Page 1
Issued: June '98 P/N 17327
Page 2
OPERATOR'S MANUAL
Table of Contents
THE OPERATOR MUST READ AND UNDERSTAND ALL OF THE INSTRUCTIONS IN THIS MANUAL BEFORE OPERATING THE AERIAL LIFT.
Description
Section No.
Introduction
|
1
|
Safety Rules
|
2
|
Specifications
|
3
|
Controls and Instruments
|
4
|
Before Operation Check
|
5
|
Operation
|
6
|
Unloading
|
7
|
Loading
|
8
|
Maintenance
|
9
|
Emergency Procedures 1
|
0
|
Index1
|
|1
|
Page 3
Page 4
OPERATOR'S MANUAL
Introduction
Owners, Users and Operators:
Terex Aerials appreciates your choice of our aerial lift for your application. Our number one priority is user safety, which is best achieved by our joint efforts. We feel that you can make a major contribution to safety if you as the equipment user and operator:
-
1.
Comply
with OSHA, Federal, State and Local Regulations.
-
2.
Read, understand and follow
the instructions in this and other manuals supplied with this machine.
-
3. Use good, safe work practices in a common sense way.
-
4. Have only
trained operators
directed by
informed and knowledgeable supervision
- running the machine.
If there is anything in this manual that is not clear or which you believe should be added, please send your comments to the Technical Publications Department, Terex Aerials, 10600 West Brown Deer Rd., Milwaukee, WI, 53224 or call (414) 355-0802.
To help you recognize important safety information, we have identified warnings and instructions that directly impact on safety with following signals:
THESE SYMBOLS MEAN YOUR SAFETY IS INVOLVED! SEE NEXT PAGE FOR SPECIFIC INFORMATION. READ, UNDERSTAND AND FOLLOW ALL DANGER, WARNING AND CAUTION DECALS ON YOUR MACHINE.
Page 5
OPERATOR'S MANUAL
Introduction
"DANGER" INDICATES AN IMMINENTLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, WILL RESULT IN DEATH OR SERIOUS INJURY. THIS SIGNAL WORD IS LIMITED TO THE MOST EXTREME SITUATIONS.
"WARNING" INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, COULD RESULT IN DEATH OR SERIOUS INJURY.
"Caution" indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It is also used to alert against unsafe practices, and for property-damage-only situations.
One final note: The best method to protect yourself and others from injury or death is to use common sense. If you are unsure of any operation, don't start until you are satisfied that it is safe to proceed and have discussed the situation with your supervisor.
Thank you!
Page 6
OPERATOR'S MANUAL
Safety
Section 2
Description
|
Page No.
|
Safety
|
2-2
|
Training and Knowledge
|
2-2
|
To Prevent Tip-over
|
2-2
|
Slip and Fall Prevention
|
2-4
|
General Information
|
2-5
|
Operation in the Vicinity of Electrical Conductors
|
2-8
|
If Contact is Made
|
2-9
|
Page 7
OPERATOR'S MANUAL
Safety
IN ADDITION TO THE SPECIFIC MAINTENANCE AND OPERATING INSTRUCTIONS IN THIS MANUAL, THE OPERATOR MUST READ AND UNDERSTAND ALL INSTRUCTIONS IN THE INTRODUCTION, AND IN THE FOLLOWING SAFETY RULES SECTION.
-
1.
Do not operate
this aerial lift until you have been trained in its operation. This equipment may only be operated by trained personnel, who have demonstrated their ability to do so safely.
-
2.
Do not operate
this aerial lift until you have read and understood the Operator's Manual, EMI Safety Manual, and Manual of Responsibilities supplied with the aerial lift.
-
3. Know OSHA, Federal, State and local regulations applicable to your job.
-
4. Read and understand all decals and warnings on your aerial lift.
-
1.
Do not
exceed the load capacity of the aerial lift. The load capacity includes the combined weight of personnel, tools, fixtures, accessories, etc. Loads should be evenly distributed over the platform floor.
-
2.
Do not
exceed the maximum number of personnel allowed on the platform. This information is shown on a platform decal, and can be found in the "Specifications" Section of this manual.
-
3. Check the load capacity of floors, ramps and bridges before driving or operating the aerial lift on them.
-
4.
Do not
alter, disconnect or override any interlocks or other safety devices.
Page 8
OPERATOR'S MANUAL
Safety
To Prevent Tip-over (Continued)
-
5.
Do not
operate this aerial lift in winds of excess of 10 M.P.H. This aerial lift is rated for use in winds not to exceed 10 M.P.H.
-
6.
Check clearances
overhead, around and below the aerial lift
before:
moving the boom up, down, in or out; tilting or rotating the platform; rotating the superstructure (turret), or traveling to prevent contact with obstacles.
-
7.
Do not
travel on slopes (grades) and ramps without first reading "Traveling on Grades and Ramps", later in this manual. This aerial lift is limited in the grades it can safely travel.
-
8. Before and during traveling:
-
A.
Look
in the direction of travel.
-
B.
Avoid
obstacles, bumps and potholes.
-
C.
Maintain
safe distance from all overhead objects.
-
D.
Use
a lookout if necessary!
-
9.
Do not
raise the platform while positioned on trucks, trailers, railway cars, floating vessels, scaffolds, forklift trucks or similar equipment.
-
10.
Do not
operate this aerial lift with wheels "cribbed" or positioned on blocks.
-
11. With the platform swung away from the stowed position, use caution when selecting travel or steering direction. Travel and steer direction will be opposite switch or lever movement. Refer to the directional arrow decals on the undercarriage of the machine for travel orientation.
-
12.
Care should be taken
to keep electric cords, hoses, cables, ropes, etc. from becoming entangled in the aerial lift.
Page 9
OPERATOR'S MANUAL
Safety
To Prevent Tip-over (Continued)
-
13. Limit travel speed to existing conditions. Do not use high speeds when maneuvering or traveling in reverse. Reverse travel should only be used to maneuver the aerial lift at job location.
-
14. Do not tow this aerial lift unless it is equipped with a towing package!
-
15.
Always
operate the controls in a smooth, steady manner.
-
16.
Do not
use the boom or platform as a crane to lift oversized or hanging loads.
-
17.
Always
Travel up or down slopes or grades with platform pointed down slope and with boom in stowed position (fully lowered and "in" or retracted).
-
1. Each person in the aerial platform must wear fall protection at all times.
-
2.
Do not
attach fall protection devices to an adjacent structure while on the platform.
-
3.
Do not
use planks, ladders, scaffolding or any other device on the platform to extend your reach.
-
4. Always keep both feet on the platform floor while traveling and working with the aerial lift.
Do not
lean over or stand on platform guard railings.
-
5.
Keep
platform, steps and shoes free from oil, mud, grease and other slippery substances. In cold weather, clear snow and ice from platform and steps.
-
6.
Make sure
the platform guard rails are not damaged and the entry gate is closed after entering the platform.
-
7.
Do not
attempt to climb down the boom assembly if the machine fails while the operator's platform is raised.
Page 10
OPERATOR'S MANUAL
Safety
Slip and Fall Protection (Continued)
-
8.
Do not
operate this machine while under the influence of any drugs or alcohol.
-
9.
Do not
work on the platform if you are bothered by heights, seizures or dizzy spells.
-
10. Actuation of the red "Emergency Stop" switch will apply brakes immediately,
caus-ing the platform to jerk
as the machine comes to a sudden stop. Brace yourself.
-
1.
Do not
operate the aerial lift until it has been properly inspected, maintained and serviced.
Any problems or malfunctions
should be reported immediately to your supervisor, and operations stopped until corrected.
-
2. See the
"Before Operation" section
in this manual for decal listing, and replace those that are missing or illegible.
-
3.
Always
wear approved headgear, eye protection, foot protection and fall-protection.
-
4.
Secure
all tools and other materials in the platform to prevent them from accidentally falling or being knocked from the platform.
-
5. When other vehicles or moving equipment are present, comply with all local ordinances, safety rules and warning rules for the workplace.
-
6.
Do not
allow ground personnel around or under the raised platform.
-
7.
Do not
allow ground personnel to tamper with, service or operate the machine using the ground controls while anyone is in the platform, except in an emergency.
-
8.
Do not
use the aerial lift for horseplay, stunt driving or recreational use.
Report
any misuse of equipment to the appropriate personnel.
-
9.
Do not
use the aerial lift outdoors in electrical storms.
-
10.
Do not
block the foot switch or any function control in the operating position.
Issued: June '98 Page 2-5
|
Page 11
OPERATOR'S MANUAL
Safety
General Information (Continued)
-
11.
Do not
attempt to open any hydraulic line or component without first relieving all system pressures and shutting off fluid flow from the tank.
-
12.
Always
attach the aerial lift to a winch when loading to or unloading from a transporting vehicle.
-
13. Whenever
disengaing the drive torque hubs
or before
disconnecting from towing vehicle
, ensure that the machine cannot roll.
-
14. When
transporting the machine
, do not tie the platform or boom to the transporting vehicle in any way.
-
15.
Do not
raise, lower, extend, retract, tilt or rotate the platform into stationary objects, as this will cause damage to mechanical and hydraulic components.
-
16.
Do not
use platform or boom functions to push or tow the aerial lift or another vehicle.
-
17.
Avoid
sudden braking or steering, go slowly and leave more maneuvering room during cold weather operation until the aerial lift has warmed up.
-
18.
Immediately report
any erratic noises, vibrations or malfunctions of the machine to appropriate personnel. Machine shall be removed from service until diagnosis and any necessary repairs have been completed.
-
19. When leaving the aerial lift, lower platform to "full down and in" position and remove key from ground control to prevent unauthorized use.
-
20. It is not possible for us to foresee every situation that could arise during operation of this aerial lift. Even if we do not state specifically that a particular action
should not be taken
, that does not mean that it is safe to do so. Personal injury or damage to equipment may result. Use common sense! If in doubt, contact Terex Customer Service.
Page 12
OPERATOR'S MANUAL
Safety
General Information (Continued)
-
21. Battery Care and Use:
-
A.
Do not
"jump start" any other vehicle with your aerial lift's batteries.
-
B. Batteries must be
charged in a well-ventilated area
free of flames, sparks or other such hazards. The vapors
can explode
if exposed to flames or sparks.
BATTERY ACID CAN CAUSE SERIOUS BURNS. IF ACID COMES IN CONTACT WITH SKIN OR EYES, IMMEDIATELY FLUSH WITH WA-TER. SEEK MEDICAL ATTENTION.
-
C.
Do not
use the aerial lift as a welding ground.
-
D.
Disconnect battery leads
before performing any welding operations on the aerial lift.
Page 13
OPERATOR'S MANUAL
Safety
Operation in the Vicinity of Electrical Conductors
-
1. If the platform, supporting structure or any other conductive part of the aerial lift contacts a non-insulated electrical conductor, the result may be
SERIOUS INJURY OR DEATH
for persons on or near the aerial lift.
-
2. You, the owner of the electrical conductor and the electric utility must jointly determine the specific procedure to complete the job safely.
-
3. Always verify that the electric utility has been consulted before beginning work.
-
4. Except where electrical distribution and transmission lines have been de-energized and visible ground or effective barriers have been erected to prevent physical and arcing contact with the conductors, the following provisions shall be met:
-
A. Over lines, the operation of the aerial lift over electrical conductors is prohibited.
-
B. No part of the aerial lift, tools, equipment or personnel, during operation, shall come closer than the distance shown in the table below.
Voltage Range
|
Minimum Safe Clearance
|
(Phase to Phase)
|
Feet
|
Meters
|
0 to 300 Volts
|
AVOID CONTACT
|
Over 300 V TO 50 kV
|
10
|
3.05
|
Over 50 kV TO 200 kV
|
15
|
4.60
|
Over 200 kV TO 350 kV
|
20
|
6.10
|
Over 350 kV TO 500 kV
|
25
|
7.62
|
Over 500 kV TO 750 kV
|
35
|
10.67
|
Over 750 kV TO 1000 kV
|
45
|
13.72
|
One foot (30.5 cm) additional clearance is required for every additional 30,000 volts.
|
Page 14
OPERATOR'S MANUAL
Safety
Operation in the Vicinity of Electrical Conductors (Continued)
-
5. You must allow for platform sway, rock or sag, and electrical line movement.
-
6. This aerial lift is not insulated, and does not provide protection from contact with or proximity to electrically charged conductor.
If Contact is Made
-
1. If operating from the platform, attempt to move the aerial lift from contact with the electrical conductor.
-
2. If the aerial lift cannot be removed from contact, the following precautions should be taken to avoid possible
ELECTROCUTION
to yourself and ground personnel:
-
A.
Do not
attempt to operate the aerial lift from the ground control.
-
B. If you can leave the aerial lift you must jump off the aerial lift and hop away, keeping your feet together as ground will be energized. Normal walking or running will result in possible
ELECTROCUTION, INJURY OR DEATH.
-
C. Warn personnel to
stay well away
from the aerial lift as contact with it or the ground in the vicinity will result in possible
ELECTROCUTION
,
INJURY OR DEATH.
-
D. While on the aerial lift, do not contact poles or other structures. Such contact will provide a path to ground, leading to possible
ELECTROCUTION
,
INJURY OR DEATH.
You must read the complete manual before proceeding with the operation or unloading of the aerial lift.
Page 15
Page 16
OPERATOR'S MANUAL
Specifications
Section 3
Description
|
Page No.
|
Machine Specifications
|
3-2
|
Range Diagram
|
|
General Dimensions
|
|
Page 17
OPERATOR'S MANUAL
Specifications
Machine Specifications
Model TA30N
* Working Height (Maximum)
|
36 ft 0 in.
(10.97 m)
|
Platform Height (Maximum)
|
30 ft 0 in.
(9.14 m)
|
Stowed Height
|
.
6 ft 7 in.
(2.00 m)
|
Stowed Length
|
.
15 ft 8 in.
(4.78 m)
|
Machine Width
|
.
4 ft 0 in.
(1.22 m)
|
Platform Dimensions
|
30 in. x 48 in. x 44 in.
|
|
(0.76 m x 1.22 m x 1.12 m)
|
Horizontal Reach
|
.
21 ft 8 in.
(6.60 m)
|
Boom Elevation
|
18° to 75° above horizontal plane
|
Platform Capacity (Unrestricted)
|
500 lbs.
(227 kg)
|
Rated Number of Occupants in Platform
|
2
|
WheelBase
|
.
5 ft 2 in.
(1.57 m)
|
Wheel Track
|
.
3 ft. 4.5 in.
(1.01 m)
|
Tailswing
|
.zero @ 15 ft pivotal height.
|
Turret (Superstructure) Rotation
|
350°, non-continuous rotation
|
Turning Radius
|
|
Inside
|
.
5 ft 6 in.
(1.68 m)
|
Outside
|
.
10 ft 2 in.
(3.09 m)
|
Travel Speed-Platform Stowed
|
0 to 3.2 mph
(0 to 5.15 kph)
|
*CLEARANCE MUST BE ALLOWED FOR BODY PARTS OF PERSON-NEL IN PLATFORM AT THIS AND ALL OTHER WORK HEIGHTS.
Page 18
OPERATOR'S MANUAL
Specifications (Continued)
Machine Specifications
Model TA30N
Power Source
|
.48 volts D.C. (8 @ 6V-350AH)
|
Hydraulic System
|
|
Maximum Operating Pressure
|
2200 psi
(152 bar) (155 kg-cm
2
)
|
Reservoir Capacity
|
10.6 gal.
(40.12 liters)
|
Controls
|
|
Function
|
Proportional/ Hydraulic
|
Drive
|
Proportional/ Electric
|
Tires (Solid Non-marking)
|
7.00 x 12
|
Ground Clearance
|
.
4 in.
(0.10 m)
|
Shipping Weight (Approx.)
|
13,600 lbs.
(6,169 kg)
|
Wheel Loading
|
|
Max. concentrated floor loading pressure
|
56.3 psi
(3.88 bar) (3.96 kg-cm
2
)
|
Wheel Load (maximum)
|
4,923 lbs.
(2,235 kg)
|
Wind Speed Rating
|
.
10 mph
(16.09 km/h)
|
Gradeability (on hard surface)
|
20%
|
Page 19
OPERATOR'S MANUAL
Specifications
Range Diagram, Model TA30N Boom Lift
Page 20
OPERATOR'S MANUAL
Specifications
General Dimensions, TA30N Boom Lift
Page 21
Page 22
OPERATOR'S MANUAL
Controls and Instruments
Section 4
Description
|
Page No.
|
Controls and Instruments
|
4-2
|
Universal Symbol Identification
|
4-3
|
Aerial Control Station
|
4-4
|
Aerial Control Station Controls Identification
|
4-5
|
Aerial Control Station Controls Description
|
4-7
|
Ground Control Station
|
4-20
|
Ground Control Station Controls Identification
|
4-21
|
Ground Control Station Controls Description
|
4-22
|
Page 23
OPERATOR'S MANUAL
Controls and Instruments
This section is intended to familiarize the operator with the controls and instruments provided for the operation of this machine.
It should be emphasized, however, that merely knowing the controls is inadequate preparation for operating boom lift aerial platforms.
Do not
attempt to operate the machine until all sections of this manual have been read and understood.
Page 24
OPERATOR'S MANUAL
Controls and Instruments
Universal Symbol Identification
SAFETY
|
ENGINE R.P.M.
|
- +
BATTERY
|
EMERGENCY
STOP
|
HORN
|
DRIVE
|
OO GLOW PLUG
|
|
|
[℃]
сноке
|
|
L GENERATOR
|
|
OVERHEAT
|
☐) gas
|
FAST or HI
|
|
|
SLOW or LOW
|
ENGINE START
|
|
|
|
ON
OFF
|
Page 25
OPERATOR'S MANUAL
Page 26
OPERATOR'S MANUAL
Controls and Instruments
|
Aerial
|
Control
|
Station
|
Controls
|
Identification
|
Key No.
|
Control Description
|
1.
|
Emergency Stop Switch
|
2.
|
Foot Operated Switch
|
3.
|
Unstable Condition Indicator Light and Alarm
|
4.
|
Drive Speed Selector Switch
|
5.
|
Drive Control Lever and Steer Switch
|
6.
|
Boom Up/ Down Function Select Switch and Indicator Light
|
7.
|
Riser Up/ Down Function Select Switch and Indicator Light
|
8.
|
Boom In/ Out Function Select Switch and Indicator Light
|
9.
|
Boom/ Riser Operation and Turret Rotate Controller
|
10.
|
Platform Rotation CW/ CCW Switch
|
11.
|
Platform Forward/ Backward Tilt Switch
|
12.
|
Jib Up/ Down Switch (Option)
|
13.
|
Circuit Breaker (Controls)
|
14.
|
Low Battery Voltage Indicator Light
|
15.
|
Platform Work Light On/ Off Switch (Option)
|
16.
|
Battery Charge/ Condition Indicator (Option)
|
17.
|
Auxiliary Switch (Option)
|
|
|
18. Low Voltage Cut-Out Reset Switch
Page 27
OPERATOR'S MANUAL
Controls and Instruments
Aerial Control Station
Page 28
OPERATOR'S MANUAL
Controls and Instruments
Aerial Control Station Controls Description
1.
Emergency Stop Switch.
Push "in" to stop all functions in an emergency.
Rotate clockwise to release switch and restore all functions.
The Emergency Stop switches at both the Aerial and Ground Control stations must be released to allow any functions to operate.
2.
Foot Operated Switch.
Mounted on platform floor. Step down on pedal to activate the main hydraulic pump, allowing operation of any hydraulic function (drive, steer, boom or platform movement) from the platform.
Release pedal to deactivate the main hydraulic pump thus stopping all hydraulic functions.
Do not
operate this switch other than by stepping down on the pedal with your foot.
Page 29
OPERATOR'S MANUAL
Controls and Instruments
Aerial Control Station
Page 30
OPERATOR'S MANUAL
Controls and Instruments
Aerial Control Station Controls Description (Continued)
-
3. Unstable Condition Indicator Light and Alarm. Red light turns "on" and alarm sounds when boom or riser is elevated to warn of unstabe condition if aerial lift is more than 5 degrees out of level. Boom/ turret rotate functions will not operate when light and alsrm are activated. Drive/ Steer operation is not affected. Return aerial lift to level surface to correct condition and restore full operation of controls.
-
4.
Drive Speed Selector Switch.
Push switch up to "FAST" to select highest travel speed. Push down to "SLOW" to select slowest travel speed. Slow travel speed is automatically engaged whenever boom is raised above horizontal position.
Page 31
OPERATOR'S MANUAL
Page 32
OPERATOR'S MANUAL
Controls and Instruments
Aerial Control Station Controls Description (Continued)
5.
Drive Control Lever.
Push lever forward to drive aerial lift forward. Pull lever back to drive aerial lift in reverse.
High speed travel is available only while boom is below horizontal and extended less than 3 feet (0.9 meters)
Release lever to stop movement. Lever is spring centered to the "off" position.
WITH THE PLATFORM SWUNG OVER THE STEERING WHEELS, USE CAU-TION WHEN SELECTING THE TRAVEL AND/ OR STEER DIREC-TION.
TRAVEL AND/ OR STEER DIRECTION WILL BE OPPOSITE TO DRIVE CON-TROL LEVER MOVEMENT AND/ OR STEER SWITCH MOVEMENT.
Steer Switch.
On End of Drive Control Lever. Press and hold down the left side of the switch to turn steer wheels to the left, and the right side to turn right.
Release switch to hold steer angle. Switch will return to the "off" position.
Steering is not self-centering. Press and hold the switch in the opposite direction to straighten wheels.
Page 33
OPERATOR'S MANUAL
Controls and Instruments
Aerial Control Station
Page 34
OPERATOR'S MANUAL
Controls and Instruments
Aerial Control Station Controls Description (Continued)
-
6. Boom Up/ Down Function Select Switch and Indicator Light. Momentarily push "in" on switch to select operation of boom UP/DOWN function. Boom up or down function is operable whenever indicator light is on. Use boom/ riser operation and turret rotate controller (9) to operate function.
-
7. Riser Up/ Down Function Select Switch and Indicator Light. Momentarily push "in" on switch to select operation of riser UP/DOWN function. Riser up or down function is operable whenever indicator light is on. Use boom/ riser operation and turret rotate controller (9) to operate function.
8. Boom In/ Out Function Select Switch and Indicator Light. Momentarily push "in" on switch to select operation of boom IN/OUT function. Boom in or out function is operable whenever indicator light is on. Use boom/ riser operation and turret rotate controller (9) to operate function.
Page 35
OPERATOR'S MANUAL
Controls and Instruments
Aerial Control Station
Page 36
OPERATOR'S MANUAL
Controls and Instruments
Aerial Control Station Controls Description (Continued)
9. Boom/ Riser Operation and Turret Rotate Controller. Push lever forward to lift boom or riser or move boom out. Move lever backward to lower boom or lower riser or move boom in. Move lever to the right to rotate turret to the right. Move lever to the left to rotate turret to the left.
Direction of function operation corresponds to direction of handle movement when facing aerial control box. Speed of operation is controlled by moving handle slowly from the neutral position to end of travel, in desired direction of operation. Return lever to neutral to stop operation.
Turret rotate function operates independent of function select switches (6, 7, 8).
10.
Platform CW/ CCW Rotation Switch.
Push switch to left to rotate platform counterclockwise (left).
Push switch to right to rotate platform clockwise (right). Release switch to stop operation.
11.
Platform Forward/ Back Tilt Switch.
Push switch up to tilt platform forward (toward boom).
Push down to tilt platform backward (away from boom). Release switch to stop operation.
Page 37
OPERATOR'S MANUAL
Controls and Instruments
Aerial Control Station
Page 38
OPERATOR'S MANUAL
Controls and Instruments
Aerial Control Station Controls Description (Continued)
12.
Jib Up/ Down Switch (Option).
Push switch UP to raise jib boom.
Push switch DOWN to lower jib boom. Release switch to stop operation.
-
13.
Circuit Breaker (Controls).
Operation of switch indicates overload condition in aerial controls electrical circuit. Correct problem causing switch to operate and push "in" to reset.
-
14. Low Battery Voltage Indicator Light. When light is "on" battery charger condition is considered too low for operation. To correct condition connect on board charger into appropriate AC power supply and recharge the batteries overnight.
NOTE:
When low voltage cutout option (18) is installed, indicator light "on" denotes that cut-out is activated and controls are not operable.
15. Platform Work Light On/ Off Switch (Option). Push up to turn platform work light on.
Push down to turn platform work light off.
Extensive use of light with engine off may affect battery.
13 ~
Page 39
OPERATOR'S MANUAL
Page 40
OPERATOR'S MANUAL
Controls and Instruments
Aerial Control Station Controls Description (Continued)
17
-
17.
Auxiliary Switch (Option).
Switch controls optional/ auxiliary function or feature.
-
18. Low Voltage Cut-Out Reset Switch (Option). Low voltage cut-out disables aerial lift operation when battery voltage falls below minimum requirements. Push "in" to reset and enable controls. Low battery voltage indicator light (16) will be "on" when cut-out has been activated.
Page 41
OPERATOR'S MANUAL
Page 42
OPERATOR'S MANUAL
Controls and Instruments
Ground Control Station Controls Identification
Key No.
|
Control Description
|
1.
|
Emergency Stop Switch
|
2.
|
Master Switch
|
3.
|
Ground/ Aerial Controls Select Switch
|
4.
|
Boom Up/ Down Operation Switch
|
5.
|
Boom In/ Out Operation Switch
|
6.
|
Riser Up/ Down Operation Switch
|
7.
|
Turret Rotate Operation Switch
|
8.
|
Platform Rotate Operation Switch
|
9.
|
Platform Tilt Operation Switch
|
10.
|
Jib Up/ Down Operation Switch (Option)
|
11.
|
Circuit Breaker (Controls)
|
12.
|
Hour Meter
|
13.
|
AC Power to Platform "Input" Receptacle
|
Page 43
OPERATOR'S MANUAL
Page 44
OPERATOR'S MANUAL
Controls and Instruments
Ground Control Station Controls Description
1.
Emergency Stop Switch.
Push "in" to stop all functions in an emergency.
Rotate clockwise to release switch and restore all functions.
The Emergency Stop switches at the Ground Control stations must be released to allow any functions to enable operation from both control stations.
2.
Master Switch.
Key operated switch must be turned to "ON" position to enable operation of all controls.
With key switch "OFF", the key may be removed to prevent unauthorized operation.
3.
Ground/ Aerial Controls Select Switch.
Push switch up to aerial position to enable operation from aerial control station.
Push switch down to ground position to enable operation from ground control station.
Page 45
OPERATOR'S MANUAL
Page 46
OPERATOR'S MANUAL
Controls and Instruments
Ground Control Station Controls Description (Continued)
4.
Boom Up/ Down Operation Switch.
Push switch up to lift the boom. Push switch down to lower the boom.
Release toggle switch to stop movement. The switch is spring centered to the "off" position.
5.
Boom In/ Out Operation Switch.
Push switch left to move boom out. Push switch right to move boom in.
Release toggle switch to stop movement. The switch is spring centered to the "off" position.
6.
Riser Up/ Down Operation Switch.
Push switch up to lift the riser. Push switch down to lower the riser.
Release toggle switch to stop movement. The switch is spring centered to the "off" position.
7.
Turret Rotation Operation Switch.
Push switch to the left to rotate turret counterclockwise (left). Push switch to the right to rotate turret clockwise (right).
Release toggle switch to stop movement. The switch is spring centered to the "off" position.
Page 47
OPERATOR'S MANUAL
Page 48
OPERATOR'S MANUAL
Controls and Instruments
Ground Control Station Controls Description (Continued)
8.
Platform Rotation Operation Switch.
Push switch up to rotate platform counterclockwise (left). Push down to rotate platform clockwise (right).
Release toggle switch to stop movement. The switch is spring centered to the "off" position.
9.
Platform Tilt Operation Switch.
Push switch right to tilt the platform forward (toward boom). Push switch left to tilt platform backward (away from the boom).
Release toggle switch to stop movement. The switch is spring centered to the "off" position.
10.
Jib Operation Switch (Option).
Push switch up to raise the jib. Push switch down to lower the jib.
Release toggle switch to stop movement. The switch is spring centered to the "off" position.
11.
Circuit Breaker (Controls).
Operation of switch indicates overload condition in controls electrical circuit. Correct condition causing overload and push switch "in" to reset and enable operation of controls.
Page 49
OPERATOR'S MANUAL
Page 50
OPERATOR'S MANUAL
Controls and Instruments
Ground Control Station Controls Description (Continued)
-
12.
Hour Meter.
The digital hour meter indicates the total usage of the machine in hours and tenths. It is "on" and counting whenever the engine is operating.
-
-
13. AC Power To Platform Input Receptacle. Connect plug from external AC power source into receptacle to provide power to duplex receptacle in platform.
Page 51
Page 52
OPERATOR'S MANUAL
Before Operation Checks
Section 5
Description Page No
|
-
|
What Needs to be Inspected? 5-2
|
|
Before Operation General Inspection Check List
|
|
Safety and Control Decal Locations 5-6
|
|
Decal Check List 5-7
|
|
What Should I Know?
|
|
Emergency Operation From Ground Station If Platform Controls Are
Inoperable
|
|
Emergency Operation From Ground Station If Main Hydraulic Pump Is
Inoperable
|
|
Before Operating the Aerial Lift
|
)
)
2
|
What Interlocks, Cut-Outs and Warnings Do I Have
5-15
Approaching Instability Warning Light and Alarm
5-15
Fast Drive Speed Cut-Out
5-17
Movement Warning
5-20
Travel Warning
5-20
Rotary Beacon Warning
5-20
|
5
5
7
0
0
|
Platform Capacity 5-21
|
1
|
Platform Guardrails and Gate 5-21
|
1
|
Platform Surface 5-2-
|
1
|
Operating Clearance Around Platform and Overhead
|
1
|
Platform Loads 5-22
|
2
|
Travel Surfaces 5-22
|
2
|
Wind Speed 5-23
|
3
|
Wheel Loads 5-23
|
3
|
Battery Care 5-24
|
4
|
Issued: June '98
Page 53
OPERATOR'S MANUAL
Before Operation Checks
What Needs to be Inspected?
Before each day's operation of the aerial lift, the operator
MUST
perform the General Inspection as outlined in the Check List that follows.
The purpose of the Operator's Inspection is to keep the aerial lift in proper working condition and to detect any signs of malfunction during normal operation between scheduled maintenance checks.
While it may not be the Operator's responsibility to perform mechanical maintenance, the Operator
MUST
be thoroughly familiar with the aerial lift and its proper care since their own safety is involved.
Page 54
OPERATOR'S MANUAL
Before Operation Checks
Before Operation General Inspection Check List
Check each of the following items for security, leaks, missing components, hardware damage, evidence of cracks, deterioration, etc.
Check all visible wiring and hydraulic hoses for cracking, loose connections or wear.
If a problem is found with any of the following items notify your supervisor,
do not operate
the aerial lift.
The operator is authorized to perform only the maintenance items listed in the "Maintenance" Section of this Manual. All other maintenance must be performed by a qualified Aerial Lift Technician.
NOTE:
Ensure a copy of this manual is in the platform whenever aerial lift is operated.
ltem
|
Description
|
Item
|
Description
|
1.
|
General visual inspection of all machine components
|
10.
|
Steering Tie Rod Pin
|
|
|
11.
|
Steering Yoke King Pins (2 plcs)
|
2.
|
Boom Pivot Pin
|
10
|
Stooring Cylinder
|
3.
|
Riser Pivot Pins (8 places)
|
12.
|
Steering Cylinder
|
|
|
13.
|
Hydraulic Fluid Return Filter
|
4.
|
Parking Brake (both sides)
|
14
|
Hydraulic Eluid
|
5.
|
Hydraulic Pump/ Motor Assy.
|
14.
|
|
•
|
|
15.
|
Hydraulic Valve Assembly
|
6.
|
Batteries (both sides)
|
16.
|
Torque Hub (both sides)
|
7.
|
Turret Rotation Gear
|
|
|
0
|
Deem
|
17.
|
Wheel Lug Nuts (all 4 wheels)
|
8.
|
Boom
|
18.
|
Boom Extend Cylinder
|
9.
|
Platform Rotator
|
|
|
Page 55
OPERATOR'S MANUAL
Before Operation Checks
What Needs to be Inspected?
Page 56
OPERATOR'S MANUAL
Before Operation Checks
Before Operation General Inspection Check List (Continued)
ltem
|
Description
|
Item
|
Description
|
19.
20.
|
High Speed Travel Priority
Switch
Boom Lift Riser Lift Cylinder
Pins (2 places both cylinders)
|
25.
|
Platform Guard Rails
|
26.
|
Platform Entry
|
27.
|
Platform Floor
|
21.
|
Boom Lift adn Riser Lift
Cylinders
|
28.
|
Platform Leveling Cylinders (2 places)
|
22.
|
Turret Rotation Gear Box
|
29.
|
Tires (all 4 Wheels)
|
23.
|
Power Track Assembly
|
30.
|
Operator's Manual, Documents
|
24.
|
Controls
|
|
Pages).
|
|
|
|
|
Page 57
OPERATOR'S MANUAL
Before Operation Checks
Safety and Control Decal Locations
Verify that each of the following decals are properly adhered to the machine, undamaged and legible. If a decal is missing, damaged or illegible, the decal must be replaced before operating the aerial lift.
Page 58
OPERATOR'S MANUAL
Before Operation Checks
Decal Check List
No.
|
Part No.
|
Description
|
Qty.
|
Remarks
|
1
|
MK182927
|
Decal, Ground Station Controls
|
1
|
|
2
|
MK182925
|
Decal, Platform Controls, Function
|
1
|
|
3
|
MK182926
|
Decal, Platform Controls, Electrical
|
1
|
|
4
|
10290100
|
Decal, Caution Travel Pattern
|
1
|
|
5
|
10290200
|
Decal, Steer Left
|
1
|
|
6
|
10290300
|
Decal, Steer Right
|
1
|
|
7
|
MK20419
|
Decal, "DANGER", Electrocution
|
2
|
|
8
|
MK182869
|
Decal, "TA30N"
|
2
|
|
9
|
10288202
|
Decal, Terex Crown
|
1
|
|
10
|
10284304
|
Decal, "TEREX"
|
2
|
|
11
|
10288212
|
Decal, Terex Crown, 4.75"
|
2
|
|
12
|
10289800
|
Decal, "CAUTION" Lanyard Attachment Only
|
2
|
|
13
|
MK181113
|
Decal, Operations and Maintenance
|
1
|
|
14
|
MK182307
|
Decal, Safety Belt First
|
1
|
|
15
|
MK181322
|
Decal, Rated Load (Capacity 500 Lbs)
|
2
|
|
16
|
MK2003
|
Decal, Battery Water Level
|
2
|
|
17
|
MK22449
|
Decal, Open Flame
|
2
|
|
18
|
MK181328
|
Decal, Pinch Point
|
2
|
|
19
|
12400-223
|
Decal, "DANGER"
|
2
|
|
20
|
MK181766
|
Decal, Tie Down
|
1
|
|
21
|
MK130949
|
Decal, Tire Replacement
|
4
|
|
22
|
MK182870
|
Decal, NamePlate I.D.
|
1
|
|
23
|
MK182107
|
Decal, Emergency Hand Pump
|
1
|
|
24
|
MK185724
|
Decal, 110 VAC.
|
1
|
|
25
|
MK182127
|
Decal, Aerial Control Instructions
|
1
|
|
26
|
10151300
|
Decal, Hydraulic Fluid
|
1
|
|
27
|
MK182121
|
Decal, "DANGER" Crushing
|
1
|
|
28
|
MK182710
|
Decal, Directional Arrow, Blue
|
2
|
|
29
|
MK182709
|
Decal, Directional Arrow, Green
|
2
|
|
30
|
MK182829
|
Decal, Forward Arrow
|
2
|
|
31
|
10287500
|
Decal, Stripe, red 5"
|
A.R.
|
|
32
|
10287300
|
Decal, Stripe, Chevron Left
|
1
|
|
33
|
10287400
|
Decal, Stripe, Chevron Right
|
1
|
|
34
|
10121600
|
Decal, "MADE IN USA"
|
1
|
|
ltem
Page 59
OPERATOR'S MANUAL
Before Operation Checks
What Should I Know?
-
A. Emergency Operation (From Ground Station From Platform)
-
B. Before Operating the Aerial Lift
-
C. What Interlocks, Cutouts and Warnings Do I Have?
-
D. Platform Capacity
-
E. Platform Guardrail and Gate
-
F. Platform Surface
-
G. Operating Clearance Around Platform and Overhead
-
H. Platform Loads
-
I. Travel Surfaces
-
J. Wind Speed
-
K. Wheel Loads
-
L. Battery Care
A. Emergency Operation From Ground Station If Platform Controls Are Inoperable:
NOTE:
Controls at the ground control station will be operable regardless of position of EMERGENCY STOP SWITCH at aerial control station.
-
1. Pull out or turn the
Emergency Stop Switch
on the ground control box clockwise (in direction indicated by the arrow).
-
2.
Turn
Master Switch at ground control station to "ON".
-
3. Make sure no hazards, material or personnel are beneath the platform or boom.
-
4. Determine which function must be operated first to recover aerial lift, i.e. boom "in", turret rotate, or boom "down". Move boom "in" fully first, when possible, before moving boom down. Set Aerial/ Ground Selector Switch to "GROUND".
Operate
the appropriate function to allow the operator to safely return to the ground.
Page 60
OPERATOR'S MANUAL
Before Operation Checks
What Should I Know? (Continued)
Emergency Operation From Ground Control Station If Main Hydraulic Pump Is Inoperable:
-
1.
Turn
MASTER SWITCH at ground control station to "ON".
-
2. Make sure no
hazards, material or personnel
are beneath the platform or boom.
-
3. Determine which function must be operated first to recover aerial lift, i.e. boom "in", turret rotate, or boom "down". Move boom "in" fully first, when possible, before moving boom down. Set Aerial/ Ground Selector Switch to "GROUND".
Operate
the appropriate function to allow the operator to safely return to the ground.
-
4. Insert handle into emergency manual pump and "push/ pull" handle back and forth to operate function.
Page 61
OPERATOR'S MANUAL
Before Operation Checks
What Should I Know? (Continued)
B. Before Operating the Aerial Lift, Perform the Following Procedures:
-
Visually inspect all exposed parts of the aerial lift and report all deficiencies. DO NOT OPERATE aerial lift until
ALL
deficiencies noted have been corrected!
-
Refer to the Maintenance section and perform the periodic maintenance.
-
Check the hydraulic valve manifolds for leaks, loose fittings or loose wires.
-
Check battery water level and charge on the batteries.
Ground Checks:
-
Turn the Master Switch to "ON".
-
Move the Aerial/ Ground Selector Switch to the "GROUND" position.
DO NOT OPERATE THE MACHINE IF THESE CHECKS REVEAL ANY DEFECT OR ABNORMALITY.
-
When performing the checks:
-
_____ Listen for any unusual noises.
-
_____ Check for any vibration.
-
Test the
"Emergency Stop
" function. While operating a hydraulic function, press the Emergency Stop switch. All machine functions should stop. Reset Emergency Stop switch.
-
_____ Check for uneven or jerky operation.
-
_____ Check for hydraulic leaks.
-
_____ Check pivot pins for security. Ensure that all securing bolts are in place on each pin locking point.
Page 62
OPERATOR'S MANUAL
Before Operation Checks
What Should I Know? (Continued)
B. Before Operating the Aerial Lift, Perform the Following Procedures (Continued):
Ground Checks (Continued):
-
Move the riser down/ up toggle switch to the "UP" position to raise the riser.
-
Move the boom down/ up toggle switch to the "UP" position to raise the boom.
-
Move the boom in/ out toggle switch to the "OUT" position to move the boom out. Move toggle switch to the "IN" position to move the boom in.
-
Move the jib boom down/ up toggle switch to the "UP" position to raise the jib boom. Move toggle switch to the "DOWN" position to lower the jib boom.
-
Move the rotate left/ right toggle switch to the "LEFT" position to move the turret to the left. Move the toggle switch to the "RIGHT" position to move the turret to the right.
-
Move the platform rotate toggle switch to the "LEFT" position to move the platform to the left. Move the toggle switch to the "RIGHT" position to move the platform to the right.
-
Move the platform tilt toggle switch to the "FWD" position to tilt the plaform toward the boom. Move the toggle switch to the "Back" position to tilt the platform away from the boom.
-
Return the boom to the stowed position.
Page 63
OPERATOR'S MANUAL
Before Operation Checks
What Should I Know? (Continued)
B. Before Operating the Aerial Lift, Perform the Following Procedures (Continued):
Platform Checks:
-
Complete the Ground Operational Checks before you perform the Platform Checks.
-
Ensure the Aerial/ Ground Toggle Switch is on "AERIAL".
-
Enter the Platform.
Make sure
the entry gate at the platform entrance is closed and latched.
-
Connect your fall protection to the platform.
-
When performing the checks:
-
_____ Listen for any unusual noises.
-
_____ Check for any vibration, hydraulic leaks and pivot pins for security.
-
Test the "Emergency Stop" function. While operating a hydraulic function, press the Emergency Stop switch. All machine functions should stop.
-
Reset Emergency Stop switch.
-
_____ Check for uneven or jerky operation.
BE SURE BOOM TRAVEL AREA IS CLEAR OF OBSTRUCTIONS.
DO NOT OPERATE THE MACHINE IF THESE CHECKS REVEAL ANY DEFECT OR ABNORMALITY.
• Depress the foot operated switch, mounted on the floor of the platform.
Page 64
OPERATOR'S MANUAL
Before Operation Checks
What Should I Know? (Continued)
B. Before Operating the Aerial Lift, Perform the Following Procedures (Continued):
Platform Checks (Continued):
ACTUATION OF THE RED "EMERGENCY STOP" SWITCH WILL AP-PLY BRAKES IMMEDIATELY!
THIS MAY CAUSE UNEXPECTED PLATFORM MOVEMENT AS THE MACHINE COMES TO A SUDDEN STOP.
-
While operating a boom or drive function, press the
emergency stop
switch on the platform control console. All machine functions should stop. Reset emergency stop switch.
-
Move the drive lever to the "FORWARD" position to move the aerial lift forward.
NOTE:
The normal drive configuration is with the boom located over the drive wheels. This provides the best weight distribution for maximum traction. If the boom is rotated 180° the drive and steer decals read in reverse; therefore, the operator must reverse the drive and steer functions in order to move in the desired direction. The arrow type decals on each end of the base demonstrates the direction of the base without regard to the position of the turret.
-
While driving, move the steer switch to the "LEFT" position to steer the aerial lift to the left. Move the steer switch to the "RIGHT" position to steer the aerial lift to the right.
-
Move the drive lever to the "REVERSE" position to move the aerial lift backward.
Page 65
OPERATOR'S MANUAL
Before Operation Checks
What Should I Know? (Continued)
B. Before Operating the Aerial Lift, Perform the Following Procedures (Continued):
Platform Checks (Continued):
• Move all levers and switches back to their "neutral" positions. Release the foot switch.
IMPORTANT: All machine operations will stop upon release of the foot switch.
C. What Interlocks, Cut-Outs and Warnings Do I Have?
Operating Instructions To Check Interlocks, Cut-Outs and Warnings
1. Approaching Instability Warning Light and Alarm
The aerial lift is equipped with an "APPROACHING INSTABILITY" Warning Light and Alarm. When the alarm is "on" the aerial lift is in a potentially unsafe out-of-level or unstable position and all "boom" functions will be disabled. An unsafe out-of-level condition is defined as the boom being either raised or extended and the aerial lift is tilted at an angle greater than 5° from the front to the rear or from side to side.
The unsafe condition is indicated by a red warning light located on the top center of the aerial control station and an audible "dual-tone" alarm. When the "APPROACH-ING INSTABILITY" Warning Light and Alarm turn "on" the boom and jib boom, turret rotate, platform rotate and platform tilt functions will not operate. The drive and steer operations are not affected and will operate. Should the "APPROACHING INSTABILITY" Warning Light and Alarm come on, maneuver the aerial lift back in the direction it was previously driven from until it is once again on a safe level operating surface. When the "APPROACHING INSTABILITY" Warning Light and Alarm turn "off" all functions will be restored.
Page 66
OPERATOR'S MANUAL
Before Operation Checks
What Should I Know? (Continued)
C. What Interlocks, Cut-Outs and Warnings Do I Have?
Operating Instructions To Check Interlocks, Cut-Outs and Warnings
1. Approaching Instability Warning Light and Alarm (Continued)
To Determine if Approaching Instability Warning Light and Alarm is Operational (Continued):
-
a. Simple test of "APPROACHING INSTABILITY" Warning Light and Alarm: Red light is on and the audible alarm sounds when the tilt sensor goes beyond a 4.5° slope. By hand push the tilt sensor beyond 5° (can be determined by the level indicator on top of the tilt sensor); red light and alarm should turn on. Try operating a boom function from ground; boom function should not operate.
-
b. Operational test of "APPROACHING INSTABILITY" Warning Light and Alarm:
Move the boom fully "in" (retract) and down (the stowed position).
With the drive speed select switch to "LOW", drive the aerial lift onto a slope slightly greater than 5° but not greater than 10°. Be sure the platform is pointed downthe slope. Drive the aerial lift partially up the slope and come to a complete stop. Release the foot operated switch. The "APPROACHING INSTA-BILITY" Warning Light and Alarm should turn "on".
DO NOT
operate the aerial lift if the alarm does not turn on.
If the alarm turns "on", step down on pedal of the foot operated switch (the alarm will turn off) and operate the "BOOM IN/ OUT" control lever to extend the boom out slightly. The alarm should turn "on" and the boom function should stop.
DO NOT
continued to operate the function if the alarm does not turn "on" or if the boom out function does not stop.
If the alarm turns "on" and the boom out function stops, check the other functions to ensure that they are not operable.
DO NOT
use the aerial lift if any function other than the drive or steer are operable.
Page 67
OPERATOR'S MANUAL
Before Operation Checks
What Should I Know? (Continued)
C. What Interlocks, Cut-Outs and Warnings Do I Have?
Operating Instructions To Check Interlocks, Cut-Outs and Warnings
1. Approaching Instability Warning Light and Alarm (Continued)
To Determine if Approaching Instability Warning Light and Alarm is Operational (Continued):
b. Operational test of "APPROACHING INSTABILITY" Warning Light and Alarm (Continued):
To turn off the "APPROACHING INSTABILITY" Warning Light and Alarm and regain full operation of the controls, drive the aerial lift back down the slope onto a level surface. Drive in a slow controlled manner with the platform pointed down the slope. With the aerial lift on a slope less than 5° the alarm will turn off and operation will be restored.
2. Fast Drive Speed Cut-out
The aerial lift is equipped with a fast drive speed cut-out. When the boom is slightly raised or extended the aerial lift's drive speed is limited to low speed only. To obtain the maximum travel speed of 3.2 mph (5.15 kph), move the boom fully retracted and lowered and select "FAST" with the Drive Speed Select Toggle Switch.
To Determine if Fast Speed Cut-out is Operational:
Boom Extended
-
a. Select a test area having a smooth, prepared surface and one which is free from any obstacles, personnel or any other hazards to travel.
-
b. Position the platform with the boom centered over the non-steering end. Raise the boom sufficiently far to prevent the platform from contacting the ground and extend the boom approximately 24 inches.
Page 68
OPERATOR'S MANUAL
Before Operation Checks
What Should I Know? (Continued)
C. What Interlocks, Cut-Outs and Warnings Do I Have?
Operating Instructions To Check Interlocks, Cut-Outs and Warnings
2. Fast Drive Speed Cut-Out
Boom Extended (Continued)
-
c. Place the Drive Speed Select Toggle Switch to "SLOW".
-
d. Straighten the wheels and drive the aerial lift carefully in reverse a short distance, then forward a short distance.
-
e. Place the Drive Speed Select Switch to "FAST" and drive the aerial lift carefully in reverse a short distance, then forward a short distance.
The aerial lift should have traveled at the same speed during both tests. If it does not,
do not operate
the aerial lift until repairs have been made by a qualified technician.
f. Lower the platform to the "fully down" and "fully retracted" position.
Page 69
OPERATOR'S MANUAL
Before Operation Checks
What Should I Know? (Continued)
C. What Interlocks, Cut-Outs and Warnings Do I Have?
Operating Instructions To Check Interlocks, Cut-Outs and Warnings
2. Fast Drive Speed Cut-Out
Boom Raised
-
a. Select a test area having a smooth, prepared surface and one which is free from any obstacles, personnel or any other hazards to travel.
-
b. Position the platform with the boom centered over the non-steering end. Raise the boom up to slightly more than 15° above horizontal (platform elevated approximately 15 feet)..
-
c. Place the Drive Speed Select Toggle Switch to "SLOW".
-
d. Straighten the wheels and drive the aerial lift carefully forward a short distance, then in reverse a short distance.
-
e. Place the Drive Speed Select Switch to "FAST" and drive the aerial lift carefully forward a short distance, then in reverse a short distance.
The aerial lift should have traveled at the same speed during both tests. If it does not,
do not operate
the aerial lift until repairs have been made by a qualified technician.
f. Lower the platform to the "fully down" and "fully retracted" position (the stowed position).
Page 70
OPERATOR'S MANUAL
Before Operation Checks
What Should I Know? (Continued)
C. What Interlocks, Cut-Outs and Warnings Do I Have?
Operating Instructions To Check Interlocks, Cut-Outs and Warnings
3. Movement Warning
Sounds an audible warning whenever the aerial lift is in motion. Alarm will cease when motion stops.
4. Travel Warning
Sounds an audible warning whenever the aerial lift DRIVE CONTROL LEVER is moved from center "off" position. Alarm will cease when DRIVE CONTROL LEVER is moved back to the center "off" position.
5. Rotary Beacon Warning
A rotating reflector with an amber light that is activated whenever the master switch is "on".
Page 71
OPERATOR'S MANUAL
Before Operation Checks
What Should I Know? (Continued)
D. Platform Capacity
-
The capacity of the platform
is posted on decals on the platform and in the "Specifications" section of this manual.
-
The platform capacity is equal to the
combined weight of personnel, tools and supplies
to be carried in the platform. The combined weight of personnel, tools and supplies
must not exceed
the posted platform capacity.
-
Do not exceed the
maximum number of personnel
allowed on the platform. This information is posted on decals on the platform and can be found in the "Specifications" section of this manual.
E. Platform Guardrails and Gate
-
Make sure
the platform guard rails do not have any cracked or broken welds and toe plates are not bent or deteriorated.
-
Once in the platform, ensure that the entry gate is
closed and latched
.
F. Platform Surface
•
Make sure
the platform floor surface is undamaged and free of oil, grease, loose materials or other substances which could cause a slip or fall and that the view directly below the floor is unobstructed.
G. Operating Clearance Around Platform and Overhead
-
Be sure
the area through which you will be moving the aerial lift is free of obstacles.
-
Check clearances
overhead, under and around the intended range of movement before: moving the platform up or down; moving the boom in or out, or traveling.
-
Use a lookout if necessary! Always
look in the direction of intended movement
of the aerial lift or platform, and maintain safe distances.
Page 72
OPERATOR'S MANUAL
Before Operation Checks
What Should I Know? (Continued)
H. Platform Loads
-
The capacity of the platform is based on the even distribution of weight in the platform. Position all personnel, tools and supplies on the platform to ensure an even distribution of weight.
-
Position
tools and supplies so that personnel on the platform do not
trip over or collide
with them.
-
Position
tools and supplies so that they are not
accidentally knocked off
the platform.
I. Travel Surfaces
-
Surfaces to be traveled should be:
-
Able to
support the weight
of the aerial lift and its contents.
-
Level
whenever the platform is elevated.
-
Free from
bumps and potholes
.
-
Clean and free of
debris and obstacles
.
-
Make sure the
grades to be traveled
do not exceed the capabilities of the machine. Refer to "Specifications" and "Operation" sections for maximum front-to-back and side-to-side grades.
-
Ramps must be strong enough
to support the weight of the aerial lift and its contents, and wide enough to provide sufficient side clearance beyond the wheels. Refer to the "Specifications" section of the manual for weight and dimensions.
Page 73
OPERATOR'S MANUAL
Before Operation Checks
What Should I Know? (Continued)
J. Wind Speed
-
The
wind speed
, if the aerial lift will be exposed to wind during operation.
-
The
maximum wind speed rating
of the aerial lift with platform raised (refer to "Specifications" section). Wind speeds in excess of the rated figure may cause the aerial lift to tip over.
-
The wind speed rating is based on the surface area of the platform and boom; and personnel, tools and supplies on the platform. If
items with a large surface area
are being carried on the platform, the wind speed at which the aerial lift can be safely operated is reduced.
K. Wheel Loads
-
The Maximum Wheel Load (weight of the wheels on the surface when aerial lift is fully loaded) can be found on the Identification Plate posted on the aerial lift, and also in the "Specifications" Section of this manual.
-
The surfaces to be traveled must be able to support these loads.
-
Wheel loads are based on the load in the platform being evenly distributed.
Page 74
OPERATOR'S MANUAL
Before Operation Checks
What Should I Know? (Continued)
L. Battery Care
BATTERY ACID CAN CAUSE SERIOUS BURNS. IF ACID COMES IN CONTACT WITH SKIN OR EYES, IMMEDIATELY FLUSH WITH WA-TER. SEEK MEDICAL ATTENTION.
Avoid Battery Hazards!
-
Batteries produce flammable and explosive gases. They must be charged in a well-ventilated area. Keep electric arcs, sparks, flames, and lit cigarettes (pipes, cigars, etc.) away from batteries.
-
Battery acid will damage eyes or skin on contact. Always wear a face shield during battery maintenance to avoid getting acid in eyes. Always wear rubber gloves and protective clothing to keep acid off skin.
-
Never
check the battery
by placing a metal object across the posts.
Serious burns
or an
explosion
can result.
Checking Battery Water Level
When checking the water level,
do not allow dirt to enter
into the battery cells once the caps have been removed. Take particular care to avoid
setting the caps down on a dirty sur-face
.
Replace the caps immediately
after checking the water level.
Filling the Battery
-
Always use a battery filler bottle (or funnel) and
distilled water
.
-
If the battery water level is below the top of the lead plates, add only enough water to
barely cover the plates
.
Page 75
OPERATOR'S MANUAL
Operation
Section 6
Description
|
Page No.
|
Operation
|
6-2
|
Things You Need to Know
|
|
Traveling on Level Surfaces
|
6-3
|
Traveling on Prepared Grades (Slopes) and Ramps
|
6-5
|
Traveling at "Fast" Speed
|
6-7
|
Traveling in Reverse
|
6-8
|
Steering Motion (Turning)
|
6-8
|
Raising or Lowering the Riser
|
6-9
|
Raising or Lowering the Boom
|
6-10
|
Extending or Retracting the Boom
|
6-10
|
Raising or Lowering the Jib Boom
|
6-11
|
Rotating the Turret
|
6-11
|
Leveling the Platform
|
6-12
|
Rotating the Platform
|
6-12
|
Shut Down Procedures
|
6-13
|
Page 76
OPERATOR'S MANUAL
Operation
A complete description of the individual controls and their operation can be found in the "Controls and Instruments" Section of this manual. The operator must read and understand the functions of
all
controls before operating the aerial lift.
Complete the "Before Operations Check" before operating the aerial lift.
In case of electric motor hydraulic pump failure, all boom hydraulic functions are operable with the emergency pump from the ground control station only. Refer to "Emergency Operation" in the "Before Operation Checks" Section.
IF THE MACHINE FAILS WHILE THE PLATFORM IS RAISED, DO NOT ATTEMPT TO CLIMB DOWN THE BOOM ASSEMBLY. SERIOUS IN-JURY MAY RESULT.
THE OPERATOR MUST READ AND UNDERSTAND ALL OF THE IN-STRUCTIONS IN THIS MANUAL BEFORE OPERATING THE AERIAL LIFT.
THE OPERATOR MUST BE AWARE OF THE GROUND CONDITIONS. DO NOT RAISE THE PLATFORM IF THE AERIAL LIFT IS NOT ON A FIRM LEVEL SURFACE.
Page 77
OPERATOR'S MANUAL
Operation
Things You Need to Know
A. Traveling on Level Surfaces
-
The platform can be raised or lowered when traveling on prepared, level surfaces.
-
With the platform raised above horizontal and/or the boom extended, aerial lift will only travel at the slowest speed (See "Specifications").
-
1.
Read and familiarize yourself
with the "Controls and Instruments" and "Before Operation Check" Sections of this manual prior to traveling. Complete all "before operation" checks and inspections.
-
2.
Travel surface
must be prepared, and the travel path free from hazards such as potholes and bumps.
-
3. Before traveling, make sure the
path of travel
is clear of personnel, power lines, equipment or any obstructions or debris which could cause a collision or present a hazard.
-
4.
Consider all factors
such as surface condition, side and/ or vertical clearances, number of personnel in or about working area before choosing a "FAST" or "SLOW" traveling speed.
Refer to Item "C", later in this section for instructions on "fast speed" travel.
Page 78
OPERATOR'S MANUAL
Operation
Things You Need to Know
A. Traveling on Prepared Level Surfaces (Continued)
WITH THE PLATFORM SWUNG OVER THE STEERING WHEELS, USE CAUTION WHEN SELECTING THE TRAVEL OR STEER DIRECTION.
TRAVEL AND STEER DIRECTION WILL BE OPPOSITE TO DRIVE CONTROL LEVER OR STEER SWITCH MOVEMENT.
The following directions assume the platform is in its "normal" position to the steering wheels.
5. Drive the aerial lift by engaging the Foot Operated Switch and operating the Drive/ Steer Control Lever forward to drive the aerial lift forward, and back to drive in reverse.
Release lever to stop movement and apply brakes. Lever is spring centered to the "off" position.
Press and hold down the left side of the Steer Switch (located on the end of the Drive Control Lever) to turn steer wheels to the left. Press and hold down the right side to turn right.
Release switch when desired steer angle is attained. Switch will return to the "off" position.
Wheels will remain turned to the selected angle. Press and hold the switch in the opposite direction to straighten wheels or reverse direction.
Page 79
OPERATOR'S MANUAL
Operation
Things You Need to Know (Continued)
B. Traveling on Prepared Grades (Slopes) and Ramps
-
The platform must be in the
fully lowered
position, and the boom must be
fully retracted
when traveling on grades (slopes) and ramps. (It may be necessary to raise the boom to prevent the platform from contacting the ground.)
-
Surface must be prepared and the travel path free from hazards such as pot holes and bumps.
-
Do not travel on grades or ramps that are
wet, muddy, slippery
, or have
poor trac-tion
.
-
Do not turn
the aerial lift on grades or ramps.
-
This machine is
limited in the grades it can safely travel.
Refer to "Gradability" in the "Specifications" Section, and do not exceed the figure listed (which is for a hard, dry surface), as the aerial lift
may become unstable and tip over
.
-
When driving up or down a grade the platform should always be pointed down the slope (counterweight end pointed up slope) and with boom centered over the non-steering wheels.
-
Drive down slopes
in "SLOW" speed, and at a controlled rate (moving the drive lever to the center "off" position momentarily to allow the brakes to slow the aerial lift).
Page 80
OPERATOR'S MANUAL
Operation
Things You Need to Know (Continued)
-
B. Traveling on Prepared Grades (Slopes) and Ramps (Continued)
-
Do not drive on side slopes exceeding approximately 5° (9%) (hard, dry surface), as the aerial lift
may become unstable and tip over
.
-
Drive across slopes
in "SLOW" speed, and in a careful manner.
Do not turn
the aerial lift on a side slope.
% Grade = A/B
A vertical rise of "A" feet (meters) over a horizontal distance of "B" feet (meters).
Page 81
OPERATOR'S MANUAL
Operation
Things You Need to Know (Continued)
C. Traveling at "Fast" Speed
-
Use extreme caution
when traveling at "fast" speed in this aerial lift.
-
Do not drive on any slope at a fast speed.
-
Surface must be prepared and the travel path free from hazards such as pot holes and bumps.
-
Do not
operate this aerial lift at "fast" speed if ground personnel are anywhere near the travel area.
-
Use extreme caution
when traveling at "fast" speed with the platform raised. Note that when the platform is raised above horizontal, only "slow" speed is available.
To travel at "fast" speed, select the "FAST" position with the Drive Fast/ Slow Selector Switch located on the aerial control box. Depress the Foot Switch and move the Drive/ Steer Controller forward.
D. Traveling in Reverse
WITH THE PLATFORM SWUNG OVER THE STEERING WHEELS, USE CAUTION WHEN SELECTING THE TRAVEL DIRECTION.
TRAVEL DIRECTION WILL BE OPPOSITE TO DRIVE CONTROL LE-VER MOVEMENT.
-
Use extreme caution when traveling in reverse with this aerial lift.
-
Surface must be prepared and the travel path free from hazards such as potholes and bumps.
Page 82
OPERATOR'S MANUAL
Operation
Things You Need to Know (Continued)
-
D. Traveling in Reverse (Continued)
-
Do not
operate this aerial lift in reverse if ground personnel are anywhere near the travel area.
-
Use extreme caution
when traveling in reverse with the platform raised.
To travel in reverse, press the Foot Operated Switch. Pull the Drive Control Lever back in the "REVERSE" direction.
E. Steering Motion (Turning)
WITH THE PLATFORM SWUNG OVER THE STEERING WHEELS, USE CAUTION WHEN SELECTING STEERING DIRECTION.
STEER DIRECTION WILL BE OPPOSITE TO STEER SWITCH SELEC-TION.
-
Use extreme caution when turning this aerial lift.
-
Surface must be prepared and the travel path free from hazards such as potholes and bumps.
-
Never
make sharp or abrupt turns with platform raised.
-
Never
make turns on a grade or ramp.
To steer the aerial lift, press the Foot Operated Switch.
Press and hold down the left side of the Steer Switch (located on the end of the Drive Control Lever) to turn steer wheels to the left. Press and hold down the right side to turn right.
Page 83
OPERATOR'S MANUAL
Operation
Things You Need to Know (Continued)
E. Steering Motion (Turning) (Continued)
Release switch when desired steer angle is attained. Switch will return to the "off" position.
Wheels will remain turned to the selected angle. Press and hold the switch in the opposite direction to straighten wheels or reverse direction.
F. Raising or Lowering the Boom
What Do I Check?
-
Check clearances overhead and around the boom and platform before moving the boom "up".
-
Make sure that there are no personnel, materials or other obstacles below or around the boom and platform before moving the boom "down".
How Do I Raise or Lower the Riser?
-
Depress and hold the Foot Operated Switch.
-
Momentarily depress Riser Up/ Down pushbutton. Indicator will light.
-
Push Boom/ Turret Controller forward (UP) to raise riser.
-
Pull Boom/ Turret Controller backward (DOWN) to lower the riser.
-
Riser operation is fully proportional. The speed increases as the Boom/ Turret Controller is moved farther in desired direction.
-
When Foot Switch is released, or Drive/ Steer Controller is moved, or Turret Rotate Control is operated, boom function is disabled and indicator goes out.
Page 84
OPERATOR'S MANUAL
Operation
Things You Need to Know (Continued)
F. Raising or Lowering the Boom (Continued)
How Do I Raise or Lower the Boom?
-
Depress and hold the Foot Operated Switch.
-
Momentarily depress Boom Lift Up/ Down pushbutton. Indicator will light.
-
Push Boom/ Turret Controller forward (UP) to raise boom.
-
Pull Boom/ Turret Controller backward (DOWN) to lower the boom.
-
Boom operation is fully proportional. The speed increases as the Boom/ Turret Controller is moved farther in desired direction.
-
When Foot Switch is released, or Drive/ Steer Controller is moved, or Turret Rotate Control is operated, boom function is disabled and indicator goes out.
G. Extending or Retracting the Boom
What Do I Check?
-
Check clearances overhead and around the boom and platform before moving the boom "out".
-
Make sure that there are no personnel, materials or other obstacles around the boom and platform before moving the boom "in".
How Do I Extend or Retract the Boom?
-
Depress and hold the Foot Operated Switch.
-
Momentarily depress Boom Extend In/ Out pushbutton. Indicator will light.
-
Push Boom/ Turret Controller forward (OUT) to extend the boom.
-
Pull Boom/ Turret Controller backward (IN) to retract the boom.
-
Boom operation is fully proportional. The speed increases as the Boom/Turret Controller is moved farther in desired direction.
-
When Foot Switch is released, or Drive/ Steer Controller is moved, or Turret Rotate Control is operated, boom function is disabled and indicator goes out.
Page 85
OPERATOR'S MANUAL
Operation
Things You Need to Know (Continued)
H. Raising or Lowering the Jib Boom
What Do I Check?
-
Check clearances overhead and around the boom and platform before moving the jib boom "up".
-
•. Make sure that there are no personnel, materials or other obstacles around the boom and platform before moving the jib boom "down".
How Do I Raise or Lower the Jib Boom?
-
Depress and hold the Foot Operated Switch.
-
Push Jib toggle switch forward (UP) to raise jib boom.
-
Pull Jib toggle switch backward (DOWN) to lower the jib boom.
-
When Foot Switch is released, jib boom function is disabled.
I. Rotating the Turret
What Do I Check?
-
Check clearances around the aerial lift before rotating the turret "left" or "right".
-
Make sure that there are no personnel, materials or other obstacles around the aerial lift before moving the turret.
How Do I Rotate the Turret?
-
Depress and hold the Foot Operated Switch.
-
Move Boom/ Turret Controller to the left to rotate turret counterclokwise.
-
Pull Boom/ Turret Controller to the right to rotate turret clockwise.
-
Turret operation is fully proportional. The speed increases as the Boom/ Turret Controller is moved farther in desired direction.
-
When Foot Switch is released, or Drive/ Steer Controller is moved, boom function is disabled.
Page 86
OPERATOR'S MANUAL
Operation
Things You Need to Know (Continued)
J. Leveling the Platform
What Do I Check?
-
•. Check clearances around the platform before leveling the platform.
-
Make sure that there are no personnel, materials or other obstacles around the platform before leveling the platform.
How Do I Level the Platform?
-
Depress and hold the Foot Operated Switch.
-
Push Platform Tilt toggle switch forward to tilt platform toward the boom.
-
Pull Platform Tilt toggle switch backward to tilt platform away from the boom.
-
When Foot Switch is released, platform tilt function is disabled.
K. Rotating the Platform
What Do I Check?
-
Check clearances around the aerial lift before rotating the superstructure "left" or "right".
-
Make sure that there are no personnel, materials or other obstacles around the platform before rotating the platform.
How Do I Rotate the Platform?
-
Depress and hold the Foot Operated Switch.
-
Push Platform Rotation toggle switch left (CW) to rotate platform clockwise.
-
Pull Platform Rotation toggle switch right (CCW) to rotate platform counterclockwise.
-
When Foot Switch is released, platform rotation function is disabled.
Page 87
OPERATOR'S MANUAL
Operation
Shut-Down Procedures
-
When finished with the aerial lift, place the platform in the "fully down" position.
-
Park the aerial lift on a level surface (preferably protected from weather). Secure to prevent vandalism and to discourage children from climbing or playing on it.
-
Push in Emergency Stop Switch.
-
Exit the platform.
-
Turn off Master Switch and remove key to prevent unauthorized operation.
Page 88
Page 89
OPERATOR'S MANUAL
Unloading
Section 7
DescriptionPage No.How Can the Aerial Lift Be Unloaded?7-2Unloading the Aerial Lift Under Its Own Power7-2Unloading the Aerial Lift NOT Under Its Own Power7-5Lifting With Crane7-10
Page 90
OPERATOR'S MANUAL
Unloading
How Can the Aerial Lift Be Unloaded?
-
A. Unloading the Aerial Lift Under Its Own Power
-
B. Unloading the Aerial Lift NOT Under Its Own Power
-
C. Unloading the Aerial Lift with a Crane
DO NOT STAND ON AERIAL LIFT WHILE UNLOADING BY ANY OF THESE PROCEDURES.
Unloading the Aerial Lift Under Its Own Power
ONLY TRAINED OPERATORS EXPERIENCED WITH THIS AERIAL LIFT'S CONTROLS ARE TO UNLOAD THE AERIAL LIFT.
-
1. Visually inspect aerial lift for any sign of damage, leaks or loose wires. If any problems are found, repairs must be made before unloading.
-
2. If unloading ramps are being used, select ramps of
adequate capacity
to support the weight of the aerial lift (see the "Specifications" Section of this manual).
Ramps should be wide enough to allow plenty of
side clearance
beyond the wheels (see "Specifications" Section of this manual).
Ramp angle must not exceed 11° (20%).
Page 91
Unloading
Unloading the Aerial Lift Under Its Own Power (Continued)
3. It is suggested that the aerial lift be attached to a winch for the unloading procedure. Attach thewinch cable to the loops provided for this purpose on the front of the base. (see illustrations below). Using a winch will assure greater safety in unloading the aerial lift and limit the speed that it can descend the ramp.
NOTE:
If the angle of the ramp exceeds 11° (20%), a winch
must
be used to unload the aerial lift.
4. Make sure the
winch cable
is properly attached to the aerial lift. Remove all tie downs and wheel chocks.
NOTE:
If unloading from a "roll back" or "tilt back" truck, make sure the winch cable is properly attached and that all slack is out of the cable before raising the truck bed.
Attach Winch Cable to Loops
Page 92
Unloading
Unloading the Aerial Lift Under Its Own Power (Continued)
NOTE:
When going up or down a grade the platform should always be pointed down the slope (counterweight end facing up slope) and with the boom centered over the non-steering wheels. Descend the slope in "increments". Allow the brakes to apply completely before once again operating the DRIVE/ STEER CONTROL LEVER. Do not permit the aerial lift to "free-wheel" (uncontrolled acceleration) down any grade.
-
5. Ensure the AERIAL/ GROUND Selector Switch is in the "AERIAL" position. Ensure Emergency Stop Switch is reset. Ensure Master Switch is "ON".
-
6. Enter the platform, secure the safety gate and attach the fall protection gear. Ensure Emergency Stop Switch is reset.
-
7.
Select
"SLOW" drive speed.
-
8. Straighten the wheels to allow direct travel down ramp.
NOTE:
Platform and jib boom may need to be raised to allow for greater ground clearance.
-
10. Ensure the unloading aera is clear of personnel, debris and any other hazards.
-
11.
Carefully
drive the aerial lift off the truck or trailer with the
assistance of the winch
, if used. Drive at a controlled rate, moving the drive lever to the center "off" position momentarily to allow the brakes to slow the aerial lift. Keep the drive function engaged while winching, to avoid damaging the aerial lift.
-
12. When the aerial lift has been unloaded to level ground, shut down the aerial lift.
-
13. Remove the winch cable before attempting to move the aerial lift.
Page 93
OPERATOR'S MANUAL
Unloading
Unloading the Aerial Lift NOT Under Its Own Power
DO NOT STAND ON AERIAL LIFT WHILE UNLOADING BY ANY OF THESE PROCEDURES.
-
1. Visually inspect aerial lift for any sign of damage, leaks or loose wires. If any problems are found, repairs must be made before unloading.
-
2. If unloading ramps are being used, select ramps of
adequate capacity
to support the weight of the aerial lift (see the "Specifications" Section of this manual).
Ramps should be wide enough to allow plenty of
side clearance
beyond the wheels (see "Specifications" Section).
Ramp angle must not exceed 11° (20%).
-
3. Position the ramps so that they are in line with the centerline of the aerial lift to ensure the aerial lift will
not run off the side
of the ramp.
-
4. Make sure steering wheels are positioned so that the aerial lift travels in a
straight line
down the ramp.
NOTE:
To operate steering, use Emergency Hand Pump and Steer Toggle Switch on Platform Controls. Refer to "Emergency Operation From Platform Controls if Platform Controls are Inoperable" instructions in the "Before Operation Checks" Section.
Page 94
OPERATOR'S MANUAL
Unloading
Unloading the Aerial Lift NOT Under Its Own Power (Continued)
5. Make sure the
winch cable
is properly attached to the aerial lift.
Attach Winch Cable to Loops
NOTE:
If unloading from a "roll back" or "tilt back" truck, make sure the winch cable is properly attached and that all slack is out of the cable before raising the truck bed.
-
6.
No personnel
are to be in or around the aerial lift.
-
7. Disengage the "non-steering axle" torque hubs (steering axle torque hubs can remain engaged).
NOTE:
Make sure the aerial lift is on a
level surface
with the
wheels blocked
(front and back) before disengaging the torque hubs.
Page 95
OPERATOR'S MANUAL
Unloading
Unloading the Aerial Lift NOT Under Its Own Power (Continued)
THE BRAKES OF THE AERIAL LIFT WILL BE DISABLED WITH THE TORQUE HUBS DISENGAGED. USE EXTREME CAUTION WHEN TORQUE HUBS ARE DISENGAGED.
-
a. To disengage the torque hub:
-
Remove the two (2) bolts securing the disconnect cap onto the torque hubs.
-
Turn the cap over and insert back into the torque hub so that the raised "nipple" on the cap depresses the "plunger" located beneath it.
-
Reinstall the disconnect cap and bolts.
Page 96
OPERATOR'S MANUAL
Unloading
Unloading the Aerial Lift NOT Under Its Own Power (Continued)
-
5. Remove all tie downs and wheel chocks.
-
6. Ensure the AERIAL/ GROUND Selector Switch is in the "AERIAL" position. Ensure Emergency Stop Switch is reset.
-
7. Enter the platform, secure the safety gate and attach the fall protection gear. Ensure Emergency Stop Switch is reset.
-
8. Straighten out the steering wheels.
NOTE:
Platform and jib boom may need to be raised to allow for greater ground clearance.
-
9. Exit the platform and unload the aerial Lift.
Do not stand in the platform when unloading the aerial lift not under it's own power.
-
10. The boom can be raised and/ or lowered as needed to prevent the bottom of the platform form contacting the ground, ramps or truck. Raise or lower the boom from the ground control station only,
stop the winch
before performing this task.
NOTE:
To operate boom and / or jib boom, use Emergency Hand Pump and appropriate toggle switch at Ground Controls. Refer to "Emergency Operation From Ground Controls if Platform Controls are Inoperable" instructions in the "Before Operation Checks" Section.
Attach Winch Cable to Loops
Page 97
OPERATOR'S MANUAL
Unloading
Unloading the Aerial Lift NOT Under Its Own Power (Continued)
11. When the aerial lift has been unloaded to level ground, block the wheels and engage the torque hub before disconnecting the winch cable or attempting to move the aerial lift.
To re-engage the torque hubs:
-
a. Remove the two (2) bolts fastening the disconnet cap to the torque hub.
-
b.
Rock the wheel
until the plunger in the center of the torque hub "pops" back out.
Do not operate the drive function
until the torque hubs are properly engaged.
-
c. Turn the disconnect cap back over so that the nipple is pointed away from the face of the torque hub.
-
d. Reinstall the cap back over the plinger, install the two (2) bolts and torque to approximately 84 inch pounds.
Page 98
OPERATOR'S MANUAL
Unloading
Lifting With Crane
NOTE:
Aerial Lift does not come with lifting lugs as standard equipment. If lifting lugs are not installed,
do not
lift aerial lift with a crane.
-
1.
Verify weight
of aerial lift, this information can be found in the Specification Section of this manual and on the identification plate on the base of the aerial lift.
-
2. Use crane of correct capacity for weight of aerial lift and radius to be lifted.
-
3.
Use
rigging equipment capable of lifting the weight and designed to accommodate the geometry of the aerial lift.
-
4.
Ensure
all personnel are clear of the aerial lift and the surrounding area.
-
5.
Rotate
turret so that lifting lugs on base are 180° from lifting lugs on turret.
-
5. Lift the aerial lift carefully andplace it slowly on the ground.
-
6.
Remove all rigging equipment
before moving aerial lift.
Page 99
Loading
Section 8
Description
|
Page No.
|
How Can the Aerial Lift Be Loaded?
|
8-2
|
Loading the Aerial Lift Under Its Own Power
|
8-2
|
Loading the Aerial Lift NOT Under Its Own Power
|
8-6
|
Lifting With Crane
|
8-11
|
How Do I Tie Down The Aerial Lift?
|
8-12
|
Page 100
OPERATOR'S MANUAL
Loading
How Can the Aerial Lift Be Loaded?
-
A. Loading the Aerial Lift Under Its Own Power
-
B. Loading the Aerial Lift NOT Under Its Own Power
-
C. Loading the Aerial Lift with a Crane
DO NOT STAND ON AERIAL LIFT WHILE LOADING BY ANY OF THESE PROCEDURES.
Loading the Aerial Lift Under Its Own Power
ONLY TRAINED OPERATORS EXPERIENCED WITH THIS AERIAL LIFT'S CONTROLS ARE TO LOAD THE AERIAL LIFT.
-
1. Visually inspect aerial lift for any sign of damage, leaks or loose wires. If any problems are found, repairs must be made before loading.
-
2. If loading ramps are being used, select ramps of
adequate capacity
to support the weight of the aerial lift (see the "Specifications" Section of this manual).
Ramps should be wide enough to allow plenty of
side clearance
beyond the wheels (see "Specifications" Section of this manual).
Ramp angle must not exceed 11° (20%).