Genie Z-45/25, Z-45/25J DC Parts Manual

Parts Manual

Serial Number Range

Z-45/25 Z-45/25J DC

from SN Z452513D-101

to SN Z452516D-939

from SN Z452516D-940

to SN Z4525D-1357

Part No. 1283270GT Rev: A4 March 2021

March 2021

Z-45/25, Z-45/25J DC

Part No. 1283270GT

March 2021

Part No. 1283270GT

Z-45/25, Z-45/25J DC

March 2021

Z-45/25, Z-45/25J DC

Part No. 1283270GT

March 2021

Part No. 1283270GT

Z-45/25, Z-45/25J DC

March 2021

Z-45/25, Z-45/25J DC

Part No. 1283270GT

March 2021

Description Page

Table of Contents

001 Parts Stocking List ........................................................................

001.1 Parts Stocking List . . . ..........................................................................

100 Decals .......................................................................................

101.1 Word Decals - DC Power .......................................................................

102.1 Symbol Decals - DC Power .....................................................................

200 Drive Chassis Components...............................................................

201.1 Steer End......................................................................................

202.1 Non-steer End .................................................................................

203.1 Battery Packs ..................................................................................

204.1 Battery Charger................................................................................

205.1 Power Cables ..................................................................................

300 Turntable Components...................................................................

301.1 Turntable Rotator . . . . . .........................................................................

302.1 Turntable Components - View 1.................................................................

303.1 Turntable Components - View 2, Z-45/25 ........................................................

303.2 Turntable Components - View 2, Z-45/25J .......................................................

304.1 Turntable Components - View 3.................................................................

305.1 Ground Control Box - View 1, Z-45/25...........................................................

305.2 Ground Control Box - View 1, Z-45/25J ..........................................................

306.1 Ground Control Box - View 2 ...................................................................

307.1 Turntable Covers - View 1 ......................................................................

308.1 Turntable Covers - View 2 ......................................................................

309.1 Wire Harness Diagram .........................................................................

400 Boom Components .......................................................................

401.1 Boom Pins and Bearings........................................................................

402.1 Secondary Linkage .............................................................................

403.1 Upper Pivot....................................................................................

404.1 Primary and Extension Booms...................................................................

405.1 Cable Track....................................................................................

406.1 Non-Jib Platform Leveling and Rotation (Z-45/25) . . . . . . . . . .......................................

407.1 Jib Platform Leveling (Z-45/25J) .................................................................

408.1 Jib Platform Rotation (Z-45/25J) ................................................................

409.1 Jib Detail (Z-45/25J) ............................................................................

500 Platform Components....................................................................

501.1 Platform Configuration .........................................................................

502.1 Platform Components (to SN Z4525D-2105) .....................................................

Part No. 1283270GT

Z-45/25, Z-45/25J DC

100

104

108

110

114

118

120

122

124

Table of Contents

Description Page

March 2021

502.2 Platform Components (from SN Z4525D-2106)...................................................

503.1 Platform Controls ..............................................................................

504.1 Joystick Controller, Drive/Steer Functions ........................................................

505.1 Rotational Controller...........................................................................

600 Pumps and Manifolds ....................................................................

601.1 Hydraulic Power Unit...........................................................................

602.1 Function Manifold .............................................................................

603.1 Jib Boom and Platform Rotate Manifolds ........................................................

700 Hydraulic Hoses and Fittings............................................................

701.1 Drive and Steer Hoses ..........................................................................

702.1 Turntable Components.........................................................................

703.1 Boom Components - Z-45/25...................................................................

704.1 Boom Components - Z-45/25J ..................................................................

800 Accessories .................................................................................

801.1 Flashing Beacon ...............................................................................

802.1 Platform Options...............................................................................

803.1 Half-height mesh and Swing Gate Options.......................................................

804.1 Air Line to Platform ............................................................................

805.1 Platform Overload Option ......................................................................

806.1 Hostile Environment Package - View 1...........................................................

807.1 Hostile Environment Package - View 2...........................................................

808.1 Drive Lights ....................................................................................

809.1 Traveling Fall Arrest Anchor System .............................................................

810.1 Operators Protection Alarm (to January 2017)....................................................

810.2 Lift Guard Contact Alarm (from January 2017)....................................................

811.1 Charger Protector . . . ...........................................................................

812.1 Telematics Option . . . . . .........................................................................

128

132

140

144

146

148

152

154

156

158

162

166

168

172

174

176

180

182

184

186

188

192

196

198

Part Number Index ...............................................................................

Z-45/25, Z-45/25J DC

200

Part No. 1283270GT

March 2021

Notes

Part No. 1283270GT

001 Parts Stocking List

001.1 Parts Stocking List

March 2021

Z-45/25, Z-45/25J DC10

Part No. 1283270GT

March 2021

001 Parts Stocking List

001.1 Parts Stocking List

Item Part No. Description Qty.

— GENERAL SERVICE PARTS — .....................................................

- 1484GT PAINT,AEROSOL,BRIGHT BLUE***

- 1268GT PAINT,AEROSOL,GENIE GRAY***

- 1258567GT PAINT, AEROSOL, TRAFFIC BLACK

- 32150GT PAINT,WET,GENIE BLUE (1 GL)**

- 32151GT PAINT,WET,GENIE GRAY (1 GL)**

- 1257733GT TRAFFIC BLACK,GL

- 66399GT GREASE,DIELECTRIC 4 OZ** . ........................................................

- 1283776GT SEAL MARKER,CROSS CHECK,BLUE,TUBE . . . . . . . . . . . . . . . . . . . . ......................

- 93500GT PARKER DIGITAL PRESSURE GAUGE ................................................

- 49612GT O-RING KIT (ORFS FITTINGS)

- 49613GT PLUG AND CAP KIT-SERVICE,ORFS*

- 28750GT O-RING KIT,FIELD SVC,ALL PROD*

- 33994GT PLUG AND CAP KIT-SERVICE,37 **

- 36555GT CHOCK,CYLINDER (SERVICE TOOL) .................................................

12-ounce spray paint

1-gallon

..................................................................

1-gallon

O-ring kit, ORFS

Plug and cap kit, ORFS

O-ring kit, SAE

Plug and cap kit, SAE

....................................................

.....................................................

..................................................

.....................................................

....................................................

........................................................

.................................................

...................................................

......................................................................................

1 — MANUALS — .......................................................................

1- 27581GT MANUAL,AEM SAFETY . . . . . . . . . . . . . . . . . . . . ...........................................

1- 31779GT MANUAL,RESPON,A92.5 BOOM . . . . . . . . . . ............................................

Part No. 1283270GT

Z-45/25, Z-45/25J DC 11

100 Decals

101.1 Word Decals - DC Power

March 2021

Z-45/25, Z-45/25J DC12

Part No. 1283270GT

March 2021

100 Decals

101.1 Word Decals - DC Power

Item Part No. Description Qty.

822005GT DECAL KIT,Z45 PLAT,WORD,ANSI

Platform Decal Kit, ANSI

822006GT DECAL KIT,Z45 COMP,WORD,ANSI

Complete Decal Kit, ANSI

822038GT DECAL KIT,Z45 PLAT,WORD,AUS

Platform Decal Kit, AUS

822039GT DECAL KIT,Z45 COMP,WORD,AUS

Complete Decal Kit, AUS

822013GT DECAL KIT,Z45 PLAT,WORD,AUS

Platform Decal Kit, AUS

822014GT DECAL KIT,Z45 COMP,WORD,AUS

Complete Decal Kit, AUS

1 114020GT DECAL KIT, Z45 DC & BI, WORDS

includes items 2-5, 8, 11, 14-17, 19, 20, 22, 23, 25, 27, 28, 30, 31, 45, 47 and 50

2 27204GT DECAL,ARROW BLUE ................................................................1

3 27205GT DECAL,ARROW YELLOW LRG 9" . .................................................... 1

4 27206GT DECAL,TRIANGLE,BLUE .............................................................. 2

5 27207GT DECAL,TRIANGLE,YELLOW . . . . . . . . . . . . . . ............................................ 2

6 27564GT DECAL,DANGER,ELEC.HAZ.STAY CLR . . . ............................................ 2

7 28161GT DECAL,WARN,CRUSH HAZARD HAND . . . . . ........................................... 3

8 28165GT DECAL,INSTRUCT,FOOTSWITCH OPER . ............................................. 1

....................................................

...................................................

.....................................................

...................................................

.....................................................

...................................................

..........

9 28174GT DECAL,POWER TO PLATFORM 230V . . .. . ............................................ 2

10 28175GT DECAL,WARNING-COMPART ACCESS ............................................... 1

11 28176GT DECAL,LABEL,MANUAL NOT HERE ................................................... 1

12 28177GT DECAL,WARN,CRUSH HAZARD PLAT . . . . . ........................................... 2

13 28181GT DECAL,WARN,FALL HAZARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ......................... 1

14 28235GT DECAL,POWER TO PLATFORM 115V ................................................. 2

15 28236GT DECAL,WARN,IMPROPER OPERATION . . . . . . . . . . . .................................... 1

16 28372GT DECAL,NOTICE,BATTERY CABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . ........................ 2

17 30080GT DECAL,NOTICE,MAX LOAD 500 LBS . . . . . . ............................................ 1

18 31060GT DECAL,DANGER DO NOT ALTER SWTC . . . . . . . . . . . . . . . . . . ............................ 3

19 31508GT DECAL,DANGER,ELECT HAZARD,PLUG . . . . . . . . . . . . . . . . . . . . . . . . ...................... 1

20 31785GT DECAL,NOTICE,CHARGER INSTRUC . . . .. . ........................................... 2

21 31786GT DECAL,NOTICE,BATT CONNECTION . . . . . . . . . . . . . . . . . . . . . ............................ 2

22 31787GT DECAL,DANGER,TIP-OVER BATTERY . . . . . . . . . . . . . . . . . . . ............................. 2

Part No. 1283270GT

Z-45/25, Z-45/25J DC 13

100 Decals

101.1 Word Decals - DC Power

March 2021

Z-45/25, Z-45/25J DC14

Part No. 1283270GT

)

March 2021

100 Decals

101.1 Word Decals - DC Power

Item Part No. Description Qty.

23 31788GT DECAL,DANGER,BATTERY SAFETY*** . . . . . . . . . . . . . . . . . . . . . . . . ....................... 2

24 32728GT DECAL,OPTION GENERATOR*** . . . . . . . . . . . . . . . . . . .................................... 1

25 33550GT TAPE,WARNING,BLK/YEL, 50'***

26 33952GT DECAL,DANGER,TILT ALARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ......................... 1

27 40434GT DECAL,LANYARD ANCHORAGE POINT . . . . . . . . . . . . . . . . . . . . . . . . . ...................... 8

28 43658GT DECAL,LABEL,PWR TO CHARGR 230V . . . ............................................ 1

29 44248GT DECAL,NOTICE,MAX CAP 440 LBS

30 44980GT DECAL,LABEL,PWR TO CHARGR 115V . . . ............................................ 1

31 44981GT DECAL,LABEL,AIRLINE 110 PSI . . . . . . . . . . . . . . . . . . ..................................... 2

32 44986GT DECAL,INSTR,SIDE FRC/WIND,AUS

33 46468GT DECAL,FUNCTION OVERRIDE

34 52664GT DECAL,LABEL,CONTRLR STATUS LT . .. . . . . . . . . . . . . . . . . . . . . . . ........................ 1

35 52672GT DECAL,DANGER,TIPOVER HAZARD*** . . . . ........................................... 4

36 52865GT DECAL,ANNUAL INSP*** . . . . .......................................................... 1

37 52947GT DECAL,OPERATING INSTR,GROUND

38 52969GT DECAL,COSMETIC,GENIE BOOM,HORZ . . . . . . . . . . . . . . . . . . . . . . . . ...................... 1

(sold by the roll. 648" per roll) (Required to be iInstall at base of platform toeboard for

ustralian market

...................................................

(for aircraft protection package)

.................................................. 1

ustralia models

........................................................ 1

(for aircraft protection package)

................................................. 1

NSI models

..... 1

39 62070GT DECAL,COSMETIC,DC POWER . . . . . . . . . . . . . . . . . . ..................................... 1

40 62926GT DECAL,COSMETIC,GENIE Z-45/25J

Jib models

41 62927GT DECAL,COSMETIC,GENIE Z-45/25

Non-Jib models

42 65301GT DECAL,NOTICE,FOAM-FILLED TIRES . . . . . . . . . . . . . .................................... 4

43 72444GT DECAL,GROUND CONTROL PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...................... 1

44 72833GT DECAL,LABEL,OPEN,LATCH . . . . . . . . . . . . . . . ........................................... 2

45 72867GT DECAL,LABEL,LIGHTS*** . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ............................ 1

46 82279GT DECAL,PLATFORM CONTROL PANEL . . . . . . . . . . . . .................................... 1

47 82366GT DECAL,CHEVRON RANDO HD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ........................ 1

48 97815GT DECAL,LABEL,LOWER MIDRAIL . . . . . . . . .............................................. 1

49 97887GT DECAL,INSTR,MAX SIDE FRC,ANSI

NSI models

50 97890GT DECAL,DANGER,GEN SAFETY RULES . . . . . . . . . . . .................................... 2

................................................... 1

.................................................... 1

................................................... 1

Part No. 1283270GT

Z-45/25, Z-45/25J DC 15

100 Decals

101.1 Word Decals - DC Power

March 2021

Z-45/25, Z-45/25J DC16

Part No. 1283270GT

March 2021

100 Decals

101.1 Word Decals - DC Power

Item Part No. Description Qty.

51 114025GT DECAL,LABEL,WHEEL LOAD Z4525DC . . . . . . . . . . . . . . . . . . . . . . . ........................ 4

52 114114GT DECAL,LABEL,TRANSPORT .......................................................... 2

53 114117GT DECAL,BATT CONN DIAGRAM . . . . . . . . . . . . . ........................................... 1

54 114221GT DECAL,LABEL,RELAYS,Z45DC,BE . . .................................................. 1

55 114350GT DECAL,AC INVERTER POWER,115V . . . . . . . ........................................... 2

56 114389GT DECAL,DANGER,GENERAL SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . ........................ 2

57 114390GT DECAL,DANGER,ELECT HAZARD*** . . . . . . . . . . . . . ..................................... 2

58 114397GT DECAL,DANGER,TILT ALARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .......................... 1

59 219160GT DECAL, INSTRUCTION, OPS

option

60 227130GT DECAL,OPER INST,Z45DC PLAT AUS

ustralia models

61 227213GT DECAL, OPER INST,DC

ustralia models

62 1000001GT DECAL, INSTR, OP INST,DC

NSI models

63 1264308GT DECAL,LABEL,RELAYS,Z45DC,BE . . . . . . . . . . . . . . . . . . . . . . . . . ...........................

.......................................................... 1

................................................. 1

............................................................... 1

.......................................................... 2

Part No. 1283270GT

Z-45/25, Z-45/25J DC 17

100 Decals

102.1 Symbol Decals - DC Power

March 2021

Z-45/25, Z-45/25J DC18

Part No. 1283270GT

March 2021

100 Decals

102.1 Symbol Decals - DC Power

Item Part No. Description Qty.

823153GT DECAL KIT,Z45 PLAT,SYM,ANSI

Platform Decal Kit, ANSI

B 823154GT DECAL KIT,Z45DC COMP,SYM,ANSI

Complete Decal Kit, ANSI

C 823161GT DECAL KIT,Z45 PLAT,SYM,CE

Platform Decal Kit, CE

D 823162GT DECAL KIT,Z45DC COMP,SYM,CE

Complete Decal Kit, CE

1 82774GT DECAL KIT,Z45 DC & BI,SYMB

includes items 2-5, 8, 20, 22, 23, 25, 26, 33-41, and 43

2 27204GT DECAL,ARROW BLUE ................................................................1

3 27205GT DECAL,ARROW YELLOW LRG 9" . .................................................... 1

4 27206GT DECAL,TRIANGLE,BLUE .............................................................. 2

5 27207GT DECAL,TRIANGLE,YELLOW . . . . . . . . . . . . . . ............................................ 2

6 28174GT DECAL,POWER TO PLATFORM 230V . . .. . ............................................ 2

7 28235GT DECAL,POWER TO PLATFORM 115V . . .. . ............................................ 2

8 33550GT TAPE,WARNING,BLK/YEL, 50'***

(sold by the roll. 648" per roll) (Required to be iInstall at base of platform toeboard for CE market)

9 40434GT DECAL,LANYARD ANCHORAGE POINT . . . . . . . . . . . . . . . . . . . . . . . . . . ..................... 8

10 44981GT DECAL,LABEL,AIRLINE 110 PSI . . . . . . . . . . . . . . . . . . ..................................... 2

......................................................

..................................................

........................................................

....................................................

..................................

.. 1

11 46468GT DECAL,FUNCTION OVERRIDE . . . . . . . . . ............................................... 1

12 52969GT DECAL,COSMETIC,GENIE BOOM,HORZ . . . . . . . . . . . . . . . . . . . . . . . . ...................... 1

13 62070GT DECAL,COSMETIC,DC POWER . . . . . . . . . . . . . . . . . . ..................................... 1

14 62926GT DECAL,COSMETIC,GENIE Z-45/25J

15 62927GT DECAL,COSMETIC,GENIE Z-45/25

non-jib

16 72444GT DECAL,GROUND CONTROL PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...................... 1

17 72867GT DECAL,LABEL,LIGHTS*** . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ............................ 1

18 82279GT DECAL,PLATFORM CONTROL PANEL . . . . . . . . . . . . .................................... 1

19 82472GT DECAL,WARNING,CRUSHING HAZARD . . . ............................................ 1

20 82473GT DECAL,SYMBOL-COMP ACCESS . . . . . . . . . ............................................ 1

21 82481GT DECAL,SYMBOL-BATTERY SAFETY . .. . . . ............................................ 2

22 82487GT DECAL,SYMBOL-READ THE MANUAL . . . . . . . . . . . . . . . . . . . . ............................ 1

23 82548GT DECAL,WARN,CRUSH HAZARD PLAT . . . . . ........................................... 2

24 82601GT DECAL,LABEL,MAX CAPACITY*** ..................................................... 1

...................................................

.................................................... 1

Part No. 1283270GT

Z-45/25, Z-45/25J DC 19

100 Decals

102.1 Symbol Decals - DC Power

March 2021

Z-45/25, Z-45/25J DC20

Part No. 1283270GT

March 2021

100 Decals

102.1 Symbol Decals - DC Power

Item Part No. Description Qty.

25 82602GT DECAL,DANGER,MAX SIDE FRC,667N . . . . . ........................................... 1

26 82604GT DECAL,DANGER,SIDE FRC 400N . .. . . . . . . . ........................................... 1

27 82612GT DECAL,DANGER,MAX CAP,200KG . . . . ................................................ 1

28 82647GT DECAL,DRIVE ENABLE PATCH . . . . ................................................... 1

29 97815GT DECAL,LABEL,LOWER MIDRAIL

CE models

30 133067GT DECAL,DANGER,ELEC.HAZ.STAY CLR ............................................... 2

31 114025GT DECAL,LABEL,WHEEL LOAD Z4525DC . . . . . . . . . . . . . . . . . . . . . . . ........................ 4

32 114114GT DECAL,LABEL,TRANSPORT .......................................................... 2

33 114247GT DECAL,LABEL,FALL HAZARD*** . . . . . . . . . . . . . . . . . . . . . . . . . . . ........................... 1

34 114248GT DECAL,LABEL,TIPOVER,TILT AL SY . . . . . ............................................. 1

35 114249GT DECAL,LABEL,TIPOVER,TIRES,SYMB . . . . . ........................................... 4

36 114252GT DECAL,LABEL,TIP OVER LMT SWTCH . . . . . . . . . . . ..................................... 3

37 114334GT DECAL,SYM-ELEC HAZARD,PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . ......................... 1

38 114343GT DECAL,LABEL,EMERGENCY DOWN .................................................. 1

39 114345GT DECAL,LABEL,TIPOVER,BATTERIES ................................................. 2

40 114350GT DECAL,AC INVERTER POWER,115V . . . . . . . ........................................... 2

41 133067GT DECAL,DANGER,ELEC.HAZ.STAY CLR ...............................................

42 133286GT DECAL, POWER TO CHARGER, UNIV . . . . . . ........................................... 1

...................................................... 1

43 219160GT DECAL, INSTRUCTION, OPS

44 T112773GT TAPE, PROTECTIVE MASK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ............................ 2

Part No. 1283270GT

option

Z-45/25, Z-45/25J DC 21

.......................................................... 1

200 Drive Chassis Components

201.1 Steer End

March 2021

Z-45/25, Z-45/25J DC22

Part No. 1283270GT

March 2021

200 Drive Chassis Components

201.1 Steer End

Item Part No. Description Qty.

1267782GT TIRE/WH ASSY,9LG,NM,FOAM,NS RE

- 54436GT GROUND STRAP,18"LG

1 77434GT COVER W/DECALS,STEER,NON OSC . . . . . . . . . . . . . . . . . . . . . . . . . . . ..................... 1

1 Ref., COVER, DRIVE, DRIVE LIGHT OPT.

2 Ref. Battery Charger

3 88337GT CYLINDER,STEER . ................................................................... 2

3- 88338GT SEAL KIT, 88337 . . . . . . . . . . . . . . . . . . . . . . . . . . ............................................

4 19440GT PIN,CLEVIS,1 X 2.5 LG . .. . . . . . . . . . . ................................................... 4

4- 5361GT PIN,COTTER,.125 X 1.5 ...............................................................

5 229798GT TIE ROD WELDMENT, NARROW . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . ........................ 1

6 52733-SGT YOKE ASSY.LH'2WD'Z45IC ........................................................... 1

6- 25817GT BEARING,1.00IDX1.25ODX1.00L . . . ................................................... 2

7 54840GT HUB ASSEMBLY,9 BOLT*** . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .......................... 2

7- 54959GT CAP,DUST (54840 HUB ASSY) . . . . . . . . . . . . . . . . . . . . ....................................

(non-steeer end)

(models with non-marking tires and/or models with EE rating)

models with drive lights (refer to 909.1)

...................................................................

refer to 204.1

................................................

............................ 1

.............................................

7- 54960GT SEAL-GREASE,9-BOLT HUB 54840 . . . . . . .............................................

7- 54961GT BEARING,INNER,9 BOLT HUB*** . . . . . . . . . . . . . . . . . . . . . . . . . . . ...........................

7- 54962GT BEARING,OUTER,9 BOLT HUB*** . . . . . . . . . . . . . . . . . . . . . . . ..............................

7- 45112GT WASHER,SPINDLE . . . . . . . . . ..........................................................

7- 45113GT NUT,SPINDLE,1-14 ...................................................................

7- 45114GT PIN,COTTER,.219 X 1.75 . . . . . . . . . .....................................................

8 21166GT LUG BOLT,5/8-18,WHEEL HUB*** . . ...................................................

8- 54627GT NUT,LUG,5/8-18 X 90 DEGREE,Z45 ...................................................

9 88752GT PIN,1.50DIAX4.25LG,GR/H . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ............................ 4

9- 825796GT SNAP RING,EXTERNAL,1.50,ZAG . . . . . . . . .............................................

10 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5 ....................................................

11 6021GT WASHER,LOCK,.375 ..................................................................

12 825019GT ROD END, .375X3.69, ZAG . . . . . . . . . . . . . ...............................................

13 45074GT WASHER,THRUST,1.5 X 3.5 X .187 . . . . . . . . . . . . . . . . . . . . . . . . ............................ 2

Part No. 1283270GT

Z-45/25, Z-45/25J DC 23

200 Drive Chassis Components

201.1 Steer End

March 2021

Z-45/25, Z-45/25J DC24

Part No. 1283270GT

March 2021

200 Drive Chassis Components

201.1 Steer End

Item Part No. Description Qty.

14 45071GT BEARING,1.5IDX1.75ODX1.5L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...........................

15 52735GT FRONT AXLE ASSY,NRRW,Z45/25

15- 119981GT

15- 34245GT BEARING,1.25IDX1.50X1.25L . . . . . . . . . . . . . . . . . . . . . . . . . . . . .............................

16 54542GT PIN,1.50DIAX20.00LG,CHAMFER ..................................................... 2

16- 30255GT WASHER,SHIM,1.27 X 2.13 X .062 . ....................................................

17 6175GT SCREW,HHC,3/8-16 X 1 ...............................................................

18 46337GT

19 1267779GT TIRE/WH ASSY,9 LG,FOAM,S FRONT

19B 1267781GT TIRE/WH ASSY,9 LG,NM,FOAM,S FR

19C 1267784GT TIRE/WH ASSY,9 LG,REPNEU,S

19D 1267786GT TIRE/WH ASSY,9 LG,NM,REPNEU,S

20 6888GT SCREW,HHC,1/4-20 X 1 ...............................................................

21 6356GT WASHER,LOCK,.25 ...................................................................

22 56912GT SPRING CLIP,1/4-20,.025-.15X.5 . . . . . . . . . . . . . . . . . . ....................................

includes item 14

XLE ASSY,FRONT,NARROW Z45/Z5

includes item 14

MMETER, 39243/47906/66412....................................................... 1

(steer end)

.................................................... 1

...............................................

................................................. 2

...................................................... 2

.................................................. 2

23 52734-SGT YOKE ASSY.RH'2WD'Z45IC . .......................................................... 1

23- 25817GT BEARING,1.00IDX1.25ODX1.00L . . . ................................................... 2

Part No. 1283270GT

Z-45/25, Z-45/25J DC 25

200 Drive Chassis Components

202.1 Non-steer End

March 2021

Z-45/25, Z-45/25J DC26

Part No. 1283270GT

March 2021

200 Drive Chassis Components

202.1 Non-steer End

Item Part No. Description Qty.

1 52707-SGT COVR W/DECALS,NON-STEER Z45/25 . . . . . . . . . . . . . . . . . . . . . . . ......................... 1

2 6090GT SCREW,HHC,1/4-20 X .75 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...........................

3 6638GT WASHER,FLAT,USS,1/4"Y . .. . . . . . . . . . . . . . . ...........................................

4 56912GT SPRING CLIP,1/4-20,.025-.15X.5 . . . . . . . . . . . ...........................................

5 18576GT FUSE,200 AMP ....................................................................... 2

6 66717GT FUSE BLOCK, ANN & ANL FUSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ......................... 1

7 74268GT CONTACTOR,AUX PUMP 24V,80A*** .................................................. 1

7- 22263GT CONTACT,STATIONARY,19549RELAY* ...............................................

7- 22262GT CONTACT,MOVING,19549RELAY* . . . . . . . . . . . . . . . . . . . . . . . . . . . . ........................

7- 74495GT SPRING, RETURN (FOR 74268) . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...........................

8 74267GT CONTACTOR,DRIVE,24V,180A*** . . . . . . . . . . . . . . . . . .................................... 1

8- 74469GT FIXED CONTACT (FOR 74267) . . . . . . . . . . . . . . . . . . . . ....................................

8- 74470GT MOVING CONTACT (FOR PN 74267) . . . . . . . . . . . . . . . . . . . . . . . . . .........................

8- 74468GT SPRING, RETURN (FOR 74267) . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...........................

9 128337GT CONTROLLR,SEPEX MOTOR,Z45DC/BE . . . . . . . . . ..................................... 1

9- 128598GT HARNESS RETRO 24V RELAY . . . . . . . . . . . . . ...........................................

9- 56561GT TOOL,TERMINAL CRIMPER,MOLEX*** . . . . . . . . . . . . . . . . . . . . . . . . ........................

9- 56562GT TOOL,TERMINAL EXTRACTOR,MOLEX . . . . . . . . . . . . . . . . . . . . . . . . . ......................

10 70657GT PLATE, CONTACTOR MOUNT, Z45 . . . . . . . . . . . . . . . . . . . . . . . . . . . ........................ 1

11 6708GT SCREW,HHC,3/8-16 X 2.25 ............................................................

12 6021GT WASHER,LOCK,.375 ..................................................................

13 5397GT WASHER,FLAT,USS,5/16",Y ..........................................................

14 50668-SGT BAR, AXLE ROTATION STOP . . . . . .................................................... 2

15 54542GT PIN,1.50DIAX20.00LG,CHAMFER ..................................................... 2

16 825019GT ROD END, .375X3.69, ZAG . . . . . . . . . . . . . ............................................... 1

17 4828GT NUT,NYLOCK,3/8-16 ..................................................................

18 110737GT

18- 119980GT

Part No. 1283270GT

XLE ASSY,NON-STR,NARROW BASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ............ 1

XLE ASSY,REAR,NARROW Z45/Z51.................................................

Z-45/25, Z-45/25J DC 27

200 Drive Chassis Components

202.1 Non-steer End

March 2021

Z-45/25, Z-45/25J DC28

Part No. 1283270GT

March 2021

200 Drive Chassis Components

202.1 Non-steer End

Item Part No. Description Qty.

18- 45071GT BEARING,1.5IDX1.75ODX1.5L . . . . . . . . . . . . . . . . . . . . . . . . . . . . ............................

19 19418GT SCREW,SHC,5/8-11 X 1.75 . . . . . . . . . . . . . . . . . . . . . . . . ....................................

20 13064GT WASHER,FLAT,.625 HARDENED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .........................

21 139351GT BRAKE, NEMA, 1200 IN/LB ............................................................ 2

21A- 65608GT BEARING KIT, AUSCO***

21A- 139353GT STACK KIT, AUSCO 1200 IN/LB

21A- 139354GT O-RING KIT, AUSCO 1200 IN/LB

21A- 139355GT GASKET KIT, AUSCO 1200 IN/LB

21B- 233807GT BRAKE REPLACEMENT KIT

21B- 65618GT SEAL KIT,BRAKE***

21B- 94879GT LINING KIT***

21B- 94880GT BEARING KIT

22 106148GT WHEEL DRIVE,4HB,48:1***

22A- 58320GT KIT,TORQUE HUB COVER(101584)**

22A- 215777GT INPUT CARRIER, SUB-ASSEMBLY

22A- 106117GT O-RING,2-010,VITON

22A- 1286600GT SEAL KIT,WHEEL DRIVE (106148/106445/107712)

22A- 106120GT WHEEL STUD, 4HP, 5/8-18***

22A- 106121GT ROD,DISCONNECT 4HP/4HB***

22A- 106122GT CAP,DISENGAGE,4HP/4HB***

22A- 106123GT O-RING,END COVER,4HP/4HB***

22A- 106124GT LINING KIT, BRAKE, 4HP***

22A- 106125GT SEAL KIT, BRAKE, 4HP

22A- 1286602GT SEAL KIT,WHEEL DRIVE W/BRAKE (101584/101585)

22A- 106126GT BEARING KIT,4HP

22A- 1286603GT BEARING KIT,WHEEL DRIVE W/BRAKE (101584/101585)

22A- 146051GT BEARING NUT***

for 139351

for 101966 brake

......................................................................

for 101966 brake

......................................................................

for 101966 brake

(verify component before ordering) (Do Not use with 218570)

for 106148

for 106148 (Mating O-ring for Brake Port)(Extremely small)

for 106148 (inventory limited to stock on hand as component is no longer available)

for 106148

for 106148 (inventory limited to stock on hand as component is no longer available)

for 106148

for 106148 (inventory limited to stock on hand as component is no longer available)

for 106148

.....................................................................

for 106148

.............................................................

.......................................................

......................................................

.....................................................

.......................................................... 1

...................................................................

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....................................................

.....................................

.........................................................

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............................ 2

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.......

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Part No. 1283270GT

Z-45/25, Z-45/25J DC 29

200 Drive Chassis Components

202.1 Non-steer End

March 2021

Z-45/25, Z-45/25J DC30

Part No. 1283270GT

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