Genie Z-135/70, ZX-135/70 Installation Instructions Manual

S

Z

-

ZX

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Installation Instructions

oftware Update

135/70

135/70

Part No. 1258800
Rev A

Instructions Rev A

Introduction

Introduction
Introduction

Tools Required:

Observe and Obey:

 This procedure shall be completed by a person

trained and qualified on the repair of this
machine.

 Immediately tag and remove from service a

damaged or malfunctioning machine.

 Repair any machine damage or malfunction

before operating the machine.

Before Starting Installation:

 Read, understand and obey the safety rules

and operating instructions in the appropriate
operator's manual.

 Be sure that all necessary tools and parts are

available and ready for use.

 Read this procedure completely and adhere to

the instructions. Attempting shortcuts may
produce hazardous conditions.

Indicates that a specific result is expected after

performing a series of steps.

Computer or Laptop with Microsoft operating
system XP or newer

DB9 cable, female to male of suitable length
(DB9F to DB9M)

7/16 inch wrench

7/16 inch socket

Ratchet

Small flathead screwdriver

Service Manual:
Z-135/70, GPN-106783
ZX-135/70, GPN-218700

USB to DB9 adapter cable (if required)

SCON Tee harness (if required)
(107647, ordered seperately)

WebGPI™ software
(215336, ordered separately)

Note: The WebGPI™ software kit must be
purchased if it is not already installed on your
computer, and is not warrantable under this
Service Advisory.

Glossary of Terms

SCON - Safety controller

Indicates than an incorrect result has occurred

after performing a series of steps.

Note: These installation instructions only apply
to the Genie models listed on the front cover,
as required by Service Advisory 140007.

2 Software Update Part No. 1258800

TCON - Turntable controls (Ground controls)

PCON - Platform controls

Rev A Instructions

Introduction

Machine Software Version
Update Requirements

 Machines equipped with platform overload

protection and an operating system with a
software version less than 3.00 must install
load sense upgrade kit 1258801.

 Machines equipped with platform overload

protection and an operating system with a
software version 3.00 or higher continue to the
Application Software Installation.

 Machines not equipped with platform overload

protection continue to the Application Software
Installation.

Before proceeding, verify the Service
Bypass key switch is in Run mode.

STOP

00000

Components of Kit 1258799

Flash drive, Z135/ZX135, V3.06
Genie part number 1258799
Qty. 1

Includes:

TCON software, V3.06
Genie part number 237074

PCON software, V3.06
Genie part number 237075

SCON software, V3.06
Genie part number 237076

Installation instructions
Genie part number 1258800

Run

Service
Bypass

Recovery

Part No. 1258800 Software Update 3

Instructions Rev A

Introduction

If you have any further questions regarding these
instructions or need assistance, please contact
Genie Product Support at one of the following
telephone numbers:

United States: 800-536-1800

Canada: 425-881-1800

Europe: UK 0044 1476 584 333

Middle East:

Australia: 61 7 3456 4444

All other locations 001-425-881-1800

France 0033 237 260 986

Germany 0049 4221 491 821

Iberica 0034 935 725 090

Italy 0039 075 941 8132

Scandinavia 0046 3157 5154

Other locations 0031 653 221 908

0097 143 391 800 or

0097 150 459 7937

4 Software Update Part No. 1258800

Rev A Instructions

Procedure

Procedure

Note: Perform this procedure on a flat level surface,
with the boom and jib in the stowed position.

Loading the Software onto a
Computer or Laptop

Software Version

Note: Before proceeding, verify the version of
software installed on your machine.

1 At the TCON, turn the key switch to ground

controls and pull out the red Emergency Stop
button.

2 Read and record the scroll message on the

display (example: VER 2_10 is version 2.10).

3 Push in the red Emergency Stop button.

Limit Switch Rework

For machines equipped with platform overload
protection and software version less than 3.00

The platform overload limit switch LSP1OLS must
be replaced before proceeding with the software
upgrade.

Calibration Information

After the installation of the Application Software is
complete, the machine will have to go through a
complete calibration process. Refer to the
appropriate Service Manual for your machine.

Note: Loading software onto your computer
requires that you must have administrative
rights to download executable files.

1 Turn on the computer or laptop.

Note: If the WebGPI Software Update Zip files
have been downloaded from the Firmware site,
continue to the Application Software Installation.

2 Insert the thumb drive (Genie part

number 1258799) into the computer or laptop.

Note: If the WebGPI Update files are not displayed
on your computer, go to My Computer and locate
the Removable Disk.

3 Select each of the three application files one at

a time.

Part No. 1258800 Software Update 5

Instructions Rev A

Procedure

4 Select Yes on the License Agreement

screen.

6 On the Setup Type screen select Typical,

then select Next.

5 On the Choose Destination screen record the

default destination folder and select Next.

Note: After pressing Next you will see a series of
file names flash across the screen. When the
status bar displays 100%, installation is complete.

7 Remove the thumb drive.

6 Software Update Part No. 1258800

Rev A Instructions

Procedure

Application Software Installation

SCON Software Update

Note: The key switch must be in the off
position, and the red Emergency Stop Button
pushed in before disconnecting the the
harness from the SCON.

1 Locate the SCON mounted on the frame

behind and to the right of the function manifold
on the ground controls side of the machine.

2 Disconnect the gray J121 connector from the

SCON.

6 Open WebGPI™ and click on the Connect

icon.

Note: The current application software file will be
shown at the top of the screen. (example:
S0677100 for older software)

3 Connect the SCON Tee-Harness (Genie part

number 107647) between the gray connector
and the SCON.

4 Connect the laptop DB9 cable to the

Tee-Harness.

5 At the TCON, turn the key switch to ground

controls and pull out the red Emergency Stop
button.

Note: If Check power and serial connection is
displayed, confirm power is on at the TCON and
check the connection between the computer and
SCON.

Note: If Attempting to establish connection is
displayed, check your serial port COM settings.
The COM port settings can vary between
computers.

7 Click on the Application icon.

Part No. 1258800 Software Update 7

Instructions Rev A

Procedure

8 Select Check Parameters.

13 Select File type: Kernel.

9 Select Tilt Sensors Params. Read and record

the Tilt Angle Matrix Gains parameters.

10 Click on the Disconnect icon.
11 Click on the Connect icon.
12 Click on the Download icon.

14 Click on the Search button and locate

application software S0829306.HEX.

8 Software Update Part No. 1258800

Rev A Instructions

Procedure

15 Select S0829306.HEX, and then click on

Open.

16 Click on the Force download button. Cycle

the power off, then back on at the red
Emergency Stop Button at the TCON.

18 When the Kernel file is at 100%, cycle the

power off, then back on at the red Emergency
Stop Button at the TCON.

19 Click on the Exit button, then the Application

icon.

20 Select Set All Defaults. Select Ok.

17 Click on the Download button.

Part No. 1258800 Software Update 9

Instructions Rev A

Procedure

21 When prompted, select Level 2, enter

SG81355 for the password and select
Accept.Select Check Parameters.

22 Select Tilt Sensors Params. Enter the

parameters that were recorded in step 9.

Note: The numbers must be entered
accurately. The SCON can not be calibrated in
the field. If the numbers are not accurate, the
machine will not operate or level properly.

23 When prompted, select Level 3 and enter

BSNW for the password.

24 Push in the red Emergency Stop button at the

TCON and disconnect the Tee-Harness from
the SCON.

25 Securely connect the gray J121 connector to

the SCON.

10 Software Update Part No. 1258800

Rev A Instructions

Procedure

TCON Software Update

Note: Before installation, go to your computers
Control Panel and increase your computers time
out period to more than 30 minutes.

1 Open the ground control box and set the

fasteners aside.

2 Connect the computer DB9 cable to the TCON

PCB.

4 Open WebGPI™ and click on the Connect

icon.

Note: The current application software file will be
shown at the top of the screen. (example:
S0675100 for older software)

3 At the TCON, turn the key switch to ground

controls and pull out the red Emergency Stop
button.

Note: If Check power and serial connection is
displayed, confirm power is on at the TCON and
check the connection between the computer and
TCON.

Note: If Attempting to establish connection is
displayed, check your serial port COM settings.
The COM port settings can vary between
computers.

5 Click on the Download icon.

Part No. 1258800 Software Update 11

Instructions Rev A

Procedure

6 Click on the Search button and locate

8 Click on the Download button.

application software S0827306. HEX.

Note: This download can take 10 to 30 minutes
depending on the speed of your serial connection.
If your computer times out you will have to repeat
the TCON Software Update.

7 Select S0827306.HEX, and then click on

Open.

9 When the Application file is at downloaded,

click on the Exit button.

12 Software Update Part No. 1258800

Rev A Instructions

Procedure

10 Cycle the power off, then back on at the red

Emergency Stop Button at the TCON.

13 When prompted, select Level 2, enter

SG81355 for the password and select Accept.

11 Click on the Application icon.

12 Select Set All Defaults. Select Ok.

14 Push in the red Emergency Stop Button and

disconnect the DB9 cable from the TCON
PCB.

15 Close the ground control box and securely

tighten the retaining fasteners.

Part No. 1258800 Software Update 13

Instructions Rev A

Procedure

PCON Software Update

1 Open the platform control box and set the

4 Open WebGPI™ and click on the Connect

icon.

fasteners aside.

2 Connect the computer DB9 cable to the PCON

PCB.

Note: The current application software file will be
shown at the top of the screen. (example:
S0676201 for older software)

3 At the TCON, turn the key switch to platform

controls and pull out the red Emergency Stop
buttons at both control boxes.

Note: If Check power and serial connection is
displayed, confirm power is on at the TCON and
check the connection between the computer and
PCON.

Note: If Attempting to establish connection is
displayed, check your serial port COM settings.
The COM port settings can vary between
computers.

5 Click on the Download icon.

14 Software Update Part No. 1258800

Rev A Instructions

Procedure

6 Select File Type: Kernel.

7 Click on the Search button and locate

application software S0828306.HEX.

8 Select S0828306.HEX, and then click on

Open.

9 Click on the Force download button. Cycle

the power off, then back on at the red
Emergency Stop Button at the TCON.

Part No. 1258800 Software Update 15

Instructions Rev A

Procedure

10 Click on the Download button.

13 Select Set All Defaults. Select Ok.

11 When the Kernel file is at 100%, cycle the

power off, then back on at the red Emergency
Stop Button at the PCON.

14 When prompted, select Level 2, enter

SG81355 for the password and select Accept.

15 Cycle the power off, then back on at the red

Emergency Stop Button at the TCON.

12 Click on the Exit button, then the Application

icon.

16 Select RSJ1AO Function Check.
17 Enter the following settings: Sensor voltage

range %, 60. Timeout, 10. Lower Deadband,

75. Min Movement Value, 22.

18 When prompted, select Level 2, enter

SG81355 for the password and select Accept.

19 Push in the red Emergency Stop Button and

disconnect the DB9 cable from the PCON
PCB.

20 Close the platform control box and securely

tighten the retaining fasteners.

21 Calibrate the machine. Refer to the

appropriate Service Manual for you
machine.

Instructions Part No. 1258800

Rev A

Software Update

16 Software Update Part No. 1258800