Genie Z34N, Z-22, Z-22N User Manual

Before serial number Z34N-2101 and Z34-1735:

Incorrect operation can result from use of this manual on machines that have not been updated
according to Genie Campaign Bulletin 070001. Death or Serious Injury can result.

This manual only applies to machines that have been updated according to Genie Campaign
Bulletin 070001. Contact Genie Industries for information on this bulletin.

After serial number Z34N-2100 and Z-34-1734:

Genie Campaign Bulletin 070001 does not apply to these machines.

Operator’s Manual

with Maintenance Information

Second Edition

Ninth Printing

Part No. 43654

Operator's Manual Second Edition • Ninth Printing

Important

Read, understand and obey these safety rules and
operating instructions before operating this machine.
Only trained and authorized personnel shall be
permitted to operate this machine. This manual should
be considered a permanent part of your machine and
should remain with the machine at all times. If you
have any questions, call Genie Industries.

Contents

Page

Safety ........................................................................ 1

Controls ..................................................................... 8

Pre-operation Inspection........................................... 10

Maintenance............................................................. 12

Function Tests..........................................................14

Workplace Inspection ...............................................19

Operating Instructions .............................................. 20

Transport & Lifting Instructions ................................. 25

Decals ......................................................................28

Specifications ...........................................................30

Contact us:

Internet: http://www.genielift.com
e-mail: [e-mail]

Copyright © 1996 by Genie Industries

First Edition: Third Printing, July 1996
Second Edition: Ninth Printing, June 2007
"Genie" and "Z" are registered trademarks of

Genie Industries in the U.S.A. and many other
countries.

These machines comply with
ANSI/SIA 92.5-1992.

Printed on recycled paper

Printed in U.S.A.

Genie Z-34/22 & Genie Z-34/22N Part No. 43654

Second Edition • Ninth Printing

Operator's Manual

Safety Rules

Danger

Failure to obey the instructions and
safety rules in this manual will
result in death or serious injury.

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator's
manual.

1 Avoid hazardous situations.
Know and understand the safety rules before

going on to the next section.

2 Always perform a pre-operation inspection.
3 Always perform function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.

You read, understand and obey:
Manufacturer's instructions and safety

rules—safety and operator's manuals
and machine decals

Employer's safety rules and worksite

regulations

Applicable governmental regulations
You are properly trained to safely operate the

machine.

Part No. 43654 Genie Z-34/22 & Genie Z-34/22N 1

Operator's Manual Second Edition • Ninth Printing

SAFETY RULES

Electrocution Hazards

This machine is not electrically insulated and will
not provide protection from contact with or

proximity to electrical current.

Maintain safe distances from electrical power lines
and apparatus in accordance with applicable
governmental regulations and the following chart.

Voltage Minimum Safe
Phase to Phase Approach Distance

Feet Meters

0 to 300V Avoid Contact
300V to 50KV 10 3.05
50KV to 200KV 15 4.60
200KV to 350KV 20 6.10
350KV to 500KV 25 7.62
500KV to 750KV 35 10.67
750KV to 1000KV 45 13.72

Allow for platform movement, electrical line sway or
sag and beware of strong or gusty winds.

Tip-over Hazards

Occupants and equipment shall not exceed the
maximum platform capacity.

Maximum platform capacity 500 lbs 227 kg
Maximum occupants 2

Do not raise or extend the boom unless the
machine is on a firm, level surface.

Do not depend on the tilt alarm as a level indicator.
The tilt alarm sounds in the platform only when the
machine is on a severe slope.

If the tilt alarm sounds:
Do not extend, rotate or raise the boom above
horizontal. Move the machine to a firm, level
surface before raising the platform. If the tilt alarm
sounds when the platform is raised, use extreme
caution to retract the boom and lower the platform.
Do not rotate the boom while lowering. Move the
machine to a firm, level surface before raising the
platform.

Keep away from the machine if it contacts
energized power lines. Personnel on the ground or
in the platform must not touch or operate the
machine until energized power lines are shut off.

Do not operate the machine during lightning or
storms.

Do not use the machine as a ground for welding.

2 Genie Z-34/22 & Genie Z-34/22N Part No. 43654

Second Edition • Ninth Printing

Operator's Manual

SAFETY RULES

Do not alter or disable the limit switches.
Do not drive over 0.6 mph / 1 km/h with the primary

boom raised or extended or the secondary boom
raised.

Do not use the platform controls to free a platform
that is caught, snagged or otherwise prevented
from normal motion by an adjacent structure. All
personnel must be removed from the platform
before attempting to free the platform using the
ground controls.

Do not operate the machine in strong or gusty
winds. Do not increase the surface area of the
platform or the load. Increasing the area exposed to
the wind will decrease machine stability.

Do not drive the machine on a slope that exceeds
the maximum uphill, downhill or side slope rating of
the machine. Slope rating applies to machines in
the stowed position.

Maximum slope rating, stowed position,

Counterweight uphill 20% (11°)
Counterweight downhill 20% (11°)
Side slope 20% (11°)

Note: Slope rating is subject to ground conditions
and adequate traction.

Do not drive the machine on or near uneven terrain,
unstable surfaces or other hazardous conditions
with the boom raised or extended.

Do not push off or pull toward any object outside

of the platform.

Maximum allowable
side force - ANSI & CSA

150 lbs / 667 N

Use extreme care and slow speeds while driving
the machine in the stowed position across uneven
terrain, debris, unstable or slippery surfaces and
near holes and drop-offs.

Maximum allowable
manual force - CE

90 lbs / 400 N

Do not alter or disable machine components that in
any way affect safety and stability.

Do not replace items critical to machine stability
with items of different weight or specification.

Do not modify or alter an aerial work platform.
Mounting attachments for holding tools or other
materials onto the platform, toeboards or guard rail
system can increase the weight in the platform and
the surface area of the platform or the load.

Part No. 43654 Genie Z-34/22 & Genie Z-34/22N 3

Operator's Manual Second Edition • Ninth Printing

SAFETY RULES

Do not place or attach overhanging loads to any
part of this machine.

Do not place ladders or scaffolds in the platform or
against any part of this machine.

Do not use the machine on a moving or mobile
surface or vehicle.

Be sure all tires are in good condition and lug nuts
are properly tightened.

Do not use batteries that weigh less than the
original equipment. Batteries are used as
counterweight and are critical to machine stability.
Each battery must weigh 88 lbs / 40 kg. Each
battery box including batteries must weigh a
minimum of 452 lbs / 205 kg.

Do not use the machine as a crane.

Fall Hazards

Occupants must wear a
safety belt or harness and
comply with applicable
governmental regulations.
Attach lanyard to the anchor
provided in the platform.

Do not sit, stand or climb on the platform guard
rails. Maintain a firm footing on the platform floor at
all times.

Do not climb down from the platform when raised.
Keep the platform floor clear of debris.
Lower the platform entry mid-rail or close the entry

gate before operating.

Do not push the machine or other objects with the
boom.

Do not contact adjacent structures with the boom.
Do not tie the boom or platform to adjacent

structures.
Do not place loads outside the platform perimeter.

4 Genie Z-34/22 & Genie Z-34/22N Part No. 43654

Second Edition • Ninth Printing

Operator's Manual

SAFETY RULES

Collision Hazards

Be aware of limited sight
distance and blind spots
when driving or operating.

Be aware of boom position when rotating the
turntable.

The machine must be on a level surface or secured
before releasing the brakes.

Do not drive the machine with the brakes released.
If the travel alarm sounds when not driving, the
brakes are released.

Check work area for overhead obstructions or other
possible hazards.

Do not lower the boom unless the area below is
clear of personnel and obstructions.

Limit travel speed according to the condition of the
ground surface, congestion, slope, location of
personnel, and any other factors which may cause
collision.

Use extreme care and slow speeds while driving
the machine in the stowed position on any slope.

Do not drive on a slope with boom raised.
Do not allow the machine speed on any slope to

exceed 3 mph / 4.8 km/h (walking pace).

Be aware of crushing hazards when grasping the
platform guard rail.

It is recommended that operators wear an approved
hard hat when operating the machine.

Observe and use the color-coded direction arrows
on the platform controls and drive chassis for drive
and steer functions.

Do not operate a boom in the path of any crane
unless the controls of the crane have been locked
out and/or precautions have been taken to prevent
any potential collision.

No stunt driving or horseplay while operating a
machine.

Stop the machine by returning the drive control
handle to the center position or releasing the foot
switch.

When stopped on a slope, the machine may initially
move slightly downhill when the drive control handle
is moved to drive up the slope. Be sure the area
behind the machine is clear.

Do not drive on a slope with the wheels turned. Be
sure the wheels are aligned up and down the slope.

Always use a winch to
load and unload a
machine from a
transport vehicle.

Part No. 43654 Genie Z-34/22 & Genie Z-34/22N 5

Operator's Manual Second Edition • Ninth Printing

SAFETY RULES

Component Damage Hazard

Do not use the machine as a ground for welding.

Damaged Machine Hazards

Do not use a damaged or malfunctioning machine.
Conduct a thorough pre-operation inspection of the

machine and test all functions before each work
shift. Immediately tag and remove from service a
damaged or malfunctioning machine.

Be sure all maintenance has been performed as
specified in this manual and the

Genie Z-34/22 & Genie Z-34/22N Service Manual.

Be sure all decals are in place and legible.
Be sure the operator’s, safety and responsibilities

manuals are complete, legible and in the storage
container located on the platform.

Bodily Injury Hazard

Do not operate the machine with a hydraulic oil or
air leak. An air leak or hydraulic leak can penetrate
and/or burn skin.

Decal Legend

Genie product decals use symbols, color coding
and signal words to identify the following:

Safety alert symbol—used to alert
personnel to potential personal
injury hazards. Obey all safety
messages that follow this symbol
to avoid possible injury or death.

Red—used to indicate the
presence of an imminently
hazardous situation which, if not
avoided, will result in death or
serious injury.

Orange—used to indicate the
presence of a potentially
hazardous situation which, if not
avoided, could result in death or
serious injury.

Yellow with safety alert symbol—
used to indicate the presence of a
potentially hazardous situation
which, if not avoided, may cause
minor or moderate injury.

Yellow without safety alert
symbol—used to indicate the
presence of a potentially
hazardous situation which, if not
avoided, may result in property
damage.

Green—used to indicate operation
or maintenance information.

6 Genie Z-34/22 & Genie Z-34/22N Part No. 43654

Second Edition • Ninth Printing

Operator's Manual

SAFETY RULES

Battery Safety
Burn Hazards

Batteries contain acid. Always wear protective
clothing and eyewear when working with batteries.

Avoid spilling or contacting battery acid. Neutralize
battery acid spills with baking soda and water.

The battery pack must remain in upright position.
Do not expose the batteries or the charger to water

or rain.

Explosion Hazards

Component Damage Hazards

Do not use any battery charger greater than 48V to
charge the batteries.

Both battery packs must be charged together.
Disconnect the battery pack plug before removing

the battery pack.

Electrocution Hazards

Connect the battery charger to a
grounded, AC 3-wire electrical
outlet only.

Inspect daily for damaged cord,
cables and wires. Replace
damaged items before
operating.

Avoid electrical shock from contact with battery
terminals. Remove all rings, watches and other
jewelry.

Tip-over Hazard

Keep sparks, flames and
lighted tobacco away from
batteries. Batteries emit an
explosive gas.

The battery pack cover
must remain off during the
entire charging cycle.

Do not contact the battery terminals or the cable
clamps with tools that may cause sparks.

Part No. 43654 Genie Z-34/22 & Genie Z-34/22N 7

Do not use batteries that weigh less than the
original equipment. Batteries are used as
counterweight and are critical to machine stability.
Each battery must weigh 88 lbs / 40 kg. Each
battery box including batteries must weigh a
minimum of 452 lbs / 205 kg.

Lifting Hazard

Use a forklift to remove or install the battery packs.

Operator's Manual Second Edition • Ninth Printing

Controls

Platform Control Panel

1 Drive enable switch
2 Drive enable indicator light
3 Auxiliary power switch
4 Platform level switch
5 Horn button
6 Primary boom extend/retract switch
7 Red Emergency Stop button
8 Not used
9 Battery charge indicator and/or low voltage

interrupt (option)

8 Genie Z-34/22 & Genie Z-34/22N Part No. 43654

1 0 Proportional control handle for drive function and

thumb rocker for steer function
1 1 Boom function speed controller
1 2 Jib boom up/down switch
1 3 Low battery indicator light
1 4 Secondary boom up/down switch
1 5 Primary boom up/down switch
1 6 Turntable rotate switch
1 7 Platform rotate switch

Second Edition • Ninth Printing

Operator's Manual

CONTROLS

Ground Control Panel

1 Turntable rotate switch
2 Platform rotate switch
3 Platform level switch
4 Primary boom extend/retract switch
5 Auxiliary power switch
6 Hour meter
7 Key switch for platform/off/ground selection

Part No. 43654 Genie Z-34/22 & Genie Z-34/22N 9

8 Red Emergency Stop button
9 10A breaker for electrical circuits
10 Remote brake release
1 1 Not used
1 2 Jib boom up/down switch
1 3 Primary boom up/down switch
1 4 Function enable switch
1 5 Secondary boom up/down switch

Operator's Manual Second Edition • Ninth Printing

Pre-operation Inspection

Fundamentals

It is the responsibility of the operator to perform a
pre-operation inspection and routine maintenance.

The pre-operation inspection is a visual inspection
performed by the operator prior to each work shift.

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator's
manual.

1 Avoid hazardous situations.

2 Always perform a pre-operation

inspection.

Know and understand the pre-operation

inspection before going on to the next
section.

3 Always perform function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.

The inspection is designed to discover if anything
is apparently wrong with a machine before the
operator performs the function tests.

The pre-operation inspection also serves to
determine if routine maintenance procedures are
required. Only routine maintenance items
specified in this manual may be performed by the
operator.

Refer to the list on the next page and check each
of the items and locations for modifications,
damage or loose or missing parts.

A damaged or modified machine must never be
used. If damage or any variation from factory
delivered condition is discovered, the machine
must be tagged and removed from service.

Repairs to the machine may only be made by a
qualified service technician, according to the
manufacturer's specifications. After repairs are
completed, the operator must perform a
pre-operation inspection again before going on to
the function tests.

Scheduled maintenance inspections shall be
performed by qualified service technicians,
according to the manufacturer's specifications and
the requirements listed in the responsibilities
manual.

10 Genie Z-34/22 & Genie Z-34/22N Part No. 43654

Second Edition • Ninth Printing

Pre-operation Inspection

Operator's Manual

PRE-OPERATION INSPECTION

! Be sure that the operator's, safety and

responsibilities manuals are complete, legible
and in the storage container located on the
platform.

! Be sure that all decals are legible and in place.

See Decals section.

! Check for hydraulic oil leaks and proper oil level.

Add oil if needed. See Maintenance section.

! Check for battery fluid leaks and proper fluid

level. Add distilled water if needed. See
Maintenance section.

Check the following components or areas for
damage, modifications and improperly installed or
missing parts:

! Electrical components, wiring and electrical

cables

! Hydraulic power unit, tank, hoses,

fittings, cylinders and manifolds

! Drive and turntable motors and drive hubs
! Boom wear pads

Check entire machine for:

!

Crack in welds or structural components

!

Dents or damage to machine

! Be sure that all structural and other critical

components are present and all associated

fasteners and pins are in place and properly

tightened.
! Be sure that both battery packs are in place,

latched and properly connected.
! After you complete your inspection, be sure that

all compartment covers are in place and

latched.

! Tires and wheels
! Limit switches, alarms and horn
! Nuts, bolts and other fasteners
! Platform entry mid-rail bar or gate

Part No. 43654 Genie Z-34/22 & Genie Z-34/22N 11

Operator's Manual Second Edition • Ninth Printing

Maintenance

Check the Hydraulic Oil Level

Maintaining the hydraulic oil at the proper level is
essential to machine operation. Improper hydraulic

Observe and Obey:

Only routine maintenance items specified in

this manual shall be performed by the operator.

oil levels can damage hydraulic components. Daily
checks allow the inspector to identify changes in
oil level that might indicate the presence of
hydraulic system problems.

Scheduled maintenance inspections shall be

completed by qualified service technicians,
according to the manufacturer's specifications
and the requirements specified in the
responsibilities manual.

Maintenance Symbols Legend

The following symbols have been
used in this manual to help
communicate the intent of the
instructions. When one or more of
the symbols appear at the
beginning of a maintenance
procedure, it conveys the meaning
below.

Indicates that tools will be required
to perform this procedure.

1 Be sure that the boom is in the stowed position.
2 Check the hydraulic oil level.

Result: The hydraulic oil level should be at the

FULL mark on the dipstick or visible in the sight

glass or between the FULL and ADD marks on the

hydraulic tank.
3 Add hydraulic oil if necessary.

Hydraulic Oil Specifications

Hydraulic oil type Refer to machine decal

Indicates that new parts will be
required to perform this procedure.

12 Genie Z-34/22 & Genie Z-34/22N Part No. 43654

Second Edition • Ninth Printing

Operator's Manual

MAINTENANCE

Check the Batteries

Proper battery condition is essential to good
engine performance and operational safety.
Improper fluid levels or damaged cables and
connections can result in engine component
damage and hazardous conditions.

Electrocution hazard. Contact with
hot or live circuits could result in
death or serious injury. Remove
all rings, watches and other
jewelry.

Bodily injury hazard. Batteries
contain acid. Avoid spilling or
contacting battery acid. Neutralize
battery acid spills with baking
soda and water.

Perform this test after fully
charging the batteries.

1 Put on protective clothing and eye wear.

Scheduled Maintenance

Maintenance performed quarterly, annually and
every two years must be completed by a person
trained and qualified to perform maintenance on this
machine according to the procedures found in the
service manual for this machine.

Machines that have been out of service for more
than three months must receive the quarterly
inspection before they are put back into service.

2 Be sure that the battery cable connections are

tight and free of corrosion.
3 Remove the battery vent caps.
4 Check the battery acid level. If necessary,

replenish with distilled water to the bottom of the

battery fill tube. Do not overfill.
5 Install the vent caps.

Part No. 43654 Genie Z-34/22 & Genie Z-34/22N 13

Operator's Manual Second Edition • Ninth Printing

Function Tests

Fundamentals

The function tests are designed to discover any
malfunctions before the machine is put into
service. The operator must follow the step-by-step
instructions to test all machine functions.

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator's

manual.

1 Avoid hazardous situations.
2 Always perform a pre-operation

inspection.

3 Always perform function tests prior to

use.

Know and understand the function tests

before going on to the next section.

4 Inspect the workplace.
5 Only use the machine as it was intended.

A malfunctioning machine must never be used. If
malfunctions are discovered, the machine must be
tagged and removed from service. Repairs to the
machine may only be made by a qualified service
technician, according to the manufacturer’s
specifications.

After repairs are completed, the operator must
preform a pre-operation inspection and function
tests again before putting the machine into
service.

1 Select a test area that is firm, level and free of

obstruction.

At the Ground Controls

2 Turn the key switch to ground control.
3 Pull out the red Emergency Stop button to

the on position.

Result: The beacon (if equipped) should flash.

Test Emergency Stop

4 Push in the red Emergency Stop button to the

off position.

Result: All ground and platform control functions

should not operate.

5 Pull out the red Emergency Stop button to

the on position.

14 Genie Z-34/22 & Genie Z-34/22N Part No. 43654

Second Edition • Ninth Printing

Operator's Manual

FUNCTION TESTS

Test the Boom Functions

6 Do not hold the function enable switch to either

side. Attempt to activate each boom and

platform function toggle switch.

Result: All boom and platform functions should

not operate.
7 Hold the function enable switch to either side

and activate each boom and platform function

toggle switch.

Result: All boom and platform functions should

operate through a full cycle. The descent alarm

(if equipped) should sound while the boom is

lowering.
Machines equipped with Platform Level Control

Disable Function: The platform level toggle switch
will not operate when the primary boom is raised
past the drive speed limit switch.

Test the Tilt Sensor

8 Pull out the platform red Emergency Stop

button to the on position. Turn the key switch to

platform control.
9 Open the ground control side turntable cover

and locate the tilt sensor next to the function

manifold.
10 Press down one side of the tilt

sensor.

Result: The alarm, located in the

platform, should sound.

Test Auxiliary Controls

1 1 Turn the key switch to ground control.
1 2 Simultaneously hold the auxiliary power switch

on and activate each boom function toggle
switch.

Note: To conserve battery power, test each
function through a partial cycle.

Result: All boom functions should operate.

1 3 Turn the key switch to platform control.

At the Platform Controls

Test Emergency Stop

1 4 Push in the platform red Emergency Stop button

to the off position.

Result: All platform control functions should not

operate.

Test the Horn

1 5 Pull out the red Emergency Stop button to the

on position.

1 6 Push the horn button.

Result: The horn should sound.

Test the Foot Switch

1 7 Do not press down the foot switch. Activate

each machine function.

Result: The machine functions should not

operate.

Part No. 43654 Genie Z-34/22 & Genie Z-34/22N 15

Operator's Manual Second Edition • Ninth Printing

FUNCTION TESTS

Test Machine Functions

18 Move the lift/drive select switch to the lift

position (if equipped).
1 9 Press down the foot switch.
2 0 Activate each machine function toggle switch.

Result: All boom/platform functions should

operate through a full cycle.
Note: Control the speed of boom functions by

adjusting the boom function speed controller.
Drive and steer functions are not affected by the
boom function speed controller.

Machines equipped with Platform Level Control
Disable Function: The platform level toggle switch
will not operate when the primary boom is raised
past the drive speed limit switch.

Test the Steering

2 1 Move the lift/drive select switch to the drive

position (if equipped).
2 2 Press down the foot switch.
2 3 Depress the thumb rocker switch on top of the

drive control handle in the direction identified

by the blue triangle on the control panel.

Test Drive and Braking

2 5 Move the lift/drive select switch to the drive

position (if equipped).
2 6 Press down the foot switch.
2 7 Slowly move the drive control handle in the

direction indicated by the blue arrow on the

control panel until the machine begins to move,

then return the handle to the center position.

Result: The travel alarm should sound. The

machine should move in the direction that the

blue arrow points on the drive chassis, then

come to an abrupt stop.
2 8 Slowly move the drive control handle in the

direction indicated by the yellow arrow on the

control panel until the machine begins to move,

then return the handle to the center position.

Result: The travel alarm should sound. The

machine should move in the direction that the

yellow arrow points on the drive chassis, then

come to an abrupt stop.
Note: The brakes must be able to hold the machine

on any slope it is able to climb.

Result: The steer wheels should turn in the

direction that the blue triangles point on the
drive chassis.

2 4 Depress the thumb rocker switch in the direction

identified by the yellow triangle on the control
panel.

Result: The steer wheels should turn in the

direction that the yellow triangles point on the
drive chassis.

16 Genie Z-34/22 & Genie Z-34/22N Part No. 43654

Second Edition • Ninth Printing

Operator's Manual

FUNCTION TESTS

Test Limited Drive Speed

29 Move the lift/drive select switch to the lift

position (if equipped).
3 0 Press down the foot switch.
3 1 Raise the primary boom 1 foot / 30 cm.
3 2 Move the lift/drive select switch to the drive

position (if equipped).
3 3 Slowly move the drive control handle to the full

drive position.

Result: The maximum achievable drive speed

with the primary boom raised should not

exceed 1 foot / 30 cm per second.
34 Move the lift/drive select switch to the lift

position (if equipped).
3 5 Lower the boom to the stowed position.
3 6 Raise the secondary boom 1 foot / 30 cm.
3 7 Move the lift/drive select switch to the drive

position (if equipped).
3 8 Slowly move the drive control handle to the full

drive position.

Result: The maximum achievable drive speed

with the secondary boom raised should not

exceed 1 foot / 30 cm per second.
39 Move the lift/drive select switch to the lift

position (if equipped).
4 0 Lower the boom to the stowed position.
4 1 Extend the primary boom 1 foot / 30 cm.

If the drive speed with the primary boom raised or
extended or the secondary boom raised exceeds
1 foot / 30 cm per second, immediately tag and
remove the machine from service.

Test the Drive Enable System

44 Move the lift/drive select switch to the lift

position (if equipped).

4 5 Press down the foot switch and retract the

primary boom to the stowed position.

4 6 Rotate the turntable until the boom moves past

one of the non-steer wheels.

Result: The drive enable

indicator light should
come on and remain on
while the boom is
anywhere in the range
shown.

4 7 Move the lift/drive select switch to the drive

position (if equipped).

4 8 Move the drive control handle off center.

Result: The drive function should not operate.

4 9 Hold the drive enable toggle switch up or down

and slowly move the drive control handle off
center.

Result: The drive function should operate.

Note: When the drive enable system is in use, the
machine may drive in the opposite direction that the
drive and steer control handle is moved.

4 2 Move the lift/drive select switch to the drive

position (if equipped).
4 3 Slowly move the drive control handle to the full

drive position.

Result: The maximum achievable drive speed

Use the color-coded direction
arrows on the platform controls
and the drive chassis to
identify the direction of travel.

Blue

Yellow

with the primary boom extended should not

exceed 1 foot / 30 cm per second.

Part No. 43654 Genie Z-34/22 & Genie Z-34/22N 17

Operator's Manual Second Edition • Ninth Printing

FUNCTION TESTS

Test the Lift/Drive Select Function
(CE models)

Machines with lift/drive select switch:

50 Move the lift/drive select switch to the lift

position.
5 1 Press down the foot switch.
5 2 Move the drive control handle off center.

Result: No drive functions should operate.

5 3 Activate each boom function toggle switch.

Result: All boom functions should operate.

5 4 Move the lift/drive select switch to the drive

position.
5 5 Press down the foot switch.
5 6 Activate each boom function toggle switch.

Result: No boom functions should operate.

5 7 Move the drive control handle off center.

Result: The drive functions should operate.

Machines without lift/drive select switch:

Test Auxiliary Controls

60 Move the lift/drive select switch to the

appropriate position (if equipped).
6 1 Press down the foot switch.
6 2 Simultaneously hold the auxiliary power switch

on and activate each function control handle or

toggle switch.
Note: To conserve battery power, test each

function through a partial cycle.

Result: All boom, steer and drive functions

should operate.

5 8 Press down the foot switch.
5 9 Move the drive control handle off center and

activate a boom function toggle switch.

Result: No boom functions should operate. The

machine will move in the direction indicated on
the control panel.

18 Genie Z-34/22 & Genie Z-34/22N Part No. 43654

Second Edition • Ninth Printing

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator's

manual.
1 Avoid hazardous situations.
2 Always perform a pre-operation

inspection.

3 Always perform function tests prior to use.

4 Inspect the workplace.
Know and understand the workplace

inspection before going on to the next

section.

Operator's Manual

Workplace Inspection

Workplace Inspection

Be aware of and avoid the following hazardous
situations:

· drop-offs or holes

· bumps, floor obstructions or debris

· overhead obstructions and high voltage
conductors

· hazardous locations

· inadequate surface support to withstand all
load forces imposed by the machine

· wind and weather conditions

· the presence of unauthorized personnel

· other possible unsafe conditions

· Determine the slope of any surface in the path
of travel on the job site

5 Only use the machine as it was intended.

Fundamentals

The workplace inspection helps the operator
determine if the workplace is suitable for safe
machine operation. It should be performed by the
operator prior to moving the machine to the
workplace.

It is the operator's responsibility to read and
remember the workplace hazards, then watch for
and avoid them while moving, setting up and
operating the machine.

Part No. 43654 Genie Z-34/22 & Genie Z-34/22N 19

Operator's Manual Second Edition • Ninth Printing

Operating Instructions

Fundamentals

The Operating Instructions section provides
instructions for each aspect of machine operation.
It is the operator's responsibility to follow all the
safety rules and instructions in the operator's,
safety and responsibilities manuals.

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator's

manual.
1 Avoid hazardous situations.
2 Always perform a pre-operation

inspection.
3 Always perform function tests prior to use.
4 Inspect the workplace.

5 Only use the machine as it was intended.

Using the machine for anything other than lifting
personnel and tools to an aerial work site is unsafe
and dangerous.

Only trained and authorized personnel should be
permitted to operate a machine. If more than one
operator is expected to use a machine at different
times in the same work shift, they must all be
qualified operators and are all expected to follow all
safety rules and instructions in the operator's,
safety and responsibilities manuals. That means
every new operator should perform a pre-operation
inspection, function tests, and a workplace
inspection before using the machine.

20 Genie Z-34/22 & Genie Z-34/22N Part No. 43654

Second Edition • Ninth Printing

Operator's Manual

OPERATING INSTRUCTIONS

Emergency Stop

Push in the red Emergency Stop button to the off
position at the ground or platform controls to stop
all machine functions.

Repair any function that operates when the red
Emergency Stop button is pushed in.

Selecting and operating the ground controls will
override the platform Red Emergency Stop button.

Auxiliary Controls

Use auxiliary power if the primary power source
fails.

1 Turn the key switch to ground or platform

control.

2 Pull out the red Emergency Stop button to the

on position.

3 Move the lift/drive select switch to the

appropriate position (if equipped) when
operating the auxiliary controls from the
platform.

Operation from Ground

1 Turn the key switch to ground control.
2 Pull out the red Emergency Stop button to

the on position.

3 Be sure both battery packs are connected

before operating the machine.

To Position Platform

1 Hold the function enable switch to either side.
2 Move the appropriate toggle switch according

to the markings on the control panel.

Drive and steer functions are not available from the
ground controls.

Machines equipped with Platform Level Control
Disable Function: The platform level toggle switch
will not operate when the boom is raised past the
drive speed limit switch.

4 Press down the foot switch when operating the

auxiliary controls from the platform.

5 Simultaneously hold the auxiliary power switch

on and activate the desired function.

The boom, steer and drive functions will operate
with auxiliary power.

Part No. 43654 Genie Z-34/22 & Genie Z-34/22N 21

Operator's Manual Second Edition • Ninth Printing

OPERATING INSTRUCTIONS

Operation from Platform

1 Turn the key switch to platform control.
2 Pull out both ground and platform red

Emergency Stop buttons to the on position.

3 Be sure that both battery packs are connected

before operating the machine.

To Position Platform

1 Set the boom function speed controller to the

desired speed.

Note: Drive and steer functions are not affected by
the boom function speed controller.

2 Move the lift/drive select switch to the lift

position (if equipped).
3 Press down the foot switch.
4 Move the appropriate toggle switch according to

the markings on the control panel.
Machines equipped with Platform Level Control

Disable Function: The platform level toggle switch
will not operate when the boom is raised past the
drive speed limit switch.

To Steer

1 Move the lift/drive select switch to the drive

position (if equipped).

To Drive

1 Move the lift/drive select switch to the drive

position (if equipped).
2 Press down the foot switch.
3 Increase speed: Slowly move the drive control

handle off center.

Decrease speed: Slowly move the drive control

handle toward center.

Stop: Return the drive control handle to center or

release the foot switch.
Use the color-coded direction arrows on the

platform controls and the drive chassis to identify
the direction the machine will travel.

The travel alarm will sound when the drive controller
is moved off center.

Note: When the turntable is rotated so the boom is
past the non-steer tires, the machine may move in
the opposite direction that the drive and steer
controls are moved.

Machine travel speed is restricted when the booms
are raised or extended.

Battery condition will affect the ability of the
machine to climb a slope.

2 Press down the foot switch.
3 Turn the steer wheels with the thumb rocker

switch located on top of the drive control
handle.

Use the color-coded direction arrows on the
platform controls and the drive chassis to identify
the direction the wheels will turn.

22 Genie Z-34/22 & Genie Z-34/22N Part No. 43654

Second Edition • Ninth Printing

Operator's Manual

OPERATING INSTRUCTIONS

Driving on a slope

Determine the uphill, downhill and side slope ratings
for the machine and determine the slope grade.

Maximum slope rating,
counterweight uphill (gradeability):
20% (11°)

Maximum slope rating, counterweight
downhill: 20% (11°)

Maximum side slope rating:
20% (11°)

Note: Slope rating is subject to ground conditions
and adequate traction. The term gradeability applies
to the counterweight uphill configuration only.

Be sure the boom is below horizontal and the
platform is between the non-steer tires.

To determine the slope grade:

Measure the slope with a digital inclinometer OR
use the following procedure.

You will need:

carpenter’s level
straight piece of wood, at least 3 feet / 1 m long

While holding the piece of wood level, measure the
vertical distance from the bottom of the piece of
wood to the ground.

Divide the tape measure distance (rise) by the
length of the piece of wood (run) and multiply by

100.
Example:

run

rise

Piece of wood = 144 inches (3.6 m)
Run = 144 inches (3.6 m)
Rise = 12 inches (0.3 m)
12 in ÷ 144 in = 0.083 x 100 = 8.3% grade

0.3 m ÷ 3.6 m = 0.083 x 100 = 8.3 % grade
If the slope exceeds the maximum uphill, downhill

or side slope rating, then the machine must be
winched or transported up or down the slope. See
Transport and Lifting Instructions section.

tape measure

Lay the piece of wood on the slope.
At the downhill end, lay the level on the top edge of

the piece of wood and lift the end until the piece of
wood is level.

Part No. 43654 Genie Z-34/22 & Genie Z-34/22N 23

Operator's Manual Second Edition • Ninth Printing

OPERATING INSTRUCTIONS

Driving Up/Down Slopes
Drive/Brake Control Theory

Brakes release progressively as the drive control
handle is moved out of neutral in either direction.
Brakes apply progressively as the drive control
handle is moved toward the neutral position. If the
machine is on a slope, the progressive release/
application of the brakes combined with torque from
the drive motors allows you to control the speed of
the machine. For this reason, in some
circumstances it is more effective to drive down a
sloped surface by moving the drive control handle
in the uphill direction. This is called “plug braking.”
Apply these principles for driving on a slope by
following the instructions below.

Driving up a slope

Be sure the platform is fully lowered and the
platform is between the drive wheels. Be sure the
wheels are aligned up and down the slope.

1 Press down the foot switch.
2 Move the drive control handle firmly.
When stopped on a slope, the machine may initially

move slightly downhill when the drive control handle
is moved to drive up the slope. Be sure the area
behind the machine is clear.

Driving down a slope

Be sure the platform is fully lowered and the
platform is between the drive wheels. Be sure the
wheels are aligned up and down the slope.

1 Position the steer wheels on the downhill side of

slope.
2 Press down the foot switch.
3 On steeper slopes, it may be more effective to

move the drive control handle in the uphill

direction (plug braking) in order to drive downhill.

For this reason, no matter what slope you are

on, always begin the process of driving downhill

by slowly moving the drive control handle in the

uphill direction. Use small movements of the

drive control handle to control the machine

speed.
If the machine moves uphill instead of downhill, the

slope is too small to use plug braking. Move the
drive control handle back to the neutral position to
apply the brakes and proceed as follows:

4 Slowly move the drive control handle

Use small movements of the drive control

handle to control the machine speed.
To stop the machine completely, return the drive

control handle to the center (neutral position). The
machine can also be stopped by removing your foot
from the foot switch or pushing in the red
Emergency Stop button.

downhill

.

If machine speed exceeds 3 mph / 4.8 km/h
(walking pace), immediately stop the machine.

24 Genie Z-34/22 & Genie Z-34/22N Part No. 43654

Second Edition • Ninth Printing

Operator's Manual

OPERATING INSTRUCTIONS

Drive Enable

Light on indicates that the boom has moved past
either non-steer wheel and the drive function has
been interrupted.

To drive, hold the drive enable switch up or down
and slowly move the drive control handle off
center.

Be aware that the machine may move in the
opposite direction that the drive and steer controls
are moved.

Always use the color-coded direction arrows on
the platform controls and the drive chassis to
identify the direction the machine will travel.

Low Battery Indicator Light

Flashing light indicates battery power is low and
the batteries need to be charged. There is
adequate power left to lower the boom and move
the machine to a location where the batteries can
be charged.

Light on indicates the batteries are fully discharged.
Stop using the boom and charge the batteries
immediately.

After Each Use

1 Select a safe parking location—firm level

surface, clear of obstruction and traffic.
2 Lower the boom to the stowed position.
3 Rotate the turntable so that the boom is

between the non-steer wheels.
4 Turn the key switch to the off position and

remove the key to secure from unauthorized

use.
5 Chock the wheels.
6 Charge the batteries.

Note: Machines equipped with Low Voltage
Interrupt Option will lose primary and secondary
boom lift functions when batteries are fully
discharged.

Part No. 43654 Genie Z-34/22 & Genie Z-34/22N 25

Operator's Manual Second Edition • Ninth Printing

OPERATING INSTRUCTIONS

Dry Battery Filling and
Charging Instructions

1 Remove the battery vent caps and permanently

remove the plastic seal from the battery vent

openings.

Battery and Charger Instructions
Observe and Obey:

Do not use an external charger or booster

battery.
Charge the battery in a well-ventilated area.
Use proper AC input voltage for charging as

indicated on the charger.
Use only a Genie authorized battery and

charger.

To Charge Battery

1 Be sure the batteries are connected before

charging the batteries.

2 Open the battery compartment. The

compartment should remain open for the entire

charging cycle.

3 Remove the battery vent caps and check the

battery acid level. If necessary, add only

enough distilled water to cover the plates. Do

not overfill prior to the charge cycle.

2 Fill each cell with battery acid (electrolyte) until

the level is sufficient to cover the plates.

Do not fill to the maximum level until the battery
charge cycle is complete. Overfilling can cause the
battery acid to overflow during charging. Neutralize
battery acid spills with baking soda and water.

3 Install the battery vent caps.
4 Charge the battery.
5 Check the battery acid level when the charging

cycle is complete. Replenish with distilled water
to the bottom of the fill tube. Do not overfill.

4 Replace the battery vent caps.
5 Connect the battery charger to a grounded AC

circuit.

6 Turn the battery charger on.
7 The charger will indicate when the battery is fully

charged.

8 Check the battery acid level when the charging

cycle is complete. Replenish with distilled water

to the bottom of the fill tube. Do not overfill.

26 Genie Z-34/22 & Genie Z-34/22N Part No. 43654

Second Edition • Ninth Printing

Transport & Lifting Instructions

Observe and Obey:

The transport vehicle must be parked on a level

surface.
The transport vehicle must be secured to

prevent rolling while the machine is being

loaded.
Be sure the vehicle capacity, loading surfaces

and chains or straps are sufficient to withstand

the machine weight. See serial plate.
The machine must be on a level surface or

secured before releasing the brakes.

Operator's Manual

Free-wheel Configuration for
Winching

1 Chock the wheels to prevent the machine from

rolling.

2 Release the non-steer wheel brakes by turning

over the torque hub disconnect caps (see
below).

Machines with remote brake switch:

Plug the switch into the adaptor at the ground
control box. Apply the remote brake release
switch while winching the machine.

3 Be sure the winch line is properly secured to the

drive chassis tie points and the path is clear of

all obstructions.
After the machine is loaded:
1 Chock the wheels to prevent the machine from

rolling.

Always use a winch

to load and unload a
machine from a
transport vehicle.

2 Apply the non-steer wheel brakes by turning

over the torque hub disconnect caps (see

below).
Towing the Genie Z-34/22 or the Genie Z-34/22N is

not recommended. If the machine must be towed,
do not exceed 2 mph / 3.2 km/h.

Disengage
Position

Engage
Position

Part No. 43654 Genie Z-34/22 & Genie Z-34/22N 27

Operator's Manual Second Edition • Ninth Printing

TRANSPORT & LIFTING INSTRUCTIONS

Securing to Truck or Trailer for
Transit

Always chock the machine wheels in preparation
for transport.

Turn the key switch to the off position and remove
the key before transporting.

Inspect the entire machine for loose or unsecured
items.

Securing the Chassis

Use the tie points on the drive chassis for
anchoring down to the transport surface.

Use chains or straps of ample load capacity.
Use a minimum of 4 chains.
Adjust the rigging to prevent damage to the chains.

Securing the Platform

Make sure the jib and platform are in the stowed
position.

Place a block under the edge of the platform
beneath the platform entry.

Secure the platform with a nylon strap placed over
the platform mount near the platform rotator (see
below). Do not use excessive downward force when
securing the boom section.

28 Genie Z-34/22 & Genie Z-34/22N Part No. 43654

Second Edition • Ninth Printing

Operator's Manual

TRANSPORT & LIFTING INSTRUCTIONS

Lifting Instructions

Fully lower and retract the boom. Fully lower the jib.
Remove all loose items on the machine.

Determine the center of gravity of your machine
using the table and the picture on this page.

Observe and Obey:

Only qualified riggers should rig and lift the

machine.

Be sure the crane capacity, loading surfaces

and straps or lines are sufficient to withstand
the machine weight. See serial plate.

Attach the rigging only to the designated lifting
points on the machine. There are four lifting points
on the chassis.

Adjust the rigging to prevent damage to the
machine and to keep the machine level.

Model Z-34/22 Z-34/22N

X Axis 30.7 in 34 in

74.6 cm 86.3 cm

Y Axis 38.8 in 32 in

98.6 cm 81.2 cm

Part No. 43654 Genie Z-34/22 & Genie Z-34/22N 29

Operator's Manual Second Edition • Ninth Printing

Decals

Decal Inspection

Use the pictures on the next page to verify that all
decals are legible and in place.

Below is a numerical list with quantities and
descriptions.

Part No. Decal Description Quantity

27564 Danger - Electrocution Hazard 2
28157 Label - Dexron 1
28161 Warning - Crushing Hazard 3
28164 Notice - Hazardous Materials 1
28165 Notice - Foot Switch 1
28171 Label - No Smoking 2
28174 Power to Platform, 230V 2
28175 Caution - Compartment Access 1
28176 Notice - Missing Manuals 1
28177 Warning - Platform Rotate 2
28181 Warning - No Step or Ride 1
28235 Power to Platform, 115V 2
28236 Warning - Failure To Read . . . 1
28372 Caution - Component Damage 2
31060 Danger - Tip-over Hazard, Interlock 4
31508 Notice - Power to Charger 1
31784 Notice - Tire Specificatiions, Z-34/22 4
31785 Notice - Battery Charger Instructions 2
31788 Danger - Battery/Charger Safety 2
32700 Danger - Safety Rules 1
33952 Danger - Tilt-Alarm 1
35542 Notice - Tire Specifications, Z-34/22N 4
35583 Platform Control Panel 1
37051 Notice - Max Side Force, 150 lbs / 667 N 1
37052 Notice - Maximum Load, 500 lbs / 227 kg 1
37053 Arrow - Blue 1
37054 Arrow - Yellow 1

Part No. Decal Description Quantity

37055 Triangle - Blue 2
37056 Triangle - Yellow 2
38110 Label - Travel Alarm 1
38111 Warning - Brakes Release 1
38112 Caution - Collision Hazard 1
40299 Notice - Battery Connection Diagram 2
40300 Danger - Tip-over, Batteries 2
40434 Label - Lanyard Anchorage 2
43036 Platform Control Panel 1
43652 Ground Control Panel 1
43653 Notice - Operating Instructions, Ground 1
43658 Power to Charger, 230V 1
43663 Notice - Function Enable 1
44980 Power to Charger, 115V 1
44981 Airline to Platform 2
44986 Notice - Max Manual Force, 90 lbs / 400 N 1
52968 Cosmetic - Genie Boom 1
62930 Cosmetic - Genie Z-34/22 1
62931 Cosmetic - Genie Z-34/22 DC Power 2
62932 Cosmetic - Genie Z-34/22N 1
62933 Cosmetic - Genie Z-34/22N 2
65171 Label - Circuit Breaker & Status Light 1
72080 Ground Control Panel 1
72081 Platform Control Panel 1
72833 Label - Open 2
82366 Label - Chevron Rykon 1
114330 Danger - Safety Rules 1
114333 Notice - Operating Instructions, Platform 1

30 Genie Z-34/22 & Genie Z-34/22N Part No. 43654

Second Edition • Ninth Printing

Operator's Manual

DECALS

Ground

Controls

Side

Power
Unit
Side

Chassis

Platform

Shading indicates decal
is hidden from view, i.e.,
under covers.

Part No. 43654 Genie Z-34/22 & Genie Z-34/22N 31

Operator's Manual Second Edition • Ninth Printing

Specifications

Z-34/22N

Height, working maximum 40 ft 12.2 m
Height, platform maximum 34 ft 4 in 10.5 m
Height, stowed maximum 6 ft 7 in 2 m
Horizontal reach maximum 22 ft 4in 6.8 m
Width 4 ft 10 in 1.5 m
Length, stowed 18 ft 7 in 5.7 m
Maximum load capacity 500 lb 227 kg
Wheelbase 6 ft 2 in 1.9 m
Turning radius (outside) 12 ft 9 in 3.9 m
Turning radius (inside) 6 ft 0 in 1.8 m
Ground clearance 53/4 in 14.6 cm
Turntable rotation (degrees) 355°
Turntable tailswing 0
Power source 8 Group-4H,

6V 315AH Batteries

Controls 24V DC proportional
Platform dimensions, 56 in x 30 in

(length x width) 1.42 m x 76 cm
Platform leveling self-leveling
Platform rotation 160°
AC outlet in platform standard
Hydraulic pressure (maximum) 2800 psi

(boom functions) 193 bar
Tires size 22 x 7 x 173/4 in

56 x 18 x 45 cm

Weight See Serial Plate
(Machine weights vary with option configurations)

Airborne noise emissions 70 dB
Maximum sound level at normal operating workstations
(A-weighted)

Drive speeds (maximum)

Boom stowed, 2.8 mph 4.5 km/h
49:1 torque hubs 40 ft/10 sec 12.2 m/10 sec

Boom stowed, 3.4 mph 5.5 km/h
35:1 torque hubs 40 ft/8 sec 12.2 m/8 sec

Boom 0.6 mph 1.0 km/h
raised or extended 40 ft/40 sec 12.2 m/40 sec

Maximum slope rating, stowed position,

Counterweight uphill 20% (11°)
Counterweight downhill 20% (11°)
Side slope 20% (11°)

Note: Slope rating is subject to ground conditions
and adequate traction.

Continuous improvement of our products is a Genie
policy. Product specifications are subject to change
without notice or obligation.

32 Genie Z-34/22 & Genie Z-34/22N Part No. 43654

Second Edition • Ninth Printing

Operator's Manual

Z-34/22

Height, working maximum 40 ft 12.2 m
Height, platform maximum 34 ft 8 in 10.6 m
Height, stowed maximum 6 ft 7 in 2 m
Horizontal reach maximum 22 ft 4in 6.8 m
Width 5 ft 8 in 1.7 m
Length, stowed 18 ft 6 in 5.6 m
Maximum load capacity 500 lb 227 kg
Wheelbase 6 ft 2 in 1.9 m
Turning radius (outside) 13 ft 1 in 4 m
Turning radius (inside) 5 ft 8 in 1.7 m
Ground clearance 6 in 15.2 cm
Turntable rotation (degrees) 355°
Turntable tailswing 0
Power source 8 Group-4H,

6V 315AH Batteries

Controls 24V DC proportional
Platform dimensions, 56 in x 30 in

(length x width) 1.42 m x 76 cm
Platform leveling self-leveling
Platform rotation 160°
AC outlet in platform standard
Hydraulic pressure (maximum) 2800 psi

(boom functions) 193 bar
Tires size Size 9-14.5 LT
Weight See Serial Plate

(Machine weights vary with option configurations)
Airborne noise emissions 70 dB

Maximum sound level at normal operating workstations
(A-weighted)

Drive speeds (maximum)

Boom stowed, 4 mph 6.4 km/h
35:1 torque hubs 40 ft/6.8 sec 12.2 m/6.8 sec

Boom stowed, 3.1 mph 5.0 km/h
49:1 torque hubs 40 ft/9.1 sec 12.2 m/9.1 sec

Booms 0.6 mph 1.0 km/h
raised or extended 40 ft/40 sec 12.2 m/40 sec

Maximum slope rating, stowed position,

Counterweight uphill 20% (11°)
Counterweight downhill 20% (11°)
Side slope 20% (11°)

Note: Slope rating is subject to ground conditions
and adequate traction.

Continuous improvement of our products is a Genie
policy. Product specifications are subject to change
without notice or obligation.

Part No. 43654 Genie Z-34/22 & Genie Z-34/22N 33

GenieNorthAmerica

Phone

TollFree

425.881.1800
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