Genie Z-34, Z-22IC User Manual

Operator’s Manual

with Maintenance Information

IC Power

Fourth Edition

First Printing

Part No. 1000048

Operator's Manual Fourth Edition • First Printing

Important

Read, understand and obey these safety rules and
operating instructions before operating this machine.
Only trained and authorized personnel shall be
permitted to operate this machine. This manual
should be considered a permanent part of your
machine and should remain with the machine at all
times. If you have any questions, call Genie Industries.

Contents

Page

Safety Rules .............................................................. 1

Controls ..................................................................... 8

Legend ...................................................................... 10

Pre-operation Inspection ........................................... 11

Maintenance ............................................................. 13

Function Tests.......................................................... 16

Workplace Inspection................................................ 21

Operating Instructions............................................... 22

Decals ...................................................................... 28

Transport and Lifting Instructions .............................. 32

Specifications ........................................................... 35

Contact us:

Internet: http://www.genielift.com
e-mail: [e-mail]

Copyright © 1996 by Genie Industries

First Edition: Second Printing, November 1996
Second Edition:Sixth Printing, September 2002
Third Edition: First Printing, June 2003
Fourth Edition: First Printing, October 2005
"Genie" and "Z" are registered trademarks of

Genie Industries in the U.S.A. and many other
countries.

These machines comply with
ANSI/SIA 92.5-1992.

Printed on recycled paper

Printed in U.S.A.

Z-34/22 IC Part No. 1000048

Fourth Edition • First Printing

Operator's Manual

Safety Rules

Danger

Failure to obey the instructions and
safety rules in this manual will
result in death or serious injury.

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator's
manual.

1 Avoid hazardous situations.
Know and understand the safety rules before

going on to the next section.

2 Always perform a pre-operation inspection.
3 Always perform function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.

You read, understand and obey the

manufacturer's instructions and safety rules—
safety and operator's manuals and machine
decals.

You read, understand and obey employer's

safety rules and worksite regulations.

You read, understand and obey all applicable

governmental regulations.

You are properly trained to safely operate the

machine.

Part No. 1000048 Z-34/22 IC 1

Operator's Manual Fourth Edition • First Printing

SAFETY RULES

Electrocution Hazards

This machine is not electrically insulated and will
not provide protection from contact with or
proximity to electrical current.

Maintain safe distances from electrical power lines
and apparatus in accordance with applicable
governmental regulations and the following chart.

Voltage Minimum Safe
Phase to Phase Approach Distance

Feet Meters

0 to 300V Avoid Contact

Tip-over Hazards

Occupants, equipment and materials shall not
exceed the maximum platform capacity.

Maximum platform capacity 500 lbs 227 kg
Maximum occupants 2

The weight of options and accessories, such as
pipe cradles, panel cradles and welders, will reduce
the rated platform capacity and must be factored
into the total platform load. See the decals on the
options.

300V to 50KV 10 3.05
50KV to 200KV 15 4.60
200KV to 350KV 20 6.10
350KV to 500KV 25 7.62
500KV to 750KV 35 10.67
750KV to 1000KV 45 13.72

Allow for platform movement, electrical line sway or
sag and beware of strong or gusty winds.

Keep away from the machine if it contacts
energized power lines. Personnel on the ground or
in the platform must not touch or operate the
machine until energized power lines are shut off.

Do not operate the machine during lightning or
storms.

Do not use the machine as a ground for welding.

Do not raise or extend the boom unless the
machine is on a firm, level surface.

Do not depend on the tilt alarm as a level indicator.
The tilt alarm sounds in the platform only when the
machine is on a severe slope.

If the tilt alarm sounds:
Do not extend, rotate or raise the boom above
horizontal. Move the machine to a firm, level
surface before raising the platform. If the tilt alarm
sounds when the platform is raised, use extreme
caution to retract the boom and lower the platform.
Do not rotate the boom while lowering. Move the
machine to a firm, level surface before raising the
platform.

Do not alter or disable the limit switches.

2 Z-34/22 IC Part No. 1000048

Fourth Edition • First Printing

Operator's Manual

SAFETY RULES

Do not drive over 0.6 mph / 1 km/h with the primary
boom raised or extended or the secondary boom
raised.

Do not raise the boom when wind speeds may
exceed 28 mph / 12.5 m/s. If wind speeds exceed
28 mph / 12.5 m/s when the boom is raised, lower
the boom and do not continue to operate the
machine.

Do not operate the machine in strong or gusty
winds. Do not increase the surface area of the
platform or the load. Increasing the area exposed to
the wind will decrease machine stability.

Use extreme care and slow speeds while driving
the machine in stowed position across uneven
terrain, debris, unstable or slippery surfaces and
near holes and drop-offs.

Do not drive the machine on or near uneven terrain,
unstable surfaces or other hazardous conditions
with the boom raised or extended.

Do not drive the machine on a slope that exceeds
the maximum uphill, downhill or side slope rating of
the machine. Slope rating applies only to machines
in the stowed position.

Maximum slope rating, stowed position, 2WD

Counterweight uphill 37% 20°
Counterweight downhill 20% 11°
Side slope 25% 14°

Maximum slope rating, stowed position, 4WD

Counterweight uphill 45% 24°
Counterweight downhill 40% 22°
Side slope 25% 14°

Note: Slope rating is subject to ground conditions
and adequate traction.

Do not push off or pull toward any object outside
of the platform.

Maximum allowable
side force - ANSI &
CSA
150 lbs / 667 N

Maximum allowable
manual force - CE

90 lbs / 400 N

Do not alter or disable machine components that in
any way affect safety and stability.

Do not replace items critical to machine stability
with items of different weight or specification.

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Operator's Manual Fourth Edition • First Printing

SAFETY RULES

Do not place or attach overhanging loads to any
part of this machine.

Do not place ladders or scaffolds in the platform or
against any part of this machine.

Do not transport tools and materials unless they are
evenly distributed and can be safely handled by
person(s) in the platform.

Do not use the machine on a moving or mobile
surface or vehicle.

Do not modify or alter an aerial work platform
without prior written permission from the
manufacturer. Mounting attachments for holding
tools or other materials onto the platform,
toeboards or guard rail system can increase the
weight in the platform and the surface area of the
platform or the load.

Do not push the machine or other objects with the
boom.

Do not contact adjacent structures with the boom.
Do not tie the boom or platform to adjacent

structures.
Do not place loads outside the platform perimeter.

Fall Hazards

Occupants must wear a
safety belt or harness and
comply with applicable
governmental regulations.
Attach the lanyard to the
anchor provided in the
platform.

Do not sit, stand or climb on the platform guard
rails. Maintain a firm footing on the platform floor at
all times.

Be sure all tires are in good condition, air-filled
tires are properly inflated and lug nuts are properly
tightened.

Do not use the machine as a crane.

4 Z-34/22 IC Part No. 1000048

Do not climb down from the platform when raised.
Keep the platform floor clear of debris.
Lower the platform entry mid-rail or close the entry

gate before operating.

Fourth Edition • First Printing

Operator's Manual

SAFETY RULES

Collision Hazards

Be aware of limited sight
distance and blind spots
when driving or operating.

Be aware of the boom position when rotating the
turntable.

Check the work area for overhead obstructions or
other possible hazards.

Be aware of crushing hazards when grasping the
platform guard rail.

Operators must comply with employer, job site and
governmental rules regarding the use of personal
protective equipment.

Observe and use color-coded direction arrows on
the platform controls and drive chassis for drive
and steer functions.

Do not lower the boom unless the area below is
clear of personnel and obstructions.

Limit travel speed according to the condition of the
ground surface, congestion, slope, location of
personnel, and any other factors which may cause
collision.

Do not operate a boom in the path of any crane
unless the controls of the crane have been locked
out and/or precautions have been taken to prevent
any potential collision.

No stunt driving or horseplay while operating a
machine.

Component Damage Hazard

Do not use any battery or charger greater than 12V
to jump-start the engine.

Do not use the machine as a ground for welding.

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Operator's Manual Fourth Edition • First Printing

SAFETY RULES

Explosion and Fire Hazards

Do not start the engine if you smell or detect liquid
petroleum gas (LPG), gasoline, diesel fuel or other
explosive substances.

Do not refuel the machine with the engine running.
Refuel the machine and charge the battery only in

an open, well-ventilated area away from sparks,
flames and lighted tobacco.

Do not operate the machine in hazardous locations
or locations where potentially flammable or
explosive gases or particles may be present.

Do not spray ether into engines equipped with glow
plugs.

Damaged Machine Hazards

Do not use a damaged or malfunctioning machine.
Conduct a thorough pre-operation inspection of the

machine and test all functions before each work
shift. Immediately tag and remove from service a
damaged or malfunctioning machine.

Be sure all maintenance has been performed as
specified in this manual and the appropriate service
manual.

Bodily Injury Hazard

Do not operate the machine with a hydraulic oil or
air leak. An air leak or hydraulic leak can penetrate
and/or burn skin.

Always operate the machine in a well-ventilated
area to avoid carbon monoxide poisoning.

Improper contact with components under any cover
will cause serious injury. Only trained maintenance
personnel should access compartments. Access
by the operator is only advised when performing a
pre-operation inspection. All compartments must
remain closed and secured during operation.

Battery Safety
Burn Hazards

Batteries contain acid. Always wear protective
clothing and eyewear when working with batteries.

Avoid spilling or contacting battery acid. Neutralize
battery acid spills with baking soda and water.

Explosion Hazard

Keep sparks, flames and lighted tobacco away

from batteries. Batteries emit explosive gas.
Be sure all decals are in place and legible.
Be sure the operator’s, safety and responsibilities

manuals are complete, legible and in the storage
container located on the platform.

6 Z-34/22 IC Part No. 1000048

Electrocution Hazard

Avoid contact with electrical terminals.

Fourth Edition • First Printing

Decal Legend

Genie product decals use symbols, color coding
and signal words to identify the following:

Safety alert symbol—used to alert
personnel to potential personal
injury hazards. Obey all safety
messages that follow this symbol
to avoid possible injury or death.

Red—used to indicate the
presence of an imminently
hazardous situation which, if not
avoided, will result in death or
serious injury.

Operator's Manual

SAFETY RULES

Orange—used to indicate the
presence of a potentially
hazardous situation which, if not
avoided, could result in death or
serious injury.

Yellow with safety alert symbol—
used to indicate the presence of a
potentially hazardous situation
which, if not avoided, may cause
minor or moderate injury.

Yellow without safety alert
symbol—used to indicate the
presence of a potentially
hazardous situation which, if not
avoided, may result in property
damage.

Green—used to indicate operation
or maintenance information.

Part No. 1000048 Z-34/22 IC 7

Operator's Manual Fourth Edition • First Printing

Controls

Platform Control Panel

1 Drive enable switch
2 Drive enable indicator light
3 Auxiliary power switch
4 Platform level switch
5 Horn button
6 Primary boom extend/retract

switch
7 Red Emergency Stop button
8 Not used
9 Battery charge indicator

(option)

8 Z-34/22 IC Part No. 1000048

1 0 Machine not level indicator

light (if equipped)

11 Proportional control handle for

drive function and thumb
rocker for steer function

1 2 Platform overload indicator

light (if equipped)
1 3 Drive speed select switch
1 4 Gasoline/LPG models: Choke

switch

Diesel models: Glow plug

switch (option)
1 5 Engine idle (rpm) select

switch

· Rabbit & foot switch: foot
switch activated high idle

· Turtle: low idle

· Rabbit: high idle

1 6 Engine start switch
17 Gasoline/LPG models:

Gasoline/LPG select switch

1 8 Boom function speed

controller
1 9 Jib boom up/down switch
20 Secondary boom up/down

switch
2 1 Primary boom up/down switch
2 2 Turntable rotate switch
2 3 Platform rotate switch

Fourth Edition • First Printing

Operator's Manual

CONTROLS

Ground Control Panel

1 Turntable rotate switch
2 Platform rotate switch
3 Primary boom up/down

switch
4 Platform level switch
5 Primary boom extend/

retract switch
6 10A breaker for engine

electrical circuits
7 10A breaker for control

electrical circuits
8 Auxiliary power switch

Part No. 1000048 Z-34/22 IC 9

9 Gasoline/LPG models:

Water temperature gauge
Diesel models: Oil

temperature gauge
10 Travel alarm
11 Oil pressure gauge
1 2 Key switch for platform/off/

ground selection
13 Voltage gauge
1 4 Red Emergency Stop

button
1 5 Not used
16 Hour meter

17 Gasoline/LPG models:

Choke switch
Diesel models: Glow plug

switch (option)
1 8 Engine start switch
1 9 Function enable switch
2 0 Gasoline/LPG models: Fuel

select switch
2 1 Platform overload indicator

light (if equipped)
2 2 Jib boom up/down switch
2 3 Primary boom extend/

retract switch

Operator's Manual Fourth Edition • First Printing

Legend

1 Non-steer tire
2 Steer tire
3 Ground controls
4 Secondary boom
5 Primary boom
6 Jib boom
7 Platform controls

10 Z-34/22 IC Part No. 1000048

8 Platform
9 Lanyard anchorage point
10 Sliding mid-rail
11 Manual storage container
1 2 Foot switch

Fourth Edition • First Printing

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator's
manual.

1 Avoid hazardous situations.

2 Always perform a pre-operation

inspection.

Know and understand the pre-operation

inspection before going on to the next
section.

3 Always perform function tests prior to use.
4 Inspect the workplace.

Operator's Manual

Pre-operation Inspection

Fundamentals

It is the responsibility of the operator to perform a
pre-operation nspection and routine maintenance.

The pre-operation inspection is a visual inspection
performed by the operator prior to each work shift.
The inspection is designed to discover if anything
is apparently wrong with a machine before the
operator performs the function tests.

The pre-operation inspection also serves to
determine if routine maintenance procedures are
required. Only routine maintenance items
specified in this manual may be performed by the
operator.

Refer to the list on the next page and check each
of the items.

If damage or any unauthorized variation from
factory delivered condition is discovered, the
machine must be tagged and removed from
service.

5 Only use the machine as it was intended.

Repairs to the machine may only be made by a
qualified service technician, according to the
manufacturer's specifications. After repairs are
completed, the operator must perform a
pre-operation inspection again before going on to
the function tests.

Scheduled maintenance inspections shall be
performed by qualified service technicians,
according to the manufacturer's specifications and
the requirements listed in the responsibilities
manual.

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Operator's Manual Fourth Edition • First Printing

PRE-OPERATION INSPECTION

Pre-operation Inspection

o Be sure that the operator's, safety and

responsibilities manuals are complete, legible
and in the storage container located on the
platform.

o Be sure that all decals are legible and in place.

See Decals section.

o Check for engine oil leaks and proper fluid

level. Add oil if needed. See Maintenance
section.

o Check for engine coolant leaks and proper fluid

level. Add coolant if needed. See Maintenance
section.

o Check for hydraulic oil leaks and proper oil level.

Add oil if needed. See Maintenance section.

o Check for battery fluid leaks and proper fluid

level. Add distilled water if needed. See
Maintenance section.

o Check for proper tire pressure. Add air if

needed. See Maintenance section.

Check the following components or areas for
damage, improperly installed or missing parts and
unauthorized modifications:

o Engine and related components
o Limit switches
o Nuts, bolts and other fasteners
o Platform entry mid-rail/gate
o Beacon and alarms (if equipped)

Check entire machine for:

o Cracks in welds or structural components
o Dents or damage to machine

o Be sure that all structural and other critical

components are present and all associated
fasteners and pins are in place and properly
tightened.

o After you complete your inspection, be sure that

all compartment covers are in place and
latched.

o Electrical components, wiring and electrical

cables

o Hydraulic power unit, reservoir, hoses,

fittings, cylinders and manifolds

o Generator, belts and related components
o Fuel and hydraulic tanks
o Drive and turntable motors and torque hubs
o Boom wear pads
o Tires and wheels

12 Z-34/22 IC Part No. 1000048

Fourth Edition • First Printing

Observe and Obey:

Only routine maintenance items specified in

this manual shall be performed by the operator.

Operator's Manual

Maintenance

Check the Hydraulic Oil Level

Maintaining the hydraulic oil at the proper level is
essential to machine operation. Improper hydraulic
oil levels can damage hydraulic components. Daily
checks allow the inspector to identify changes in
oil level that might indicate the presence of
hydraulic system problems.

Scheduled maintenance inspections shall be

completed by qualified service technicians,
according to the manufacturer's specifications
and the requirements specified in the
responsibilities manual.

Maintenance Symbols Legend

The following symbols have been
used in this manual to help
communicate the intent of the
instructions. When one or more of
the symbols appear at the
beginning of a maintenance
procedure, it conveys the meaning
below.

Indicates that tools will be required to
perform this procedure.

Indicates that new parts will be
required to perform this procedure.

1 Be sure the boom is in the stowed position.
2 Visually inspect the site gauge located on the

side of the hydraulic tank.

Result: The hydraulic oil level should be within

the FULL and ADD marks on the hydraulic tank.

3 Add oil if necessary.

Hydraulic oil specifications

Hydraulic oil type Chevron Rykon

Premium MV equivalent

Check the Engine Coolant Level

Maintaining the engine coolant at the proper level
is essential to engine service life. Improper coolant
level will affect the engine's cooling capability and
damage engine components. Daily checks will
allow the inspector to identify changes in coolant
level that might indicate cooling system problems.

1 Check the fluid level in the coolant recovery

tank.

Result: The fluid level should be in the NORMAL

range.

2 Add fluid if necessary.

Part No. 1000048 Z-34/22 IC 13

Operator's Manual Fourth Edition • First Printing

MAINTENANCE

Check the Engine Oil Level

Maintaining the proper engine oil level is essential
to good engine performance and service life.
Operating the machine with an improper oil level
can damage engine components.

Check the oil level with the
engine off.

1 Check the oil level dipstick. Add oil as needed.

Kubota Engine DF-752-E2

Oil type 10W-30

Kubota Engine D-905 B-22

Oil type 10W-30

Perkins Engine 404C-11

Oil type 15W-40

Check the Batteries

Proper battery condition is essential to good engine
performance and operational safety. Improper fluid
levels or damaged cables and connections can
result in engine component damage and hazardous
conditions.

Bodily injury hazard. Batteries
contain acid. Avoid spilling or
contacting battery acid. Neutralize
battery acid spills with baking

soda and water.
1 Put on protective clothing and eye wear.
2 Be sure that the battery cable connections are

tight and free of corrosion.

3 Be sure that the battery hold-down bracket is

tight.
4 Remove the battery vent caps.
5 Check the battery acid level. If needed,

replenish with distilled water to the bottom of

the battery fill tube. Do not overfill.
6 Install the vent caps.

14 Z-34/22 IC Part No. 1000048

Fourth Edition • First Printing

Operator's Manual

MAINTENANCE

Check the Tire Pressure

This procedure does not need
to be performed on machines
equipped with the foam-filled
tire option.

Bodily injury hazard. An over­inflated tire can explode and may
cause death or serious injury.

Tip-over hazard. Do not use
temporary flat tire repair products.

To safeguard maximum stability, achieve
optimum machine handling and minimize tire
wear, it is essential to maintain proper pressure
in all air-filled tires.

1 Check each tire with an air pressure gauge and

add air as needed.

Tire pressure

Scheduled Maintenance

Maintenance performed quarterly, annually and
every two years must be completed by a person
trained and qualified to perform maintenance on this
machine according to the procedures found in the
service manual for this machine.

Machines that have been out of service for more
than three months must receive the quarterly
inspection before they are put back into service.

Industrial tire 100 psi 6.89 bar
Rough terrain tire 45 psi 3.1 bar
High flotation tire 44 psi 3.0 bar

Part No. 1000048 Z-34/22 IC 15

Operator's Manual Fourth Edition • First Printing

Function Tests

Fundamentals

The function tests are designed to discover any
malfunctions before the machine is put into service.
The operator must follow the step-by-step
instructions to test all machine functions.

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator's

manual.
1 Avoid hazardous situations.
2 Always perform a pre-operation

inspection.

3 Always perform function tests prior to

use.

Know and understand the function tests

before going on to the next section.

4 Inspect the workplace.
5 Only use the machine as it was intended.

A malfunctioning machine must never be used. If
malfunctions are discovered, the machine must be
tagged and removed from service. Repairs to the
machine may only be made by a qualified service
technician, according to the manufacturer's
specifications.

After repairs are completed, the operator must
perform a pre-operation inspection and function
tests again before putting the machine into service.

16 Z-34/22 IC Part No. 1000048

Fourth Edition • First Printing

Operator's Manual

FUNCTION TESTS

1 Select a test area that is firm, level and free of

obstruction.

At the Ground Controls

2 Turn the key switch to ground control.
3 Pull out the red Emergency Stop button to the

on position.
Result: The beacon (if equipped) should flash.

4 Start the engine. See Operating Instructions

section.

Test the Emergency Stop

5 Push in the red Emergency Stop button to the

off position.
Result: The engine should turn off and all

functions should not operate.

6 Pull out the red Emergency Stop button to

the on position and restart the engine.

Test the Machine Functions

7 Do not hold the function enable

switch to either side. Attempt to

activate each boom and platform

function toggle switch.
Result: All boom and platform functions should

not operate.

8 Hold the function enable switch to either side

and activate each boom and platform function

toggle switch.
Result: All boom and platform functions should

operate through a full cycle. The descent alarm

(if equipped) should sound while the boom is

lowering.

Test the Tilt Sensor

9 Pull out the platform red Emergency Stop button

to the on position. Turn the key switch to
platform control.

1 0 Open the ground control side turntable cover and

locate the tilt sensor.

1 1 Press down one side of the tilt

sensor.

Result: The alarm, located in

the platform, should sound.

Test Auxiliary Controls

1 2 Turn the key switch to ground control and shut

the engine off.

1 3 Pull out the red Emergency Stop button to the

on position.

1 4 Simultaneously hold the

auxiliary power switch on and
activate each boom function
toggle switch.

Note: To conserve battery power, test each
function through a partial cycle.

Result: All boom functions should operate.

Part No. 1000048 Z-34/22 IC 17

Operator's Manual Fourth Edition • First Printing

FUNCTION TESTS

At the Platform Controls

Test the Emergency Stop

1 5 Turn the key switch to platform control and

restart the engine.

1 6 Push in the platform red Emergency Stop button

to the off position.
Result: The engine should turn off and all

functions should not operate.

1 7 Pull out the red Emergency Stop button and

restart the engine.

Test the Horn

1 8 Push the horn button.

Result: The horn should sound.

Test the Foot Switch

1 9 Push in the platform red Emergency Stop button

to the off position.

2 0 Pull out the red Emergency Stop button to the

on position but do not start the engine.

2 1 Press down the foot switch and attempt to start

the engine by moving the start toggle switch to

either side.
Result: The engine should not start.

Test Machine Functions

2 4 Press down the foot switch.
2 5 Activate each machine function control handle

or toggle switch.

Result: All boom and platform functions should

operate through a full cycle.

Note: Control the speed of boom functions by
adjusting the boom function speed controller.
Drive and steer functions are not affected by the
boom function speed controller.

Test the Steering

2 6 Press down the foot switch.
2 7 Depress the thumb rocker switch on top of the

drive control handle in the direction identified
by the blue triangle on the control panel.

Result: The steer wheels should turn in the

direction that the blue triangles point on the
drive chassis.

2 8 Depress the thumb rocker switch in the direction

identified by the yellow triangle on the control
panel.

Result: The steer wheels should turn in the

direction that the yellow triangles point on the
drive chassis.

2 2 Do not press down the foot switch and start the

engine.

2 3 Do not press down the foot switch. Test each

machine function.
Result: The machine functions should not

operate.

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Fourth Edition • First Printing

Operator's Manual

FUNCTION TESTS

Test Drive and Braking

2 9 Press down the foot switch.
3 0 Slowly move the drive control handle in the

direction indicated by the blue arrow on the

control panel until the machine begins to move,

then return the handle to the center position.
Result: The travel alarm should sound. The

machine should move in the direction that the

blue arrow points on the drive chassis, then

come to an abrupt stop.

3 1 Slowly move the drive control handle in the

direction indicated by the yellow arrow on the

control panel until the machine begins to move,

then return the handle to the center position.
Result: The travel alarm should sound. The

machine should move in the direction that the

yellow arrow points on the drive chassis, then

come to an abrupt stop.

Note: The brakes must be able to hold the machine
on any slope it is able to climb.

Test the Drive Enable System

3 2 Press down the foot switch.
3 3 Retract the primary boom to the stowed position.
3 4 Rotate the turntable until the boom moves past

one of the non-steer wheels.

Result: The drive enable

indicator light should come
on and remain on while the
boom is anywhere in the
range shown.

3 5 Move the drive control handle off center.

Result: The drive function should not operate.

3 6 Move and hold the drive enable toggle switch up

or down and slowly move the drive control
handle off center.

Result: The drive function should operate.

Note: When the drive enable system is in use, the
machine may drive in the opposite direction that the
drive and steer control handle is moved.

Use the color-coded
direction arrows on the
platform controls and the
drive chassis to identify
the direction of travel.

Blue

Yellow

Part No. 1000048 Z-34/22 IC 19

Operator's Manual Fourth Edition • First Printing

FUNCTION TESTS

Test Limited Drive Speed

3 7 Press down the foot switch.
3 8 Raise the primary boom 1 foot / 30 cm.
3 9 Slowly move the drive control handle to the full

drive position.
Result: The maximum achievable drive speed

with the primary boom raised should not exceed

1 foot / 30 cm per second.

4 0 Lower the boom to the stowed position.
4 1 Raise the secondary boom 1 foot / 30 cm.
4 2 Slowly move the drive control handle to the full

drive position.
Result: The maximum achievable drive speed

with the secondary boom raised should not

exceed 1 foot / 30 cm per second.

4 3 Lower the boom to the stowed position.
4 4 Extend the primary boom 1 foot / 30 cm.
4 5 Slowly move the drive control handle to the full

drive position.
Result: The maximum achievable drive speed

with the primary boom extended should not

exceed 1 foot / 30 cm per second.

Test Auxiliary Controls

4 6 Shut off the engine.
4 7 Pull out the red Emergency Stop button to the

on position.
4 8 Press down the foot switch.
4 9 Simultaneously hold the auxiliary power switch

on and activate each function control handle or

toggle switch.
Note: To conserve battery power, test each

function through a partial cycle.

Result: All boom and steer functions should

operate. Drive function should not operate with

auxiliary power.

Test the Lift/Drive Select Function
(if equipped)

5 0 Press down the foot switch.
5 1 Move the drive control handle off center and

activate a boom function toggle switch.

Result: No boom functions should operate. The

machine will move in the direction indicated on

the control panel.

If the drive speed with the primary boom raised or
extended or the secondary boom raised exceeds
1 foot / 30 cm per second, immediately tag and
remove the machine from service.

20 Z-34/22 IC Part No. 1000048

Fourth Edition • First Printing

Do Not Operate Unless:

Operator's Manual

Workplace Inspection

Workplace Inspection

Be aware of and avoid the following hazardous
situations:

· drop-offs or holes

· bumps, floor obstructions or debris

· sloped surfaces

You learn and practice the principles of safe

machine operation contained in this operator's

manual.
1 Avoid hazardous situations.
2 Always perform a pre-operation

inspection.

3 Always perform function tests prior to use.

4 Inspect the workplace.
Know and understand the workplace

inspection before going on to the next

section.

5 Only use the machine as it was intended.

Fundamentals

The workplace inspection helps the operator
determine if the workplace is suitable for safe
machine operation. It should be performed by the
operator prior to moving the machine to the
workplace.

· unstable or slippery surfaces

· overhead obstructions and high voltage
conductors

· hazardous locations

· inadequate surface support to withstand all load
forces imposed by the machine

· wind and weather conditions

· the presence of unauthorized personnel

· other possible unsafe conditions

It is the operator's responsibility to read and
remember the workplace hazards, then watch for
and avoid them while moving, setting up and
operating the machine.

Part No. 1000048 Z-34/22 IC 21

Operator's Manual Fourth Edition • First Printing

Operating Instructions

Fundamentals

The Operating Instructions section provides
instructions for each aspect of machine operation.
It is the operator's responsibility to follow all the
safety rules and instructions in the operator's,
safety and responsibilities manuals.

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator's

manual.
1 Avoid hazardous situations.
2 Always perform a pre-operation

inspection.
3 Always perform function tests prior to use.
4 Inspect the workplace.

5 Only use the machine as it was intended.

Using the machine for anything other than lifting
personnel, along with their tools and materials, to
an aerial work site is unsafe and dangerous.

Only trained and authorized personnel should be
permitted to operate a machine. If more than one
operator is expected to use a machine at different
times in the same work shift, they must all be
qualified operators and are all expected to follow all
safety rules and instructions in the operator's,
safety and responsibilities manuals. That means
every new operator should perform a pre-operation
inspection, function tests, and a workplace
inspection before using the machine.

22 Z-34/22 IC Part No. 1000048

Fourth Edition • First Printing

Operator's Manual

OPERATING INSTRUCTIONS

Starting the Engine

1 At the ground controls, turn the key switch to

the desired position.

2 Be sure both ground and platform control red

Emergency Stop buttons are pulled out to the
on position.

3 Gasoline/LPG models: Choose fuel by moving

the fuel select switch to the desired position.

4 Move the engine start toggle

switch to either side. If the
engine fails to start or dies, the
restart delay will disable the start
switch for 3 seconds.

If the engine fails to start after 15 seconds of
cranking, determine the cause and repair any
malfunction. Wait 60 seconds before trying to start
again.

All models: In extreme cold conditions, 20°F / -6°C
and below, warm the engine for 5 minutes to
prevent hydraulic system damage.

Gasoline/LPG models: In extreme cold conditions,
20°F / -6°C and below, the machine should be
started on gasoline, then switched to LPG.

Emergency Stop

Auxiliary Controls

Use auxiliary power if the primary power source
(engine) fails.

1 Turn the key switch to ground or platform

control.

2 Pull out the red Emergency Stop button to the

on position.

3 Press down the foot switch when operating the

auxiliary controls from the platform.

4 Simultaneously hold the auxiliary

power switch on and activate the
desired function.

The drive function will not operate with auxiliary
power.

Operation from Ground

1 Turn the key switch to ground control.
2 Pull out the red Emergency Stop button to

the on position.

3 Gasoline/LPG models: Choose fuel by moving

the fuel select switch to the desired position.

4 Start the engine.

To Position Platform

Push in the red Emergency Stop button to the off
position at the ground or platform controls to stop
all machine functions and turn the engine off.

Repair any function that operates when the red
Emergency Stop button is pushed in.

Selecting and operating the ground controls will
override the platform red Emergency Stop button.

Part No. 1000048 Z-34/22 IC 23

1 Hold the function enable switch to

either side.

2 Move the appropriate toggle switch according to

the markings on the control panel.

Drive and steer functions are not available from the
ground controls.

Operator's Manual Fourth Edition • First Printing

OPERATING INSTRUCTIONS

Operation from Platform

1 Turn the key switch to platform control.
2 Pull out both ground and platform red

Emergency Stop buttons to the on position.

3 Gasoline/LPG models: Choose fuel by moving

the fuel select switch to the desired position.

4 Start the engine. Do not press down the foot

switch when starting the engine.

To Position Platform

1 Press down the foot switch.
2 Slowly move the appropriate function control

handle or toggle switch according to the
markings on the control panel.

Machines equipped with Platform Level Control
Disable Function: The platform level toggle switch
will not operate when the primary boom is raised
past the drive speed limit switch.

To Steer

To Drive

1 Press down the foot switch.
2 Increase speed: Slowly move the drive control

handle off center.

Decrease speed: Slowly move the drive control

handle toward center.

Stop: Return the drive control handle to center or

release the foot switch.

Use the color-coded direction arrows on the
platform controls and the drive chassis to identify
the direction the machine will travel.

Machine travel speed is restricted when the booms
are raised or extended.

1 Press down the foot switch.
2 Turn the steer wheels with the thumb rocker

switch located on top of the drive control
handle.

Use the color-coded direction triangles on the
platform controls and the drive chassis to identify
the direction the wheels will turn.

24 Z-34/22 IC Part No. 1000048

Fourth Edition • First Printing

Operator's Manual

OPERATING INSTRUCTIONS

Driving on a slope

Determine the uphill, downhill and side slope ratings
for the machine and determine the slope grade.

Maximum slope rating,
counterweight uphill (gradeability):
2WD: 37% (20°)
4WD: 45% (24°)

Maximum slope rating,
counterweight downhill:
2WD: 20% (11°)
4WD: 40% (22°)

Maximum side slope rating:
25% (14°)

Note: Slope rating is subject to ground conditions
and adequate traction. The term gradeability applies
to the counterweight uphill configuration only.

Be sure the boom is below horizontal and the
platform is between the non-steer wheels.

Lay the piece of wood on the slope.
At the downhill end, lay the level on the top edge of

the piece of wood and lift the end until the piece of
wood is level.

While holding the piece of wood level, measure the
distance from the bottom of the piece of wood to
the ground.

Divide the tape measure distance (rise) by the
length of the piece of wood (run) and multiply by

100.
Example:

Piece of wood = 144 inches (3.6 m)
Run = 144 inches (3.6 m)

Move the drive speed select switch to machine on
incline symbol.

To determine the slope grade:

Measure the slope with a digital inclinometer OR
use the following procedure.

You will need:

carpenter’s level
straight piece of wood, at least 3 feet / 1 m long
tape measure

Rise = 12 inches (0.3 m)
12 in ¸ 144 in = 0.083 x 100 = 8.3% grade

0.3 m ¸ 3.6 m = 0.083 x 100 = 8.3% grade
If the slope exceeds the maximum uphill, downhill

or side slope rating, then the machine must be
winched or transported up or down the slope. See
Transport and Lifting section.

Part No. 1000048 Z-34/22 IC 25

Operator's Manual Fourth Edition • First Printing

OPERATING INSTRUCTIONS

Drive Enable

Light on indicates that the boom
has moved just past either non­steer wheel and the drive
function has been interrupted.

To drive, hold the drive enable switch to either side
and slowly move the drive control handle off center.

Be aware that the machine may move in the
opposite direction that the drive and steer controls
are moved.

Always use the color-coded direction arrows on the
platform controls and the drive chassis to identify
the direction the machine will travel.

Drive Speed Select

· Machine on incline symbol: Low range operation
for inclines

· Machine on level surface symbol: High range
operation for maximum drive speed

Engine Idle Select (rpm)

Select the engine idle (rpm) using the symbols on
the control panel.

· Rabbit and foot switch symbol: foot switch
activated high idle

· Turtle symbol: low idle

· Rabbit symbol: high idle

Generator (if equipped)

To start the generator, move the generator toggle
switch to the on position.

Plug a power tool into the power to platform GFCI
outlet.

To turn off the generator, move the generator toggle
switch to the off position.

Note: Machine functions will not operate while the
generator is running and the foot switch is not
pressed down. When the foot switch is pressed
down, the generator will turn off and the machine
functions will operate.

26 Z-34/22 IC Part No. 1000048

Fourth Edition • First Printing

Platform Overload Indicator
Light (if equipped)

Light flashing indicates the
platform is overloaded and no
functions will operate.

Remove weight from the platform
until the light goes off.

Machine Not Level Indicator
Light (if equipped)

Light on indicates the machine is not
level. The tilt alarm will be sounding
when this light is on. Move the machine
to a firm level surface.

Operator's Manual

OPERATING INSTRUCTIONS

Fall Protection

Personal fall protection equipment (PFPE) is
required when operating this machine.

All PFPE must comply with applicable
governmental regulations, and must be inspected
and used in accordance with the PFPE
manufacturer’s instructions.

After Each Use

1 Select a safe parking location—firm level

surface, clear of obstruction and traffic.

2 Retract and lower the boom to the stowed

position.

3 Rotate the turntable so that the boom is between

the non-steer wheels.

4 Turn the key switch to the off position and

remove the key to secure from unauthorized
use.

5 Chock the wheels.

Part No. 1000048 Z-34/22 IC 27

Operator's Manual Fourth Edition • First Printing

Decals

Inspection for Decals with Words

Determine whether the decals on your machine
have words or symbols. Use the appropriate
inspection to verify that all decals are legible and in
place.

Part No. Decal Description Quantity

27564 Danger - Electrocution Hazard 2
28158 Label - Unleaded 1
28159 Label - Diesel 1
28160 Label - LPG 1
28161 Danger - Crushing Hazard 3
28164 Notice - Hazardous Materials 1
28165 Notice - Foot Switch 1
28171 Label - No Smoking 2
28174 Label - Power to Platform, 230V 2
28175 Caution - Compartment Access 1
28176 Notice - Missing Manuals 1
28177 Warning - Platform Rotate 2
28181 Warning - No Step or Ride 1
28235 Label - Power to Platform, 115V 2
28236 Warning - Failure To Read . . . 1
31060 Danger - Tip-over Hazard, Interlock 4
33952 Danger - Tilt-Alarm 1
37052 Notice - Maximum Load, 500 lbs / 227 kg 1
37053 Arrow - Blue 1
37054 Arrow - Yellow 1
37055 Triangle - Blue 2
37056 Triangle - Yellow 2

Part No. Decal Description Quantity

40434 Label - Lanyard Anchorage 2
41971 Notice - Tire Pressure 4
44779 Notice - Generator (option) 1
44981 Label - Air Line to Platform 2
44986 Notice - Max Manual Force, 90 lbs / 400 N 1
52968 Cosmetic - Genie Boom 1
62930 Cosmetic - Genie Z-34/22 1
62947 Cosmetic - IC Power 4 x 2 1
62948 Cosmetic - IC Power 4 x 4 1
72094 Ground Control Panel 1
72095 Platform Control Panel 1
82292 Notice - Kubota DF-750 Engine Specs 1
82366 Label - Chevron Rykon 1
82609 Label - Wheel Load 4
82901 Notice - Perkins Diesel Engine Specs 1
97602 Warning - Explosion Hazard 1
97890 Danger - Safety Rules 2
97893 Notice - Max Side Force, 150 lbs / 667 N 1
107760 Notice - Kubota Diesel Tier II

Engine Specs 1

1000044 Notice - Operating Instructions 2

28 Z-34/22 IC Part No. 1000048

Fourth Edition • First Printing

Operator's Manual

DECALS

Ground

Controls Side

Shading indicates
decal is hidden
from view, i.e.,
under covers

Chassis

Platform

Engine

Side

Part No. 1000048 Z-34/22 IC 29

Operator's Manual Fourth Edition • First Printing

DECALS

Inspection for Decals with
Symbols

Determine whether the decals on your machine
have words or symbols. Use the appropriate
inspection to verify that all decals are legible and in
place.

Part No. Decal Description Quantity

28158 Label - Unleaded 1
28159 Label - Diesel 1
28160 Label - LPG 1
28171 Label - No Smoking 2
28174 Label - Power to Platform, 230V 2
28235 Label - Power to Platform, 115V 2
37053 Arrow - Blue 1
37054 Arrow - Yellow 1
37055 Triangle - Blue 2
37056 Triangle - Yellow 2
40434 Label - Lanyard Anchorage 2
44779 Label - Generator (option) 1
44981 Label - Air Line to Platform 2
52968 Cosmetic - Genie Boom 1
62930 Cosmetic - Genie Z-34/22 1
62947 Cosmetic - IC Power 4 x 2 1
62948 Cosmetic - IC Power 4 x 4 1

Part No. Decal Description Quantity

72094 Ground Control Panel 1
72095 Platform Control Panel 1
82472 Warning - Crushing Hazard 3
82473 Caution - Compartment Access 1
82487 Label - Operating Instructions 2
82544 Danger - Electrocution Hazard 2
82548 Warning - Platform Rotate 2
82601 Danger - Maximum Load, 227 kg 1
82602 Danger - Max Manual Force, 667 N 1
82604 Danger - Max Manual Force, 400 N 1
82609 Label - Wheel Load 4
82611 Label - Drive Enable Patch 1
82620 Label - Tire Pressure 4
97815 Label - Lower Mid-rail 1

30 Z-34/22 IC Part No. 1000048

Fourth Edition • First Printing

Operator's Manual

DECALS

Ground

Controls Side

Shading indicates
decal is hidden
from view, i.e.,
under covers

Chassis

Platform

Engine

Side

Part No. 1000048 Z-34/22 IC 31

Operator's Manual Fourth Edition • First Printing

Transport and Lifting Instructions

Free-wheel Configuration for
Winching

1 Chock the wheels to prevent the machine from

rolling.

2 Release the non-steer wheel brakes by turning

Observe and Obey:

The transport vehicle must be parked on a level

surface.

The transport vehicle must be secured to

prevent rolling while the machine is being
loaded.

Be sure the vehicle capacity, loading surfaces

and chains or straps are sufficient to withstand
the machine weight. See the serial plate for the
machine weight.

The machine must be on a level surface or

secured before releasing the brakes.

Do not drive the machine on a slope that

exceeds the slope or side slope rating. See
Driving on a Slope in the Operating Instructions
section.

over the torque hub disconnect caps (see
below).

3 Be sure the winch line is properly secured to the

drive chassis tie points and the path is clear of
all obstructions.

After the machine is loaded:
1 Chock the wheels to prevent the machine from

rolling.

2 Apply the non-steer wheel brakes by turning

over the torque hub disconnect caps (see
below).

Towing a Genie Z-34/22 is not recommended. If
the machine must be towed, do not exceed
2 mph / 3.2 km/h.

Disengage
Position

If the slope of the transport vehicle bed exceeds

the uphill or downhill maximum slope rating, the
machine must be loaded and unloaded using a
winch as described.

32 Z-34/22 IC Part No. 1000048

Engage
Position

Fourth Edition • First Printing

Operator's Manual

TRANSPORT AND LIFTING INSTRUCTIONS

Securing to Truck or Trailer for
Transit

Always chock the machine wheels in preparation
for transport.

Turn the key switch to the off position and remove
the key before transporting.

Inspect the entire machine for loose or unsecured
items.

Securing the Chassis

Use the tie points on the drive chassis for
anchoring down to the transport surface.

Use chains or straps of ample load capacity.
Use a minimum of 4 chains.
Adjust the rigging to prevent damage to the chains.

Securing the Platform

Make sure the jib and platform are in the stowed
position.

Place a block under the edge of the platform
beneath the platform entry.

Secure the platform with a nylon strap placed over
the platform mount near the platform rotator (see
below). Do not use excessive downward force when
securing the boom section.

Part No. 1000048 Z-34/22 IC 33

Operator's Manual Fourth Edition • First Printing

TRANSPORT AND LIFTING INSTRUCTIONS

Lifting Instructions

Fully lower and retract the boom. Fully lower the jib.
Remove all loose items on the machine.

Determine the center of gravity of your machine
using the table and the picture on this page.

Observe and Obey:

Only qualified riggers should rig and lift the

machine.

Be sure the crane capacity, loading surfaces

and straps or lines are sufficient to withstand
the machine weight. See the serial plate for the
machine weight.

Attach the rigging only to the designated lifting
points on the machine. There are four lifting points
on the chassis.

Adjust the rigging to prevent damage to the
machine and to keep the machine level.

X Axis 35.9 in 91.3 cm
Y Axis 33.3 in 84.7 cm

34 Z-34/22 IC Part No. 1000048

Fourth Edition • First Printing

Operator's Manual

Specifications

Z-34/22 2WD Industrial

Height, working maximum 40 ft 6 in 12.5 m
Height, platform maximum 34 ft 6 in 10.5 m
Height, stowed maximum 6 ft 7 in 2 m
Horizontal reach maximum 22 ft 3 in 6.8 m
Width 5 ft 8 in 1.7 m
Length, stowed 18 ft 6 in 5.6 m
Maximum load capacity 500 lb 227 kg
Maximum wind speed 28 mph 12.5 m/s
Wheelbase 6 ft 2 in 1.9 m
Turning radius (outside) 13 ft 1 in 4 m
Turning radius (inside) 5 ft 9 in 1.8 m
Ground clearance 6 in 15 cm
Turntable rotation (degrees) 355°
Turntable tailswing 0
Platform leveling self-leveling
Platform rotation (degrees) 180°

Weight See Serial Plate
(Machine weights vary with option configurations)

Airborne noise emissions 80 dB
Maximum sound level at normal operating workstations
(A-weighted)

Drive speeds, maximum,

Boom stowed 4.0 mph 6.4 km/h

40 ft/6.8 sec12.2 m/6.8 sec

Boom 0.7 mph 1.0 km/h
raised or extended 40 ft/40 sec 12.2 m/40 sec

Maximum slope rating, stowed position, 2WD

Counterweight uphill 37% 20°
Counterweight downhill 20% 11°
Side slope 25% 14°
Note: Slope rating is subject to ground conditions and

adequate traction.

Floor Loading Information

Tire load, maximum 4800 lbs 2177 kg
Tire contact pressure (per tire) 100 psi 7.03 kg/cm

689 kPa

2

Controls 12V DC proportional
Platform dimensions, 56 in x 30 in

(length x width) 1.4 m x 76 cm
Power source Kubota G/LPG 24.5 hp

OR Kubota Diesel 26 hp
Fuel capacity 9.3 gallons 35.2 liters
AC outlet in platform standard
Hydraulic pressure, maximum 3200 psi 220.7 bar

(boom functions)
System voltage 12V
Tires size

Industrial 9-14.5
High flotation 31 x 15.5

Occupied floor pressure 228 psf 10.93 kPa

1115 kg/m

Note: Floor loading information is approximate and
does not incorporate different option configurations. It
should be used only with adequate safety factors.

Continuous improvement of our products is a Genie
policy. Product specifications are subject to change

without notice or obligation.

Part No. 1000048 Z-34/22 IC 35

2

Operator's Manual Fourth Edition • First Printing

SPECIFICATIONS

Z-34/22 2WD and 4WD RT

Height, working maximum 40 ft 10 in 12.6 m
Height, platform maximum 34 ft 10 in 10.6 m
Height, stowed maximum 6 ft 9 in 2 m
Horizontal reach maximum 22 ft 3 in 6.8 m
Width 6 ft 1 in 1.8 m
Length, stowed 18 ft 7 in 5.7 m
Maximum load capacity 500 lb 227 kg
Maximum wind speed 28 mph 12.5 m/s
Wheelbase 6 ft 2 in 1.9 m
Turning radius (outside) 13 ft 6 in 4.1 m
Turning radius (inside) 5 ft 11 in 1.8 m
Ground clearance 6.5 in 16.5 cm
Turntable rotation (degrees) 355°
Turntable tailswing 0
Platform leveling self-leveling
Platform rotation (degrees) 180°
Controls 12V DC proportional
Platform dimensions, 56 in x 30 in

(length x width) 1.4 m x 76 cm
Power source Kubota G/LPG 24.5 hp

OR Kubota Diesel 26 hp

Weight See Serial Plate
(Machine weights vary with option configurations)

Airborne noise emissions 80 dB
Maximum sound level at normal operating workstations
(A-weighted)

Drive speeds, maximum,

Boom stowed 3.5 mph 5.6 km/h

40 ft/7.8 sec 12.2/7.8 sec

Boom
raised or extended 0.7 mph 1.0 km/h
2WD & 4WD models 40 ft/40 sec 12.2 m/40 sec

Maximum slope rating, stowed position, 4WD

Counterweight uphill 45% 24°
Counterweight downhill 40% 22°
Side slope 25% 14°
Note: Slope rating is subject to ground conditions and

adequate traction.

Floor Loading Information

Tire load, maximum 4800 lbs 2177 kg
Tire contact pressure (per tire) 45 psi 3.16 kg/cm

310 kPa

Occupied floor pressure 226 psf 10.82 kPa

1102 kg/m

Note: Floor loading information is approximate and
does not incorporate different option configurations. It
should be used only with adequate safety factors.

2

2

Fuel capacity 9.3 gallons 35.2 liters
AC outlet in platform standard
Hydraulic pressure, maximum 3200 psi 220.7 bar

(boom functions)
System voltage 12V
Tires size

Rough terrain 10-16.5NHS
High flotation 31 x 15.5

36 Z-34/22 IC Part No. 1000048

Fourth Edition • First Printing

Range of Motion

Operator's Manual

SPECIFICATIONS

Part No. 1000048 Z-34/22 IC 37

California Proposition 65

WARNINGWARNING

The exhaust from this product contains chemicals

known to the State of California to cause cancer,

birth defects or other reproductive harm.

Genie Scandinavia

Phone [phone]

Fax [phone]

Genie France

Phone [phone]

Fax [phone]

Genie Iberica

Phone [phone]

Fax [phone]

Genie Germany

Phone [phone]

Fax [phone]

Genie U.K.

Phone [phone]

Fax [phone]

Genie North America

Phone [phone]

Toll Free USA and Canada

800.536.1800

Fax [phone]

Genie Australia Pty Ltd.

Phone [phone]

Fax [phone]

Genie China

Phone [phone]

Fax [phone]

Genie Malaysia

Phone [phone]

Fax [phone]

Genie Japan

Phone [phone]

Fax [phone]

Genie Korea

Phone [phone]

Fax [phone]

Genie Brasil

Phone [phone]

Fax [phone]

Genie Mexico City

Phone [phone]

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Phone [phone]

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