Genie Z-45-25, Z-45-25J User Manual

Operator’s Manual

with Maintenance Information

First Edition

Seventh Printing

Part No. 52421

Operator's Manual First Edition · Seventh Printing

Important

Read, understand and obey these safety rules and
operating instructions before operating this machine.
Only trained and authorized personnel shall be
permitted to operate this machine. This manual should
be considered a permanent part of your machine and
should remain with the machine at all times. If you
have any questions, call Genie Industries.

Contents

Page

Safety ........................................................................ 1

Controls ..................................................................... 7

Pre-operation Inspection........................................... 10

Maintenance ............................................................. 12

Function Tests .......................................................... 16

Workplace Inspection ................................................ 23

Operating Instructions ............................................... 24

Transport Instructions ............................................... 29

Decals ...................................................................... 30

Specifications ........................................................... 32

Contact us:

Internet: http://www.genielift.com
E-mail: [e-mail]

Copyright © 1998 by Genie Industries

First Edition: Seventh Printing, May 2002

"Genie" and "Z" are registered trademarks of
Genie Industries in the U.S.A. and many other
countries.

These machines comply with
ANSI/SIA 92.5-1992.

Printed on recycled paper

Printed in U.S.A.

Genie Z-45/25 & Genie Z-45/25J Part No. 52421

Operator's ManualFirst Edition · Seventh Printing

Safety Rules

Danger

Failure to obey the instructions and
safety rules in this manual will result
in death or serious injury.

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator's
manual.

1 Avoid hazardous situations.
Know and understand the safety rules before

going on to the next section.

2 Always perform a pre-operation inspection.
3 Always perform function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.

You read, understand and obey:
Manufacturer's instructions and safety

rules—safety and operator's manuals
and machine decals

employer's safety rules and worksite

regulations

applicable governmental regulations
You are properly trained to safely operate the

machine.

Part No. 52421 Genie Z-45/25 & Genie Z-45/25J 1

Operator's Manual First Edition · Seventh Printing

SAFETY RULES

Electrocution Hazards

This machine is not electrically insulated and will
not provide protection from contact with or

proximity to electrical current.

Maintain safe distances from electrical power lines
and apparatus in accordance with applicable
governmental regulations and the following chart.

Voltage Minimum Safe
Phase to Phase Approach Distance

Feet Meters

0 to 300V Avoid Contact

300V to 50KV 10 3.1

50KV to 200KV 15 4.6

200KV to 350KV 20 6.1

350KV to 500KV 25 7.6

500KV to 750KV 35 10.7

750KV to 1000KV 45 13.7

Tip-over Hazards

Occupants and equipment shall not exceed the
maximum platform capacity.

Maximum platform capacity 500 lbs 227 kg
Maximum occupants 2

Do not raise or extend the boom unless the
machine is on a firm, level surface.

Do not depend on the tilt alarm as a level indicator.
The tilt alarm sounds in the platform only when the
machine is on a severe slope.

If the tilt alarm sounds:
Do not extend, rotate or raise the boom above
horizontal. Move the machine to a firm, level
surface before raising the platform. If the tilt alarm
sounds when the platform is raised, use extreme
caution to retract the boom and lower the platform.
Do not rotate the boom while lowering. Move the
machine to a firm, level surface before raising the
platform.

Allow for platform movement, electrical line sway or
sag and beware of strong or gusty winds.

Do not use the platform controls to free a platform
that is caught, snagged or otherwise prevented
from normal motion by an adjacent structure. All

Keep away from the machine if it contacts
energized power lines. Personnel on the ground or
in the platform must not touch or operate the

personnel must be removed from the platform
before attempting to free the platform using the
ground controls.

machine until energized power lines are shut off.

Do not alter or disable the limit switch(es).

Do not use the machine as a ground for welding.

2 Genie Z-45/25 & Genie Z-45/25J Part No. 52421

Operator's ManualFirst Edition · Seventh Printing

SAFETY RULES

Do not operate the machine in strong or gusty
winds. Do not increase the surface area of the
platform or the load. Increasing the area exposed to
the wind will decrease machine stability.

Use extreme care and slow speeds while driving
the machine in stowed position across uneven
terrain, debris, unstable or slippery surfaces and
near holes and drop-offs.

Do not drive the machine on or near uneven
terrain, unstable surfaces or other hazardous
conditions with the boom raised or extended.

Do not push off or pull toward any object outside
of the platform.

Maximum allowable 150 lbs
side force - ANSI & CSA 667 N

Do not modify or alter an aerial work platform.
Mounting attachments for holding tools or other
materials onto the platform, toeboards or guard rail
system can increase the weight in the platform and
the surface area of the platform or the load.

Do not place or attach overhanging loads to any
part of this machine.

Do not place ladders or scaffolds in the platform or
against any part of this machine.

Do not use the machine on a moving or mobile
surface or vehicle.

Be sure all tires are in good condition, air-filled tires
are properly inflated and lug nuts are properly
tightened.

Maximum allowable 90 lbs
side force - CE 400 N

Z-45/25 & Z-45/25J Narrow Base Models: Do not

use air-filled tires. These machines are equipped
with foam-filled tires. Wheel weight and proper

counterweight configuration are critical to stability.
Do not alter or disable
machine components
that in any way affect
safety and stability.

Do not replace items
critical to machine
stability with items of
different weight or
specification.

Part No. 52421 Genie Z-45/25 & Genie Z-45/25J 3

Operator's Manual First Edition · Seventh Printing

SAFETY RULES

Do not use the machine as a crane.

Do not push the machine or other objects with the
boom.

Do not contact adjacent structures with the boom.

Do not tie the boom or platform to adjacent
structures.

Do not place loads outside the platform perimeter.

Fall Hazards

Occupants must wear a
safety belt or harness in
accordance with
governmental regulations.
Attach the lanyard to the
anchor provided in the
platform.

It is recommended that operators wear an approved
hard hat when operating the machine.

Do not sit, stand or climb on the platform guard
rails. Maintain a firm footing on the platform floor
at all times.

Bodily Injury Hazard

Do not operate the machine with a hydraulic oil or

air leak. An air leak or hydraulic leak can penetrate

and/or burn skin.

Always operate the machine in a well-ventilated

area to avoid carbon monoxide poisoning.

Collision Hazards

Be aware of limited sight
distance and blind spots
when driving or operating.

Be aware of boom position when rotating the

turntable.

Check the work area for overhead obstructions or

other possible hazards.

Be aware of crushing hazard when grasping the

platform guard rail.

Observe and use color-coded direction arrows on

the platform controls and drive chassis for drive

and steer functions.

Do not climb down from the platform when raised.

Keep the platform floor clear of debris.

Lower the platform entry mid-rail or close the entry
gate before operating.

4 Genie Z-45/25 & Genie Z-45/25J Part No. 52421

Operator's ManualFirst Edition · Seventh Printing

SAFETY RULES

Do not lower the boom unless the area below is
clear of personnel and obstructions.

Limit travel speed according to condition of ground
surface, congestion, slope, location of personnel,
and any other factors which may cause collision.

Do not operate a boom in the path of any crane
unless the controls of the crane have been locked
out and/or precautions have been taken to prevent
any potential collision.

No stunt driving or horseplay while operating a
machine.

Explosion and Fire Hazards

Do not start the engine if you smell or detect liquid
petroleum gas (LPG), gasoline, diesel fuel or other
explosive substances.

Do not refuel the machine with the engine running.
Refuel the machine and charge the battery only in

an open, well-ventilated area away from sparks,
flames and lighted tobacco.

Do not operate the machine in hazardous locations
or locations where potentially flammable or
explosive gases or particles may be present.

Damaged Machine Hazards

Do not use a damaged or malfunctioning machine.

Conduct a thorough pre-operation inspection of the

machine and test all functions before each work

shift. Immediately tag and remove from service a

damaged or malfunctioning machine.

Be sure all maintenance has been performed as

specified in this manual and the

Genie Z-45/25J Service Manual.

Be sure all decals are in place and legible.

Be sure operator’s, safety and responsibilities

manuals are complete, legible and in the storage

container located on the platform.

Genie Z-45/25 &

Battery Safety

Burn Hazards

Batteries contain acid. Always wear protective

clothing and eyewear when working with batteries.

Avoid spilling or contacting battery acid. Neutralize

battery acid spills with baking soda and water.

Explosion Hazard

Keep sparks, flames and lighted tobacco away

from batteries. Batteries emit explosive gas.

Electrocution Hazard

Avoid contact with electrical terminals.

Component Damage Hazards

Do not use any battery or charger greater than 12V

to jump-start the engine.

Do not use the machine as a ground for welding.

Be sure the hydraulic shutoff valves (located by

hydraulic tank) are open before starting the engine.

Part No. 52421 Genie Z-45/25 & Genie Z-45/25J 5

Operator's Manual First Edition · Seventh Printing

SAFETY RULES

Decal Legend

Genie product decals use symbols, color coding
and signal words to identify the following:

Safety alert symbol—used to alert
personnel to potential personal
injury hazards. Obey all safety
messages that follow this symbol
to avoid possible injury or death.

Red—used to indicate the
presence of an imminently
hazardous situation which, if not
avoided, will result in death or
serious injury.

Orange—used to indicate the
presence of a potentially
hazardous situation which, if not
avoided, could result in death or
serious injury.

Yellow with safety alert symbol—
used to indicate the presence of a
potentially hazardous situation
which, if not avoided, may cause
minor or moderate injury.

Yellow without safety alert
symbol—used to indicate the
presence of a potentially
hazardous situation which, if not
avoided, may result in property
damage.

Green—used to indicate operation
or maintenance information.

6 Genie Z-45/25 & Genie Z-45/25J Part No. 52421

Operator's ManualFirst Edition · Seventh Printing

Controls

6

5

4

3

2

1

7

8

9

10

11

12

13

141516171819

Ground Control Panel

1 Platform rotate switch
2 Turntable rotate switch
3 Primary boom up/down switch
4 Primary boom extend/retract switch
5 Gasoline/LPG models: Fuel select switch
6 Auxiliary power switch
7 Key switch for platform/off/ground selection
8 Red Emergency Stop button
9 Gasoline/LPG models: Check engine light

Diesel models: Oil pressure light

11 Diesel models: Water temperature light

12 Gasoline/LPG models: Choke switch

Diesel models: Glow plug switch (option)
13 Function enable switch
14 Engine start switch
15 15A breaker for engine electrical circuits
16 Secondary boom up/down switch
17 15A breaker for control electrical circuits
18 Z-45/25J models only: Jib boom up/down switch
19 Platform level switch

10 Hour meter

Part No. 52421 Genie Z-45/25 & Genie Z-45/25J 7

Operator's Manual First Edition · Seventh Printing

CONTROLS

1 3

2

4 5 6

Platform Control Panel

1 Horn button
2 Platform level switch
3 Platform rotate switch
4 Z-45/25J models only: Jib boom up/down switch
5 Auxiliary power switch

13

6 Drive speed select switch
7 Glow plug switch
8 Engine start switch
9 Engine idle (rpm) select switch
10 Gasoline/LPG models: Gasoline/LPG

select switch

161718

8 Genie Z-45/25 & Genie Z-45/25J Part No. 52421

Operator's ManualFirst Edition · Seventh Printing

117 8 9 10

CONTROLS

13

13

11 Red Emergency Stop button
12 Dual axis proportional control handle for drive

and steer functions
OR Proportional control handle for drive function

and thumb rocker for steer function
13 used for optional equipment
14 Drive enable indicator light

15 Drive enable switch
16 Proportional control handle for secondary boom

up/down function
17 Primary boom extend/retract switch
18 Dual axis proportional control handle for primary

boom up/down and turntable rotate

left/right functions

1215 14

Part No. 52421 Genie Z-45/25 & Genie Z-45/25J 9

Operator's Manual First Edition · Seventh Printing

Pre-operation Inspection

Fundamentals

It is the responsibility of the operator to perform a
Pre-operation Inspection and routine maintenance.

The Pre-operation Inspection is a visual inspection
performed by the operator prior to each work shift.

Do Not Operate Unless:

You learn and practice the principles of safe
machine operation contained in this operator's
manual.

1 Avoid hazardous situations.

2 Always perform a pre-operation

inspection.

Know and understand the pre-operation
inspection before going on to the next
section.

3 Always perform function tests prior to use.
4 Inspect the workplace.

The inspection is designed to discover if anything
is apparently wrong with a machine before the
operator performs the function tests.

The Pre-operation inspection also serves to
determine if routine maintenance procedures are
required. Only routine maintenance items specified
in this manual may be performed by the operator.

Refer to the list on the next page and check each
of the items and locations for modifications,
damage or loose or missing parts.

A damaged or modified machine must never be
used. If damage or any variation from factory
delivered condition is discovered, the machine
must be tagged and removed from service.

5 Only use the machine as it was intended.

Repairs to the machine may only be made by a
qualified service technician, according to the
manufacturer's specifications. After repairs are
completed, the operator must perform a
pre-operation inspection again before going on to
the function tests.

Scheduled maintenance inspections shall be
performed by qualified service technicians,
according to the manufacturer's specifications and
the requirements listed in the responsibilities
manual.

10 Genie Z-45/25 & Genie Z-45/25J Part No. 52421

Pre-operation Inspection

o

Be sure that the operator’s, safety and
responsibilities manuals are complete, legible
and in the storage container located in the
platform.

o

Be sure that all decals are legible and in place.
See Decals section.

o

Check for engine oil leaks and proper oil level.
Add oil if needed. See Maintenance section.

o

Check for hydraulic oil leaks and proper oil level.
Add oil if needed. See Maintenance section.

o

Check for engine coolant leaks and proper level
of coolant. Add coolant if needed. See
Maintenance section.

o

Check for battery fluid leaks and proper fluid
level. Add distilled water if needed. See
Maintenance section.

o

Z-45/25 RT and Z-45/25J RT models: Check for
proper tire pressure. Add air if needed. See
Maintenance section.

Operator's ManualFirst Edition · Seventh Printing

PRE-OPERATION INSPECTION

o

Engine and related components

o

Limit switches and horn

o

Alarms and beacons (if equipped)

o

Nuts, bolts and other fasteners

o

Platform entry mid-rail or gate

Check entire machine for:

o

Crack in welds or structural components

o

Dents or damage to machine

o

Be sure that all structural and other critical

components are present and all associated

fasteners and pins are in place and properly

tightened.

o

After you complete your inspection, be sure that

all compartment covers are in place and

latched.

Check the following components or areas for
damage and improperly installed, loose or missing
parts:

o

Electrical components, wiring and
electrical cables

o

Hydraulic hoses, fittings, cylinders and
manifolds

o

Fuel and hydraulic tanks

o

Drive and turntable motors and drive hubs

o

Boom wear pads

o

Tires and wheels

Part No. 52421 Genie Z-45/25 & Genie Z-45/25J 11

Operator's Manual First Edition · Seventh Printing

Maintenance

Check the Engine Oil Level

Maintaining the proper engine oil level is essential
to good engine performance and service life.

Observe and Obey:

Only routine maintenance items specified in this
manual shall be performed by the operator.

Scheduled maintenance inspections shall be
completed by qualified service technicians,
according to the manufacturer's specifications
and the requirements specified in the
responsibilities manual.

Operating the machine with an improper oil level
can damage engine components.

Check the oil level with the
engine off.

1 Check the oil dipstick.

Ford models:

Result: The oil level should be between the ADD

and SAFE marks. Add oil as needed.

Maintenance Symbols Legend

The following symbols have been
used in this manual to help
communicate the intent of the
instructions. When one or more of
the symbols appear at the
beginning of a maintenance
procedure, it conveys the meaning
below.

Indicates that tools will be required to
perform this procedure.

Indicates that new parts will be
required to perform this procedure.

Deutz models:

Result: The oil level should be within the two

marks on the dipstick. Add oil as needed.

Perkins Models:

Result: The oil level should be within the two

notches on the dipstick.

Ford LRG-425 EFI Engine
Oil viscosity requirements

below 60°F / 15.5°C 5W-30

-10° to 90°F / -23° to 32°C 5W-30

above -10°F / -23°C 5W-30

above 25°F / -4°C 10W-30

Use oils meeting API classification SH or SG.
Units ship with 10-40 CC/SG.

Indicates that a cold engine is required
before performing this procedure.

12 Genie Z-45/25 & Genie Z-45/25J Part No. 52421

Operator's ManualFirst Edition · Seventh Printing

MAINTENANCE

Deutz Engine F3L 1011F
Oil viscosity requirements

below 60°F / 15.5°C (synthetic) 5W-30

-10°F to 90°F / -23°C to 32°C 10W-40

above -4°F / -34°C 15W-40

Engine oil should have properties of API classification
CC/SE, CD/SE, SF/CC or SF/CD grades.
Units ship with 10-40 CC/SG.

Perkins Engine 104-22
Oil viscosity requirements

below 60°F / 15.5°C 5W-20

-10° to 90°F / -23° to 32°C 10W-30

above -10°F / -23°C 15W-40

above 25°F / -4°C 20W-50

Engine oil should have properties of API classification
CC/SE, CD/SE, SF/CC or SF/CD grades.
Units ship with 10-40 CC/SG.

Check the Hydraulic Oil Level

Maintaining the hydraulic oil at the proper level is
essential to machine operation. Improper hydraulic
oil levels can damage hydraulic components. Daily
checks allow the inspector to identify changes in oil
level that might indicate the presence of hydraulic
system problems.

1 Be sure that the boom is in the stowed position,

then visually inspect the sight gauge located on

the side of the hydraulic oil tank.

Result: The hydraulic oil level should be within

the top 2 inches / 5 cm of the sight gauge.
2 Add oil as needed.

Hydraulic oil specifications

Hydraulic oil type Dexron equivalent

Part No. 52421 Genie Z-45/25 & Genie Z-45/25J 13

Operator's Manual First Edition · Seventh Printing

MAINTENANCE

Check the Engine Coolant Level ­Ford and Perkins Models

Maintaining the engine coolant at the proper level
is essential to engine service life. Improper coolant
level will affect the engine's cooling capability and
damage engine components. Daily checks will
allow the inspector to identify changes in coolant
level that might indicate cooling system problems.

Burn hazard. Beware of hot
engine parts and coolant. Contact
with hot engine parts and/or
coolant may cause severe burns.

1 Check the fluid level in the coolant recovery

tank. Add fluid as needed.
Result: The fluid level should be at the

FULL mark.

Do not remove the radiator cap.

Check the Batteries

Proper battery condition is essential to good engine
performance and operational safety. Improper fluid
levels or damaged cables and connections can
result in engine component damage and hazardous
conditions.

Electrocution hazard. Contact with
hot or live circuits may result in
death or serious injury. Remove all
rings, watches and other jewelry.

Bodily injury hazard. Batteries
contain acid. Avoid spilling or
contacting battery acid. Neutralize
battery acid spills with baking soda

and water.
1 Put on protective clothing and eye wear.
2 Be sure that the battery cable connections are

tight and free of corrosion.

3 Be sure that the battery hold-down bracket is

secure.
4 Remove the battery vent caps.
5 Check the battery acid level. If needed,

replenish with distilled water to the bottom of

the battery fill tube. Do not overfill.
6 Install the vent caps.

Adding terminal protectors and a
corrosion preventative sealant will
help eliminate corrosion on the
battery terminals and cables.

14 Genie Z-45/25 & Genie Z-45/25J Part No. 52421

Operator's ManualFirst Edition · Seventh Printing

MAINTENANCE

Check the Tire Pressure

Bodily injury hazard. An over­inflated tire can explode, which can
result in death or serious injury.

Tip-over hazard. Do not use
temporary flat tire repair products.

This procedure does not need
to be performed on machines
equipped with foam-filled
tires.

To safeguard maximum stability, achieve
optimum machine handling and minimize tire
wear, it is essential to maintain proper pressure
in all air-filled tires.

1 Check each tire with an air pressure gauge and

add air as needed.

Tire specifications 2WD Models 4WD Models

Scheduled Maintenance

Maintenance performed quarterly, annually and
every two years must be completed by a person
trained and qualified to perform maintenance on this
machine according to the procedures found in the
service manual for this machine.

Machines that have been out of service for more
than three months must receive the quarterly
inspection before they are put back into service.

Narrow base models
Industrial tire Foam Filled Only

Standard base models
Rough terrain tire 14-17.5 NHS 14-17.5 NHS

45 psi / 3.1 bar 45 psi / 3.1 bar

Part No. 52421 Genie Z-45/25 & Genie Z-45/25J 15

Operator's Manual First Edition · Seventh Printing

Function T ests

Fundamentals

The Function Tests are designed to discover any
malfunctions before the machine is put into
service. The operator must follow the step-by-step
instructions to test all machine functions.

Do Not Operate Unless:

You learn and practice the principles of safe
machine operation contained in this operator's
manual.

1 Avoid hazardous situations.
2 Always perform a pre-operation

inspection.

3 Always perform function tests prior to

use.

Know and understand the function tests
before going on to the next section.

4 Inspect the workplace.
5 Only use the machine as it was intended.

A malfunctioning machine must never be used. If
malfunctions are discovered, the machine must be
tagged and removed from service. Repairs to the
machine may only be made by a qualified service
technician, according to the manufacturer's
specifications.

After repairs are completed, the operator must
perform a pre-operation inspection and function
tests again before putting the machine into service.

Symbol Legend

Indicates that a specific result is expected after

performing a series of steps.

16 Genie Z-45/25 & Genie Z-45/25J Part No. 52421

Operator's ManualFirst Edition · Seventh Printing

FUNCTION TESTS

1 Select a test area that is firm, level and free of

obstruction.

At the Ground Controls

2 Turn the key switch to ground control.
3 Pull out the red Emergency Stop button to

the on position.
Result: Beacon (if equipped) should flash.

4 Start the engine. See Operating Instruction

section.

Test Emergency Stop

5 Push in the red Emergency Stop button to the

off position.
Result: The engine will shut off after 2 to 3

seconds.

6 Pull out the red Emergency Stop button to

the on position and restart the engine.

Test the Machine Functions

7 Do not hold the function enable switch to either

side. Attempt to activate each boom and
platform function toggle switch.

Result: All boom and platform functions should
not operate.

8 Hold the function enable switch to either side

and activate each boom and platform function
toggle switch.

Test the Tilt Sensor

9 Pull out the platform red

Emergency Stop button to

the on position. Turn the

key switch to platform

control.
10 Open the engine side

turntable cover and locate

the tilt sensor to the right of

the hydraulic pump.
11 Press down one side of the tilt sensor.

Result: The alarm, located in the platform,

should sound.

Test Auxiliary Controls

12 Turn the key switch to ground control and shut

the engine off.
13 Pull out the red Emergency Stop button to the

on position.
14 Simultaneously hold the auxiliary power switch

on and activate each boom function toggle

switch.

Note: To conserve battery power, test each

function through a partial cycle.

Result: All boom functions should operate.

Result: All boom and platform functions should
operate through a full cycle. The descent alarm
(if equipped) should sound while the boom is
lowering.

Machines equipped with Platform Level Control
Disable Function: The platform level toggle switch
will not operate when the primary boom is raised
past the drive speed limit switch.

Part No. 52421 Genie Z-45/25 & Genie Z-45/25J 17

Operator's Manual First Edition · Seventh Printing

FUNCTION TESTS

At the Platform Controls

Test Emergency Stop

15 Turn the key switch to platform control and

restart the engine.

16 Push in the platform red Emergency Stop

button to the off position.
Result: The engine will shut off after 2 or 3

seconds.

17 Pull out the red Emergency Stop button and

restart the engine.

Test the Horn

18 Push the horn button.

Result: The horn should sound.

Test the Foot Switch

19 Push in the platform red Emergency Stop button

to the off position.

20 Pull out the red Emergency Stop button to

the on position but do not start the engine.

21 Press down the foot switch and attempt to start

the engine by moving the start toggle switch to
either side.

Result: The engine should not start.

22 Do not press down the foot switch and restart

the engine.
Result: The engine should start.

23 Move the lift/drive select switch to the lift

position (if equipped).

Test Machine Functions

25 Press down the foot switch.
26 Activate each machine function control handle

or toggle switch.

Result: All boom/platform functions should

operate through a full cycle.
Machines equipped with Platform Level Control

Disable Function: The platform level toggle switch
will not operate when the primary boom is raised
past the drive speed limit switch.

Test the Steering

27 Move the lift/drive select switch to the drive

position (if equipped).
28 Press down the foot switch.
29 Press the thumb rocker switch on top of the

drive control handle in the direction indicated by

the blue triangle on the control panel OR slowly

move the control handle in the direction

indicated by the blue triangle.

Result: The steer wheels should turn in the

direction that the blue triangles point on the

drive chassis.
30 Press the thumb rocker switch on top of the

drive control handle in the direction indicated by

the yellow triangle on the control panel OR

slowly move the control handle in the direction

indicated by the yellow triangle.

Result: The steer wheels should turn in the

direction that the yellow triangles point on the

drive chassis.

24 Do not press down the foot switch and test each

machine function.
Result: The machine functions should not

operate.

18 Genie Z-45/25 & Genie Z-45/25J Part No. 52421

Operator's ManualFirst Edition · Seventh Printing

FUNCTION TESTS

Test Drive and Braking

31 Press down the foot switch.
32 Slowly move the drive control handle in the

direction indicated by the blue arrow on the
control panel until the machine begins to move,
then return the handle to the center position.

Result: The machine should move in the
direction that the blue arrow points on the drive
chassis, then come to an abrupt stop.

33 Slowly move the drive control handle in the

direction indicated by the yellow arrow on the
control panel until the machine begins to move,
then return the handle to the center position.

Result: The machine should move in the
direction that the yellow arrow points on the
drive chassis, then come to an abrupt stop.

Note: The brakes must be able to hold the machine
on any slope it is able to climb.

Test the Drive Enable System

34 Move the lift/drive select switch to the lift

position (if equipped).
35 Press down the foot switch and lower the boom

to the stowed position.
36 Rotate the turntable until the

primary boom moves past

one of the non-steer wheels.

Result: The drive enable

indicator light should come

on and remain on while the

boom is anywhere in the

range shown.
37 Move the lift/drive select

switch to the drive position (if equipped).
38 Move the drive control handle off center.

Result: The drive function should not operate.

39 Move and hold the drive enable toggle switch to

either side and slowly move the drive control

handle off center.

Result: The drive function should operate.

Note: When the drive enable system is in use, the
machine may drive in the opposite direction that the
drive and steer control handle is moved.

Use the color-coded direction
arrows on the platform
controls and the drive chassis

Blue

to identify the direction of
travel.

Yellow

Part No. 52421 Genie Z-45/25 & Genie Z-45/25J 19

Operator's Manual First Edition · Seventh Printing

FUNCTION TESTS

Test Limited Drive Speed

Z-45/25 & Z-45/25J Standard Base Models
ANSI and CSA Z-45/25 & Z-45/25J Narrow

Base Models before serial number 19081

40 Move the lift/drive select switch to the lift

position (if equipped).
41 Press down the foot switch.
42 Raise the primary boom approximately

2 feet / 61 cm.
43 Move the lift/drive select switch to the drive

position (if equipped).
44 Slowly move the drive control handle to the full

drive position.

Result: The maximum achievable drive speed

with the primary boom raised should not exceed

1 foot / 30 cm per second.
45 Move the lift/drive select switch to the lift

position (if equipped).
46 Lower the primary boom to the stowed position.
47 Raise the secondary boom approximately

2 feet / 61 cm.
48 Move the lift/drive select switch to the drive

position (if equipped).

50 Move the lift/drive select switch to the lift

position (if equipped).

51 Lower the secondary boom to the stowed

position.

52 Extend the primary boom approximately

1 foot / 30 cm.

53 Move the lift/drive select switch to the drive

position (if equipped).

54 Slowly move the drive control handle to the full

drive position.

Result: The maximum achievable drive speed

with the primary boom extended should not
exceed 1 foot / 30 cm per second.

55 Move the lift/drive select switch to the lift

position (if equipped).
56 Retract the boom to the stowed position.
If the drive speed with the primary boom raised, the

secondary boom raised or the primary boom
extended exceeds 1 foot / 30 cm per second,
immediately tag and remove the machine from
service.

Test Limited Drive Speed

CE Z-45/25 & Z-45/25J Narrow Base Models
before serial number 19081

49 Slowly move the drive control handle to the full

drive position.
Result: The maximum achievable drive speed

with the secondary boom raised should not
exceed 1 foot / 30 cm per second.

20 Genie Z-45/25 & Genie Z-45/25J Part No. 52421

All Z-45/25 & Z-45/25J Narrow Base Models
after serial number 19080

40 Move the lift/drive select switch to the lift

position (if equipped).
41 Press down the foot switch.

Operator's ManualFirst Edition · Seventh Printing

FUNCTION TESTS

42 Raise the primary boom approximately

2 feet / 61 cm.

43 Move the lift/drive select switch to the drive

position (if equipped).

44 Slowly move the drive control handle to the full

drive position.
Result: The maximum achievable drive speed

with the primary boom raised should not exceed

0.5 foot / 15 cm per second.

45 Move the lift/drive select switch to the lift

position (if equipped).
46 Lower the primary boom to the stowed position.
47 Raise the secondary boom approximately

2 feet / 61 cm.
48 Move the lift/drive select switch to the drive

position (if equipped).
49 Slowly move the drive control handle to the full

drive position.

Result: The maximum achievable drive speed

with the secondary boom raised should not

exceed 0.5 foot / 15 cm per second.
50 Move the lift/drive select switch to the lift

position (if equipped).
51 Lower the secondary boom to the stowed

position.
52 Extend the primary boom approximately

1 foot / 30 cm.
53 Move the lift/drive select switch to the drive

position (if equipped).

54 Slowly move the drive control handle to the full

drive position.

Result: The maximum achievable drive speed

with the primary boom extended should not
exceed 0.5 foot / 15 cm per second.

55 Move the lift/drive select switch to the lift

position (if equipped).
56 Retract the boom to the stowed position.
If the drive speed with the primary boom raised, the

secondary boom raised or the primary boom
extended exceeds 0.5 foot / 15 cm cm per second,
immediately tag and remove the machine from
service.

Test the Oscillate Axle
(oscillating axle-equipped models)

57 Move the lift/drive select switch to the drive

position (if equipped).
58 Start the engine from the platform controls.
59 Drive the right steer tire up onto a 6 inch /

15.2 cm block or curb.

Result: The three remaining tires should stay in

firm contact with the ground.
60 Drive the left steer tire up onto a 6 inch /

15.2 cm block or curb.

Result: The three remaining tires should stay in

firm contact with the ground.
61 Drive both steer tires up onto a 6 inch /

15.2 cm block or curb.

Result: The non-steer tires should stay in firm

contact with the ground.

Part No. 52421 Genie Z-45/25 & Genie Z-45/25J 21

Operator's Manual First Edition · Seventh Printing

FUNCTION TESTS

Test Auxiliary Controls

62 Shut the engine off.
63 Pull out the red Emergency Stop button to

the on position.

64 Move the lift/drive select switch to the lift

position (if equipped).
65 Press down the foot switch.
66 Simultaneously hold

the auxiliary power

switch on and

activate each

function control

handle or toggle

switch.
Note: To conserve battery power, test each

function through a partial cycle.

Result: All boom and steer functions should

operate. Drive functions should not operate with

auxiliary power.

Test the Lift/Drive Select Function
(CE models)

Machines with lift/drive select switch:

67 Move the lift/drive select switch to the lift

position.
68 Press down the foot switch.
69 Move the drive control handle off center.

Result: No drive functions should operate.

70 Activate each boom function toggle switch.

Result: All boom functions should operate.

71 Move the lift/drive select switch to the drive

position.
72 Press down the foot switch.
73 Activate each boom function toggle switch.

Result: No boom functions should operate.

74 Move the drive control handle off center.

Result: The drive functions should operate.

75 Repair any malfunctions before operating the

machine.

Machines without lift/drive select switch:

76 Press down the foot switch.
77 Move the drive control handle off center and

activate a boom function toggle switch.

Result: No boom functions should operate. The

machine will move in the direction indicated on

the control panel.
78 Repair any malfunctions before operating the

machine.

22 Genie Z-45/25 & Genie Z-45/25J Part No. 52421

Do Not Operate Unless:

You learn and practice the principles of safe
machine operation contained in this operator's
manual.

1 Avoid hazardous situations.
2 Always perform a pre-operation

inspection.

3 Always perform function tests prior to use.

4 Inspect the workplace.

Operator's ManualFirst Edition · Seventh Printing

Workplace Inspection

Workplace Inspection

Be aware of and avoid the following hazardous
situations:

· drop-offs or holes

· bumps, floor obstructions or debris

· overhead obstructions and high voltage

conductors

· hazardous locations

· inadequate surface support to withstand all load

forces imposed by the machine

· wind and weather conditions

· the presence of unauthorized personnel

· other possible unsafe conditions

Know and understand the workplace
inspection before going on to the next
section.

5 Only use the machine as it was intended.

Fundamentals

The Workplace Inspection helps the operator
determine if the workplace is suitable for safe
machine operation. It should be performed by the
operator prior to moving the machine to the
workplace.

It is the operator's responsibility to read and
remember the workplace hazards, then watch for
and avoid them while moving, setting up and
operating the machine.

Part No. 52421 Genie Z-45/25 & Genie Z-45/25J 23

Operator's Manual First Edition · Seventh Printing

Operating Instructions

Fundamentals

The Operating Instructions section provides
instructions for each aspect of machine operation.
It is the operator's responsibility to follow all the
safety rules and instructions in the operator's,
safety and responsibilities manuals.

Do Not Operate Unless:

You learn and practice the principles of safe
machine operation contained in this operator's
manual.

1 Avoid hazardous situations.
2 Always perform a pre-operation

inspection.
3 Always perform function tests prior to use.
4 Inspect the workplace.

5 Only use the machine as it was intended.

Using the machine for anything other than lifting
personnel and tools to an aerial work site is unsafe
and dangerous.

Only trained and authorized personnel should be
permitted to operate a machine. If more than one
operator is expected to use a machine at different
times in the same work shift, they must all be
qualified operators and are all expected to follow all
safety rules and instructions in the operator's,
safety and responsibilities manuals. That means
every new operator should perform a pre-operation
inspection, function tests, and a workplace
inspection before using the machine.

24 Genie Z-45/25 & Genie Z-45/25J Part No. 52421

Operator's ManualFirst Edition · Seventh Printing

OPERATING INSTRUCTIONS

Starting the Engine

1 At the ground controls, turn the key switch to

the desired position.

2 Be sure both ground and platform control red

Emergency Stop buttons are pulled out to the
on position.

3 Gasoline/LPG models: Choose fuel by moving

the fuel select switch to the desired position.

4 Move the engine start toggle

switch to either side. If the engine
fails to start or dies, the restart
delay will disable the start switch
for 3 seconds.

If the engine fails to start after 15 seconds of
cranking, determine the cause and repair any
malfunction. Wait 60 seconds before trying to start
again.

All models: In extreme cold conditions, 20°F / -6°C
and below, warm the engine for 5 minutes to
prevent hydraulic system damage.

Gasoline/LPG models: In extreme cold conditions,
20°F / -6°C and below, the machine should be
started on gasoline, then switched to LPG.

Emergency Stop

Push in either ground or platform red Emergency
Stop button to the off position to stop all functions
and turn the engine off.

Auxiliary Controls

Use auxiliary power if the primary power source
(engine) fails.

1 Turn the key switch to ground or platform

control.

2 Pull out the red Emergency Stop button to the

on position.

3 Move the lift/drive select switch to the lift

position when operating the auxiliary controls
from the platform.

4 Press down the foot switch when operating the

auxiliary controls from the platform.

5 Simultaneously hold auxiliary power switch on

and activate the desired function.

The drive and steer functions will not operate with
auxiliary power.

Operation from Ground

1 Turn the key switch to ground control.
2 Pull out the red Emergency Stop button to

the on position.

3 Gasoline/LPG models: Choose fuel by moving

the fuel select switch to the desired position.

4 Start the engine.

Repair any function that operates when the red
Emergency Stop button is pushed in.

Selecting and operating the ground controls will
override the platform red Emergency Stop button.

Part No. 52421 Genie Z-45/25 & Genie Z-45/25J 25

Operator's Manual First Edition · Seventh Printing

OPERATING INSTRUCTIONS

To Position Platform

1 Hold the function enable switch to either side.
2 Move the appropriate toggle switch according to

the markings on the control panel.

Drive and steer functions are not available from the
ground controls.

Machines equipped with Platform Level Control
Disable Function: The platform level toggle switch
will not operate when the primary boom is raised
past the drive speed limit switch.

Operation from Platform

1 Turn the key switch to platform control.
2 Pull out both ground and platform red

Emergency Stop buttons to the on position.

3 Gasoline/LPG models: Choose fuel by moving

the fuel select switch to the desired position.

4 Start the engine. Do not press down the foot

switch when starting the engine.

To Position Platform

1 Move the lift/drive select switch to the lift

position (if equipped).

2 Press down the foot switch.
3 Slowly move the appropriate function control

handle or toggle switch according to the
markings on the control panel.

To Steer

1 Move the lift/drive select switch to the drive

position (if equipped).
2 Press down the foot switch.
3 Slowly move the control handle in the direction

indicated by blue or yellow triangles

OR press the thumb rocker switch located on

top of the drive control handle.
Use the color-coded direction arrows on the

platform controls and the drive chassis to identify
the direction the wheels will turn.

To Drive

1 Move the lift/drive select switch to the drive

position (if equipped).
2 Press down the foot switch.
3 Increase speed: Slowly move the drive control

handle off center.

Decrease speed: Slowly move the drive control

handle toward center.

Stop: Return the drive control handle to center or

release the foot switch.
Use the color-coded direction arrows on the

platform controls and the drive chassis to identify
the direction the machine will travel.

Machine travel speed is restricted when the booms
are raised.

Machines equipped with Platform Level Control
Disable Function: The platform level toggle switch
will not operate when the primary boom is raised
past the drive speed limit switch.

26 Genie Z-45/25 & Genie Z-45/25J Part No. 52421

Operator's ManualFirst Edition · Seventh Printing

OPERATING INSTRUCTIONS

Drive Enable

Light on indicates that the boom has moved just
past either non-steer wheel and the drive function
has been interrupted.

To drive, hold the drive enable switch to either side
and slowly move the drive control handle off center.

Be aware that the machine may move in the
opposite direction that the drive and steer controls
are moved.

Always use the color-coded direction arrows on the
platform controls and the drive chassis to identify
the direction the machine will travel.

Generator

To operate the generator, move the generator
toggle switch to the generator position. The engine
will continue to run but no drive or platform
functions will operate.

Plug a power tool into the power to platform GFCI
outlet.

To resume machine functions, move the generator
toggle switch to machine functions position. All
functions will operate.

Engine Idle Select (rpm)

Select the engine idle speed (rpm) using the
symbols on the control panel.

If your control panel
looks like this:

· Rabbit and foot

switch symbol:

foot switch

activated high idle

· Turtle symbol: low idle

· Rabbit symbol: high idle

If your control panel looks like
this:

When the foot switch is not
pressed, the engine will idle at
the lowest rpm.

· Turtle symbol: Foot switch activated low idle

· Rabbit symbol: Foot switch activated high idle

Drive Speed Select

· Machine on incline symbol: Low range operation
for inclines

· Machine on level surface symbol: High range
operation for maximum drive speed

Part No. 52421 Genie Z-45/25 & Genie Z-45/25J 27

Operator's Manual First Edition · Seventh Printing

OPERATING INSTRUCTIONS

Check Engine Light
(if equipped)

Light on and engine stopped: Tag the machine and
remove from service.

Light on and engine still running: Contact service
personnel within 24 hours.

Stopping the Engine

Push in the red Emergency Stop button and turn
the key switch to the off position.

After Each Use

1 Select a safe parking location—firm level

surface, clear of obstruction and traffic.

2 Retract and lower the boom to the stowed

position.

3 Rotate the turntable so that the boom is between

the non-steer wheels.

4 Turn the key switch to the off position and

remove the key to secure from unauthorized
use.

5 Chock the wheels.

28 Genie Z-45/25 & Genie Z-45/25J Part No. 52421

Transpor t Instructions
Observe and Obey:

The transport vehicle must be parked on a level

surface.

The transport vehicle must be secured to

prevent rolling while the machine is being
loaded.

Be sure the vehicle capacity, loading surfaces

and chains or straps are sufficient to withstand
machine weight. See the serial plate for the
machine weight.

Be sure the turntable is secured with the

turntable rotation lock before transporting. Be
sure to unlock the turntable for operation.

Operator's ManualFirst Edition · Seventh Printing

Transport

Free-wheel Configuration for
Winching

Chock the wheels to prevent the machine from
rolling.

Release the non-steer wheel brakes by turning
over the drive hub disconnect caps (see below).

Be sure the winch line is properly secured to the
drive chassis tie points and the path is clear of all
obstructions.

Reverse the procedures described to re-engage the
brakes.

Note: Towing the Genie Z-45/25 or the Z-45/25J is
not recommended. If the machine must be towed,
do not exceed 2 mph / 3.2 km/h.

Disengage

Position

Securing to Truck or Trailer for
Transit

Always chock the machine wheels in preparation
for transport.

Use the tie points on the drive chassis for
anchoring down to the transport surface.

Use the rotator guard under the platform to secure
the boom from side-to-side movement. Do not use
excessive downward force when securing the boom
section.

Use chains or straps of ample load capacity.

Turn the key switch to the off position and remove
the key before transporting.

Inspect the entire machine for loose or unsecured
items.

Part No. 52421 Genie Z-45/25 & Genie Z-45/25J 29

Engage

Position

Operator's Manual First Edition · Seventh Printing

Decals

Decal Inspection

Use the pictures on this and the next page to verify
that all decals are legible and in place.

Below is a numerical list with quantities and
descriptions.

Part No. Decal Description Quantity

25994 Caution - Component Damage Hazard 1
27204 Arrow - Blue 1
27205 Arrow - Yellow 1
27206 Triangle- Blue 2
27207 Triangle - Yellow 2
27564 Danger - Electrocution Hazard 2
28157 Label - Dexron 1
28158 Label - Unleaded 1
28159 Label - Diesel 1
28160 Label - Liquid Petroleum Gas 2
28161 Warning - Crushing Hazard 3
28163 Notice - Max Side Force, 150 lbs / 667N 1
28164 Notice - Hazardous Materials 1
28165 Notice - Foot Switch 1
28171 Label - No Smoking 1
28174 Label - Power to Platform, 230V 2
28175 Caution - Compartment Access 1
28176 Notice - Missing Manuals 1
28177 Warning - Platform Rotate 2
28181 Warning - No Step or Ride 1
28235 Label - Power to Platform, 115V 2
28236 Warning - Failure To Read . . . 1
30080 Notice - Maximum Load 1
31060 Danger - Tip-over Hazard, Interlock 3
32700 Danger - Safety Rules 2
32728 Generator (option) 1

Part No. Decal Description Quantity

33550 Safety Tape —
33952 Danger - Tilt-Alarm 1
40434 Label - Lanyard Anchorage Point 3
43595 Danger - Tip-over Hazard, Tires 4
43663 Notice - Function Enable 1
43647 Notice - Operating Instructions 2
44769 Lift/Drive Select (option) 1
44981 Airline to Platform 2
44986 Notice - Max Manual Force, 90 lbs / 400N 1
49741 Notice - Ford Engine Spec LRG-425 EFI 1
52230 Platform Control Panel 1
52447 Label - Tire Pressure 4
52511 Ground Control Panel 1
52607 Label - Test Switch 1
52672 Danger - Tip-over Hazard, Tires 4
52784 Notice - Deutz Diesel Specifications 1
52968 Cosmetic - Genie Boom 1
62926 Cosmetic - Genie Z-45/25J 1
62927 Cosmetic - Genie Z-45/25 1
62947 Cosmetic - IC Power 4 x 2 1
62948 Cosmetic - IC Power 4 x 4 1
65301 Notice - Foam-Filled Tire Specs 4
72441 Platform Control Panel 1
72442 Ground Control Panel 1
82238 Platform Control Panel 1
82283 Notice - Operating Instructions 2

30 Genie Z-45/25 & Genie Z-45/25J Part No. 52421

Ground Controls Side

Operator's ManualFirst Edition · Seventh Printing

DECALS

Drive

Chassis

Platform

Engine Side

Shading indicates
decal is hidden
from view, i.e.
under covers

Part No. 52421 Genie Z-45/25 & Genie Z-45/25J 31

Operator's Manual First Edition · Seventh Printing

Specifications

Standard Base Models Z-45/25 Z-45/25J

(no jib) (jib)

Height, working maximum 51 ft 8 in 51 ft 6 in

15.74 m 15.69 m

Height, platform maximum 45 ft 8 in 45 ft 6 in

13.9 m 13.8 m

Height, stowed maximum 6 ft 10 in 6 ft 10 in

2.1 m 2.1 m

Horizontal reach maximum

Width 7 ft 4 in 7 ft 4 in

Length, stowed 18 ft 22 ft 3 in

Maximum load capacity 500 lb 500 lb
6 foot platform 227 kg 227 kg

Wheelbase 6 ft 8 in 6 ft 8 in

Turning radius (outside) 11 ft 6 in 11 ft 6 in

Turning radius (inside) 4 ft 6 in 4 ft 6 in

Turntable rotation (degrees) 359° 359°
Turntable tailswing 0 in 0 in

Power source Ford Gasoline/LPG LRG 425 EFI
(choice) OR Deutz Diesel F3L 1011

Drive speed, stowed 4.8 mph 4.8 mph

12.2 m/5.7 sec 12.2 m/5.7 sec

Drive speed, 0.6 mph 0.6 mph
booms raised 1 km/h 1 km/h

Airborne noise emissions 73 dB 73 dB
Maximum sound level at normal operating workstations
(A-weighted)

Ground clearance 13.25 in 13.25 in
center 33.6 cm 33.6 cm

Ground clearance 10 in 10 in
minimum 25.4 cm 25.4 cm

1

24 ft 6 in 25 ft 3 in

1

7.5 m 7.7 m

2.2 m 2.2 m

5.5 m 6.8 m

2.0 m 2.0 m

3.5 m 3.5 m

1.4 m 1.4 m

0 cm 0 cm

7.7 km/h 7.7 km/h

40 ft/5.7 sec 40 ft/5.7 sec

40 ft/45 sec 40 ft/45 sec

12.2 m/45 sec 12.2 m/45 sec

Standard Base Models Z-45/25 Z-45/25J

(no jib) (jib)

Controls 12V DC proportional
Weight See Serial Plate

(Machine weights vary with option configurations)

Platform dimensions, 6 foot 72 in x 30 in 72 in x 30 in
(length x width) 1.8 m x 76 cm 1.8 m x 76 cm

Platform leveling self-leveling self-leveling
Platform rotation 180 degrees 160 degrees
AC outlet in platform standard standard
Hydraulic pressure (maximum) 3200 psi 3200 psi

(boom functions) 221 bar 221 bar
Tire size, 4WD & 2WD RT 14-17.5 14 ply
Gradeability, stowed, 2WD 30% 30 %
Gradeability, stowed, 4WD 45% 45 %
Fuel tank capacity 17 gallons 17 gallons

64.3 liters 64.3 liters

1

Outreach specification with platform rotated

90 degrees

Continuous improvement of our products is a Genie policy. Product
specifications are subject to change without notice or obligation.

32 Genie Z-45/25 & Genie Z-45/25J Part No. 52421

Operator's ManualFirst Edition · Seventh Printing

SPECIFICATIONS

Narrow Base Models Z-45/25 Z-45/25J

(no jib) (jib)

Height, working maximum 51 ft 5 in 51 ft 3 in

15.7 m 15.6 m

Height, platform maximum 45 ft 5 in 45 ft 3 in

13.9 m 13.8 m

Height, stowed maximum 6 ft 7 in 6 ft 7 in

2.05 m 2.05 m

Horizontal reach maximum

1

24 ft 6 in 25 ft 3 in

1

7.5 m 7.7 m

Width 5 ft 9 in 5 ft 9 in

1.8 m 1.8 m

Length, stowed 18 ft 22 ft 3 in

5.5 m 6.8 m

Maximum load capacity 500 lb 500 lb
6 foot platform 227 kg 227 kg

Wheelbase 6 ft 8 in 6 ft 8 in

2.0 m 2.0 m

Turning radius (outside) 11 ft 11 ft

3.35 m 3.35 m

Turning radius (inside) 5 ft 5 ft

1.5 m 1.5 m
Turntable rotation (degrees) 359° 359°
Turntable tailswing 0 in 0 in

0 cm 0 cm

Power source Ford Gasoline/LPG LRG 425 EFI
(choice) OR Deutz Diesel F3L 1011

Drive speed, stowed 4.8 mph 4.8 mph

7.7 km/h 7.7 km/h

40 ft/5.7 sec 40 ft/5.7 sec

12.2 m/5.7 sec 12.2 m/5.7 sec

Drive speed, 0.3 mph 0.3 mph
booms raised 0.5 km/h 0.5 km/h

40 ft/91 sec 40 ft/91 sec

12.2 m/91 sec 12.2 m/91 sec

Airborne noise emissions 73 dB 73 dB
Maximum sound level at normal operating workstations
(A-weighted)

Ground clearance 8.5 in 8.5 in
center 21.6 cm 21.6 cm

Ground clearance 7 in 7 in
minimum 17.7 cm 17.7 cm

Narrow Base Models Z-45/25 Z-45/25J

(no jib) (jib)

Controls 12V DC proportional
Weight See Serial Plate

(Machine weights vary with option configurations)

Platform dimensions, 6 foot 72 in x 30 in 72 in x 30 in
(length x width) 1.8 m x 76 cm 1.8 m x 76 cm

Platform leveling self-leveling self-leveling
Platform rotation 180 degrees 160 degrees
AC outlet in platform standard standard
Hydraulic pressure (maximum) 3200 psi 3200 psi

(boom functions) 221 bar 221 bar
Tire size, 2WD Industrial

Foam-filled only 9-14.5 LT
Gradeability, stowed, 2WD 30% 30 %
Fuel tank capacity 17 gallons 17 gallons

64.3 liters 64.3 liters

1

Outreach specification with platform rotated

90 degrees

Continuous improvement of our products is a Genie policy. Product
specifications are subject to change without notice or obligation.

Part No. 52421 Genie Z-45/25 & Genie Z-45/25J 33

California Proposition 65

WARNING

The exhaust from this product contains chemicals

known to the State of California to cause cancer,

birth defects or other reproductive harm.

Genie Holland

Phone +

Genie Scandinavia

Phone +

Genie France

Phone +

Genie Iberica

Phone +

Genie Germany

Phone +

Genie U.K.

Phone +

31 70 51 78836

Fax +

31 70 51 13993

46 31 3409612

Fax +

46 31 3409613

33 (0)2 37 26 09 99

Fax +

33 (0)2 37 26 09 98

34 93 579 5042

Fax +

34 93 579 5059

49 (0)4202 88520

Fax +

49 (0)4202 8852-20

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Genie North America

Phone

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Phone +

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Phone +

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425.881.1800
USA and Canada

800.536.1800

425.883.3475

61 7 3375 1660
61 7 3375 1002

86 21 53852570
86 21 53852569

60 4 228 1235
60 4 226 6872

81 3 3453 6082
81 3 3453 6083

82 2 558 7267
82 2 558 3910

27 11 455 0373
27 11 455 0355

Toll Free

Genie Australia Pty Ltd.

Genie China

Genie Malaysia

Genie Japan

Genie Korea

Genie Africa

Genie Mexico City

Phone +

Fax +

52 5 653 03 84
52 5 664 40 16

Genie Latin America

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55 11 4055 2499

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55 11 4043 1661

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