Genie Z-34 Bi-Energy, Z-22 Bi-Energy Operator's Manual

Operator’s Manual

with Maintenance Information

First Edition

Fifth Printing

Part No. 56011

Operator's Manual First Edition • Fifth Printing

Important

Read, understand and obey these safety rules and
operating instructions before operating this machine.
Only trained and authorized personnel shall be
permitted to operate this machine. This manual should
be considered a permanent part of your machine and
should remain with the machine at all times. If you
have any questions, call Genie Industries.

Contents

Page

Safety ........................................................................ 1

Controls ..................................................................... 7

Pre-operation Inspection............................................ 9

Maintenance ............................................................. 11

Function Tests .......................................................... 14

Workplace Inspection ............................................... 18

Operating Instructions .............................................. 19

Transport & Lifting Instructions ................................. 23

Decals ...................................................................... 26

Specifications ........................................................... 28

Contact us:

Internet: http://www.genielift.com
e-mail: [e-mail]

Copyright © 1998 by Genie Industries

First Edition: Fifth Printing, September 2002

"Genie" and "Z" are registered trademarks of
Genie Industries in the U.S.A. and many other
countries.

These machines comply with
ANSI/SIA 92.5-1992.

Printed on recycled paper

Printed in U.S.A.

Genie Z-34/22 Bi-Energy Part No. 56011

First Edition • Fifth Printing

Operator's Manual

Safety Rules

Danger

Failure to obey the instructions and
safety rules in this manual will
result in death or serious injury.

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator's
manual.

1 Avoid hazardous situations.
Know and understand the safety rules before

going on to the next section.

2 Always perform a pre-operation inspection.
3 Always perform function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.

You read, understand and obey:
Manufacturer's instructions and safety

rules—safety and operator's manuals
and machine decals

Employer's safety rules and worksite

regulations

Applicable governmental regulations

You are properly trained to safely operate the

machine.

Part No. 56011 Genie Z-34/22 Bi-Energy 1

Operator's Manual First Edition • Fifth Printing

SAFETY RULES

Electrocution Hazards

This machine is not electrically insulated and will
not provide protection from contact with or

proximity to electrical current.

Maintain safe distances from electrical power lines
and apparatus in accordance with applicable
governmental regulations and the following chart.

Voltage Minimum Safe
Phase to Phase Approach Distance

Feet Meters

0 to 300V Avoid Contact

300V to 50KV 10 3.05

50KV to 200KV 15 4.60

200KV to 350KV 20 6.10

350KV to 500KV 25 7.62

500KV to 750KV 35 10.67

750KV to 1000KV 45 13.72

Allow for platform movement, electrical line sway
or sag and beware of strong or gusty winds.

Tip-over Hazards

Occupants and equipment shall not exceed the
maximum platform capacity.

Maximum platform capacity 500 lbs 227 kg
Maximum occupants 2

Do not raise or extend the boom unless the
machine is on a firm, level surface.

Do not depend on the tilt alarm as a level indicator.
The tilt alarm sounds in the platform only when the
machine is on a severe slope.

If the tilt alarm sounds:
Do not extend, rotate or raise the boom above
horizontal. Move the machine to a firm, level
surface before raising the platform. If the tilt alarm
sounds when the platform is raised, use extreme
caution to retract the boom and lower the platform.
Do not rotate the boom while lowering. Move the
machine to a firm, level surface before raising the
platform.

Keep away from the machine if it contacts
energized power lines. Personnel on the ground or
in the platform must not touch or operate the
machine until energized power lines are shut off.

Do not operate the machine during lightning or
storms.

Do not use the machine as a ground for welding.

2 Genie Z-34/22 Bi-Energy Part No. 56011

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Operator's Manual

SAFETY RULES

Do not alter or disable the limit switches.

Do not drive over 0.6 mph / 1 km/h with the primary
boom raised or extended or the secondary boom
raised.

Do not use the platform controls to free a platform
that is caught, snagged or otherwise prevented
from normal motion by an adjacent structure. All
personnel must be removed from the platform
before attempting to free the platform using the
ground controls.

Do not operate the machine in strong or gusty
winds. Do not increase the surface area of the
platform or the load. Increasing the area exposed
to the wind will decrease machine stability.

Do not push off or pull
toward any object
outside of the platform.

Maximum allowable
side force - ANSI & CSA
150 lbs / 667 N

Maximum allowable
manual force - CE

90 lbs / 400 N

Do not alter or disable machine components that in
any way affect safety and stability.

Do not replace items critical to machine stability
with items of different weight or specification.

Do not modify or alter an aerial work platform.
Mounting attachments for holding tools or other
materials onto the platform, toeboards or guard rail
system can increase the weight in the platform and
the surface area of the platform or the load.

Do not place or attach overhanging loads to any
part of this machine.

Use extreme care and slow speeds while driving
the machine in the stowed position across uneven
terrain, debris, unstable or slippery surfaces and
near holes and drop-offs.

Do not drive the machine on or near uneven
terrain, unstable surfaces or other hazardous
conditions with the boom raised or extended.

Do not place ladders or scaffolds in the platform or
against any part of this machine.

Part No. 56011 Genie Z-34/22 Bi-Energy 3

Operator's Manual First Edition • Fifth Printing

SAFETY RULES

Do not use the machine on a moving or mobile
surface or vehicle.

Be sure all tires are in good condition and lug nuts
are properly tightened.

Do not use the machine as a crane.

Do not push the machine or other objects with the
boom.

Do not contact adjacent structures with the boom.

Do not tie the boom or platform to adjacent
structures.

Do not place loads outside the platform perimeter.

Explosion and Fire Hazards

Do not start the engine if you smell or detect liquid
petroleum gas (LPG), gasoline, diesel fuel or other
explosive substances.

Do not refuel the machine with the engine running.

Refuel the machine and charge the battery only in
an open, well-ventilated area away from sparks,
flames and lighted tobacco.

Fall Hazards

Occupants must wear a
safety belt or harness and
comply with applicable
governmental regulations.
Attach the lanyard to the
anchor provided in the
platform.

Do not sit, stand or climb on the platform guard
rails. Maintain a firm footing on the platform floor at
all times.

Do not climb down from the platform when raised.

Keep the platform floor clear of debris.

Do not operate the machine in hazardous
locations or locations where potentially flammable
or explosive gases or particles may be present.

4 Genie Z-34/22 Bi-Energy Part No. 56011

Lower the platform entry mid-rail or close the entry
gate before operating.

First Edition • Fifth Printing

Operator's Manual

SAFETY RULES

Collision Hazards

Be aware of limited sight
distance and blind spots
when driving or operating.

Be aware of boom position when rotating the
turntable.

Machine must be on a level surface or secured
before releasing the brakes.

Do not drive the machine with the remote brake
system released. If the travel alarm sounds when
not driving, the remote brake system is released.

Check the work area for overhead obstructions or
other possible hazards.

Do not lower the boom unless the area below is
clear of personnel and obstructions.

Limit travel speed according to the condition of the
ground surface, congestion, slope, location of
personnel, and any other factors which may cause
collision.

Do not operate a boom in the path of any crane
unless the controls of the crane have been locked
out and/or precautions have been taken to prevent
any potential collision.

No stunt driving or horseplay while operating a
machine.

Be aware of crushing hazards when grasping the
platform guard rail.

It is recommended that operators wear an approved
hard hat when operating the machine.

Observe and use color-coded direction arrows on
the platform controls and drive chassis for drive
and steer functions.

Damaged Machine Hazards

Do not use a damaged or malfunctioning machine.

Conduct a thorough pre-operation inspection of
the machine and test all functions before each
work shift. Immediately tag and remove from
service a damaged or malfunctioning machine.

Be sure all maintenance has been performed as
specified in this manual and the

Bi-Energy Service Manual.

Be sure all decals are in place and legible.

Be sure the operator’s, safety and responsibilities
manuals are complete, legible and in the storage
container located on the platform.

Genie Z-34/22

Part No. 56011 Genie Z-34/22 Bi-Energy 5

Operator's Manual First Edition • Fifth Printing

SAFETY RULES

Component Damage Hazards

Do not use any battery or charger greater than
12V to jump-start the engine.

Do not use the machine as a ground for welding.

Bodily Injury Hazard

Do not operate the machine with a hydraulic oil or
air leak. An air leak or hydraulic leak can penetrate
and/or burn skin.

When the engine is running, operate the machine
in a well-ventilated area to avoid carbon monoxide
poisoning.

Battery Safety
Burn Hazards

Batteries contain acid. Always wear protective
clothing and eyewear when working with batteries.

Avoid spilling or contacting battery acid. Neutralize
battery acid spills with baking soda and water.

Explosion Hazard

Keep sparks, flames and lighted tobacco away
from batteries. Batteries emit explosive gas.

Electrocution Hazard

Avoid contact with electrical terminals.

Decal Legend

Genie product decals use symbols, color coding
and signal words to identify the following:

Safety alert symbol—used to alert
personnel to potential personal
injury hazards. Obey all safety
messages that follow this symbol
to avoid possible injury or death.

Red—used to indicate the
presence of an imminently
hazardous situation which, if not
avoided, will result in death or
serious injury.

Orange—used to indicate the
presence of a potentially
hazardous situation which, if not
avoided, could result in death or
serious injury.

Yellow with safety alert symbol—
used to indicate the presence of a
potentially hazardous situation
which, if not avoided, may cause
minor or moderate injury.

Yellow without safety alert
symbol—used to indicate the
presence of a potentially
hazardous situation which, if not
avoided, may result in property
damage.

6 Genie Z-34/22 Bi-Energy Part No. 56011

Green—used to indicate operation
or maintenance information.

First Edition • Fifth Printing

Operator's Manual

Controls

Platform Control Panel

1 Drive enable switch
2 Drive enable indicator light
3 Auxiliary power switch
4 Platform level switch
5 Horn button
6 Primary boom extend/retract

switch
7 Red Emergency Stop button
8 Not used
9 Battery charge indicator

(option)

Part No. 56011 Genie Z-34/22 Bi-Energy 7

10 Proportional control handle for

drive function and thumb

rocker for steer function
11 Glow plug switch (option)
12 Engine idle (rpm) select

switch

· Rabbit and foot switch: foot
switch activated high idle

· Turtle: low idle

· Rabbit: high idle and

quickest battery charging

13 Engine start switch

14 Boom function speed

controller
15 Jib boom up/down switch
16 Low battery indicator light
17 Secondary boom up/down

switch
18 Primary boom up/down

switch
19 Turntable rotate switch
20 Platform rotate switch

Operator's Manual First Edition • Fifth Printing

CONTROLS

Ground Control Panel

1 Turntable rotate switch
2 Platform rotate switch
3 Primary boom up/down switch
4 Platform level switch
5 Primary boom extend/retract switch
6 10A breaker for engine electrical circuits
7 10A breaker for control electrical circuits
8 Auxiliary power switch
9 Not used
10 Travel alarm
11 Key switch for platform/off/ground selection
12 Red Emergency Stop button

8 Genie Z-34/22 Bi-Energy Part No. 56011

13 10A breaker for controls return electrical

circuits
14 Hour meter
15 Glow plug switch (option)
16 Function enable switch
17 Engine start switch
18 Engine idle (rpm) select switch

· turtle: low idle

· rabbit: high idle and quickest battery

charging
19 Remote brake release
20 Jib boom up/down switch
21 Secondary boom up/down switch

First Edition • Fifth Printing

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator's
manual.

1 Avoid hazardous situations.

2 Always perform a pre-operation

inspection.

Know and understand the pre-operation

inspection before going on to the next
section.

3 Always perform function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.

Operator's Manual

Pre-operation Inspection

Fundamentals

It is the responsibility of the operator to perform a
pre-operation inspection and routine maintenance.

The pre-operation inspection is a visual inspection
performed by the operator prior to each work shift.
The inspection is designed to discover if anything
is apparently wrong with a machine before the
operator performs the function tests.

The pre-operation inspection also serves to
determine if routine maintenance procedures are
required. Only routine maintenance items
specified in this manual may be performed by the
operator.

Refer to the list on the next page and check each
of the items and locations for modifications,
damage or loose or missing parts.

A damaged or modified machine must never be
used. If damage or any variation from factory
delivered condition is discovered, the machine
must be tagged and removed from service.

Repairs to the machine may only be made by a
qualified service technician, according to the
manufacturer's specifications. After repairs are
completed, the operator must perform a
pre-operation inspection again before going on to
the function tests.

Part No. 56011 Genie Z-34/22 Bi-Energy 9

Scheduled maintenance inspections shall be
performed by qualified service technicians,
according to the manufacturer's specifications and
the requirements listed in the responsibilities
manual.

Operator's Manual First Edition • Fifth Printing

PRE-OPERATION INSPECTION

Pre-operation Inspection

o Be sure that the operator's, safety and

responsibilities manuals are complete, legible
and in the storage container located on the
platform.

o Be sure that all decals are legible and in place.

See Decals section.

o Check for engine oil leaks and proper fluid

level. Add oil if needed. See Maintenance
section.

o Check for engine coolant leaks and proper fluid

level. Add coolant if needed. See Maintenance
section.

o

Check for hydraulic oil leaks and proper oil

level. Add oil if needed. See Maintenance
section.

o

Check for battery fluid leaks and proper fluid

level. Add distilled water if needed. See
Maintenance section.

o Check for proper tire pressure. Add air if

needed. See Maintenance section.

o Platform entry mid-rail/gate
o Beacon and alarms (if equipped)

Check entire machine for:

o Cracks in welds or structural components
o Dents or damage to machine

o Be sure that all structural and other critical

components are present and all associated
fasteners and pins are in place and properly
tightened.

o After you complete your inspection, be sure

that all compartment covers are in place and
latched.

Check the following components or areas for
damage, modifications and improperly installed or
missing parts:

o Electrical components, wiring and electrical

cables

o Hydraulic power units, hoses,

fittings, cylinders and manifolds

o Generator, belts and related components
o Fuel and hydraulic tanks
o Drive and turntable motors and torque hubs
o Boom wear pads
o Tires and wheels
o Engine and related components
o Limit switches, alarms and horn
o Nuts, bolts and other fasteners

10 Genie Z-34/22 Bi-Energy Part No. 56011

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Observe and Obey:

Only routine maintenance items specified in

this manual shall be performed by the operator.

Operator's Manual

Maintenance

Check the Hydraulic Oil Level

Maintaining the hydraulic oil at the proper level is
essential to machine operation. Improper hydraulic
oil levels can damage hydraulic components. Daily
checks allow the inspector to identify changes in
oil level that might indicate the presence of
hydraulic system problems.

Scheduled maintenance inspections shall be

completed by qualified service technicians,
according to the manufacturer's specifications
and the requirements specified in the
responsibilities manual.

Maintenance Symbols Legend

The following symbols have been
used in this manual to help
communicate the intent of the
instructions. When one or more of
the symbols appear at the
beginning of a maintenance
procedure, it conveys the meaning
below.

Indicates that tools will be required
to perform this procedure.

1 Be sure the boom is in the stowed position.
2 Visually inspect the oil level in the hydraulic

tank.

Result: The hydraulic oil level should be within

the FULL and ADD marks on the hydraulic tank.

3 Add oil if necessary.

Hydraulic oil specifications

Hydraulic oil type Refer to machine decal

Indicates that new parts will be
required to perform this procedure.

Part No. 56011 Genie Z-34/22 Bi-Energy 11

Operator's Manual First Edition • Fifth Printing

MAINTENANCE

Check the Engine Oil Level

Maintaining the proper engine oil level is essential
to good engine performance and service life.
Operating the machine with an improper oil level
can damage engine components.

Check the oil level with the
engine off.

1 Check the oil level dipstick.

Result: The oil level should be at the FULL mark

on the dipstick.

2 Add oil if necessary.

Kubota Engine Z482-E

Oil viscosity requirements 10W-40

Engine oil should have properties of API classification
CC/SE, CD/SE, CC/SF or CD/SF grades. Units ship
with 10W-40 SG/CC

Check the Batteries

Proper battery condition is essential to good engine
performance and operational safety. Improper fluid
levels or damaged cables and connections can
result in engine component damage and hazardous
conditions.

Bodily injury hazard. Batteries
contain acid. Avoid spilling or
contacting battery acid. Neutralize
battery acid spills with baking
soda and water.

Charging the batteries with the
engine does not fully charge the
batteries. Periodically, use the AC
battery charger to fully charge the
batteries.

Perform this test after fully
charging the batteries.

1 Put on protective clothing and eye wear.

Check the Engine Coolant Level

Maintaining the engine coolant at the proper level
is essential to engine service life. Improper coolant
level will affect the engine's cooling capability and
damage engine components. Daily checks will
allow the inspector to identify changes in coolant
level that might indicate cooling system problems.

1 Check the fluid level in the coolant recovery

tank. Add fluid as needed.

Result: The fluid level should be at the

FULL mark.

2 Be sure that the battery cable connections are

tight and free of corrosion.
3 Be sure the battery hold-down bracket is tight.
4 Remove the battery vent caps.
5 Check the battery acid level. If needed,

replenish with distilled water to the bottom of

the battery fill tube. Do not overfill.
6 Install the vent caps.

12 Genie Z-34/22 Bi-Energy Part No. 56011

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Operator's Manual

MAINTENANCE

Check the Tire Pressure

This procedure does not need
to be performed on machines
equipped with the foam-filled
tire option.

Bodily injury hazard. An over­inflated tire can explode and may
cause death or serious injury.

Tip-over hazard. Do not use
temporary flat tire repair products.

To safeguard maximum stability, achieve
optimum machine handling and minimize tire
wear, it is essential to maintain proper pressure
in all air-filled tires.

1 Check each tire with an air pressure gauge and

add air as needed.

Tire specifications

Scheduled Maintenance

Maintenance performed quarterly, annually and
every two years must be completed by a person
trained and qualified to perform maintenance on this
machine according to the procedures found in the
service manual for this machine.

Machines that have been out of service for more
than three months must receive the quarterly
inspection before they are put back into service.

Industrial tire 9-14.5 LT

100 psi (6.89 bar)

Rough terrain tire 10-16.5 NHS

45 psi (3.1 bar)

Part No. 56011 Genie Z-34/22 Bi-Energy 13

Operator's Manual First Edition • Fifth Printing

Function Tests

1 Select a test area that is firm, level and free of

obstruction.

At the Ground Controls

2 Turn the key switch to ground control.
3 Pull out the red Emergency Stop button to

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator's

manual.
1 Avoid hazardous situations.
2 Always perform a pre-operation

inspection.

3 Always perform function tests prior to

use.

Know and understand the function tests

before going on to the next section.

4 Inspect the workplace.
5 Only use the machine as it was intended.

Fundamentals

The function tests are designed to discover any
malfunctions before the machine is put into service.
The operator must follow the step-by-step
instructions to test all machine functions.

A malfunctioning machine must never be used. If
malfunctions are discovered, the machine must be
tagged and removed from service. Repairs to the
machine may only be made by a qualified service
technician, according to the manufacturer's
specifications.

the on position.

Result: The beacon (if equipped) should flash.

4 Start the engine. See Operating Instructions

section.

Test the Emergency Stop

5 Push in the red Emergency Stop button to the

off position.

Result: The engine should turn off and all

functions should not operate.

6 Pull out the red Emergency Stop button to

the on position.

Test the Machine Functions

7 Do not hold the function enable switch to either

side. Attempt to activate each boom and
platform function toggle switch.

Result: All boom and platform functions should

not operate.

8 Hold the function enable switch to either side

and activate each boom and platform function
toggle switch.

Result: All boom and platform functions should

operate through a full cycle. The descent alarm
(if equipped) should sound while the boom is
lowering.

Machines equipped with Platform Level Control
Disable Function: The platform level toggle switch
will not operate when the primary boom is raised
past the drive speed limit switch.

After repairs are completed, the operator must
perform a pre-operation inspection and function
tests again before putting the machine into service.

14 Genie Z-34/22 Bi-Energy Part No. 56011

First Edition • Fifth Printing

Operator's Manual

FUNCTION TESTS

Test the Tilt Sensor

9 Turn the key switch to platform control. Pull out

the platform red Emergency Stop button to the

on position.

10 Open the ground control side turntable cover and

locate the tilt sensor.

11 Press down one side of the tilt

sensor and hold for 5 seconds.
Result: The alarm, located in the

platform, should sound.

Test Auxiliary Controls

12 Turn the key switch to ground control.
13 Pull out the red Emergency Stop button to the

on position.

14 Simultaneously hold the auxiliary power switch

on and activate each boom function toggle

switch.

Note: To conserve battery power, test each
function through a partial cycle.

Result: All boom functions should operate.

Test the Emergency Stop

18 Push in the platform red Emergency Stop button

to the off position.

Result: The engine should turn off and all

functions should not operate.

19 Pull out the red Emergency Stop button to

the on position.

Test the Horn

20 Push the horn button.

Result: The horn should sound.

Test the Foot Switch

21 Press down the foot switch and attempt to start

the engine by moving the start toggle switch to
either side.

Result: The engine should not start.

22 Do not press down the foot switch. Test each

machine function.

Result: The machine functions should not

operate.

At the Platform Controls

15 Turn the key switch to platform control.
16 Pull out the red Emergency Stop button to

the on position.
Result: The beacon (if equipped) should flash.

17 Start the engine. See Operating Instructions

section.

Part No. 56011 Genie Z-34/22 Bi-Energy 15

Test Machine Functions

23 Press down the foot switch.
24 Activate each machine function control handle

or toggle switch.

Result: All boom/platform functions should

operate through a full cycle.

Note: Control the speed of boom functions by
adjusting the boom function speed controller.
Drive and steer functions are not affected by the
boom function speed controller.

Machines equipped with Platform Level Control
Disable Function: The platform level toggle switch
will not operate when the primary boom is raised
past the drive speed limit switch.

Operator's Manual First Edition • Fifth Printing

FUNCTION TESTS

Test the Steering

25 Press down the foot switch.
26 Depress the thumb rocker switch on top of the

drive control handle in the direction identified

by the blue triangle on the control panel.
Result: The steer wheels should turn in the

direction that the blue triangles point on the

drive chassis.

27 Depress the thumb rocker switch in the

direction identified by the yellow triangle on the

control panel.
Result: The steer wheels should turn in the

direction that the yellow triangles point on the

drive chassis.

Test Drive and Braking

28 Press down the foot switch.
29 Slowly move the drive control handle in the

direction indicated by the blue arrow on the

control panel until the machine begins to move,

then return the handle to the center position.
Result: The travel alarm should sound. The

machine should move in the direction that the

blue arrow points on the drive chassis, then

come to an abrupt stop.

30 Slowly move the drive control handle in the

direction indicated by the yellow arrow on the

control panel until the machine begins to move,

then return the handle to the center position.

Test Limited Drive Speed

31 Press down the foot switch.
32 Raise the primary boom 1 foot / 30 cm.
33 Slowly move the drive control handle to the full

drive position.

Result: The maximum achievable drive speed

with the primary boom raised should not

exceed 1 foot / 30 cm per second.
34 Lower the boom to the stowed position.
35 Raise the secondary boom 1 foot / 30 cm.
36 Slowly move the drive control handle to the full

drive position.

Result: The maximum achievable drive speed

with the secondary boom raised should not

exceed 1 foot / 30 cm per second.
37 Lower the boom to the stowed position.
38 Extend the primary boom 1 foot / 30 cm.
39 Slowly move the drive control handle to the full

drive position.

Result: The maximum achievable drive speed

with the primary boom extended should not

exceed 1 foot / 30 cm per second.
If the drive speed with the primary boom raised or

extended or the secondary boom raised exceeds
1 foot / 30 cm per second, immediately tag and
remove the machine from service.

Result: The travel alarm should sound. The

machine should move in the direction that the
yellow arrow points on the drive chassis, then
come to an abrupt stop.

Note: The brakes must be able to hold the machine
on any slope it is able to climb.

16 Genie Z-34/22 Bi-Energy Part No. 56011

First Edition • Fifth Printing

Operator's Manual

FUNCTION TESTS

Test the Drive Enable System

40 Press down the foot switch and retract the

primary boom to the stowed position.

41 Rotate the turntable until the boom moves past

one of the non-steer wheels.

Result: The drive enable

indicator light should come
on and remain on while the
boom is anywhere in the
range shown.

42 Move the drive control handle off center.

Result: The drive function should not operate.

43 Move and hold the drive enable toggle switch up

or down and slowly move the drive control
handle off center.

Result: The drive function should operate.

Note: When the drive enable system is in use, the
machine may drive in the opposite direction that the
drive and steer control handle is moved.

Use the color-coded
direction arrows on the

Blue

platform controls and the
drive chassis to identify the
direction of travel.

Yellow

Test Auxiliary Controls

44 Press down the foot switch.
45 Simultaneously hold the auxiliary power switch

on and activate each function control handle or

toggle switch.
Note: To conserve battery power, test each

function through a partial cycle.

Result: All boom and steer functions should

operate. The drive function should not operate

with auxiliary power.

Test the Lift/Drive Select Function
(if equipped)

46 Press down the foot switch.
47 Move the drive control handle off center and

activate a boom function toggle switch.

Result: No boom functions should operate. The

machine will move in the direction indicated on

the control panel.

Part No. 56011 Genie Z-34/22 Bi-Energy 17

Operator's Manual First Edition • Fifth Printing

Workplace Inspection

Workplace Inspection

Be aware of and avoid the following hazardous
situations:

· drop-offs or holes

· bumps, floor obstructions or debris

· overhead obstructions and high voltage

Do Not Operate Unless:

conductors

You learn and practice the principles of safe

machine operation contained in this operator's

manual.
1 Avoid hazardous situations.
2 Always perform a pre-operation

inspection.

3 Always perform function tests prior to use.

4 Inspect the workplace.
Know and understand the workplace

inspection before going on to the next

section.

5 Only use the machine as it was intended.

Fundamentals

The workplace inspection helps the operator
determine if the workplace is suitable for safe
machine operation. It should be performed by the
operator prior to moving the machine to the
workplace.

· hazardous locations

· inadequate surface support to withstand all load

forces imposed by the machine

· wind and weather conditions

· the presence of unauthorized personnel

· other possible unsafe conditions

It is the operator's responsibility to read and
remember the workplace hazards, then watch for
and avoid them while moving, setting up and
operating the machine.

18 Genie Z-34/22 Bi-Energy Part No. 56011

First Edition • Fifth Printing

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator's

manual.
1 Avoid hazardous situations.
2 Always perform a pre-operation

inspection.
3 Always perform function tests prior to use.
4 Inspect the workplace.

5 Only use the machine as it was intended.

Operator's Manual

Operating Instructions

Introduction

This machine can be operated with or without the
engine running.

Starting the Engine

1 At the ground controls, turn the key switch to

the desired position.

2 Be sure both ground and platform control red

Emergency Stop buttons are pulled out to the
on position.

3 Move the engine start toggle switch to either

side. If the engine fails to start or dies, the
restart delay will disable the start switch for
3 seconds.

If the engine fails to start after 15 seconds of
cranking, determine the cause and repair any
malfunction. Wait 60 seconds before trying to start
again.

In cold conditions, hold the glow plug switch to
either side and then start the engine.

Fundamentals

The Operating Instructions section provides
instructions for each aspect of machine operation.
It is the operator's responsibility to follow all the
safety rules and instructions in the operator's,
safety and responsibilities manuals.

Using the machine for anything other than lifting
personnel and tools to an aerial work site is unsafe
and dangerous.

Only trained and authorized personnel should be
permitted to operate a machine. If more than one
operator is expected to use a machine at different
times in the same work shift, they must all be
qualified operators and are all expected to follow all
safety rules and instructions in the operator's,
safety and responsibilities manuals. That means
every new operator should perform a pre-operation
inspection, function tests, and a workplace
inspection before using the machine.

In extreme cold conditions, 20°F / -6°C and below,
hold the glow plug switch to either side for 10
seconds and then start the engine. Warm the
engine (use low idle) for 5 minutes to prevent
hydraulic system damage.

Part No. 56011 Genie Z-34/22 Bi-Energy 19

Operator's Manual First Edition • Fifth Printing

OPERATING INSTRUCTIONS

Emergency Stop

Push in the red Emergency Stop button to the off
position at the ground or platform controls to stop
all machine functions and turn the engine off.

Repair any function that operates when the red
Emergency Stop button is pushed in.

Selecting and operating the ground controls will
override the platform red Emergency Stop button.

Operation from Ground

1 Turn the key switch to ground control.
2 Pull out the red Emergency Stop button to

the on position.

To Position Platform

1 Hold the function enable switch to either side.
2 Move the appropriate toggle switch according to

the markings on the control panel.

Drive and steer functions are not available from the
ground controls.

Machines equipped with Platform Level Control
Disable Function: The platform level toggle switch
will not operate when the primary boom is raised
past the drive speed limit switch.

To Steer

1 Press down the foot switch.
2 Turn the steer wheels with the thumb rocker

switch located on top of the drive control
handle.

Use the color-coded direction arrows on the
platform controls and the drive chassis to identify
the direction the wheels will turn.

To Drive

1 Press down the foot switch.
2 Increase speed: Slowly move the drive control

handle off center.

Decrease speed: Slowly move the drive control

handle toward center.

Stop: Return the drive control handle to center

or release the foot switch.

Use the color-coded direction arrows on the
platform controls and the drive chassis to identify
the direction the machine will travel.

Machine travel speed is restricted when the booms
are raised or extended.

Operation from Platform

1 Turn the key switch to platform control.
2 Pull out both ground and platform red

Emergency Stop buttons to the on position.

To Position Platform

1 Press down the foot switch.
2 Slowly move the appropriate function control

handle or toggle switch according to the
markings on the control panel.

Machines equipped with Platform Level Control
Disable Function: The platform level toggle switch
will not operate when the primary boom is raised
past the drive speed limit switch.

20 Genie Z-34/22 Bi-Energy Part No. 56011

First Edition • Fifth Printing

Operator's Manual

OPERATING INSTRUCTIONS

Drive Enable

Light on indicates that the boom has moved just
past either non-steer wheel and drive function has
been interrupted.

To drive, hold the drive enable switch to either
side and slowly move the drive control handle off
center.

Be aware that the machine may move in the
opposite direction that the drive and steer controls
are moved.

Always use the color-coded direction arrows on
the platform controls and the drive chassis to
identify the direction the machine will travel.

Low Battery Indicator Light

Flashing light indicates battery power is low and
the batteries need to be charged. Running the
engine will charge the batteries.

Light on indicates the batteries are fully discharged.
Run the engine to charge the batteries.

Note: Charging the batteries with the engine does
not fully charge the batteries. Use the AC charger
to fully charge the batteries at the end of machine
use.

Note: Machines equipped with Low Voltage
Interrupt Option will lose primary and secondary
boom lift functions when batteries are fully
discharged.

Engine Idle Select (rpm)

Select engine idle (rpm) using the symbols on the
control panel. Engine idle speed does not affect
machine function speed.

· Rabbit and foot switch symbol:
foot switch activated high idle

· Turtle symbol: low idle and slow battery
charging

· Rabbit symbol: high idle and quickest battery
charging

At high idle, the engine supplies enough power for
charging and for machine functions. At low idle,
machine functions will use battery power.

Auxiliary Controls

Use auxiliary power if the primary power source
fails.

1 Turn the key switch to ground or platform

control.

2 Pull out the red Emergency Stop button to the

on position.

3 Press down the foot switch when operating the

auxiliary controls from the platform.

4 Simultaneously hold the auxiliary power switch

on and activate the desired function.

Part No. 56011 Genie Z-34/22 Bi-Energy 21

The drive function will not operate with auxiliary
power.

Operator's Manual First Edition • Fifth Printing

OPERATING INSTRUCTIONS

Stopping the Engine

Push in the red Emergency Stop button and turn
the key switch to the off position.

Charging the Batteries

Use the engine or the AC battery charger to
recharge the batteries.

Charging the Batteries with the Engine

Running the engine will automatically charge the
batteries. At high idle, the engine supplies enough
power for charging and for machine functions. At
low idle, machine functions will use battery power.

All lift and drive functions can be operated while
the engine is running.

The battery charge indicator will reset when the
engine has been turned off for 2-3 minutes.

Charging the batteries with the engine does not
fully charge the batteries. Periodically, use the AC
battery charger to fully charge the batteries.

Charging the Batteries with the AC Charger

After Each Use

1 Select a safe parking location—firm level

surface, clear of obstruction and traffic.

2 Retract and lower the boom to the stowed

position.

3 Rotate the turntable so that the boom is

between the non-steer wheels.

4 Turn the key switch to the off position and

remove the key to secure from unauthorized
use.

5 Chock the wheels.
6 Charge the batteries (if necessary).

Be sure the engine is not running.
Use the AC battery charger included with the

machine for overnight charging. The charger shuts
off automatically.

Periodically, use the AC battery charger to fully
charge the batteries.

22 Genie Z-34/22 Bi-Energy Part No. 56011

First Edition • Fifth Printing

Transport & Lifting Instructions

Observe and Obey:

The transport vehicle must be parked on a level

surface.

The transport vehicle must be secured to

prevent rolling while the machine is being
loaded.

Be sure the vehicle capacity, loading surfaces

and chains or straps are sufficient to withstand
the machine weight. See serial plate.

The machine must be on a level surface or

secured before releasing the brakes.

Operator's Manual

Free-wheel Configuration for
Winching

1 Chock the wheels to prevent the machine from

rolling.

2 Release the non-steer wheel brakes by turning

over the torque hub disconnect caps (see
below).

Machines with remote brake switch:

Plug the switch into the adaptor at the ground
control box. Apply the remote brake release
switch while winching the machine.

3 Be sure the winch line is properly secured to

the drive chassis tie points and the path is
clear of all obstructions.

After the machine is loaded:
1 Chock the wheels to prevent the machine from

rolling.

Be sure the turntable is secured with the

turntable rotation lock before transporting. Be
sure to unlock the turntable for operation.

2 Apply the non-steer wheel brakes by turning

over the torque hub disconnect caps (see
below).

Towing a Genie Z-34/22 Bi-Energy machine is not
recommended. If the machine must be towed, do
not exceed 2 mph / 3.2 km/h.

Disengage
Position

Engage
Position

Remote brake switch

Part No. 56011 Genie Z-34/22 Bi-Energy 23

Operator's Manual First Edition • Fifth Printing

TRANSPORT & LIFTING INSTRUCTIONS

Securing to Truck or Trailer for
Transit

Always chock the machine wheels in preparation
for transport.

Turn the key switch to the off position and remove
the key before transporting.

Inspect the entire machine for loose or unsecured
items.

Securing the Chassis

Use the tie points on the drive chassis for
anchoring down to the transport surface.

Use chains or straps of ample load capacity.

Use a minimum of 4 chains.

Adjust the rigging to prevent damage to the chains.

Securing the Platform

Make sure the jib and platform are in the stowed
position.

Place a block under the edge of the platform
beneath the platform entry.

Secure the platform with a nylon strap placed over
the platform mount near the platform rotator (see
below). Do not use excessive downward force when
securing the boom section.

24 Genie Z-34/22 Bi-Energy Part No. 56011

First Edition • Fifth Printing

Operator's Manual

TRANSPORT & LIFTING INSTRUCTIONS

Lifting Instructions

Fully lower and retract the boom. Fully lower the jib.
Remove all loose items on the machine.

Determine the center of gravity of your machine
using the table and the picture on this page.

Observe and Obey:

Only qualified riggers should rig and lift the

machine.

Be sure the crane capacity, loading surfaces

and straps or lines are sufficient to withstand
the machine weight. See serial plate.

Attach the rigging only to the designated lifting
points on the machine. There are four lifting points
on the chassis.

Adjust the rigging to prevent damage to the
machine and to keep the machine level.

X Axis 35.9 in 91.3 cm

Y Axis 33.3 in 84.7 cm

Part No. 56011 Genie Z-34/22 Bi-Energy 25

Operator's Manual First Edition • Fifth Printing

Decals

Decal Inspection

Use the pictures on the next page to verify that all
decals are legible and in place.

Below is a numerical list with quantities and
descriptions.

Part No. Decal Description Quantity

27564 Danger - Electrocution Hazard 2
28157 Label - Dexron 1
28159 Label - Diesel 1
28161 Danger - Crushing Hazard 3
28162 Warning - Bodily Injury Hazard 1
28164 Notice - Hazardous Materials 1
28165 Notice - Foot Switch 1
28171 Label - No Smoking 2
28174 Label - Power to Platform, 230V 2
28175 Caution - Compartment Access 1
28176 Notice - Missing Manuals 1
28177 Warning - Platform Rotate 2
28181 Warning - No Step or Ride 1
28235 Label - Power to Platform, 115V 2
28236 Warning - Failure To Read . . . 1
31060 Danger - Tip-over Hazard, Interlock 4
31508 Notice - Power to Charger 1
31785 Notice - Battery Charger Instructions 2
31788 Danger - Battery/Charger Safety 2
32700 Danger - Safety Rules 2
33952 Danger - Tilt-Alarm 1
37051 Notice - Max Side Force, 150 lbs / 667 N 1
37052 Notice - Maximum Load, 500 lbs / 227 kg 1
37053 Arrow - Blue 1
37054 Arrow - Yellow 1
37055 Triangle- Blue 2
37056 Triangle - Yellow 2

Part No. Decal Description Quantity

38110 Label - Travel Alarm 1
38111 Warning - Brake Release 1
38112 Caution - Collision Hazard 1
40299 Notice - Battery Connection Diagram 2
40300 Danger - Tip-over Hazard 2
40434 Label - Lanyard Anchorage 2
41971 Label - Tire Pressure 4
43658 Power to Charger, 230V 1
43663 Notice - Function Enable 1
44980 Power to Charger, 115V 1
44981 Label - Airline to Platform 2
44986 Notice - Max Manual Force, 90 lbs / 400 N 1
52435 Ground Control Panel 1
52436 Platform Control Panel 1
52437 Notice - Kubota Diesel Specifications 1
52597 Notice - Operating Instructions 2
52664 Label - Controller Status Indicator Light 1
52968 Cosmetic - Genie Boom 1
62924 Cosmetic - Genie Z-34/22 Bi-Energy 2
62930 Cosmetic - Genie Z-34/22 1
72092 Ground Control Panel 1
72093 Platform Control Panel 1
72833 Label - Open 2
82366 Label - Chevron Rykon 1

26 Genie Z-34/22 Bi-Energy Part No. 56011

First Edition • Fifth Printing

Operator's Manual

DECALS

Ground

Controls

Side

Engine Side

Platform

Drive
Chassis - T op

Shading indicates
decal is hidden from
view, i.e. under covers

Part No. 56011 Genie Z-34/22 Bi-Energy 27

Operator's Manual First Edition • Fifth Printing

Specifications

Height, working maximum 40 ft 8 in 12.4 m

Height, platform maximum 34 ft 8 in 10.6 m

Height, stowed maximum 6 ft 7 in 2 m

Horizontal reach maximum 22 ft 4 in 6.8 m

Width 5 ft 8 in 1.7 m

Length, stowed 18 ft 6 in 5.6 m

Maximum load capacity 500 lb 227 kg

Wheelbase 6 ft 2 in 1.9 m

Turning radius (outside) 13 ft 1 in 4 m

Turning radius (inside) 5 ft 8 in 1.7 m

Ground clearance 53/4 in 14.6 cm

Turntable rotation (degrees) 355°

Turntable tailswing 0

Power source 8 Group-4H,

6V 315AH Batteries

with Kubota Z482 engine

Drive speeds 3.7 mph 5.9 km/h
(maximum) 40 ft/7.5 sec 12.2 m/7.5 sec

Booms 0.6 mph 1.0 km/h
raised or extended 40 ft/40 sec 12.2 m/40 sec

Gradeability (boom stowed) 30%
Controls 24V DC proportional
Platform dimensions, 56 in x 30 in

(length x width) 1.4 m x 76 cm
Platform leveling self-leveling
Platform rotation 160°
AC outlet in platform standard
Hydraulic pressure (maximum) 3200 psi

(boom functions) 220.7 bar
Tires size

standard 9-14.5
optional 10-16.5NHS

Airborne noise emissions 80 dB
Maximum sound level at normal operating workstations
(A-weighted)

Weight See Serial Plate
(Machine weights vary with option configurations)

Continuous improvement of our products is a Genie

policy. Product specifications are subject to change

without notice or obligation.

28 Genie Z-34/22 Bi-Energy Part No. 56011

California Proposition 65

WARNING

The exhaust from this product contains chemicals

known to the State of California to cause cancer,

birth defects or other reproductive harm.

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