,TOGGLE SWITCH,SHORT* .....................................................
12 128202GT SWITCH TOGGLE ASSY DPDT 3P MOM
12- 128582-SGT SWITCH TOGGLE DPDT 3P MOM SHDR ..............................................
12- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4 . .. . . . . . . . . . . . . ....................................
Secondary Boom Up/Down; includes boot and hardware
SSY, CIRCUIT BREAKER 15
includes mounting fasteners
Jib Boom Up/Down (Z-45/25J); includes boot and hardware
Primary Boom Ext/Ret; includes boot and hardware
....................................................... 1
................................. 1
.............................. 1
..................................... 1
12- 27246GT BOOT,TOGGLE SWITCH,SHORT* . . ...................................................
13 128202GT SWITCH TOGGLE ASSY DPDT 3P MOM
Platform Level; includes boot and hardware
13- 128582-SGT SWITCH TOGGLE DPDT 3P MOM SHDR ..............................................
13- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4 . .. . . . . . . . . . . . . ....................................
13- 27246GT BOOT,TOGGLE SWITCH,SHORT* . . ...................................................
14 128202GT SWITCH TOGGLE ASSY DPDT 3P MOM
Turntable Rotate; includes boot and hardware
14- 128582-SGT SWITCH TOGGLE DPDT 3P MOM SHDR ..............................................
14- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4 . .. . . . . . . . . . . . . ....................................
14- 27246GT BOOT,TOGGLE SWITCH,SHORT* . . ...................................................
15 128202GT SWITCH TOGGLE ASSY DPDT 3P MOM
Platform Rotate; includes boot and hardware
15- 27246GT BOOT,TOGGLE SWITCH,SHORT* . . ...................................................
15- 128582-SGT SWITCH TOGGLE DPDT 3P MOM SHDR ..............................................
............................................. 1
........................................... 1
............................................ 1
Part No. 1283270GT
Z-45/25, Z-45/25J DC 75
Page 76
300 Turntable Components
305.2 Ground Control Box - View 1, Z-45/25J
March 2021
Z-45/25, Z-45/25J DC76
Part No. 1283270GT
Page 77
March 2021
300 Turntable Components
305.2 Ground Control Box - View 1, Z-45/25J
Item Part No. Description Qty.
15- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4 . .. . . . . . . . . . . . . ....................................
16 6090GT SCREW,HHC,1/4-20 X .75 .............................................................
17 6638GT WASHER,FLAT,USS,1/4"Y ............................................................
18 88691GT COVER PLATE,CONNECTOR
shown; DC models
18- HARNESS,ENGINE,Z45BI
Bi-Energy models; refer to section 410.1
18- 73749GT CONN,PLUG 24 WAY,DRC SERIES . . . . . . . ............................................
18- 73753GT CONN,RECEP 24 WAY,W/FLANGE . . . . . . . . . . . . . . . . . . . . . . . . . . . .........................
19 73736GT CONN,RECEP 48 WAY,4 X 12 ......................................................... 1
20B 88722-70700GT HARNESS,18/19,BOOM CABLE #2
(Z-45/25J)
20- 119062GT CONN PLUG 12 WAY ENDCAP DT BK . . . . . . . . . . . . . . . . . . . . . . . ..........................
20- 119061GT CONN PLUG 12 WAY ENDCAP DT GY . . . . . . . . . . . . . . . . . . . . . . . .........................
20- 60435GT LOCK,PLUG 12 WAY,14-18GA,GRN . . .. . . . . . . . . . . . . . . . . . . . . . ..........................
20- 61801GT SEAL DT SERIES-12W . . . . . . . .........................................................
21B 88721-70700GT HARNESS,18/19 BOOM CABLE #1
(Z-45/25J)
21- 119064GT CONN PLUG 12 WAY ENDCAP DT BR . .. . . . . . . . . . . . . . . . . . . . . .........................
21- 119063GT CONN PLUG 12 WAY ENDCAP DT GR . . . . . . . . . . . . . . . . . . . . . . . .........................
21- 60435GT LOCK,PLUG 12 WAY,14-18GA,GRN . . .. . . . . . . . . . . . . . . . . . . . . . ..........................
......................................................... 1
................................................ 1
....................................................
....................................................
21- 61801GT SEAL DT SERIES-12W . . . . . . . .........................................................
22 88719GT HARNESS,FUNCTION,Z45 DC/BI . . . . . . . . . . . ........................................... 1
23 73751GT CONN,PLUG 40 WAY,DRC SERIES . . . . . . . ............................................ 1
24 73754GT CONN,RECEP 40 WAY,W/FLANGE . . . . . . . . . . . . . . . . . . . . . . . . ............................ 1
25B 88723-69700GT HARNESS,12/3,12V TO PLAT
26 60527GT CONN,PLUG 4 WAY,12-14GA . . . . . . . . . . . . . . . . . . . . ..................................... 1
26- 60528GT LOCK,PLUG 4 WAY,12-14GA ..........................................................
27 73754GT CONN,RECEP 40 WAY,W/FLANGE . . . . . . . . . . . . . . . . . . . . . . . . ............................ 1
27- 60526GT LOCK,RECEP 4 WAY,12-14GA . .. . ....................................................
28 128202GT SWITCH TOGGLE ASSY DPDT 3P MOM . . . ........................................... 1
28- 27246GT BOOT,TOGGLE SWITCH,SHORT* . . ...................................................
Part No. 1283270GT
(Z-45/25J)
Z-45/25, Z-45/25J DC 77
.........................................................
Page 78
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305.2 Ground Control Box - View 1, Z-45/25J
March 2021
Z-45/25, Z-45/25J DC78
Part No. 1283270GT
Page 79
A
Z
March 2021
300 Turntable Components
305.2 Ground Control Box - View 1, Z-45/25J
Item Part No. Description Qty.
28- 128582-SGT SWITCH TOGGLE DPDT 3P MOM SHDR ..............................................
28- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4 . .. . . . . . . . . . . . . ....................................
29 128202GT SWITCH TOGGLE ASSY DPDT 3P MOM . . . ........................................... 1
29- 128582-SGT SWITCH TOGGLE DPDT 3P MOM SHDR ..............................................
29- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4 . .. . . . . . . . . . . . . ....................................
29- 27246GT BOOT,TOGGLE SWITCH,SHORT* . . ...................................................
30 128201GT SWITCH TOGGLE ASSY DPDT 2P MOM . . . ........................................... 1
30- 128581-SGT SWITCH TOGGLE DPDT 2P MOM SHDR ..............................................
30- 128578GT SCREW T-SWITCH PH/PH 6-32X1/4 . .. . . . . . . . . . . . . ....................................
30- 27246GT BOOT,TOGGLE SWITCH,SHORT* . . ...................................................
31 1289561GT BRACKET, TELEMATICS . . . . .......................................................... 1
32A 1289520GT MODULE, TELEMATICS, ZTR, M7, NORTH AMERICA
32B 1289521GT MODULE, TELEMATICS, ZTR, M7, EMEA/APAC
32C 1289522GT MODULE, TELEMATICS, ZTR, M7, APAC/ANZ
32D 1289523GT MODULE, TELEMATICS, ZTR, M7, JAPAN
North America
....................................... 1
EMEA/APAC
EMEA/APAC
......................................... 1
PAC/AN
............................................. 1
Japan
.................................. 1
Part No. 1283270GT
Z-45/25, Z-45/25J DC 79
Page 80
300 Turntable Components
306.1 Ground Control Box - View 2
March 2021
Z-45/25, Z-45/25J DC80
Part No. 1283270GT
Page 81
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March 2021
300 Turntable Components
306.1 Ground Control Box - View 2
Item Part No. Description Qty.
1
1A- 56994GT DIN RAIL,11.25"
1A- 74911GT TERMINAL BLOCK, WIELAND***
1A- 216793GT TERMINAL BLOCK END PLATE
1A- 74913GT END STOP, DIN RAIL,SCREW CLAMP
1A- 74917GT JUMPER COMB, 2-WAY,WIELAND
1B 217046GT KIT, TERMINAL BLOCK
1B- 216791GT TERMINAL BLOCK,WIELAND
1B- 216793GT TERMINAL BLOCK END PLATE
1C 218083GT
1C- 56994GT DIN RAIL,11.25"
1C- 74913GT END STOP, DIN RAIL,SCREW CLAMP
1C- 74917GT JUMPER COMB, 2-WAY,WIELAND
1C- 216791GT TERMINAL BLOCK,WIELAND
1C- 216793GT TERMINAL BLOCK END PLATE
2 54534GT
2A- 23404GT NUTSERT,1/4-20,STEEL CAD PLTD ................................................... 2
SSY,TERMINAL RAIL,Z45DC/BE
(94639 no longer available, use kit 217046) to SN Z452513A-47173
(for 94639) to SN Z452513A-47173
(for 94639) to SN Z452513A-47173
(for 94639) to SN Z452513A-47173
(for 94639) to SN Z452513A-47173
(for 94639) to SN Z452513A-47173
(replaces PN 94639) to SN Z452513A-47173
(for kit 217046) to SN Z452513A-47173
(for kit 217046) to SN Z452513A-47173
SSY,TERMINAL RAIL,Z45DC/BE
from SN Z452513A-47174
.............................................................
from SN Z452513A-47174
from SN Z452513A-47174
from SN Z452513A-47174
from SN Z452513A-47174
from SN Z452513A-47174
NGLE,RELAY MNT,W/NUTSERTS,PNT
includes nutserts, to SN Z452515A-53270
.....................................................
.....................................................
..................................................... 1
................................................
....................................................
...........................................
.................................................
.................................................
.....................................................
................................................ 2
....................................................
......................................................... 28
.......................................................
.............................................. 1
...................... 1
2B T106699GT BRACKET,RELAY MOUNT W/INSERTS
2B- 23404GT NUTSERT,1/4-20,STEEL CAD PLTD ................................................... 2
3 56302GT RELAY,24VDC,40/30A,SEALED*** . . . . . . . . . . . . . . . . . . . . . . . . . . . .......................... 6
3- 34053GT
4 73736GT CONN,RECEP 48 WAY,4 X 12 . . . . . .................................................... 1
4- 54255GT LOCK, RECEP 12WAY, 14-18GA . .....................................................
5 45462GT
5- 72326GT NUT,PLASTIC,RING FOR ALARMS . . . . . . ..............................................
6 218164GT LIGHT,INDICATOR,RED 24V H-BRI
7 73754GT CONN,RECEP 40 WAY,W/FLANGE . . . . . . . . . . . . . . . ..................................... 1
8 73717GT CONN, RECEP, 4 WAY, DEUTSCH, DTP, FLANGE . . . . . . . . . . . . . . . ...................... 1
Part No. 1283270GT
includes nutserts, from SN Z452515A-53271
SSY,RELAY SOCKET, AUT
components no longer available
LARM,CHIME TONE 5-25VDC***
Does not include 72326 nut
original light no longer available
........................................................
..................................................... 1
....................................................
Z-45/25, Z-45/25J DC 81
............................................ 1
Page 82
300 Turntable Components
306.1 Ground Control Box - View 2
March 2021
Z-45/25, Z-45/25J DC82
Part No. 1283270GT
Page 83
March 2021
300 Turntable Components
306.1 Ground Control Box - View 2
Item Part No. Description Qty.
8- 60526GT LOCK,RECEP 4 WAY,12-14GA . . . . ....................................................
9 101844GT GROUND CONTROL BOX ASSY W/DEC* . . . . . . . . . . . . . . . . . . ............................ 1
9- 88637GT GASKET,GROUND CONTROL BOX*** . .. . . . . . . . . . . . . . . . . . . . . . . . .......................
9- 30997GT CORROSION INHIBITOR,FOAM . . . . . ..................................................
10 128045GT MODULE,LOAD SENSE 2007 . .. . . . . . ................................................. 1
10- 54365GT SCREW,PHIL,PHM,10-32 X .5,SSTL ...................................................
10- 6178GT NUT,NYLOCK,10-32 ..................................................................
11 6888GT SCREW,HHC,1/4-20 X 1 ...............................................................
12 6638GT WASHER,FLAT,USS,1/4"Y ............................................................
13 6091GT NUT,NYLOCK,1/4-20 ..................................................................
14 1258768GT CONN,PLUG 8WAY,BLOCKED GROMMET
14B 119060GT CONN PLUG 8 WAY 14-48GA
14C 60447GT LOCK,RECEP 8 WAY,14-18GA
14D 60433GT LOCK,PLUG 8 WAY, 14-18GA
14E 60757GT PLUG, SEAL, 12-18GA
15 87755GT CONN,RECEP 8 WAY 14-18GA,FL
models without telematics
.........................................................
models with telematics
........................................................
models with telematics
......................................................
not shown, models with telematics
......................................................
not shown, models with telematics
....................................................
from SN Z452515A-53271
............................................
Part No. 1283270GT
Z-45/25, Z-45/25J DC 83
Page 84
300 Turntable Components
307.1 Turntable Covers - View 1
March 2021
Z-45/25, Z-45/25J DC84
Part No. 1283270GT
Page 85
March 2021
300 Turntable Components
307.1 Turntable Covers - View 1
Item Part No. Description Qty.
1 106069GT STRUT,GAS,200 LB*** . . . . . . .......................................................... 2
1- 33555GT BALL STUD** .........................................................................
2 27114GT BALL STUD,1/2" BALL,3/8-16X1.2 . . ...................................................
3 6638GT WASHER,FLAT,USS,1/4"Y . .. . . . . . . . . . . . . . . ...........................................
4 4828GT NUT,NYLOCK,3/8-16 . . .. . . ............................................................
5 6178GT NUT,NYLOCK,10-32 . . . . . . . . ..........................................................
6 6146GT WASHER,FLAT,MS,#10,Y . . . . . . . . .....................................................
7 49816GT SCREW,PHILLIPS,PHM,10-32 X .75 . . . . . . . ............................................
8 50990-SGT FORMING,ENG.COVER SUPPORT,PNTD . . . . . . . . . . . . . . . . ............................. 1
9 75073GT HINGE,.375X.120THK.,SLOTTED . . . . . . . . . . . . . . . . . ..................................... 2
10 6091GT NUT,NYLOCK,1/4-20 ..................................................................
11 12906GT WASHER,FENDER,.25 X 1.25 X.062 . . . . . . . . . . . . . . . ....................................
12 8915GT SCREW,HHC,1/4-20 X 1.25 ............................................................
13 6888GT SCREW,HHC,1/4-20 X 1 ...............................................................
14 5397GT WASHER,FLAT,USS,5/16",Y ..........................................................
15 8516GT SCREW, HCC, 3/8-16 X 1.50 ..........................................................
16 54363GT BRACKET,RUBBER BUMPER,ENGCOVER . ........................................... 2
17 50974GT BUMPER,RUBBER,COVERS . . . . . ..................................................... 2
18 45363GT LATCH,FLEXIBLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ............................. 2
18 75076GT KEEPER,LATCH (45363) . . . . . . . . . . . . . . . . . . . . . . . . . ..................................... 2
19 13918GT SCREW,HHC,3/8-16 X 1.75,GRD.8 . ................................................... 1
20 107594GT FORMING,GAS STRUT MOUNT,PNTD** ............................................... 1
21 50790GT PLATE,COVER LATCH BACKING . . . . . . . . ............................................. 2
22 60126-SGT COVER PLATE,AIR INTAKE,GRAY .................................................... 1
23 101860GT COVER ASSY W/WRD DECALS,LH BI
Bi-Energy
23B 101863GT COVER ASSY W/SYM DECLS,LH DC
Bi-Energy
23C 101861GT COVER ASSY W/WRD DECALS,LH DCDC................................................
................................................. 1
..................................................
23D 101864GT COVER ASSY W/SYM DECALS,LH
Part No. 1283270GT
DC (to serial number Z452508A-35522)
Z-45/25, Z-45/25J DC 85
.................................................
Page 86
300 Turntable Components
307.1 Turntable Covers - View 1
March 2021
Z-45/25, Z-45/25J DC86
Part No. 1283270GT
Page 87
A
March 2021
300 Turntable Components
307.1 Turntable Covers - View 1
Item Part No. Description Qty.
23E T115412GT COVER ASSY W/SYM DECALS,LH
23F 60110GT COVER,TURNTABLE,LH,BI-ENERGY
23G 50784GT COVER,TURNTABLE,LH,DC/BE
24 94077GT SENSOR,LEVEL,4.5 DEG
24B 110382GT LEVEL SENSOR,LS60,YL,2.5X4.5
24B- 6888GT SCREW,HHC,1/4-20 X 1 ...............................................................
24B- 6638GT WASHER,FLAT,USS,1/4"Y ............................................................
24B- 6091GT NUT,NYLOCK,1/4-20 ..................................................................
25 Ref: Adjustable draw latch
DC (from serial number Z452508A-35523)
decals not included, refer to section one for decals
decals not included, refer to section one for decals
............................................................ 1
NSI/CSA/Australia models
CE models
.............................................................
refer to 301.1
..............................................
......................................
......................................
.....................................................
Part No. 1283270GT
Z-45/25, Z-45/25J DC 87
Page 88
300 Turntable Components
308.1 Turntable Covers - View 2
March 2021
Z-45/25, Z-45/25J DC88
Part No. 1283270GT
Page 89
March 2021
300 Turntable Components
308.1 Turntable Covers - View 2
Item Part No. Description Qty.
1 42078GT SCREW,HHC,1-8 X 3 GRD.5 . . . . . . . ................................................... 4
2 29605GT WASHER,LOCK,1" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...........................
3 38859GT WASHER,FLAT,USS,1",Y .............................................................
4B 60145GT COUNTERWEIGHT,CAST,DC/BI,W/JIB
(Z-45/25J)
5 6888GT SCREW,HHC,1/4-20 X 1 . . . . . ..........................................................
6 12906GT WASHER,FENDER,.25 X 1.25 X.062 . . . . . . . . . . . . . . . . . . . . . . . . . ..........................
7 6638GT WASHER,FLAT,USS,1/4"Y . .. . . . . . . . . . . . . . . ...........................................
8 6091GT NUT,NYLOCK,1/4-20 . . .. . . ............................................................
9 101858GT COVER ASSY W/WRD DECALS,RH BI
Bi-Energy
9A- 77034PGT FORMING,CLEVIS PROP ROD,DC/BI ..................................................
9A- 77524GT TUBE,PROP ROD,18.63",W/CAP ......................................................
9B 101859GT COVER ASSY W/WRD DECALS,RH DCDC...............................................
9C 101862GT COVER ASSY W/SYM DECLS,RH BIDC
Bi-Energy and DC
9D 77032GT COVER,TANK SIDE,DC/BI . . . . . . . . . . . . . . . . . . . . . . . . . ................................... 1
10 49816GT SCREW,PHILLIPS,PHM,10-32 X .75 . .. . . . . . . . . . . . . . . . .................................
11 75076GT KEEPER,LATCH (45363) . . . . . . . . . . . . . . . . . . . . . . . . . ..................................... 2
12 50790GT PLATE,COVER LATCH BACKING . . . . . . . . ............................................. 2
................................................ 1
................................................ 1
...............................................
13 6178GT NUT,NYLOCK,10-32 ..................................................................
14 139417PGT DOUBLER,BENT,COVER,DC/BI,RH . . . . . . . . . . . . . . . . . . . . . . . . . .......................... 1
15 75073GT HINGE,.375X.120THK.,SLOTTED . .. . . . . . . . . . . . . . . . . . . . . . . . . ........................... 2
16 6146GT WASHER,FLAT,MS,#10,Y . . . . . . . . . ....................................................
17 45363GT LATCH,FLEXIBLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ............................. 2
18 7265GT RIVET,STEEL,P, .25 X .375 ............................................................ 4
19 77034PGT FORMING,CLEVIS PROP ROD,DC/BI . . . . . . . . . . . . . . . . . . . . . . . . .......................... 1
20 8179GT SCREW,HHC,1/4-20 X 2.25 ............................................................
21 54455PGT TUBE,PROP ROD,12.25"LG,DC/BI . . . . . . . . . . . . . . . . . .................................... 1
Part No. 1283270GT
Z-45/25, Z-45/25J DC 89
Page 90
300 Turntable Components
309.1 Wire Harness Diagram
March 2021
Z-45/25, Z-45/25J DC90
Part No. 1283270GT
Page 91
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March 2021
300 Turntable Components
309.1 Wire Harness Diagram
Item Part No. Description Qty.
1264822GT KIT, TRC RETROFIT, STNDRD
- 1264834GT INSTRN, TRC RETROFIT, STNDRD . . . . .. . . ...........................................
1 1262220GT HARNESS, PBOX, Z45DC/BE ......................................................... 1
2 1266606GT HARN, AC PROTECTION BYPASS
3 110657GT HARNESS,PROX.KILL,24V
3- 27391GT PROXIMITY SENSOR*** . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . ................................
3- 78098GT RELAY,24VDC,40/30A,SLD W/BRKT* . . . . . . . . . . . . . . . . . . . . . . . . ..........................
4 101080GT HARNESS,JIB SELECT MANIFOLD . . . . . . . . . . . . . . . . . . . . . . . . . . . ......................... 1
5 1261221GT HARN,RELAY Z45DC/BE,PBOX . . . .. . . . . . . . . . . . . . . . . . . . . . . . . .......................... 1
6 128941GT HARNESS LVI/BCI ENGAGE II
6B 1296496GT HARNESS, BCI ENGAGE, CN
7 REF: Foot Switch
8 HARNESS,PLATFORM,Z45DC,BI,JIB
8B 1284282GT HARNESS,PLAT,Z45DC/BI,JIB
8B- 56445GT DIODE,6 AMP 200 PIV,REEL ..........................................................
Telematics (includes 1264834)
option, aircraft protection
option, aircraft protection
to SN Z4525D-2814
from SN Z4525D-2815
...................................................................... 1
refer to 601.1
to SN Z4525D-1654 (no longer available)
from SN Z4525D-1655
........................................................
.................................................... 1
............................................................ 1
........................................................ 1
......................................................... 1
............................................... 1
........................................................ 1
9 216769GT HARNESS,JUMPER,LOAD SENSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....................... 1
10 823774GT HARNESS, 48V DRIVE LIGHTS
11 121848GT
12 1262223GT HARNESS,RELAY,PBOX,Z45DC,CE
12B 1296322GT DECAL, COSM, WESTERN STATE, GS2032
13 30794GT WIRE,12/3 SJEOW,BK-WH-GR/YL
14 823774GT HARNESS, 48V DRIVE LIGHTS
15 88723-69700GT HARNESS,12/3,12V TO PLAT
16 88722-70700GT HARNESS,18/19,BOOM CABLE #2
17 88721-70700GT HARNESS,18/19 BOOM CABLE #1
18 823774GT HARNESS, 48V DRIVE LIGHTS
19 1259323GT HARNESS,BASE BOX Z45BI-ENERGY
19B 1259322GT HARNESS,BASE BOX Z45DC
option
SSY,LS,LOAD SENSE,38.5 IN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .................. 1
CE models
US models
ib models
option
ib models
ib models
ib models
option
models
models
....................................................... 1
................................................... 1
........................................... 1
..................................................... 732
....................................................... 1
......................................................... 1
.................................................... 1
.................................................... 1
....................................................... 1
................................................ 1
.........................................................
Part No. 1283270GT
Z-45/25, Z-45/25J DC 91
Page 92
300 Turntable Components
309.1 Wire Harness Diagram
March 2021
Z-45/25, Z-45/25J DC92
Part No. 1283270GT
Page 93
j
A
March 2021
300 Turntable Components
309.1 Wire Harness Diagram
Item Part No. Description Qty.
20 1262512GT HARNESS, JIB, BASE BOX
ib models
21 822777GT HARNESS, DRIVE CHASSIS, Z45DC
DC models
21B 822778GT HARNESS, DRIVE CHASSIS, Z45BE
Bi-Energy models
22 1259639GT HARN,GBOX Z45DC/BE RELAY ASSY . . . . . . . . . . . . ..................................... 1
23 1261899GT HARNESS,Z45DC,TELEMATICS READY
DC models
23B 1261900GT HARNESS,Z45BE,TELEMATICS READY
Bi-Energy models
24 128812GT HARN FUNCTION MAN Z45DC/BE .................................................... 1
25 1260173GT HARNESS ASSY, RELAY, CE
CE models
25B 1296202GT HARNESS,ASSY,RELAY,AUS,Z45DC
US models
26 88832GT HARNESS,PLUG,NON-LOAD WEIGHING .............................................. 1
27 128816GT HARN LIMIT SW DE Z45DC/BE . . . . . . . . . . . . . . . . . . . . . . . . . . . . ............................ 1
28 88724GT HARNESS,LS,PRIM/EXT/SEC . .. . . . . . . . . .............................................. 1
29 88725GT HARNESS,LS,PRIM/EXT . . . . . . . ....................................................... 1
30 REF: Flashing Beacon
refer to 901.1
31 139368GT HARNESS,ENGINE,Z45BE
Bi-Energy models
32 1255858GT HARN,PBOX,OPA,HW,24V
option
32B 1255030GT PLUG,BLANKING . . ................................................................... 1
............................................................ 1
.................................................. 1
.................................................. 1
.............................................. 1
............................................... 1
......................................................... 1
.................................................. 1
................................................................. 1
............................................................ 1
............................................................ 1
33 1261845GT HARNESS,TILT 24V,CSA PROD . . . . . . . . . . . . . . . . . . . . . . . . . . . ............................ 1
Part No. 1283270GT
Z-45/25, Z-45/25J DC 93
Page 94
400 Boom Components
401.1 Boom Pins and Bearings
March 2021
Z-45/25, Z-45/25J DC94
Part No. 1283270GT
Page 95
j
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March 2021
400 Boom Components
401.1 Boom Pins and Bearings
Item Part No. Description Qty.
1 88676GT PIN,2.00DIAX24.00LG,CHAMFER*** . .................................................. 1
2 8177GT SCREW,HHC,1/2-13 X 1.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...........................
3 6033GT WASHER,LOCK,0.5" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..........................
4 1256267GT ROD END,.5 X 3.75,ZAG . . . . . . . . . . ....................................................
5 107859GT PIN,2.00DIAX12.88LG,CHAMFER***
(replaced 107589)
6 18720GT BEARING,2.0IDX2.25ODX1.50L . . . . ................................................... 16
7 45071GT BEARING,1.5IDX1.75ODX1.5L . . . . . . . . . . . . . ........................................... 2
8 107727GT PIN,1.50DIAX7.50LG,1HOLE*** ........................................................ 2
9 54156GT BEARING,FL,1.5IDX1.75ODX1.10LG . . . . . . . . . . . . . . . . . . . .. . . . . ......................... 4
9B 1258159GT KIT, BOOM BEARING
ib models from SN Z452511B-1727 to Z452513B-276
10 107588GT PIN,2.00DIAX10.88LG,CHAMFER . ............................................... . . . . . 4
11 4828GT NUT,NYLOCK,3/8-16 ..................................................................
12 14033GT SCREW, HHC, 3/8-16 X 2.75 . . . .......................................................
13 50455GT PIN,1.50DIAX13.88LG,2HOLE . . . . . . . .................................................. 2
18 88203GT CYLINDER,ELEVATE,Z45/25*** . . .. . .................................................. 2
18- 77521GT SEAL KIT,ELEVATE (88203) . . . . . . . ....................................................
18- 77303GT VALVE, CNTRBAL 3500 PSI, ATM VEN . . . . . . . . . . . . . . . . . . . . . ...........................
19 107590GT PIN,2.00DIAX12.88LG,CHAMFER*** . . . . . . ............................................. 1
................................................... 1
.................................. 1
20 107859GT PIN,2.00DIAX12.88LG,CHAMFER***
Part No. 1283270GT
(replaced 107589)
Z-45/25, Z-45/25J DC 95
................................................... 1
Page 96
400 Boom Components
402.1 Secondary Linkage
March 2021
Z-45/25, Z-45/25J DC96
Part No. 1283270GT
Page 97
March 2021
400 Boom Components
402.1 Secondary Linkage
Item Part No. Description Qty.
1 824092GT SCREW, HHF, 3/8-16 X 1.5, 8, ZAG . . . . . . . . . . . . . . . . . . . . . . .............................. 2
2 1274322GT NUT,NYLOCK FLG,3/8-16,G,ZAG . . . . . . . . . . . . . . . . . . .................................... 11
3 237688GT COVER, UPPER PIVOT ............................................................... 1
4 88356-11163GT SWITCH,LIMIT,W/RLLR ARM,NO/NC* . . . . . . . . . . . . . .................................... 1
4- 106427GT LS ROT.HEAD W/O LEVER (ZCE01) . . . . . . . . . . . . . . . . . . . . . . . . ...........................
4- 97128GT ROLLER ARM,LIMIT SWITCH*** . . . . ...................................................
5 43960GT WIRE CABLE,16/4 CON.TPE JKT ......................................................
6 94529GT CLAMPING BLOCK,HOSE*** .......................................................... 2
7 94531PGT BRACKET,HOSE CLAMP PAINTED*** . . . . . . . .......................................... 1
8 128998GT CLAMPING BLOCK, CABLE, Z45/51 ................................................... 1
9 106983GT WELDMENT,UPPER SECONDARY*** . . . . . . . . . . . . . . . . . . ............................... 1
10 42941GT HOSE,3/8",FUEL,30R7
cut to 0.75 inch; Qty. 9
11 88370PGT HOSE COVER,UPPER ARM,PAINTED . . . . . . . . . . . . . . . . . . . . . . . . . ........................ 1
12 106986GT WELDMENT,UPPER LEVELING ARM*** . . . . . . . . . . . .................................... 1
13 50517-SGT HOSE COVER,LOWER LEVEL,TOP,PAI . . . . . . . . . . . . . . . . . . . . . . ......................... 1
14 70685PGT FORMING, HOSE CLAMP, PAINTED . . . . . . . ........................................... 1
15 106974GT WELDMENT,LOWER LEVELING ARM . . . . . ............................................ 1
16 106972GT WELDMENT,MID PIVOT,MACHINED***
"(decal not included, refer to section 100)"
17 50952-SGT BOOM REST WELDMENT
Z-45/25J
18 10587GT SCREW,HHC,1/2-13 X.75
Z-45/25
18B 1256844GT SCREW,HHC,1/2-13X1.5,8,ZAG
Z-45/25J
19 825353GT WASHER,FLAT,1/2,SAE,HRD,ZAG
Z-45/25J
20 107881GT WEAR PAD,MID PIVOT***
Z-45/25
20B 107881GT WEAR PAD,MID PIVOT***
Z-45/25J
21 824082GT SCREW, HHF, 1/4-20 X 1.75, 8, ZAG
Z-45/25
21B 824082GT SCREW, HHF, 1/4-20 X 1.75, 8, ZAG
Z-45/25J
21C 824078GT SCREW,HHF,1/4-20X.75,8,ZAG
Z-45/25J
22 50479GT CONNECTING LINK,MACHINED *** . . . . . . . . . . . . . . . . . . . . . . . . . . ......................... 1
................................................................1
.............................................. 1
............................................................. 1
.............................................................
.......................................................
....................................................
............................................................. 2
............................................................. 1
................................................... 6
................................................... 3
....................................................... 3
Part No. 1283270GT
Z-45/25, Z-45/25J DC 97
Page 98
400 Boom Components
402.1 Secondary Linkage
March 2021
Z-45/25, Z-45/25J DC98
Part No. 1283270GT
Page 99
March 2021
400 Boom Components
402.1 Secondary Linkage
Item Part No. Description Qty.
23 106976GT WELDMENT,LOWER,SECONDARY*** . .. . . . . . . . . . ..................................... 1
24 88356-11205GT SWITCH,LIMIT,W/RLLR ARM NO/NC . . . . . . . . . . . . . . . . . . . ............................... 1
24- 89756GT NECK/HEAD-LIMIT SWITCH (88356) . . . . . . . . . . . . . . . . . . . . . . . ...........................
24- 97128GT ROLLER ARM,LIMIT SWITCH*** . . . . ...................................................
25 1256177GT SCREW,PHPM,10-32X1.75,ZAG . . . . . . . . . . . . ........................................... 4
26 1283005GT NUT,NYLOCK FLG,10-32,A,ZAG . . . . ................................................... 4
27 56849GT PAD,REST,1"THICK,W/STUDS* ....................................................... 1
27- 824038GT NUT, TL JAM, 3/8-16, A, ZAG . . . . . . . ................................................... 2
28 1256855 WASHER FLAT BONDEDRUB
to SN Z4525D-2703
28B 824082GT SCREW, HHF, 1/4-20 X 1.75, 8, ZAG
from SN Z4525D-2704
29 6833GT CLAMP,0.50,#8 X 1/4,RUB CUSH
to SN Z4525D-2703
29B 1295211GT CLAMPING BLOCK, HOSE
from SN Z4525D-2704
30 1277924GT NUT,NYLOCK FLG, 1/4-20,F,ZAG . . . . . . . . . . . . . . . . . . . . . . . . ............................. 2
31 50548PGT HOSE COVER,LOWER LEVEL,BOT,PAI . . . . . . . . . . . . . . . . . . . ............................ 1
32 1697GT TRIMLOCK,BLACK,3/16
cut to 4 inches
33 1256109GT SCREW,HHC,3/8-16X.75,8,ZAG . . . . . . . . . . . . . . . . . . . . . . . . . . ............................. 2
34 824110GT WASHER, LOCK, 3/8, ZAG . .. . . . . . . . . . . . . . . ........................................... 2
35 49772GT WEAR PAD,6 X 1.5 X.50,W/INSERT . . . . . . . ............................................
36 824078GT SCREW,HHF,1/4-20X.75,8,ZAG ....................................................... 2
37 Ref. Upper Pivot Assembly
(refer to 403.1)
......................................................... 2
................................................... 2
...................................................... 2
............................................................ 4
............................................................... 8
............................................................. 2
Part No. 1283270GT
Z-45/25, Z-45/25J DC 99
Page 100
400 Boom Components
403.1 Upper Pivot
March 2021
Z-45/25, Z-45/25J DC100
Part No. 1283270GT
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