Part No. 1256390GT
Operator's Manual Supplement
Genie® Fall Arrest Bar
Original Instructions
First Edition
Eighth Printing
Operator's Manual Supplement First Edition • Eighth Printing
- EC Directive 2006/42/EC
-
- Supply of Machinery (Safety) Regulations 2008
and amended
Front Matt er
Manufacturer: CE & UKCA
Terex Global GmbH
Bleicheplatz 2
Schaffhausen, 8200
Switzerland
Note: Terex Global GmbH is also known as
"Genie" when referenced in this manual.
EU Authorized representative:
Genie Industries B.V.
Boekerman 5
4751 XK OUD GASTEL
The Netherlands
UK Authorized representative:
Genie UK Limited
The Maltings
Wharf Road
Grantham
NG31 6BH
UK
Contents
Introduction ............................................................1
Installation Instructions ....................................... 16
Genie Fall Arrest Bar Inspection Log .................. 21
Declaration of Conformity ................................... 22
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Copyright © 2017 by Terex Corporation
First Edition: Eighth Printing, August 2024
Genie, "S" and "Z" are registered trademarks of Terex South
Dakota, Inc. in the U.S.A. and many other countries.
This accessory complies with
Regulation EU 2016/425 (PPE)
Regulation EU 2016/425 (PPE) as brought into UK law
ANSI/SAIA A92.20
CAN/CSA B.354.6
AS1418:10
Genie
®
Fall Arrest Bar Part No. 1256390GT
First Edition • Eighth Printing Operator's Manual Supplement
Models approved for use build from 2003 in ANSI
Z®-45 HF
S®-60 DC
Do not
assembly on any Genie boom
product other than the approved
models.
Introduction
Introducti on
Approved Model
and CSA, market:
Z®-45/25 S®-65 TRAX
Z®-45 DC S®-60 HF
Z®-45/25 RT S®-65 HF
®
-45/25J RT S®-60 XC
Z
Z®-45 XC S®-65 XC
Z®-45 FE S®-60 FE
Z®-51/30 S®-60J
®
-60 DC S®-80J
Z
Z®-60 FE S®-80
Z®-60/34 S®-85
®
-62/40 S®-80 XC
Z
Z®-80/60 S®-85 XC
®
-135/70 S®-100
Z
ZX®-135/70 S®-105
®
-40 XC S®-120
S
S®-45 XC S®-125
S®-40 TRAX SX™-105 XC
®
-45 TRAX SX™-125 XC
S
S®-40 HF SX™-150
®
-45 HF SX™-180
S
S®-60 SX™-135 XC
®
-65
S
S®-60 TRAX
Models approved for use in Australian market:
Models From Serial Number
S®-45 XC
®
-65 XC
S
S®-85 XC
®
-65 TXAX S65CXH-45001 &
S
S65XCD-101
®
-45 XC
Z
Z®-45 FE
install a fall arrest bar
Part No. 1256390GT Genie
®
Fall Arrest Bar 1
Operator's Manual Supplement First Edition • Eighth Printing
EC Certificates
Years
UKCA Certificates
Years
Models
Certificates
Years
EC Certificates
Years
UKCA Certificates
Years
EC Certificates
Years
UKCA Certificates
Years
Z®-62/40
EC Certificates
Years
UKCA Certificates
Years
Introduction
Models approved for use in CE
and UKCA Markets:
The EC and UKCA Type Examination
certificates indicated in the "Declaration of
Conformity" section in this manual refer to
the installation and use of the Fall Arrest
Bar on the Genie approved models listed
below.
Models Certificates Years
For the task of
exiting at height, all
Models listed below
are covered by these
2 specific certificates
Z®-45/25,
®
Z
-45/25J,
®
Z
-45/25 RT,
®
Z
-45/25J RT
Z®-45 XC EC Certificates Years
Z®-45 DC
®
Z
-45 FE
EC Certificates Years
DK-MAC000140 i01 2003 - 2026
UKCA Certificates Years
UK-MAC000139 i01 2021 - 2026
CE6/13332/PAC 2003 - 2008
CE10/13463/PAC 2009 - 2014
CE15/13612/PAC 2015 - 2020
KCEC4502 Rev4 2020 - 2025
UKCA Certificates Years
AVUK4502 2021 - 2025
CE15/13712/PAC 2017 - 2022
KCEC4519 Rev4 2020 - 2022
AVUK4519 2021 - 2022
EC Certificates Years
KCEC4345 Rev3 2020 - 2025
DK-MAC000198 i01 2024 - 2029
UKCA Certificates Years
AVUK4345 2021 - 2025
UK-MAC000199 i01 2024 - 2029
Z®-51/30J RT
CE6/13399/PAC 2005 - 2010
CE10/13466/PAC 2009 - 2014
CE15/13611/PAC 2015 - 2020
KCEC4501 Rev4 2020 - 2025
01/205/1006/23 2023 - 2028
AVUK4501 2021 - 2025
01/205U/1006/23 2023 - 2028
Z®-60/34
CE6/13331/PAC 2003 - 2008
CE10/13473/PAC 2009 -2014
Z®-60 DC,
®
Z
-60 FE
Z®-80/60 EC Certificates Years
UKCA Certificates Years
EC Certificates Years
CE15/13689/PAC 2016 - 2021
KCEC4514 2020 - 2026
DK-MAC000145 i01 2023 - 2028
AVUK4514 2021 - 2026
UK-MAC000144 i01 2023 - 2028
CE15/13602/PAC 2014 - 2019
KCEC4492 Rev3 2020 - 2024
AVUK4492 2021 - 2024
CE6/13330/PAC 2004 - 2009
CE10/13515/PAC 2010 - 2015
CE15/13618/PAC 2015 - 2020
KCEC4507 2020 - 2025
1`370-16R-lX-000507-2023
AVUK4507 2021 - 2025
UKCA-004-ter-00123-GBR
2023 - 2028
2023 - 2028
2 Genie
®
Fall Arrest Bar Part No. 1256390GT
First Edition • Eighth Printing Operator's Manual Supplement
Models
Certificates
Years
Z®-135/70
EC Certificates
Years
EC Certificates
Years
EC Certificates
Years
DK-MAC000157 i01
2023 - 2028
UKCA Certificates
Years
EC Certificates
Years
UKCA Certificates
Years
EC Certificates
Years
Models
Certificates
Years
EC Certificates
Years
EC Certificates
Years
EC Certificates
Years
S®-80J
EC Certificates
Years
UKCA Certificates
Years
Introduction
CE6/13378/PAC 2005 - 2010
CE10/13513/PAC 2010 - 2015
ZX®-135/70 EC Certificates Years
CE15/13620/PAC 2015 - 2020
KCEC4509 Rev5 2022 - 2025
UKCA Certificates Years
AVUK4509 2021 - 2025
S®-40,
®
S
-45
CE6/13328/PAC 2003 - 2009
CE6/13329/PAC 2003 - 2009
CE10/13474/PAC 2009 - 2014
CE15/13603/PAC 2014 - 2019
KCEC4493 2020 - 2024
S®-40 XC,
®
S
-45 XC
CE15/13734/PAC 2019 - 2024
KCEC4523 2020 - 2024
AVUK4523 2021 - 2024
UK-MAC000156 i01 2023 - 2028
S®-40 TRAX,
®
S
-45 TRAX,
®
S
-40 HF,
®
S
-45 HF
CE15/13734/PAC 2019 - 2024
KCEC4523 2020 - 2024
DK-MAC000157 i01 2023 - 2028
AVUK4523 2021 - 2024
UK-MAC000156 i01 2023 - 2028
S®-60,
®
S
-65
CE6/13320/PAC 2003 - 2008
CE10/13461/PAC 2009 - 2014
CE10/13461/PAC 2014 -2015
CE15/13613/PAC 2015 - 2020
KCEC4503 Rev1 2020 - 2025
S®-60 TRAX,
®
S
-65 TRAX,
®
S
-60 HF,
®
S
-65 HF
KCEC4521 2020 - 2023
KCEC4503 Rev1 2020 - 2025
S®-65 XC
CE15/13725/PAC 2018 - 2023
KCEC4521 2020 - 2023
DK-MAC000155 i01 2023 - 2028
UKCA Certificates Years
AVUK4521 2021 - 2023
UK-MAC000154 i01 2023 - 2028
S®-60 DC,
®
S
-60 FE
KCEC4716 2021 - 2026
DK-MAC000196 i01 2024 - 2029
UKCA Certificates Years
AVUK4716 2021 - 2026
UK-MAC000197 i01 2024 - 2029
®
-60J EC Certificates Years
S
KCEC4373 Rev4 2020 - 2025
DK-MAC000188 i01 2024 - 2029
UKCA Certificates Years
AVUK4373 2021 - 2025
UK-MAC000189 i01 2024 - 2029
KCEC4385 Rev1 2021 - 2026
DK-MAC000159 i01 2024 - 2029
AVUK4385 2021 - 2026
UK-MAC000158 i01 2024 - 2029
S®-80,
®
S
-85
EC Certificates Years
CE6/13327/PAC 2003 - 2008
CE6/13446/PAC 2009 - 2014
CE10/13512/PAC 2010 - 2015
CE15/13607/PAC 2014 - 2019
Part No. 1256390GT Genie
®
Fall Arrest Bar 3
Operator's Manual Supplement First Edition • Eighth Printing
Models
Certificates
Years
EC Certificates
Years
UKCA Certificates
Years
EC Certificates
Years
CE15/13619/PAC
2015 - 2020
EC Certificates
Years
Models
Certificates
Years
SX™-150
EC Certificates
Years
UKCA Certificates
Years
Introduction
S®-80 XC,
®
S
-85 XC
CE15/13717/PAC 2017 - 2022
KCEC4520 Rev5 2020 - 2022
1370-160R-lX-0004-
2022 - 2027
12-2022
AVUK4520 2021 - 2022
UKCA-0041-TRAX-
2023 - 2027
2023-001
S®-100,
®
S
-105
CE6/13326/PAC 2003 - 2008
CE10/13518/PAC 2010 - 2015
KCEC4508 2020 - 2025
S®-120,
®
S
-125
EC Certificates Years
CE6/13326/PAC 2003 - 2008
CE10/13518/PAC 2010 - 2015
CE15/13619/PAC 2015 - 2020
KCEC4508 2020 - 2025
SX™-105 XC,
SX™-125 XC
CE15/13705/PAC 2016 - 2021
KCEC4516 2021 - 2026
UKCA Certificates Years
AVUK4516 2021 - 2026
SX™-135 XC EC Certificates Years
CE15/13704/PAC 2016 - 2021
KCEC4515 2020 - 2021
1370-160R-lX-000102-2022
2022 - 2027
CE15/13669/PAC 2015 - 2020
KCEC4512 Rev3 2020 - 2025
UKCA Certificates Years
AVUK4512 2021 - 2025
SX™-180 EC Certificates Years
CE10/13597/PAC 2014 - 2015
CE15/13617/PAC 2015 - 2020
KCEC4506 Rev3 2020 - 2025
AVUK4506 2021 - 2025
4 Genie
®
Fall Arrest Bar Part No. 1256390GT
First Edition • Eighth Printing Operator's Manual Supplement
Models
Certificates
EC Certificates
UKCA Certificates
EC Certificates
EC Certificates
Models
Certificates
EC Certificates
EC Certificates
EC Certificates
Introduction
The installation and use of the Fall Arrest
Bar on the Genie approved models listed
below is covered by the models' EC and
UKCA type examinations.
The product Declaration of Conformities
for these CE and UKCA approved models
are included in the original documentation
package, shipped with the machine.
Z®-45 XC
01/205/1005/23
01/205U/1005/23
Z®-51/30J RT EC Certificates
01/205/1006/23
UKCA Certificates
01/205U/1005/23
Z®-60 DC
®
Z
-60 FE
Z®-62/40
DK-MAC000145 i01
UKCA Certificates
UK-MAC000144 i01
DK-MAC000161 i01
UKCA Certificates
UK-MAC000160 i01
Z®-80/60
S®-65 XC
®
S
-65 TraX
®
S
-65 HF
S®-80 XC
®
S
-85 XC
1370-160R-IX-0005-07-2023
UKCA Certificates
UKCA-0041-TER-001-23-GBR
DK-MAC000155 i01
UKCA Certificates
UK-MAC000154 i01
1370-160R-IX-0004-12-2022
UKCA Certificates
UKCA-0041-TRX-2023-001
Part No. 1256390GT Genie
®
Fall Arrest Bar 5
Operator's Manual Supplement First Edition • Eighth Printing
Introduction
Genie Self-propelled Boom
Products and Fall Arrest
Guidance
Background
Booms are designed to carry personnel to
elevated work locations. A personal fall protection
system in addition to the platform guard rails is
required by regulatory agencies in many parts of
the world. Personal fall protection can consist of a
fall restraint and/or fall arrest system. Depending
on the work being performed either a fall restraint
system or a fall arrest system should be selected
while in the platform. Sometimes work must be
performed by stepping out of the basket onto an
adjacent structure. If the adjacent structure is not
equipped to provide appropriate fall protection, the
Genie boom may be used as a fall arrest anchor.
This document provides guidance for the use of
Genie Booms to serve as fall arrest anchorages.
Definitions
Qualified person
A "qualified person" one who, by possession of a
recognized degree, certificate, or professional
standing, or by extensive knowledge, training and
experience, has demonstrated his/her ability to
solve or resolve problems related to the subject
matter, the work, or the project.
Fall Restraint Systems
Restraint systems prevent a worker from being
exposed to a fall. If the employee is protected by a
restraint system, either a body belt or a harness
may be used. When a restraint system is used for
fall protection in a boom supported aerial work
platform, the employer/user/operator must ensure
that the lanyard and anchor are arranged so that
the operator is not exposed to falling any distance
outside the platform.
Fall Arrest Systems
A system that permits an arrested fall is
considered a fall arrest system. A body belt is
prohibited in a fall arrest system and instead a full
body harness and lanyard that limits the fall
distance and arresting force on the person is
required. Fall arresting lanyards typically have a
shock absorbing section or are a self-retracting
lifeline/lanyard.
Self-retracting lifeline/lanyard
A deceleration device containing a drum-wound
line which can be slowly extracted from, or
retracted onto, the drum under slight tension
during normal employee movement, and which
after onset of a fall, automatically locks the drum
and arrests the fall. The use of the self-retracting
lifeline/ lanyard as a fall arrest lanyard is allowed
on boom-supported aerial work platforms. If a selfretracting lifeline/lanyard is used while exiting the
platform it shall not allow a free fall greater than
6 ft/1.8m, some global regions this could be
6.6ft/2m.
6 Genie
®
Fall Arrest Bar Part No. 1256390GT
First Edition • Eighth Printing Operator's Manual Supplement
Introduction
Personal Fall Protection Preference
When designing a work space/condition the order
of preference for fall protection is:
1 Fall restraint - Prevent the occurrence of a fall
2 Fall arrest - Reduce injuries occurring during
the fall
5 The fall arrest system must not allow a
potential free fall greater than 6ft /1.8m, in
some global regions this could be 6.6ft/2m.
Obey all local and governmental regulations.
6 Only one person may exit or work outside the
platform while attached to an approved
lanyard attachment point.
Genie Self-propelled Booms may be used
as a fall arrest anchor including working
outside of the platform under the following
guidelines:
1 The owner/employer/user/operator of the
boom is responsible for providing fall
protection for boom operator.
2 A "qualified person" with knowledge of fall
protection regulations and systems must
design the work space and the fall arrest
system to insure worker safety.
3 Genie Booms have been stability tested on
level ground for a 300 lb / 136 kg person
experiencing fall arrest with the remaining
rated load in the platform. Therefore the
weight of the worker, including tools and
equipment, exiting the platform while attached
to one of the platform's lanyard anchorages
must not exceed 300 lbs / 136 kg.
4 The anchor device is used as part of a fall
arrest system, the user shall be equipped with
a means of limiting to a maximum arresting
force of 1,349 lbs / 6 kN, in some global
regions the maximum could be 1,798 lbs /
8 kN. Obey all local and governmental
regulations.
7 The weight of a person working outside the
platform while attached to an approved
lanyard attachment point must be included in
the platform load calculation.
8 Employers and operators must be aware of
and plan for potential vertical and horizontal
platform movement while exiting or entering an
elevated boom platform.
9 The boom must be on firm level ground to be
considered usable as a fall arrest anchorage.
10 A person trained in the operation of the Genie
boom shall remain on the ground near the
machine base controls, or at the controls in the
platform to prevent unauthorized use and to
prevent the machine from being operated
while used as a fall arrest anchor.
11 The fall protection system must comply with all
applicable local, provincial, federal, job site,
and manufacturer's requirements for the use
of personal fall protection equipment.
12 Do not operate the boom once the operator
has tied off and stepped out of the platform.
13 Be aware of all medical conditions that could
affect the safety of the user in normal and
emergency use.
14 A rescue plan shall be in place to deal with
any emergencies that may arise during the
work at height.
Part No. 1256390GT Genie
®
Fall Arrest Bar 7
Operator's Manual Supplement First Edition • Eighth Printing
Introduction
15 No alterations, additional or repairs shall be
made to this equipment without the written
consent of Genie.
16 The equipment shall not be used outside its
limitations, or for any other purpose than that it
is intended for.
20 For equipment intended for use in fall arrest
system it is essential for safety that the anchor
device/point shall always be positioned, and
the work carried out in such a way considering
the following:
Potential fall and free fall distance
17 Always check within a system to ensure
compatibility of items of equipment when
assembled into a system before use.
18 The safety function of one item of equipment
may interfere with the safe function of another
with certain combinations of equipment.
19 The equipment shall be stored and transported
in the following manor:
To prevent contact with sharp heavy objects
that may damage the track.
Away from harmful substances such as
acids, alkalis, fuel, and paints that could
cause damage.
The equipment is completely installed as
described in the installation instructions
within this manual.
Maximum allowable deceleration distance
Maximum lock-up length (for the self
retracting lifeline/lanyard only)
Any stretch in the lifeline or lanyard outside
of the deceleration distance.
The height of the operator
Any harness effects including self retracting
lanyards
Safety factor (a suitable amount to ensure
that the required clearance between the
operator and the lower surface is met)
Any movement of the platform due to
dynamic loading
Any obstructions under the platform
Any other traffic or distractions that could
affect safety
21 The anchor device shall only be used for
personal fall protection equipment and not
used in any way for lifting/lowering equipment.
8 Genie
®
Fall Arrest Bar Part No. 1256390GT
First Edition • Eighth Printing Operator's Manual Supplement
Introduction
Owner/Employer/User/Operator
Requirements:
1 Operators must be trained and qualified on
safe operation of the equipment, and be
familiar with the specific model of Genie
equipment as follows:
Be familiar and comply with the equipment
operating and safety manuals, decals and
warnings.
Understand all control functions.
Be aware of and understand all safety
devices specific to the equipment being
used.
Be instructed how to avoid the hazards.
2 Comply with all applicable jobsite, local, state,
provincial, and federal rules and regulations,
and standards related to the use of the
equipment.
In consideration for Genie's guidance herein, the
equipment owner, employer, user and operator
hereby agree to indemnify and hold harmless
Terex USA, Terex Global GmbH and its parent
and affiliated companies against any and all
liabilities, claims, suits, losses, costs and legal
fees caused by, arising out of, or resulting from
any negligent act or omission in the operation of
the equipment; the failure to comply with the
criteria set forth in this manual related to the use of
a boom as a Fall Arrest anchorage; the safety
rules and operating instructions in the Operator's
Manual. By proceeding with the use of a boom
as a Fall Arrest anchorage, you agree to
adhere to the requirements set forth herein,
including said indemnification. If you do not
agree, do not proceed with the proposed use.
3 The equipment must be in proper working
condition and configuration.
Part No. 1256390GT Genie
®
Fall Arrest Bar 9
Operator's Manual Supplement First Edition • Eighth Printing
Introduction
Authorized Platform Configurations:
The Genie Fall Arrest Bar shall only be used on
Danger
Failure to obey the instructions and
safety rules in this manual and in
the operator's manual for this
machine will result in death or
serious injury.
Note
The Genie® Fall Arrest Bar, also known as the
Traveling Fall Arrest Anchor System (TFAAS), is
only authorized for use in the ANSI, CSA, CE, UK
and AUS markets. All other markets are prohibited
from use.
Genie Booms equipped with the following 6 ft /
1.83 m or 8 ft / 2.44 m platforms:
Standard entry platforms on booms
manufactured from January, 2003
Side entry swing gate platforms manufactured
from August, 2015
10 Genie
Use on all other machines is prohibited.
®
Fall Arrest Bar Part No. 1256390GT
First Edition • Eighth Printing Operator's Manual Supplement
Using the Genie Fall Arrest Bar
Introduction
Non-Authorized Platform Configurations:
The Genie Fall Arrest Bar shall not be used with
machines equipped with the following:
Panel cradle option
Center mounted swing gate option
Lift ToolsTM Expo Installer
Tri-entry platform with two sliding mid-rails and
center mounted swing gate
Tri-entry platform with three sliding mid-rails
with the above options could
result in death or serious injury.
Part No. 1256390GT Genie
®
Fall Arrest Bar 11
Operator's Manual Supplement First Edition • Eighth Printing
Genie Fall Arrest Bar
weighs
5
Read the supplement,
part number 1256390.
Tip
Lanyard anchorage
points
Fall arrest
Introduction
Genie Fall Arrest Bar Safety
Read, understand and obey all warnings and
instructions provided with the Genie Fall Arrest
Bar.
Do not exceed the rated platform capacity. The
weight of the Genie Fall Arrest Bar assembly will
reduce the rated platform capacity and must be
subtracted from the total platform load.
The Genie Fall Arrest Bar is a non-integrated
accessory. The weight of this Genie Fall Arrest Bar
(50 lbs/ 23 kg) is to be subtracted from the
machine rated capacity.
The Genie Fall Arrest Bar is to be removed prior to
calibrating load sense systems.
Be sure the Genie Fall Arrest Bar is securely
installed.
When the Genie Fall Arrest Bar structure is
attached, this manual should be considered a
permanent part of your machine and should
remain with the machine at all times.
The anchor device is for the use of one person
only.
Symbol and Hazard Pictorials
Definitions
0 lbs / 23 kg
-over Hazard
12 Genie
®
Fall Arrest Bar Part No. 1256390GT
First Edition • Eighth Printing Operator's Manual Supplement
Part No.
Qty
1281176
1
1256400
1
1260910
1
1301770
1
Introduction
Pre-operation Inspection
Be sure that the operator’s manual, safety
manual, responsibilities manual and any
necessary supplements are complete, legible
and in the storage container located in the
platform.
Be sure that all decals are legible and in place.
Check the Genie Fall Arrest Bar for damage or
wear, improperly installed, loose or missing parts
and unauthorized modifications.
Nuts, bolts and other fasteners
Cracks in welds or structural components
Dents or damage to Genie Fall Arrest Bar
Verify that the lanyard attachment trolley
can move freely along the entire length of
the track
The pre-operation inspection is a visual inspection
performed by the operator prior to each work shift.
The inspection is designed to discover if anything
is apparently wrong with a machine before the
operator performs the function tests.
Decal Inspection
Use the appropriate inspection to verify that all
decals are legible and in place. Decals may vary
depending on machine configuration.
Decal Description
Label – Lanyard Anchorage Point, Fall
Arrest
Decal, TFAAS Track, Word
Decal, TFAAS Track, Symbol
Label – CE Identification, TFAAS
If damage or any unauthorized variation from
factory delivered condition is discovered, the
machine must be tagged and removed from
service and not used again until confirmed in
writing by a competent person that it is acceptable
to do so.
®
Part No. 1256390GT Genie
Fall Arrest Bar 13
Operator's Manual Supplement First Edition • Eighth Printing
Introduction
Annual Inspection
Inspect for missing or loose components.
Check all fasteners for proper torque. Refer to the
installation instructions section of this document
for the torque specifications.
Inspect all components for damage or wear.
Check for cracks, bends and corrosion.
Inspect all welds for cracks.
Inspect the lower track flanges. If the flanges are
bent, damaged or worn, replace the track.
Verify the lanyard attachment trolley can freely
move the entire length of the track.
Test the operation of the lanyard attachment eye
on the trolley and verify that it can rotate freely.
Test the operation of the lanyard attachment
trolley and verify the wheels rotate freely.
Verify the track end stops and hardware are
present and secure.
Inspection After a Fall
Note: In the event of an operator fall, the Genie
Fall Arrest Bar and the Genie boom must be
immediately removed from service and inspected
by a "qualified person". If the Genie Fall Arrest Bar
and the Genie boom pass the inspections listed
below, the Genie Fall Arrest Bar and the Genie
boom may be returned to service.
• Inspect all structural components of the Genie
Fall Arrest Bar and the Genie boom.
• Replace any bent or damaged components.
• Replace any components with cracked welds.
• Replace all mounting fasteners for the Genie
Fall Arrest Bar.
• Perform an Annual Inspection on the Genie Fall
Arrest Bar.
• Perform a Pre-Operation Inspection on both the
Genie Fall Arrest Bar and the Genie boom.
14 Genie
®
Fall Arrest Bar Part No. 1256390GT
First Edition • Eighth Printing Operator's Manual Supplement
Introduction
Lifespan of Product
PPE such as Genie Fall Arrest Bar can be used,
provided that from the date of manufacture they
are subject to:
• Normal use in accordance with the
recommendations of use of this manual.
• Periodic inspection, which must be performed
at least once a year by an authorized and
competent person (local and governmental
regulation on periodic inspections may differ:
check and obey them). At the end of this
periodic inspection, the PPE must be declared
fit to return to service in writing. Please refer to
the Genie Fall Arrest Bar Inspection Log
contained in this manual.
• Strict compliance with storage and transport
conditions specified in this manual.
Part No. 1256390GT Genie
®
Fall Arrest Bar 15
Operator's Manual Supplement First Edition • Eighth Printing
Genie part
Genie part
number
Installation Instructions
Installatio n Ins tr ucti ons
Contents of Kit 1256377
Observe and Obey:
This procedure shall be completed by a
person authorized to install the Genie Fall
Arrest Bar.
Immediately tag and remove from service a
damaged or malfunctioning machine.
Repair any machine damage or malfunction
before operating the machine.
Before Starting Installation
Read, understand and obey the safety rules
and operating instructions in the appropriate
Genie Operator’s Manual and Supplements.
Be sure that all necessary tools and parts are
available and ready for use.
Read this procedure completely and adhere to
the instructions. Attempting shortcuts may
produce hazardous conditions.
Be sure the MEWP platform has no damage,
weld cracks or degradation.
For use with 8 ft / 2.44 m platforms with
word decals.
Item Part Description
number
1 Track assembly, 8 ft / 2.44 m *1256379 1
2 Spacer 1256481 8
3 Inner hanger 1256389 2
4 Screw, 3/8-16 x 2.5 ** 1256856 8
5 Flange nut, 3/8-16 ** 1274322 8
6 Manual, Supplement 1256390 1
Qty.
Components of *1256379
Item Part Description
7 Trolley 1256439 1
8 Decal, Lanyard Attachment 1281176 1
9 Decal, TFAAS Track, Word 1256400 1
10 Screw, 1/2-13 x 3.5 *** 1256851 2
11 Flange nut, 1/2-13 *** 1251997 2
12 Rubber bumper 36388 2
13 End stop 1260892 2
14 Weldment, 8 ft / 2.44 m track 1256381 1
** Torque to 44 ft-lbs / 60 Nm
*** Tighten until snug. Do not over tighten or the
track may be damaged.
Qty.
Notes:
• New mounting hardware must be used with
each new installation of the Genie Fall Arrest
Bar, including re-installation on the same
machine. A replacement hardware kit (Genie
part number 1260849) is available through the
Genie Parts Department.
• Refer to the illustration page for installation
instructions.
16 Genie
®
Fall Arrest Bar Part No. 1256390GT
First Edition • Eighth Printing Operator's Manual Supplement
Genie part
Genie part
number
Genie part
number
Genie part
Installation Instructions
Contents of Kit 1256378
Contents of Kit 1261018
For use with 6 ft / 1.83 m platforms with
word decals.
Item Part Description
number
1 Track assembly, 6 ft / 1.83 m *1256380 1
2 Spacer 1256481 8
3 Inner hanger 1256389 2
4 Screw, 3/8-16 x 2.5 ** 1256856 8
5 Flange nut, 3/8-16 ** 1274322 8
6 Manual, Supplement 1256390 1
Qty.
Components of *1256380
Item Part Description
7 Trolley 1256439 1
8 Decal, Lanyard Attachment 1281176 1
9 Decal, TFAAS Track, Word 1256400 1
10 Screw, 1/2-13 x 3.5 *** 1256851 2
11 Flange nut, 1/2-13 *** 1251997 2
12 Rubber bumper 36388 2
13 End stop 1260892 2
14 Weldment, 6 ft / 1.83 m track 1256383 1
Qty.
For use with 8 ft / 2.44 m platforms with
French Decals.
Item Part Description
1 Track assembly, 8 ft / 2.44 m *1261020 1
2 Spacer 1256481 8
3 Inner hanger 1256389 2
4 Screw,, 3/8-16 x 2.5 ** 1256856 8
5 Flange nut, 3/8-16 ** 1274322 8
6 Manual, Supplement 1256390FR 1
Qty.
Components of *1261020
Item Part Description
number
7 Trolley 1256439 1
8 Decal, Lanyard attachment 1281176 1
9 Decal, TFAAS Track, French 1256400FR 1
10 Screw, 1/2-13 x 3.5 *** 1256851 2
11 Flange nut, 1/2-13 *** 1251997 2
12 Rubber bumper 36388 2
13 End stop 1260892 2
14 Weldment, 8 ft / 2.44 m track 1256381 1
** Torque to 44 ft-lbs / 60 Nm
Qty.
Part No. 1256390GT Genie
*** Tighten until snug. Do not over tighten or the
track may be damaged.
®
Fall Arrest Bar 17
Operator's Manual Supplement First Edition • Eighth Printing
number
Genie part
number
Genie part
Installation Instructions
Contents of Kit 1261019
Contents of Kit 1261022
For use with 6 ft / 1.83 m platforms with
French Decals.
Item Part Description
1 Track assembly, 6 ft / 1.83 m *1261021 1
2 Spacer 1256481 8
3 Inner hanger 1256389 2
4 Screw, 3/8-16 x 2.5 ** 1256856 8
5 Flange nut, 3/8-16 ** 1274322 8
6 Manual, Supplement 1256390FR 1
Genie part
Qty.
Components of *1261021
Item Part Description
7 Trolley 1256439 1
8 Decal, Lanyard Attachment 1281176 1
9 Decal, TFAAS Track, French 1256400FR 1
10 Screw, 1/2-13 x 3.5 *** 1256851 2
11 Flange nut, 1/2-13 *** 1251997 2
12 Rubber bumper 36388 2
13 End stop 1260892 2
14 Weldment, 6 ft / 1.83 m track 1256383 1
Genie part
number
Qty.
For use with 8 ft / 2.44 m platforms with
symbol Decals.
Item Part Description
1 Track assembly, 8 ft / 2.44 m 1261024 1
2 Spacer 1256481 8
3 Inner hanger 1256389 2
4 Screw, 3/8-16 x 2.5 ** 1256856 8
5 Flange nut, 3/8-16 ** 1274322 8
6 Manual, Supplement 1256390 1
Qty.
Components of *1261024
Item Part Description
number
7 Trolley 1292983 1
8 Decal, Lanyard Attachment 1281176 1
9 Decal, TFAAS Track, Symbol 1260910 1
10 Screw, 1/2-13 x 3.5 *** 1256851 2
11 Flange nut, 1/2-13 *** 1251997 2
12 Rubber bumper 36388 2
13 End stop 1260892 2
14 Weldment, 8 ft / 2.44 m track 1256381 1
15 Decal, CE Identification 1301770 1
** Torque to 44 ft-lbs / 60 Nm
Qty.
18 Genie
*** Tighten until snug. Do not over tighten or the
track may be damaged.
®
Fall Arrest Bar Part No. 1256390GT
First Edition • Eighth Printing Operator's Manual Supplement
Genie part
number
Genie part
Installation Instructions
Contents of Kit 1261023
For use with 6 ft / 1.83 m platforms with
symbol Decals.
Item Part Description
1 Track assembly, 6 ft / 1.83 m *1261025 1
2 Spacer 1256481 8
3 Inner hanger 1256389 2
4 Screw, 3/8-16 x 2.5 ** 1256856 8
5 Flange nut, 3/8-16 ** 1274322 8
6 Manual, Supplement 1256390 1
Qty.
Components of *1261025
Item Part Description
number
7 Trolley 1292983 1
8 Decal, Lanyard Attachment 1281176 1
9 Decal, TFAAS Track, Symbol 1260910 1
10 Screw, 1/2-13 x 3.5 *** 1256851 2
11 Flange nut, 1/2-13 *** 1251997 2
12 Rubber bumper 36388 2
13 End stop 1260892 2
14 Weldment, 6 ft / 1.83 m track 1256383 1
15 Decal, CE Identification 1301770 1
** Torque to 44 ft-lbs / 60 Nm
Qty.
*** Tighten until snug. Do not over tighten or the
track may be damaged.
Part No. 1256390GT Genie
®
Fall Arrest Bar 19
Operator's Manual Supplement First Edition • Eighth Printing
Installation Instructions
20 Genie
®
Fall Arrest Bar Part No. 1256390GT
First Edition • Eighth Printing Operator's Manual Supplement
Important information - please
keep safe
Putting into service
date:
Date of
Inspection
Inspection findings
Signature of
Inspector
Next Inspection
Genie Fall Arrest Bar Inspection Log
Genie Fall Arres t B ar I ns pecti on Log
Part No. 1256390GT Genie
®
Fall Arrest Bar 21
Operator's Manual Supplement First Edition • Eighth Printing
used:
Declaration of Conformity
Declaration of Conf orm ity
EC/EU Declaration of Conformity
Model / Type: Genie Fall Arrest Bar (FAB and TFAAS)
Description: - Category 3 Personal Protective Equipment (according to Regulation (EU) 2016/425)
Manufacturer: Terex Global GmbH
Bleicheplatz 2
8200 Schaffhausen Switzerland
This declaration of conformity is issued under the sole responsibility of the manufacturer.
Object of the declaration: Part number 1261023 and 1261022
The object of the declaration described above is in conformity with the relevant Union harmonisation
legislation:
Regulation (EU) 2016/425 as described in EU type examination number 2777/13224-02/E00-00 issued by:
SATRA Technology Europe Limited
N° 2777 Bracetown Business Park,
Clonee, Dublin 15
Dublin, Ireland
Technical standards or specifications
EN 795:2012 Personal fall protection equipment - Anchor devices
The object of the declaration described
above is subject to the following
conformity assessment procedure
according to Regulation (EU) 2016/425:
Signed for and on behalf of:
Place and date of issue:
Empowered signatory
Authorized representative to compile the
technical file:
Conformity to type based on internal production control plus
supervised product checks at random intervals (Module C2) under
surveillance of the notified body SATRA N°2777
Terex Global GmbH
Place: Switzerland
Date: 16 August 2019
Tony Green
Managing Director
Genie Industries B.V.
Boekerman 5
OUD GASTEL, Brabant 4751 XK
The Netherlands
22 Genie
®
Fall Arrest Bar Part No. 1256390GT
First Edition • Eighth Printing Operator's Manual Supplement
Declaration of Conformity
UK Declaration of Conformity
Model / Type: Genie Fall Arrest Bar (FAB and TFAAS)
Description: - Category 3 Personal Protective Equipment
Manufacturer: Terex Global GmbH
Bleicheplatz 2
8200 Schaffhausen Switzerland
This declaration of conformity is issued under the sole responsibility of the manufacturer.
Object of the declaration: Part number 1261023 and 1261022
The object of the declaration described above is in conformity with the relevant Designated legislation:
• PPE Regulation (EU) 2016/425 (as brought in UK law and amended). As described in UKCA type
examination number AB0321/16357-01/E00-00 issued by:
SATRA Technology Centre Limited
N° AB0321 Wyndham Way,
Telford, Kettering Northamptonshire
NN168SD
Technical standards or specifications used: EN 795:2012 Personal fall protection equipment - Anchor
devices
The object of the declaration described above is
subject to the following conformity assessment
procedure according to PPE Regulation (EU)
2016/425: (as brought in UK law and amended).
Signed for and on behalf of:
Place and date of issue:
Empowered signatory
Conformity to type based on internal production control plus
supervised product checks at random intervals (Module C2)
under surveillance of the Approved Body SATRA N°AB0321
Terex Global GmbH
19 April 2021
Simon Meester
Authorized representative to compile the technical file: Genie UK Limited
The Maltings
Wharf Road
Grantham
NGB31 6BH
UK
®
Part No. 1256390GT Genie
Fall Arrest Bar 23
Operator's Manual Supplement First Edition • Eighth Printing
Declaration of Conformity
EC/EU Declaration of Conformity
Product: Genie Booms equipped with Genie Fall Arrest Bar (FAB and TFAAS)
Product Type: Mobile Elevating Work Platform
Manufacturer: Terex Global GmbH
Bleicheplatz 2
8200 Schaffhausen Switzerland
This declaration of conformity is issued under the sole responsibility of the manufacturer.
Object of the declaration: Part number 1261023 and 1261022
The object of the declaration described above is in conformity with the relevant Union harmonisation legislation:
Machinery Directive 2006/42/EC as described in EC type examination n° DK-MAC000140 i01 issued by:
TUV SUD Demark
NB N° 2443
Strandvejen 125
DK-2900 Hellerup
Technical standards or specifications
used:
Signed for and on behalf of:
Place and date of issue:
Empowered signatory
EN 795:2012 Personal fall protection equipment - Anchor devices
ISO 16368:2010 MEWP design, calculations, safety requirement and
methods.
Terex Global GmbH
Place: Switzerland
Date: 20th March 2023
Authorized representative to compile the
technical file:
Tony Green
Managing Director
Genie Industries B.V.
Boekerman 5
OUD GASTEL, Brabant 4751 XK
The Netherlands
24 Genie
®
Fall Arrest Bar Part No. 1256390GT
First Edition • Eighth Printing Operator's Manual Supplement
Genie® Fall Ar rest Bar
Part No. 1256390GT
Operator's M an ual Sup pl ement
First Edition • Eighth Printing
Declaration of Conformity
UK Declaration of Conformity
Product: Genie Booms equipped with Genie Fall Arrest Bar (FAB and TFAAS)
Product Type: Mobile Elevating Work Platform
Manufacturer: Terex Global GmbH Bleicheplatz 2
8200 Schaffhausen Switzerland
This declaration of conformity is issued under the sole responsibility of the manufacturer.
Object of the declaration: Part number 1261023 and 1261022
The object of the declaration described above is in conformity with the relevant Designated legislation:
• Supply of Machinery (Safety) Regulations 2008 as described in type examination n° UK-
MAC000139 i01 issued by:
TUV SUD BABT
AB N° 0462
Octagon House
Concorde Way
Segensworth
North Hamspire
PO15 5RL
Relevant Designated standards: EN 795:2012 Personal fall protection equipment - Anchor
devices
SO 16368:2010 MEWP design, calculations, safety
requirement and methods.
Signed for and on behalf of:
Place and date of issue:
Empowered signatory
Terex Global GmbH
20th March 2023
Simon Meester
Authorized representative to compile the technical file: Genie UK Limited
The Maltings
Wharf Road
Grantham
NGB31 6BH
UK
®
Part No. 1256390GT Genie
Fall Arrest Bar 25
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