Genie Z-34, Z-22IC User Manual
Operator’s Manual
with Maintenance Information
IC Power
Fourth Edition
First Printing
Part No. 1000048
Operator's Manual Fourth Edition • First Printing
Important
Read, understand and obey these safety rules and
operating instructions before operating this machine.
Only trained and authorized personnel shall be
permitted to operate this machine. This manual
should be considered a permanent part of your
machine and should remain with the machine at all
times. If you have any questions, call Genie Industries.
Contents
Page
Safety Rules .............................................................. 1
Controls ..................................................................... 8
Legend ...................................................................... 10
Pre-operation Inspection ........................................... 11
Maintenance ............................................................. 13
Function Tests.......................................................... 16
Workplace Inspection................................................ 21
Operating Instructions............................................... 22
Decals ...................................................................... 28
Transport and Lifting Instructions .............................. 32
Specifications ........................................................... 35
Contact us:
Internet: http://www.genielift.com
e-mail: techpub@genieind.com
Copyright © 1996 by Genie Industries
First Edition: Second Printing, November 1996
Second Edition:Sixth Printing, September 2002
Third Edition: First Printing, June 2003
Fourth Edition: First Printing, October 2005
"Genie" and "Z" are registered trademarks of
Genie Industries in the U.S.A. and many other
countries.
These machines comply with
ANSI/SIA 92.5-1992.
Printed on recycled paper
Printed in U.S.A.
Z-34/22 IC Part No. 1000048
Fourth Edition • First Printing
Operator's Manual
Safety Rules
Danger
Failure to obey the instructions and
safety rules in this manual will
result in death or serious injury.
Do Not Operate Unless:
You learn and practice the principles of safe
machine operation contained in this operator's
manual.
1 Avoid hazardous situations.
Know and understand the safety rules before
going on to the next section.
2 Always perform a pre-operation inspection.
3 Always perform function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.
You read, understand and obey the
manufacturer's instructions and safety rules—
safety and operator's manuals and machine
decals.
You read, understand and obey employer's
safety rules and worksite regulations.
You read, understand and obey all applicable
governmental regulations.
You are properly trained to safely operate the
machine.
Part No. 1000048 Z-34/22 IC 1
Operator's Manual Fourth Edition • First Printing
SAFETY RULES
Electrocution Hazards
This machine is not electrically insulated and will
not provide protection from contact with or
proximity to electrical current.
Maintain safe distances from electrical power lines
and apparatus in accordance with applicable
governmental regulations and the following chart.
Voltage Minimum Safe
Phase to Phase Approach Distance
Feet Meters
0 to 300V Avoid Contact
Tip-over Hazards
Occupants, equipment and materials shall not
exceed the maximum platform capacity.
Maximum platform capacity 500 lbs 227 kg
Maximum occupants 2
The weight of options and accessories, such as
pipe cradles, panel cradles and welders, will reduce
the rated platform capacity and must be factored
into the total platform load. See the decals on the
options.
300V to 50KV 10 3.05
50KV to 200KV 15 4.60
200KV to 350KV 20 6.10
350KV to 500KV 25 7.62
500KV to 750KV 35 10.67
750KV to 1000KV 45 13.72
Allow for platform movement, electrical line sway or
sag and beware of strong or gusty winds.
Keep away from the machine if it contacts
energized power lines. Personnel on the ground or
in the platform must not touch or operate the
machine until energized power lines are shut off.
Do not operate the machine during lightning or
storms.
Do not use the machine as a ground for welding.
Do not raise or extend the boom unless the
machine is on a firm, level surface.
Do not depend on the tilt alarm as a level indicator.
The tilt alarm sounds in the platform only when the
machine is on a severe slope.
If the tilt alarm sounds:
Do not extend, rotate or raise the boom above
horizontal. Move the machine to a firm, level
surface before raising the platform. If the tilt alarm
sounds when the platform is raised, use extreme
caution to retract the boom and lower the platform.
Do not rotate the boom while lowering. Move the
machine to a firm, level surface before raising the
platform.
Do not alter or disable the limit switches.
2 Z-34/22 IC Part No. 1000048
Fourth Edition • First Printing
Operator's Manual
SAFETY RULES
Do not drive over 0.6 mph / 1 km/h with the primary
boom raised or extended or the secondary boom
raised.
Do not raise the boom when wind speeds may
exceed 28 mph / 12.5 m/s. If wind speeds exceed
28 mph / 12.5 m/s when the boom is raised, lower
the boom and do not continue to operate the
machine.
Do not operate the machine in strong or gusty
winds. Do not increase the surface area of the
platform or the load. Increasing the area exposed to
the wind will decrease machine stability.
Use extreme care and slow speeds while driving
the machine in stowed position across uneven
terrain, debris, unstable or slippery surfaces and
near holes and drop-offs.
Do not drive the machine on or near uneven terrain,
unstable surfaces or other hazardous conditions
with the boom raised or extended.
Do not drive the machine on a slope that exceeds
the maximum uphill, downhill or side slope rating of
the machine. Slope rating applies only to machines
in the stowed position.
Maximum slope rating, stowed position, 2WD
Counterweight uphill 37% 20°
Counterweight downhill 20% 11°
Side slope 25% 14°
Maximum slope rating, stowed position, 4WD
Counterweight uphill 45% 24°
Counterweight downhill 40% 22°
Side slope 25% 14°
Note: Slope rating is subject to ground conditions
and adequate traction.
Do not push off or pull toward any object outside
of the platform.
Maximum allowable
side force - ANSI &
CSA
150 lbs / 667 N
Maximum allowable
manual force - CE
90 lbs / 400 N
Do not alter or disable machine components that in
any way affect safety and stability.
Do not replace items critical to machine stability
with items of different weight or specification.
Part No. 1000048 Z-34/22 IC 3
Operator's Manual Fourth Edition • First Printing
SAFETY RULES
Do not place or attach overhanging loads to any
part of this machine.
Do not place ladders or scaffolds in the platform or
against any part of this machine.
Do not transport tools and materials unless they are
evenly distributed and can be safely handled by
person(s) in the platform.
Do not use the machine on a moving or mobile
surface or vehicle.
Do not modify or alter an aerial work platform
without prior written permission from the
manufacturer. Mounting attachments for holding
tools or other materials onto the platform,
toeboards or guard rail system can increase the
weight in the platform and the surface area of the
platform or the load.
Do not push the machine or other objects with the
boom.
Do not contact adjacent structures with the boom.
Do not tie the boom or platform to adjacent
structures.
Do not place loads outside the platform perimeter.
Fall Hazards
Occupants must wear a
safety belt or harness and
comply with applicable
governmental regulations.
Attach the lanyard to the
anchor provided in the
platform.
Do not sit, stand or climb on the platform guard
rails. Maintain a firm footing on the platform floor at
all times.
Be sure all tires are in good condition, air-filled
tires are properly inflated and lug nuts are properly
tightened.
Do not use the machine as a crane.
4 Z-34/22 IC Part No. 1000048
Do not climb down from the platform when raised.
Keep the platform floor clear of debris.
Lower the platform entry mid-rail or close the entry
gate before operating.
Fourth Edition • First Printing
Operator's Manual
SAFETY RULES
Collision Hazards
Be aware of limited sight
distance and blind spots
when driving or operating.
Be aware of the boom position when rotating the
turntable.
Check the work area for overhead obstructions or
other possible hazards.
Be aware of crushing hazards when grasping the
platform guard rail.
Operators must comply with employer, job site and
governmental rules regarding the use of personal
protective equipment.
Observe and use color-coded direction arrows on
the platform controls and drive chassis for drive
and steer functions.
Do not lower the boom unless the area below is
clear of personnel and obstructions.
Limit travel speed according to the condition of the
ground surface, congestion, slope, location of
personnel, and any other factors which may cause
collision.
Do not operate a boom in the path of any crane
unless the controls of the crane have been locked
out and/or precautions have been taken to prevent
any potential collision.
No stunt driving or horseplay while operating a
machine.
Component Damage Hazard
Do not use any battery or charger greater than 12V
to jump-start the engine.
Do not use the machine as a ground for welding.
Part No. 1000048 Z-34/22 IC 5
Operator's Manual Fourth Edition • First Printing
SAFETY RULES
Explosion and Fire Hazards
Do not start the engine if you smell or detect liquid
petroleum gas (LPG), gasoline, diesel fuel or other
explosive substances.
Do not refuel the machine with the engine running.
Refuel the machine and charge the battery only in
an open, well-ventilated area away from sparks,
flames and lighted tobacco.
Do not operate the machine in hazardous locations
or locations where potentially flammable or
explosive gases or particles may be present.
Do not spray ether into engines equipped with glow
plugs.
Damaged Machine Hazards
Do not use a damaged or malfunctioning machine.
Conduct a thorough pre-operation inspection of the
machine and test all functions before each work
shift. Immediately tag and remove from service a
damaged or malfunctioning machine.
Be sure all maintenance has been performed as
specified in this manual and the appropriate service
manual.
Bodily Injury Hazard
Do not operate the machine with a hydraulic oil or
air leak. An air leak or hydraulic leak can penetrate
and/or burn skin.
Always operate the machine in a well-ventilated
area to avoid carbon monoxide poisoning.
Improper contact with components under any cover
will cause serious injury. Only trained maintenance
personnel should access compartments. Access
by the operator is only advised when performing a
pre-operation inspection. All compartments must
remain closed and secured during operation.
Battery Safety
Burn Hazards
Batteries contain acid. Always wear protective
clothing and eyewear when working with batteries.
Avoid spilling or contacting battery acid. Neutralize
battery acid spills with baking soda and water.
Explosion Hazard
Keep sparks, flames and lighted tobacco away
from batteries. Batteries emit explosive gas.
Be sure all decals are in place and legible.
Be sure the operator’s, safety and responsibilities
manuals are complete, legible and in the storage
container located on the platform.
6 Z-34/22 IC Part No. 1000048
Electrocution Hazard
Avoid contact with electrical terminals.
Fourth Edition • First Printing
Decal Legend
Genie product decals use symbols, color coding
and signal words to identify the following:
Safety alert symbol—used to alert
personnel to potential personal
injury hazards. Obey all safety
messages that follow this symbol
to avoid possible injury or death.
Red—used to indicate the
presence of an imminently
hazardous situation which, if not
avoided, will result in death or
serious injury.
Operator's Manual
SAFETY RULES
Orange—used to indicate the
presence of a potentially
hazardous situation which, if not
avoided, could result in death or
serious injury.
Yellow with safety alert symbol—
used to indicate the presence of a
potentially hazardous situation
which, if not avoided, may cause
minor or moderate injury.
Yellow without safety alert
symbol—used to indicate the
presence of a potentially
hazardous situation which, if not
avoided, may result in property
damage.
Green—used to indicate operation
or maintenance information.
Part No. 1000048 Z-34/22 IC 7
Operator's Manual Fourth Edition • First Printing
Controls
Platform Control Panel
1 Drive enable switch
2 Drive enable indicator light
3 Auxiliary power switch
4 Platform level switch
5 Horn button
6 Primary boom extend/retract
switch
7 Red Emergency Stop button
8 Not used
9 Battery charge indicator
(option)
8 Z-34/22 IC Part No. 1000048
1 0 Machine not level indicator
light (if equipped)
11 Proportional control handle for
drive function and thumb
rocker for steer function
1 2 Platform overload indicator
light (if equipped)
1 3 Drive speed select switch
1 4 Gasoline/LPG models: Choke
switch
Diesel models: Glow plug
switch (option)
1 5 Engine idle (rpm) select
switch
· Rabbit & foot switch: foot
switch activated high idle
· Turtle: low idle
· Rabbit: high idle
1 6 Engine start switch
17 Gasoline/LPG models:
Gasoline/LPG select switch
1 8 Boom function speed
controller
1 9 Jib boom up/down switch
20 Secondary boom up/down
switch
2 1 Primary boom up/down switch
2 2 Turntable rotate switch
2 3 Platform rotate switch
Fourth Edition • First Printing
Operator's Manual
CONTROLS
Ground Control Panel
1 Turntable rotate switch
2 Platform rotate switch
3 Primary boom up/down
switch
4 Platform level switch
5 Primary boom extend/
retract switch
6 10A breaker for engine
electrical circuits
7 10A breaker for control
electrical circuits
8 Auxiliary power switch
Part No. 1000048 Z-34/22 IC 9
9 Gasoline/LPG models:
Water temperature gauge
Diesel models: Oil
temperature gauge
10 Travel alarm
11 Oil pressure gauge
1 2 Key switch for platform/off/
ground selection
13 Voltage gauge
1 4 Red Emergency Stop
button
1 5 Not used
16 Hour meter
17 Gasoline/LPG models:
Choke switch
Diesel models: Glow plug
switch (option)
1 8 Engine start switch
1 9 Function enable switch
2 0 Gasoline/LPG models: Fuel
select switch
2 1 Platform overload indicator
light (if equipped)
2 2 Jib boom up/down switch
2 3 Primary boom extend/
retract switch
Operator's Manual Fourth Edition • First Printing
Legend
1 Non-steer tire
2 Steer tire
3 Ground controls
4 Secondary boom
5 Primary boom
6 Jib boom
7 Platform controls
10 Z-34/22 IC Part No. 1000048
8 Platform
9 Lanyard anchorage point
10 Sliding mid-rail
11 Manual storage container
1 2 Foot switch
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