Genie Work Platforms Parts Manual

Page 1
Serial Number Range
Work Platform: 2P/300F
from SN 61310
Part No. 645037
Rev B March 2012
Page 2
March 2012
2 Work Platform: 2P/300F Part No. 645037
Page 3
March 2012
How to Read Your Serial Number
Page 4
Table of Contents
This manual is updated frequently. If you have a printed manual, you can keep it up to date by downloading new figures from the Genie website at www.genielift.com. For the most up-to-date parts information, visit the Parts Lookup System on the Genie website at www.genielift.com.
How to Read Your Serial Number..........................................3
Parts Stocking List.................................................................7
How to Order Parts................................................................8
Service Parts Fax Order Form...............................................9
Electronic Version
Click on any page number to view the figure.
March 2012
Indices
Part Number Index...............................................................22
Part Description Index.........................................................23
Cross References
4 Work Platform: 2P/300F Part No. 645037
Page 5
March 2012
Table of Contents (continued)
This Page Intentionally Left Blank
Page 6
Notes
March 2012
6 Work Platform: 2P/300F Part No. 645037
Page 7
March 2012
Parts Stocking List
Page 8
How To Order Parts
March 2012
8 Work Platform: 2P/300F Part No. 645037
Page 9
March 2012
Fax Order Form
Page 10
100 Decals March 2012
104.1 605455 Decals 2P/300F
10 Work Platform: 2P/300F Part No. 645037
Page 11
100 DecalsMarch 2012
104.1 605455 Decals 2P/300F
Description Qty.Part No.Item
2P/300 Warning Plate...................1-109.4618.05271
09.4618.00932
White/Red Adhesive Reflecting Strip
45° 80 mm....................................4-1
2P/300 F CE Plate........................1-109.4618.05343
2P/300 Ground Plate....................1-109.4618.05244
12 Symbol Sticker For Platf orm.....1-109.4618.02135
Page 12
200 Structure And Frame March 2012
204.1 605452 Structure And Frame 2P/300 F
12 Work Platform: 2P/300F Part No. 645037
Page 13
200 Structure And FrameMarch 2012
204.1 605452 Structure And Frame 2P/300 F
Description Qty.Part No.Item
55.0904.00121
01.4001.00539
51.1301.350011
01.4001.007715
2P/300 F Aerial Work Platform
Assembly.........................................1
2P/300 F Basket Assempbly............155.0904.00132
2P/300 F Handrail Assembly...........251.1301.36003
SCREW ,8.8 HCS 8MM-1.25X16Z....201.0001.02524
WASHER,D 8,UNI 6592 ZN............201.0031.00555
2P/300 F Platform Pin.....................254.0000.01486
Galvanized Spring Din 17223C.......809.0803.02967
SPRING WASHER..........................801.4032.00098
Hex. Head Scre w M20x100 UNI 5737
8.8 ZN..............................................2
STOP NUT.....................................1201.0023.006010
Aerial Work Platform Machine
Attachment......................................1
SCREW...........................................401.0003.094112
WASHER,D 8,UNI 6592 ZN............801.0031.005513
NUT,M8,UNI 7473...........................401.0023.005414
Hex. Head Scre w M20x120 UNI 5737
8.8 ZN..............................................8
Page 14
400 Electrical Part March 2012
401.1 605453 Power Line Without Reel 2P/300 F
14 Work Platform: 2P/300F Part No. 645037
Page 15
400 Electrical PartMarch 2012
401.1 605453 Power Line Without Reel 2P/300 F
Description Qty.Part No.Item
Ciam Wiring Item No. 0a020057......155.0602.02811
Cable Gland Inlet Port.....................256.0007.00102
Mbp1h13r11 Limit Microswitch........356.0013.00273
SCREW.........................................1201.4003.00164
01.0031.00545
51.0809.550012
CHAMFERED WASHER,D6,UNI
6592ZN..........................................12
NUT ,M5-0.8 NYLOCKHXNUT Z.....1201.0023.00526
Clip FH-23.......................................156.0007.00147
Clip FH-17.......................................456.0007.00148
24 Pin Mobile Case Ilme..................256.0002.00209
24 Pin Socket Body+T.....................156.0002.002110
SCREW.........................................1101.0003.015511
Pushbutton Strip Attachment Middle
Plate 3B6.........................................1
SCREW ,8.8 HCS 12MM1.75X45Z...201.0001.040213
WASHER,MM FL WASH 12 Z.........201.0031.005714
NUT,M12,UNI,7473 6SZN...............201.0023.005615
Page 16
400 Electrical Part March 2012
402.1 605454 Power LIne With Reel 2P/300 F
16 Work Platform: 2P/300F Part No. 645037
Page 17
400 Electrical PartMarch 2012
402.1 605454 Power LIne With Reel 2P/300 F
Description Qty.Part No.Item
Telelift Basket Wiring.......................155.0602.02891
MBP1h13r11 Limit Microswitch.......356.0013.00272
SCREW.........................................1201.4003.00163
01.0031.00544
51.0810.330015
01.0001.001018
01.0001.003820
CHAMFERED WASHER,D6,UNI
6592ZN............................................4
NUT,M5-0.8 NYLOCKHXNUT Z......401.0023.00525
Clip FH-17.......................................456.0007.00136
SCREW...........................................501.0003.01557
Cable Gland Inlet Port.....................456.0007.00108
Cable Gland Inlet Port.....................156.0007.00019
24 Pin Mobile Case Ilme..................456.0002.002010
24 Pin Socket Body.........................256.0002.013511
1779 Zeca Ip65 Reel.......................156.0023.001012
TECNORD Pushbutton Strip...........156.0024.001313
Cowl Attachment Bracket................151.0810.160014
TECNORD Pushbutton Strip Bracket
For Aerial Work Platform.................2
NUT, M8-1.0 FINHEXNUT Z............601.0019.010416
Spring Washer D16 UNI 1751 ZN....601.0001.005517
SCREW, M 8X20 UNI 5739 8.8
ZN....................................................2
WASHER,D8,UNI 1751 ZN.............401.0032.005419
Self Locking Nut M8 UNI 7473 6
SZN.................................................4
24 Pin Socket Body+T.....................256.0002.002121
Cable 16x1 H05vv-F 1779.030........156.0000.004922
Page 18
400 Electrical Part March 2012
408.1 605547 Control Board 3B6 (GYRO or ER Machines)
18 Work Platform: 2P/300F Part No. 645037
Page 19
400 Electrical PartMarch 2012
408.1 605547 Control Board 3B6 (GYRO or ER Machines)
Description Qty.Part No.Item
56.0016.00551
09.4618.07242
56.0016.00573
07.0703.06584
07.0703.05865
56.0017.002710
56.0002.019012
07.0703.066014
07.0703.053616
Switch Container Y6 SK-CTRM11
3B6..................................................1
Front and Side Serigraph Kit SX X1
SK-CTRM12A..................................1
Analogue Single Axle Joystick Y12
JC120-0005 3B6..............................3
Yellow Button 22mm I ZB4BA5
3B6..................................................2
Button Head ZB4-BA1
TELEMECANIQUE..........................1
PUSHBUTTON HEAD.....................107.0703.03656
PUSHBUTTON HEAD.....................107.0703.03597
SELECTOR HEAD..........................107.0703.03608
12 V Red Light L SL 12VLL/R 3B6...156.0017.00269 Emergency Button 22mm I
8LP2TB6644 3B6............................1
HOUSING, PLUG............................107.0703.036611
Interior Connector ILME 24 C. M.P.
ME IL CNE24FS 3B6.......................1
CONTACT........................................607.0703.018313
NA Contact for Luminous Button I
ZB4BWOB31 3B6............................1
NC Contact......................................101.0001.066115
Control Button Panel Shroud
TECNORD.......................................1
Page 20
400 Electrical Part March 2012
410.1 605549 Control Board Tecnord With 2 Joystick (EX Machines)
20 Work Platform: 2P/300F Part No. 645037
Page 21
400 Electrical PartMarch 2012
410.1 605549 Control Board Tecnord With 2 Joystick (EX Machines)
Description Qty.Part No.Item
07.0741.00341
07.0741.00352
07.0741.00363
07.0741.00374
07.0741.00385
07.0741.00396
07.0741.00407
07,0741,00118
07,0741,00419
07,0741,004511
07,0741,004612
07,0741,004814
07.0703.053616
Joystick JPL M80 20.0102. 101
TECNORD.......................................2
Emergency Button Unit 50.1402.203
BUCHER.........................................1
Interior NC Emergency Button
07.0741.0036 BUCHER..................1
12 V Green Light DC 50.1601.004
BUCHER.........................................1
12 V Red Light 50.1601.003
BUCHER.........................................1
Controlled Button Unit 50.1402.202
BUCHER.........................................1
Controlled Interior Button Unit
50.1410.103 BUCHER....................1
Button Unit P9 50.1301.318
BUCHER.........................................2
Yellow Hood for P9 50.1301.307
BUCHER.........................................1
Green Hood for P9 TECNORD........107,0741,004410
Key Switch 50.1302.259
TECNORD.......................................1
Interior 1NA+1NC 50.1310.064
TECNORD.......................................1
Buzzer TECNORD...........................107,0741,004713
16-Pole Connector ILME PAN
TECNORD.......................................1
16-Pole Interior ILME TECNORD.....107.0741.004915
Control Button Panel Shroud
TECNORD.......................................1
Page 22
March 2012
Part Number Index
The Part Number Index is a numeric index of all part numbers included in this manual.The index shows what page(s) the part is used on.
PagePart Number
PagePart Number
1701.0001.0010 ............
1701.0001.0038 ............
1701.0001.0055 ............
1301.0001.0252 ............
1501.0001.0402 ............
1901.0001.0661 ............
15, 1701.0003.0155 ............
1301.0003.0941 ............
1701.0019.0104 ............
15, 1701.0023.0052 ............
1301.0023.0054 ............
1501.0023.0056 ............
1301.0023.0060 ............
15, 1701.0031.0054 ............
1301.0031.0055 ............
1501.0031.0057 ............
1701.0032.0054 ............
1301.4001.0053 ............
1301.4001.0077 ............
15, 1701.4003.0016 ............
1301.4032.0009 ............
2107,0741,0011 ............
2107,0741,0041 ............
2107,0741,0044 ............
2107,0741,0045 ............
2107,0741,0046 ............
2107,0741,0047 ............
2107,0741,0048 ............
1907.0703.0183 ............
1907.0703.0359 ............
1907.0703.0360 ............
1907.0703.0365 ............
1907.0703.0366 ............
19, 2107.0703.0536 ............
1907.0703.0586 ............
1907.0703.0658 ............
1907.0703.0660 ............
2107.0741.0034 ............
2107.0741.0035 ............
2107.0741.0036 ............
2107.0741.0037 ............
2107.0741.0038 ............
2107.0741.0039 ............
2107.0741.0040 ............
2107.0741.0049 ............
1309.0803.0296 ............
1109.4618.0093 ............
1109.4618.0213 ............
1109.4618.0524 ............
1109.4618.0527 ............
1109.4618.0534 ............
1909.4618.0724 ............
1551.0809.5500 ............
1751.0810.1600 ............
1751.0810.3300 ............
1351.1301.3500 ............
1351.1301.3600 ............
1354.0000.0148 ............
1555.0602.0281 ............
1755.0602.0289 ............
1355.0904.0012 ............
1355.0904.0013 ............
1756.0000.0049 ............
15, 1756.0002.0020 ............
15, 1756.0002.0021 ............
1756.0002.0135 ............
1956.0002.0190 ............
1756.0007.0001 ............
15, 1756.0007.0010 ............
1756.0007.0013 ............
1556.0007.0014 ............
15, 1756.0013.0027 ............
1956.0016.0055 ............
1956.0016.0057 ............
1956.0017.0026 ............
1956.0017.0027 ............
1756.0023.0010 ............
1756.0024.0013 ............
22 Work Platform: 2P/300F Part No. 645037
Page 23
March 2012
Part Description Index
The Part Description Index is an alphabetical index of all part descriptions included in this manual.The index shows what page(s) the part is used on.
White/Red Adhesive Reflecting Strip 45° 80
1
12 Symbol Sticker For Platform.....11
12 V Green Light DC 50.1601.004
BUCHER.....21
12 V Red Light L SL 12VLL/R 3B6.....19
12 V Red Light 50.1601.003 BUCHER.....21
16-Pole Connector ILME PAN TECNORD.....21
16-Pole Interior ILME TECNORD.....21
1779 Zeca Ip65 Reel.....17
2
24 Pin Mobile Case Ilme.....15, 17
24 Pin Socket Body.....17
24 Pin Socket Body+T.....15, 17
2P/300 F Aerial Work Platform Assembly.....13
2P/300 F Basket Assempbly.....13
2P/300 F CE Plate.....11
2P/300 F Handrail Assembly.....13
2P/300 F Platform Pin.....13
2P/300 Ground Plate.....11
2P/300 Warning Plate.....11
H
Hex. Head Screw M20x100 UNI 5737 8.8
ZN.....13
Hex. Head Screw M20x120 UNI 5737 8.8
ZN.....13
HOUSING, PLUG.....19
I
Interior 1NA+1NC 50.1310.064 TECNORD...21 Interior Connector ILME 24 C. M.P. ME IL
CNE24FS 3B6.....19
Interior NC Emergency Button 07.0741.0036
BUCHER.....21
J
Joystick JPL M80 20.0102. 101 TECNORD...21
K
Key Switch 50.1302.259 TECNORD.....21
mm.....11
Y
Yellow Button 22mm I ZB4BA5 3B6.....19
Yellow Hood for P9 50.1301.307 BUCHER....21
M
A
Aerial Work Platform Machine Attachment....13
Analogue Single Axle Joystick Y12 JC120-0005
3B6.....19
B
Button Head ZB4-BA1 TELEMECANIQUE....19
Button Unit P9 50.1301.318 BUCHER.....21
Buzzer TECNORD.....21
C
Cable 16x1 H05vv-F 1779.030.....17
Cable Gland Inlet Port.....15, 17
CHAMFERED W ASHER,D6,UNI 6592ZN...15,
17
Ciam Wiring Item No. 0a020057.....15
Clip FH-17.....15, 17
Clip FH-23.....15
CONTACT.....19
Control Button Panel Shroud TECNORD.....19,
21 Controlled Button Unit 50.1402.202
BUCHER.....21
Controlled Interior Button Unit 50.1410.103
BUCHER.....21
Cowl Attachment Bracket.....17
E
Emergency Button 22mm I 8LP2TB6644
3B6.....19
Emergency Button Unit 50.1402.203
BUCHER.....21
F
Front and Side Serigraph Kit SX X1
SK-CTRM12A.....19
G
Galvanized Spring Din 17223C.....13
Green Hood for P9 TECNORD.....21
MBP1h13r11 Limit Microswitch.....17
Mbp1h13r11 Limit Microswitch.....15
N
NA Contact for Luminous Button I ZB4BWOB31
3B6.....19
NC Contact.....19
NUT, M8-1.0 FINHEXNUT Z.....17
NUT,M12,UNI,7473 6SZN.....15
NUT,M5-0.8 NYLOCKHXNUT Z.....15, 17
NUT,M8,UNI 7473.....13
P
PUSHBUTTON HEAD.....19
Pushbutton Strip Attachment Middle Plate
3B6.....15
S
SCREW.....13, 15, 17
SCREW, M 8X20 UNI 5739 8.8 ZN.....17
SCREW,8.8 HCS 12MM1.75X45Z.....15
SCREW,8.8 HCS 8MM-1.25X16Z.....13
SELECTOR HEAD.....19
Self Locking Nut M8 UNI 7473 6 SZN.....17
SPRING WASHER.....13
Spring Washer D16 UNI 1751 ZN.....17
STOP NUT.....13
Switch Container Y6 SK-CTRM11 3B6.....19
T
TECNORD Pushbutton Strip.....17
TECNORD Pushbutton Strip Bracket F or Aerial
Work Platform.....17
Telelift Basket Wiring.....17
W
WASHER,D 8,UNI 6592 ZN.....13
WASHER,D8,UNI 1751 ZN.....17
WASHER,MM FL WASH 12 Z.....15
Page 24
Part Description Index (continued)
This Page Intentionally Left Blank
March 2012
24 Work Platform: 2P/300F Part No. 645037
Page 25
Page 26
Parts Manual
Work Platform: 2P/300F
from SN 61310
Part No.
645037
Rev B
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